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Prime TL165
Spare Part Catalogue
s/n 3(604-SH21606
A Catalogue instructions
C Filter kit
0 Complete machine
1 Engine
Spare Part
Catalogue 2 Transmission
3 Driveline/axle
4 Brakes
5 Steering
6 Suspension
7 Load handling
8 Control system
9 Frame, body, cab and accessories
10 Common hydraulics
11 Common electrics
12 Common pneumatics
G Index list
A Catalogue instructions 3
A Catalogue instructions
Instructions on spare part lists
Reading instructions
These spare part lists are made for ordering spare parts from the
dealers authorized by Kalmar USA, Inc. By using these spare part lists
and giving detailed information of the parts to the dealer, your order
and delivery will be handled faster.
Spare part lists consist of pages where the information on parts of the
machine is given (machine number and model are on the front page).
Drawings of the spare parts are shown on the illustration page in ex-
ploded views or plane views, and detailed information is given on the
opposing text page. Each illustration page has a drawing with refer-
ence numbers, and a heading box with information referring to the
corresponding text page. A text page contains a heading box and de-
tailed information on each part: part number, description, order num-
ber, quantity and standard.
The spare part lists are delivered in the language ordered by custom-
er. Either one or two languages can be used.
NOTE
The structure of the manual is programmatically defined. This
means that the headings and contents are structured in a fixed
way. This way, Chapter 4.4 can be presented right after Chapter
4.2, if the machine is not equipped with the properties described
in Chapter 4.3.
4 A Catalogue instructions - Instructions on spare part lists
4 3.2 DRIVE SHAFT 5 2/24

6 7 8 3 CARDAN SHAFT ASSEMBLY 9 10
1 N5906730 11 Rev.
Ref. Part no. Description EN Description FI Qty Notes
. . .
. . .
1 N2001140H CARDAN SHAFT 4

2 53060223 SCREW 64 ISO4017M12X40
3 51010120 NUT 64 ISO7040NYLON M12
4 53060301 SCREW 4 ISO4017M16X30
5 53060309 SCREW 32 ISO4017M16X70
. . .
. . .
6 51010160 NUT 32 ISO7040N M16

7 50012160 WASHER 32 DIN12517
8 N5906740 FLANGE 4
22.12.2005 dmmak Spare Parts Catalogue

ESC340W
2
A text page contains the following information:
1. Part number refers to the corresponding illustration page.
2. Date indicates when the page was made.
3. Name of the unit.
4. Section name and number are manufacturing references.
5. Running page numbering within each group.
6. Reference number refers to a component in the correspond-
ing drawing.
7. Part number is used for ordering spare parts.
8. Description is the name of the part. Description can be pre-
sented in two different languages.
9. Quantity indicates the number of parts in a full unit.
10. Notes include the standards and the dimensions of the part.
11. Revision.
A Catalogue instructions - Instructions on spare part lists 5
1.5 MECHANICAL PARTS 96/106

BATTERY BRACKET
N5899940 Rev.
Ref. Part no. Description EN Qty Notes
. . .
.
N5899940 BATTERY BRACKET

.
1 N5900580 FLAT
2
3
N5900590
N5900600
STUD BOLT
NUT
B
4 N5900610 TUBE
3.2 DRIVE SHAFT 2/24

CARDAN SHAFT ASSSEMBLY
N5906730 Rev.
. . .
. . .
1 N2001140H CARDAN SHAFT

2 53060223 SCREW
3 51010120 NUT
4 53060301 SCREW
A. N5899940 Assembly is sold as a spare part.

B. N5906730 Assembly is not sold as a spare part.
Instructions for ordering spare parts

The following information must be given in the spare part order:
1. Complete information on the machine, including machine serial
number, model, engine and transmission serial numbers.
2. Section, page and part number of the ordered parts, and their
exact quantities.
3. The information on delivery and how the dealer is able to contact
the customer.
6 A Catalogue instructions - Feedback
Feedback
Form for copying

It is the goal of Kalmar USA, Inc to provide everyone working with
Kalmar machines access to the correct information.
Your feedback is important for us to be able to improve the infor-
mation.
Copy this form, write down your views, and send it to us. Thank
you for your participation!
To: Kalmar USA, Inc.

Industrial & Terminal, AMER
415 E. Dundee Street
Ottawa, KS 66067
USA
Fax: 888-242-8863
From:
Company / sender: ..........................................................................................................................................
Telephone: ..........................................................................................................................................................
E-mail: .................................................................................................................................................................
Date: .................................... - .................. - ..................

Manual in-
Name / publication number: .............................................................................................................................
formation
Chapter / page number: ......................................................................................................................................
Sugges-
.............................................................................................................................................................................
tions, com-
ments, re-
.............................................................................................................................................................................
marks, etc.
.............................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
Table of contents
S/N SH21604-SH21606
.
C. FILTER KIT.
FILTER KIT, DONGFENG CUMMINS QSB 6.7 T3 TL165
26.5.2017 Spare Parts Catalogue

TL165
1/3
FILTER KIT
Rev. TL165
2 3 4
Spare Parts Catalogue 26.5.2017 ett12105

TL165
2/3
FILTER KIT
TL165 Rev.

. . .
. . .
2 J025393 FUEL FILTER 1 PRIMARY
3 J025948 FUEL FILTER 1 SECONDARY
4 J023198 OIL FILTER 1
6 90031386 OIL FILTER KIT 1 TRANSMISSION
26.5.2017 ett12105 Spare Parts Catalogue

TL165
Table of contents
S/N SH21604-SH21606
.
C. FILTER KIT
FILTER KIT, DONGFENG CUMMINS QSB 6.7 T3 TL165
01. ENGINE
1.0 ENGINE
*BRACKET, ENGINE/TRANS SIDE MOUNTS EG1503 2
*ENGINE MOUNT., REAR MOUNTS EG2017 4
*ENGINE, INSTALLATION, FRONT MOUNT EG3883527 6
*ENGINE, DONGFENG EG3883532 8
**ENGINE, DONGFENG CUMMINS QSB6.7-220 BHP 38800635 10
24V
***INTAKE PIPES AH9247ZZ 14
***PLATE AP90254ZZ 16
***GEAR HOUSING BB9131ZZ 18
***CYLINDER BLOCK BB9206ZZ 20
***CRANKCASE VENTILATION BR9191ZZ 22
***PIPE CC9353ZZ 24
***COMPRESSOR COOLING CF9241ZZ 26
***PLUG CH9070ZZ 28
***COMPRESSOR CP9665ZZ 30
***VIBRATION DAMPER DA9281ZZ 32
***THERMOSTAT EC9045ZZ 34
***SIGN ED9071ZZ 36
***ALTERNATOR EE9397ZZ 38
***MOUNTING SET EH97825ZZ 40
***ENGINE BRACKET EM9194ZZ 42
***SENSOR EO9137ZZ 44
***FAN DRIVE FA9336ZZ 46
***FUELPIPES FF9646ZZ 50
***FUEL FILTER FF90082ZZ 52
***FLYWHEEL HOUSING FH9490ZZ 54
***FUEL PUMP FP92331ZZ 58
***FUEL FILTER FS9841ZZ 60
***FUELPIPES FT9113ZZ 64
***BOLT FW9934ZZ 66
***FRONT COVER GG9836ZZ 68
***PLUG HC9026ZZ 70
***PLATE HD9716ZZ 72
***CONNECTION IC9480ZZ 74
***INTAKE MANIFOLD IM9111ZZ 76
***CONNECTION IT9039ZZ 78

TL165
Table of contents
S/N SH21604-SH21606
.
***LIFTEYE LA9145ZZ 80
***BOLT LA9146ZZ 82
***OIL COOLER LC9261ZZ 84
***OIL FILTER LF9068ZZ 86
***DIPSTICK LG90651ZZ 88
***OIL PUMP LP9065ZZ 90
***PLUG OB9169ZZ 92
***OIL SUMP OP9453ZZ 94
***CONTROL UNIT PH9304ZZ 96
***PISTON PP43862ZZ 98
***TURBOCHARGER PP9025ZZ 100
***CYLINDER HEAD PP98291ZZ 102
***ROCKER ARM RL9765ZZ 104
***PLUG RP9046ZZ 106
***STARTER MOTOR SM9171ZZ 108
***STARTER MOTOR ST9480ZZ 110
***EXHAUST MANIFOLD TB92332ZZ 112
***PLUG TK9036ZZ 114
***PIPEWORK TP97519ZZ 116
***VALVE COVER VC9304ZZ 118
***CONNECTION, WATER PIPE WI9370ZZ 120
***CONNECTION WO9026ZZ 122
***BELT TIGHTENER WP9215ZZ 124
***IDLER, WATER PUMP DRIVE PARTS WP97285ZZ 126
***WATER PUMP WP9757ZZ 128
***WIRING HARNESS, ENGINE WR9621ZZ 130
***CONNECTION, EXHAUST GAS XS9198ZZ 132
1.2 FUEL SYSTEM
*FUELPIPES FL3883006 134
*FUEL TANK FT3883008 138
*FIXING STRAP, 24" DIA FUEL TANK W/ RUBBER 2 53578395 140
X 37
1.6 AIR INTAKE AND EXHAUST OUTLET
*INTAKE PIPES AI1570 142
**AIR CLEANER, FILTER ELEMENT 90029855 144
*INTAKE PIPES, PIPING AI3883505 146
*MUFFLER EX1614 148
*EXHAUST PIPE, EXHAUST, INSTALL. PIPING EX3883504 150
VERTICAL
1.7 COOLING SYSTEM
*FAN EG1517 152
*RADIATOR MOUNTING, BAFFLE INSTALLATION EG1733 154
**BRACKET 53545889 156
*CHARGE AIR COOLER EG3883509 158
*COOLING SYSTEM CS3883004 160
Spare Parts Catalogue 26.5.2017

TL165
Table of contents
S/N SH21604-SH21606
.
**RADIATOR MOUNTING, EXTENSION TO LOWER 38800595 168

SUPPORT BRACKET
*PIPING, CHARGE AIR COOLER, CHARGE AIR EG3883525 170
COOLER PIPING INSTALLATION
02. TRANSMISSION
2.3 MECHANICAL TRANSMISSION

*DIPSTICK TR1597 2
**DIPSTICK, ASSEMBLY, W/TUBE 53569175 4
*TRANSMISSION TR3883507 6
**TRANSMISSION 38800283 8
***TRANSMISSION CASE, MAIN HOUSING 01-835 10
***FILLING PIPE, FILLING PIPE 02-636 12
***FLANGE 08-819 14
***OIL PUMP 10-604 16
***PLANET WHEEL 14-1003 18
***PLANETARY GEAR, WIDE RATIO 15-510 20
***VALVE, FILTER 16-1846 22
***OIL COOLER 20-698 30
***TORQUE CONVERTER 21-933 32
***CLUTCH, ROTATING 25-548 36
***HOUSING 34-544 40
***PLANETARY GEAR 39-876 42
***FLANGE & SLINGER 56-00804 46
*TRANSMISSION, TAIL SUPPORT TR1585 48
*TRANSMISSION, ENG/TRANS ADAPTION TR3883526 50
*TRANSMISSION, SHIFER PANEL TR3883528 52
*CONTROL UNIT, ECU TR3883537 54
**BRACKET, HYDRAULIC CONTROL CABLE 53542889 58
**CONTROLLER HANDLE, FIFTH WHEEL 90022547 60
2.7 COOLING SYSTEM
*COOLING PIPING TR3883534 62
*PRESSURE SENSOR, BRAKES TR3883548 64
*GAUGE, OIL TEMP TR3883515 66
CIRCUIT DIAGRAM SK8490C
03. DRIVELINE / AXLE
3.2 DRIVE SHAFT

*DRIVE SHAFT, LANTONG DL3882001 2
3.3 DRIVE AXLE
*FRONT AXLE FA3883001 4
**FRONT AXLE FA3883001-1 6
**BRAKE FA3883001-2 10
**CONNECTING PART FA3883001-3 14
*REAR AXLE, 11.98 W/AUTO SLACK ADJUSTER RA3883004 16

TL165
Table of contents
S/N SH21604-SH21606
.
**AXLE HOUSING RA3883004-1 18

**DIFFERENTIAL RA3883004-2 20
**PLANET WHEEL RA3883004-3 24
**BRAKE RA3883004-5 28
**BRAKE RA3883004-6 30
04. BRAKES
4.3 POWER-ASSISTED BRAKE SYSTEM

*PNEUMATIC COUPLING, GLADHANDS BS1511 2
*BULKHEAD UNION BS1571 4
*BRAKE PIPING, REAR AXLE BS3883502 6
05. STEERING
5.1 CONTROLS AND INSTRUMENTS

*STEERING ARM, LHD ST3883501 2
**STEERING GEAR 90022655 4
**INTERMEDIATE PIECE, DRAGLINK, LHD 90022653 8
5.2 POWER ASSISTED SYSTEM
*STEERING COLUMN, STEER JOINT ST1540 10
**JOINT 90037620 12
**STEERING COLUMN, W/O TURN 28.75" L 90028955 14
06. SUSPENSION
6.2 SUSPENSION
*SUSPENSION, FRONT FS3883002 2
*SUSPENSION, REAR RS3883003 4
6.3 TYRES AND RIMS
*WHEEL, WHEEL & TIRE WT3883009 6
07. LOAD HANDLING
7.9 LOAD CARRIER

*FIFTH WHEEL, FIFTH WHEEL FW3883007 2
**FIFTH WHEEL, PLATE 90027837 4
09. FRAME, BODY, CAB AND

ACCESSORIES

*INSTRUMENT PANEL, AIR GAUGE, BRAKE AS3883528 2
CONTROL
*DASHBOARD PANEL, OPTIONAL GAUGES & DP3883503 4
SWITCHES
*INSTRUMENT PANEL, 24V LHD GAUGE & WARN DP3883518 6
OFF HWY
**INSTRUMENT PANEL, 24V LHD GAUGE & 38800496 8
WARNING OFF HIGHWAY

TL165
Table of contents
S/N SH21604-SH21606
.
*INSTRUMENT PANEL, 24V DP3883536 10

**INSTRUMENT PANEL, 24V 38800963 12
*ACCELERATOR PEDAL, ACCEL PEDAL ES3883519 14
*SPEEDOMETER SP3883005 16
9.2 SAFETY AND EMERGENCY EQUIPMENT
*HORN HN3883001 18
*STICKERS, PLATES SS3883510 20
**STICKER, CAB TILT CAUTION 53546434 22
**STICKER, NO RIDERS 53549725 24
*SAFETY SYSTEM, INSTL,BACKUP ALARM, TRANS SSS50002 26
MNTD
9.3 SEAT
*DRIVER'S SEAT DS3883009 28
9.4 HEATING, VENTILATION AND AIR
CONDITIONING
*HOSES FOR HEATER, PLUMBING KIT HC3883502 30
*CONDENSER HC3883505 32
*HOSES FOR HEATER, A/C PLUMBING HC3883513 34
*AIR CONDITIONING, CONTROLS HC3883517 36
*HEATER / AIR CONDITIONING, INSTALLATION, 24V HC3883518 38
9.5 WIPER / WASHER SYSTEM
*WINDSCREEN WIPER, LHD WP3883001 40
9.6 LIGHTING SYSTEM
*REAR LIGHT EF3883501 42
*FLASHING BEACON SL3883001 44
*LIGHTS MOUNT., HEAD/TAIL/CAB EL3883502 46
**HEADLIGHT 53576595 48
9.9 GLASS / WINDOWS / MIRRORS
*GLASSES/CAB CG1005 50
**SIDE WINDOW, LH FIXED TINTED 90017053 52
**SIDE WINDOW, SLIDING RH 90025941 54
*SIDE MIRROR MR3883001 56
9.10 CAB STRUCTURE AND SUSPENSION
*DOOR CB1535 58
**DOOR 53567345 60
***GUIDE, REAR DOOR 53561159 62
*PANEL, FRONT CAB CB1567 64
*DOOR CB3883502 66
**DOOR, WITH POCKET SLIDING WINDOW 38800165 68
*CAB CB3883511 70
**CAB, LHD 38800755 74
**PROTECTION, FIREWALL 53568966 76
***PROTECTION 53568967 78
*DECK CD3883005 80
*BUSHING, CAB PIVOT, LHD CM1509 84
*SWITCH, TILT OF CABIN CM1542 86

TL165
Table of contents
S/N SH21604-SH21606
.
*PUMP ASSEM. / TILT OF CABIN CM1567 88

*CYLINDER MOUNT. / TILT OF CABIN CM1592 90
*SUSPENSION, CAB CM1682 92
**SUSPENSION, AIR, 3-POINT LINK 90037248 94
*CAB CM3883513 96
*HANDLE, LHD GH1005 98
9.11 CAB INTERIOR
*FRAME FR3883508 100
9.12 FRAME
*BUMPER BP1004 102
*FENDERS FF1002 104
*MUDGUARD, FRONT FF1064 106
*CROSSMEMBER, MID FRAME FR1501 108
*SERVICE PLATFORM, SIDE PF1502 110
*SERVICE PLATFORM, REAR PF1535 112
*SERVICE PLATFORM PF1596 114
10. COMMON HYDRAULICS
10.3 TANKS AND ACCUMULATORS

*HYDRAULIC OIL TANK HS1572 2
**HYDRAULIC OIL TANK, 10GPM,LH 53576842 4
10.4 PUMPS
*HYDRAULIC OIL PUMP, 10GPM HS1651 6
**POWER TAKE OFF 90032496 8
*HYDRAULICS, SCHEMATIC HS1505 12
10.5 HOSES, PIPES AND VALVES
*CONTROL VALVE, HYDRAULIC HS1506 14
**DIRECTIONAL CONTROL VALVE, 4-WAY 90016497 16
*HOSE, VALVE TO BULKHEAD HS1525 18
*HOSING, CYLINDERS HS1588 20
*HOSING, STEERING GEAR HS1519 22
*HOSING HS1551 24
11. COMMON ELECTRICS
11.5 DISTRIBUTION OF ELECTRICITY

*BATTERY CASING, LOCKABLE EB1686 2
*INSTALLATION OF BATTERIES, HOLDER EB1688 4
*CABLES, DRIVERS SIDE BOX EB1698 6
*CABLES, ENGINE CABLE, STARTER IBDS QSB6.7 EB3883510 8
ENGINE
*CABLE, POWER CABLE EB3883511 10
*START RELAY EG1705 12
*TRAILER CABLE ES1534 14
*WIRING HARNESS, CHASSIS, LHD ES3883502 16
*WIRING DIAGRAM SK8267D
*WIRING DIAGRAM SK8390C

TL165
Table of contents
S/N SH21604-SH21606
.
*ELECTRICAL EQUIPMENT, CAB 24V ES3883514 18

**FUSE BOX, DONGFENG QSB6.7-C220 24V LHD 38800526 22
MAIN CAB
*ELECTRICAL EQUIPMENT, 24V LHD ES3883515 24
**SWITCH, DIAGNOSTIC 38800891 26
WIRING DIAGRAM SK8440B
12. COMMON PNEUMATICS

*TANK AS3883531 2
12.3 COMPRESSOR
*PIPEWORK, COMPRESSOR AS3883502 4
*EQUIPMENT, COMPRESSOR, AIR COMPRESSOR EG3883526 6
PLUMBING
*PNEUMATICS AS1680 8
12.5 FILTERS, AIR DRYER AND PRESSURE
RELEASE
*AIR DRYER AS3883503 12

TL165
Table of contents
S/N SH21604-SH21606
.
01. ENGINE.
1.0 ENGINE
*BRACKET, ENGINE/TRANS SIDE MOUNTS EG1503 2
*ENGINE MOUNT., REAR MOUNTS EG2017 4
*ENGINE, INSTALLATION, FRONT MOUNT EG3883527 6
*ENGINE, DONGFENG EG3883532 8
**ENGINE, DONGFENG CUMMINS QSB6.7-220 BHP 38800635> 10
24V
***INTAKE PIPES AH9247ZZ 14
***PLATE AP90254ZZ 16
***GEAR HOUSING BB9131ZZ 18
***CYLINDER BLOCK BB9206ZZ 20
***CRANKCASE VENTILATION BR9191ZZ 22
***PIPE CC9353ZZ 24
***COMPRESSOR COOLING CF9241ZZ 26
***PLUG CH9070ZZ 28
***COMPRESSOR CP9665ZZ 30
***VIBRATION DAMPER DA9281ZZ 32
***THERMOSTAT EC9045ZZ 34
***SIGN ED9071ZZ 36
***ALTERNATOR EE9397ZZ 38
***MOUNTING SET EH97825ZZ 40
***ENGINE BRACKET EM9194ZZ 42
***SENSOR EO9137ZZ 44
***FUELPIPES FF9646ZZ 50
***FUEL FILTER FF90082ZZ 52
***FUEL PUMP FP92331ZZ 58
***FUELPIPES FT9113ZZ 64
***BOLT FW9934ZZ 66
***FRONT COVER GG9836ZZ 68
***PLUG HC9026ZZ 70
***PLATE HD9716ZZ 72
***CONNECTION IC9480ZZ 74
***INTAKE MANIFOLD IM9111ZZ 76
***CONNECTION IT9039ZZ 78
***LIFTEYE LA9145ZZ 80
***BOLT LA9146ZZ 82
***OIL COOLER LC9261ZZ 84
***OIL FILTER LF9068ZZ 86

TL165
Table of contents
S/N SH21604-SH21606
.
01. ENGINE.
***DIPSTICK LG90651ZZ 88
***OIL PUMP LP9065ZZ 90
***PLUG OB9169ZZ 92
***OIL SUMP OP9453ZZ 94
***CONTROL UNIT PH9304ZZ 96
***PISTON PP43862ZZ 98
***TURBOCHARGER PP9025ZZ 100
***CYLINDER HEAD PP98291ZZ 102
***ROCKER ARM RL9765ZZ 104
***PLUG RP9046ZZ 106
***STARTER MOTOR SM9171ZZ 108
***STARTER MOTOR ST9480ZZ 110
***EXHAUST MANIFOLD TB92332ZZ 112
***PLUG TK9036ZZ 114
***PIPEWORK TP97519ZZ 116
***VALVE COVER VC9304ZZ 118
***CONNECTION, WATER PIPE WI9370ZZ 120
***CONNECTION WO9026ZZ 122
***BELT TIGHTENER WP9215ZZ 124
***IDLER, WATER PUMP DRIVE PARTS WP97285ZZ 126
***WATER PUMP WP9757ZZ 128
***WIRING HARNESS, ENGINE WR9621ZZ 130
***CONNECTION, EXHAUST GAS XS9198ZZ 132
1.2 FUEL SYSTEM
*FUELPIPES FL3883006 134
*FUEL TANK FT3883008 138
*FIXING STRAP, 24" DIA FUEL TANK W/ RUBBER 2 53578395 140
X 37
1.6 AIR INTAKE AND EXHAUST OUTLET
*INTAKE PIPES AI1570 142
**AIR CLEANER, FILTER ELEMENT 90029855> 144
*INTAKE PIPES, PIPING AI3883505 146
*MUFFLER EX1614 148
*EXHAUST PIPE, EXHAUST, INSTALL. PIPING EX3883504 150
VERTICAL
1.7 COOLING SYSTEM
*FAN EG1517 152
*RADIATOR MOUNTING, BAFFLE INSTALLATION EG1733 154
**BRACKET 53545889> 156
*CHARGE AIR COOLER EG3883509 158
*COOLING SYSTEM CS3883004 160
**RADIATOR MOUNTING, EXTENSION TO LOWER 38800595> 168
SUPPORT BRACKET
*PIPING, CHARGE AIR COOLER, CHARGE AIR EG3883525 170
COOLER PIPING INSTALLATION

TL165
1/171 1.0 ENGINE
BRACKET
Rev. M EG1503
10
20
30 40

TL165
1.0 ENGINE 2/171
BRACKET
EG1503 Rev. M

. . .
. . .
10 53542788 ENGINE BRACKET 1 LH
20 53542789 ENGINE BRACKET 1 RH
30 90011043 SCREW 6 1/2"-13 X 1-3/4 GRADE 8
40 90017719 NUT 6 1/2"-13 GRADE C

TL165
3/171 1.0 ENGINE
ENGINE MOUNT.
Rev. C EG2017
20
10
10
50
40
80,90
30
60,70

TL165
1.0 ENGINE 4/171
ENGINE MOUNT.
EG2017 Rev. C

. . .
. . .
10 53577416 BRACKET 1 LEFT
20 53577417 BRACKET 1 RIGHT
30 90032508 ISOLATOR 4
40 53574841 WASHER 2 0.94 ID X 3.31 OD
.
50 90021575 SCREW .
2 .
7/8"-9 X 6 GRD 8
. . .
60 90005160 WASHER 2 7/8" HARDENED F436
70 90016378 NUT 2 7/8"-9 GRADE C
80 90029828 SCREW 8 M12-1.75 X 40MM CL10
90 98415050 LOCK WASHER 8 1/2"

TL165
5/171 1.0 ENGINE
ENGINE, INSTALLATION
Rev. A EG3883527
10 50
20,30,40
50
60 80 70

TL165
1.0 ENGINE 6/171
ENGINE, INSTALLATION
EG3883527 Rev. A

. . .
. . .
10 38800517 CROSSMEMBER 1 FRONT ENGINE
20 90804495 SCREW 6 3/8"-16 X 1 1/2
30 98421135 WASHER 12 3/8"
40 90008871 LOCK NUT 6 3/8"-16 NC
.
50 90032509 ISOLATOR .
2 .
. . .
60 53574840 WASHER 1 0.66 ID X 3.19 OD
70 53577449 SCREW 1 100MM
80 90011335 WIRE 10 .051

TL165
7/171 1.0 ENGINE
ENGINE
Rev. C EG3883532
20 60 250
50
40
10
290
210
230
300
240
120

TL165
1.0 ENGINE 8/171
ENGINE
EG3883532 Rev. C

. . .
. . .
10 38800635 ENGINE 1 DONGFENG CUMMINS
QSB6.7-220 BHP 24V
SEE GROUP 01, PAGE 10
20 38800521 OIL PRESSURE SENSOR 1
40 70000013 SWITCH 1 OIL PRESSURE
50 38800499 WIRING HARNESS 1 HARNESS OF ENGINE
.
60 90026682 SOLENOID .
1 .
100A 24V
. . .
120 38800105 WIRING HARNESS 1 OIL RELAY CONNECTION
210 90016921 CLAMP 1 RUBBER COATED 9/16 ID
230 90020738 STICKER 1 WARNING ETHER START AIDS
240 90027214 STICKER 1 CAUTION - BATT COMP ELE
250 90029924 ADAPTER 1 STR 1/8 NPT F X M14 O-RING M
. . .
STEEL
. . .
290 91603098 ELBOW 1 45 1/8 NPT MX1/8 NPT F STEEL
300 38800945 WIRING HARNESS 1 ALTERNATOR & WARNING
90024579 NUT 1 M6 X 1 CL10
90026784 ADAPTER 1 1/8FNPT X M10-1.0 O-R
.
90009596 PIPE .
32" .
SPIRAL PLASTIC TUBING
. . .
53552725 BRACKET 2 HEATER AND A/C HOSE
90008201 SCREW 1 M8-1.25 X 20MM CL8.8
98415035 LOCK WASHER 1 5/16"
90005166 WASHER 5 5/16" HARDENED F436
.
90804035 SCREW .
2 .
5/16"-18 X 1
. . .
95210420 NUT 2 5/16"-18 NC
90817033 HOSE CLAMP 1 4 7/32 X 5/8"
53551018 BRACKET 1 SOLENOID MOUNT
90804018 SCREW 4 1/4"-20 X 1
.
90005167 WASHER .
8 .
1/4" HARDENED F436
. . .
90013919 NUT 4 1/4"-20 NC

TL165
9/171 1.0 ENGINE
ENGINE
Rev. 38800635

TL165
1.0 ENGINE 10/171
ENGINE
38800635 Rev.

. . .
. . .
AH9247ZZ INTAKE PIPES SEE GROUP 01, PAGE 14
AP90254ZZ PLATE SEE GROUP 01, PAGE 16
BB9131ZZ GEAR HOUSING SEE GROUP 01, PAGE 18
BB9206ZZ CYLINDER BLOCK SEE GROUP 01, PAGE 20
BR9191ZZ CRANKCASE SEE GROUP 01, PAGE 22
.
VENTILATION . .
. . .
CC9353ZZ PIPE SEE GROUP 01, PAGE 24
CF9241ZZ COMPRESSOR COOLING SEE GROUP 01, PAGE 26
CH9070ZZ PLUG SEE GROUP 01, PAGE 28
CP9665ZZ COMPRESSOR SEE GROUP 01, PAGE 30
.
DA9281ZZ VIBRATION DAMPER . .
. . .
EC9045ZZ THERMOSTAT SEE GROUP 01, PAGE 34
ED9071ZZ SIGN SEE GROUP 01, PAGE 36
EE9397ZZ ALTERNATOR SEE GROUP 01, PAGE 38
EH97825ZZ MOUNTING SET SEE GROUP 01, PAGE 40
.
EM9194ZZ ENGINE BRACKET . .
. . .
EO9137ZZ SENSOR SEE GROUP 01, PAGE 44
FA9336ZZ FAN DRIVE SEE GROUP 01, PAGE 46
FA9734ZZ FAN DRIVE SEE GROUP 01, PAGE 48
FF9646ZZ FUELPIPES SEE GROUP 01, PAGE 50
.
FF90082ZZ FUEL FILTER . .
. . .
FH9490ZZ FLYWHEEL HOUSING SEE GROUP 01, PAGE 54
FH9629ZZ FLYWHEEL HOUSING SEE GROUP 01, PAGE 56
FP92331ZZ FUEL PUMP SEE GROUP 01, PAGE 58
FS9841ZZ FUEL FILTER SEE GROUP 01, PAGE 60
.
FS90121ZZ FUEL FILTER . .
. . .
FT9113ZZ FUELPIPES SEE GROUP 01, PAGE 64
FW9934ZZ BOLT SEE GROUP 01, PAGE 66
GG9836ZZ FRONT COVER SEE GROUP 01, PAGE 68
HC9026ZZ PLUG SEE GROUP 01, PAGE 70
.
HD9716ZZ PLATE . .
. . .
IC9480ZZ CONNECTION SEE GROUP 01, PAGE 74
IM9111ZZ INTAKE MANIFOLD SEE GROUP 01, PAGE 76
IT9039ZZ CONNECTION SEE GROUP 01, PAGE 78
LA9145ZZ LIFTEYE SEE GROUP 01, PAGE 80
.
LA9146ZZ BOLT . .
. . .

TL165
11/171 1.0 ENGINE
ENGINE
Rev. 38800635

TL165
1.0 ENGINE 12/171
ENGINE
38800635 Rev.

. . .
. . .
LC9261ZZ OIL COOLER SEE GROUP 01, PAGE 84
LF9068ZZ OIL FILTER SEE GROUP 01, PAGE 86
LG90651ZZ DIPSTICK SEE GROUP 01, PAGE 88
LP9065ZZ OIL PUMP SEE GROUP 01, PAGE 90
.
OB9169ZZ PLUG . .
. . .
OP9453ZZ OIL SUMP SEE GROUP 01, PAGE 94
PH9304ZZ CONTROL UNIT SEE GROUP 01, PAGE 96
PP43862ZZ PISTON SEE GROUP 01, PAGE 98
PP9025ZZ TURBOCHARGER SEE GROUP 01, PAGE 100
.
PP98291ZZ CYLINDER HEAD . .
. . .
RL9765ZZ ROCKER ARM SEE GROUP 01, PAGE 104
RP9046ZZ PLUG SEE GROUP 01, PAGE 106
SM9171ZZ STARTER MOTOR SEE GROUP 01, PAGE 108
ST9480ZZ STARTER MOTOR SEE GROUP 01, PAGE 110
.
TB92332ZZ EXHAUST MANIFOLD . .
. . .
TK9036ZZ PLUG SEE GROUP 01, PAGE 114
TP97519ZZ PIPEWORK SEE GROUP 01, PAGE 116
VC9304ZZ VALVE COVER SEE GROUP 01, PAGE 118
WI9370ZZ CONNECTION WATER PIPE
.
WO9026ZZ CONNECTION . .
. . .
WP9215ZZ BELT TIGHTENER SEE GROUP 01, PAGE 124
WP97285ZZ IDLER WATER PUMP DRIVE PARTS
WP9757ZZ WATER PUMP SEE GROUP 01, PAGE 128
WR9621ZZ WIRING HARNESS, SEE GROUP 01, PAGE 130
ENGINE
XS9198ZZ CONNECTION EXHAUST GAS
. . .
. . .

TL165
13/171 1.0 ENGINE
INTAKE PIPES
Rev. AH9247ZZ
5 4

TL165
1.0 ENGINE 14/171
INTAKE PIPES
AH9247ZZ Rev.

. . .
. . .
1 J043021 SCREW 1 FLANGED HEXAGON
2 J043128 COVER 1
3 J043158 SCREW 1 FLANGE
4 J041825 INSTRUCTION 1 INSTRUCTION, TAG
.
5 J041943 HEATER .
1 .
. . .

TL165
15/171 1.0 ENGINE
PLATE
Rev. AP90254ZZ

TL165
1.0 ENGINE 16/171
PLATE
AP90254ZZ Rev.

. . .
. . .
1 J041837 PLATE 1 DATAPLATE

TL165
17/171 1.0 ENGINE
GEAR HOUSING
Rev. BB9131ZZ

TL165
1.0 ENGINE 18/171
GEAR HOUSING
BB9131ZZ Rev.

. . .
. . .
1 90036193 SCREW 4 FLANGE HEAD CA
.
5 J043152 GEAR HOUSING .
1 .
. . .

TL165
19/171 1.0 ENGINE
CYLINDER BLOCK
Rev. BB9206ZZ
7 18
3
21 20
14 12
25
6
19 5
2 4
26 9 1 17
24
23
15
13
22
11
8 16
10

TL165
1.0 ENGINE 20/171
CYLINDER BLOCK
BB9206ZZ Rev.

. . .
. . .
1 JP116887 SCREW 2 STUDDED HEXAGON CAP
2 J043013 PLUG 2
3 J043015 PLUG 1
4 J043014 SEAL RING 1
.
5 J043016 PLUG .
1 .
. . .
6 J043017 PLUG 1
7 J043031 GUIDE RING 2
9 J043081 VALVE TAPPET 12
.
10 J043083 SCREW .
1 .
. . .
11 J043093 BRACE 1 STIFFENING
12 J043115 MAIN BEARING 6
13 J043116 MAIN BEARING 7
14 J043117 THRUST BEARING 1
.
15 J043148 CRANKSHAFT .
1 .
. . .
16 J043087 DOWEL PIN 1
17 J043149 CRANKSHAFT 1
18 J043163 CYLINDER BLOCK 1
19 J043027 PLUG 2 EXPANSION PLUG
.
20 J043043 PLUG .
3 .
EXPANSION PLUG
. . .
21 J043051 PLUG 3 EXPANSION PLUG
23 J043100 CAP 6
24 J043101 CAP 1
.
25 90036144 PLUG .
4 .
EXPANSION
. . .
26 J043162 BUSHING 2

TL165
21/171 1.0 ENGINE
CRANKCASE VENTILATION
Rev. BR9191ZZ
1
5
8
2

TL165
1.0 ENGINE 22/171
CRANKCASE VENTILATION
BR9191ZZ Rev.

. . .
. . .
2 90036176 SCREW 1 FLANGE HEAD
3 J043055 HOSE CLAMP 1
4 J043058 HOSE 1
.
5 J043094 BREATHER .
1 .
. . .
6 J043098 BREATHER PIPE 1
7 J043109 SCREW 2
8 J043134 CLAMP 1 CLAMPING PLATE

TL165
23/171 1.0 ENGINE
PIPE
Rev. CC9353ZZ
11
13
3
6
5
9
7
10
12

TL165
1.0 ENGINE 24/171
PIPE
CC9353ZZ Rev.

. . .
. . .
1 90036143 PLUG 1 PIPE, 3/4 NPT
2 J041924 PIPE 1 OUTLET WATER PIPE, ENGINE,
WARM
3 J041925 TUBE 1 COMPRESSOR WATER INLET
TUBE
4 J043009 QUICK COUPLING 1
.
5 J043009 QUICK COUPLING .
1 .
. . .
6 J043010 CONNECTOR 1 MALE
7 J043018 SCREW 1
.
10 J043091 SEAL RING .
2 .
SEALING WASHER
. . .
11 J041935 CLAMP 2
12 J041942 PIPE 1 OUTLET WATER PIPE, ENGINE,
WARM
13 J043173 SPACER 1

TL165
25/171 1.0 ENGINE
COMPRESSOR COOLING
Rev. CF9241ZZ

TL165
1.0 ENGINE 26/171
COMPRESSOR COOLING
CF9241ZZ Rev.

. . .
. . .
1 90036137 SCREW 3 HEXAGON
2 90036138 SCREW 3 HEXAGON
3 90036139 RING 2 DOWEL
4 90036140 BRACKET 1 COMPRESSOR
.
5 90036141 SUPPORT .
1 .
COMPRESSOR
. . .
6 90036142 COMPRESSOR 1

TL165
27/171 1.0 ENGINE
PLUG
Rev. CH9070ZZ

TL165
1.0 ENGINE 28/171
PLUG
CH9070ZZ Rev.

. . .
. . .
1 90036143 PLUG 1 PIPE, 3/4 NPT
2 90036144 PLUG 1 EXPANSION

TL165
29/171 1.0 ENGINE
COMPRESSOR
Rev. CP9665ZZ
11
4
5
10
9
3 2
7 8
1

TL165
1.0 ENGINE 30/171
COMPRESSOR
CP9665ZZ Rev.

. . .
. . .
1 90036145 NUT 2 HEXAGON FLANGE
2 90036146 NUT 1
3 90036147 SCREW 2 M8X1.25X16
.
5 90036148 SEAL RING .
1 .
RECTANGULAR
. . .
6 90036149 PLUG 1 THREADED
7 90036150 STUD BOLT 2 DOUBLE END PLAIN
8 90036151 GEAR 1 ACCESSORY DRIVE
9 90036152 SEAL 1 O RING
.
10 90036153 BRACKET .
1 .
AIR COMPRESSOR
. . .
11 J041940 AIR COMPRESSOR 1
COMPL.

TL165
31/171 1.0 ENGINE
VIBRATION DAMPER
Rev. DA9281ZZ

TL165
1.0 ENGINE 32/171
VIBRATION DAMPER
DA9281ZZ Rev.

. . .
. . .
1 923829.0795 SCREW 6
2 J030411 FLANGE 1
3 J041914 VIBRATION DAMPER 1
4 J032144 BELT PULLEY 1

TL165
33/171 1.0 ENGINE
THERMOSTAT
Rev. EC9045ZZ

TL165
1.0 ENGINE 34/171
THERMOSTAT
EC9045ZZ Rev.

. . .
. . .
1 90036155 THERMOSTAT 1

TL165
35/171 1.0 ENGINE
SIGN
Rev. ED9071ZZ

TL165
1.0 ENGINE 36/171
SIGN
ED9071ZZ Rev.

. . .
. . .
1 J041916 SIGN PLATE 2
2 J041917 SIGN PLATE 1

TL165
37/171 1.0 ENGINE
ALTERNATOR
Rev. EE9397ZZ

TL165
1.0 ENGINE 38/171
ALTERNATOR
EE9397ZZ Rev.

. . .
. . .
1 J041947 ALTERNATOR 1

TL165
39/171 1.0 ENGINE
MOUNTING SET
Rev. EH97825ZZ

TL165
1.0 ENGINE 40/171
MOUNTING SET
EH97825ZZ Rev.

. . .
. . .

TL165
41/171 1.0 ENGINE
ENGINE BRACKET
Rev. EM9194ZZ

TL165
1.0 ENGINE 42/171
ENGINE BRACKET
EM9194ZZ Rev.

. . .
. . .
2 J023570 SUPPORT 1

TL165
43/171 1.0 ENGINE
SENSOR
Rev. EO9137ZZ

TL165
1.0 ENGINE 44/171
SENSOR
EO9137ZZ Rev.

. . .
. . .
1 90036159 SPEED SENSOR 1

TL165
45/171 1.0 ENGINE
FAN DRIVE
Rev. FA9336ZZ

TL165
1.0 ENGINE 46/171
FAN DRIVE
FA9336ZZ Rev.

. . .
. . .
2 J043008 SUPPORT 1
3 J043053 PULLEY 1 FAN

TL165
47/171 1.0 ENGINE
FAN DRIVE
Rev. FA9734ZZ

TL165
1.0 ENGINE 48/171
FAN DRIVE
FA9734ZZ Rev.

. . .
. . .
2 J043054 CLAMP 1 CLAMPING PLATE

TL165
49/171 1.0 ENGINE
FUELPIPES
Rev. FF9646ZZ

TL165
1.0 ENGINE 50/171
FUELPIPES
FF9646ZZ Rev.

. . .
. . .
1 J043138 FUELPIPES 1
2 J043139 FUELPIPES 1

TL165
51/171 1.0 ENGINE
FUEL FILTER
Rev. FF90082ZZ

TL165
1.0 ENGINE 52/171
FUEL FILTER
FF90082ZZ Rev.

. . .
. . .
1 90036161 SCREW 2
2 90036162 FUEL EQUIPMENT 1 HEAD, FUEL FILTER
3 90036163 FUEL FILTER 1

TL165
53/171 1.0 ENGINE
FLYWHEEL HOUSING
Rev. FH9490ZZ
3
2
7 4
11
9
10
8

TL165
1.0 ENGINE 54/171
FLYWHEEL HOUSING
FH9490ZZ Rev.

. . .
. . .
.
5 J041932 SEAL .
1 .
. . .
6 J043099 FLYWHEEL HOUSING 1
7 J024870 HOUSING 1
8 90036147 SCREW 2 M8X1.25X16
9 J043046 COVER PLATE 1
.
10 J043047 PLUG .
1 .
. . .

TL165
55/171 1.0 ENGINE
FLYWHEEL HOUSING
Rev. FH9629ZZ

TL165
1.0 ENGINE 56/171
FLYWHEEL HOUSING
FH9629ZZ Rev.

. . .
. . .

TL165
57/171 1.0 ENGINE
FUEL PUMP
Rev. FP92331ZZ
1
5

TL165
1.0 ENGINE 58/171
FUEL PUMP
FP92331ZZ Rev.

. . .
. . .
3 J043068 GASKET 1
4 90036165 COVER PLATE 1
.
5 90036166 STUD BOLT .
3 .
DOUBLE END PLAIN
. . .
6 90036167 GEAR 1 FUEL PUMP
7 J041939 FUEL PUMP 1

TL165
59/171 1.0 ENGINE
FUEL FILTER
Rev. FS9841ZZ

TL165
1.0 ENGINE 60/171
FUEL FILTER
FS9841ZZ Rev.

. . .
. . .
1 J025393 FUEL FILTER 1 PRIMARY
2 90036170 PLUG 1 THREADED
3 J043086 WIRING HARNESS 1

TL165
61/171 1.0 ENGINE
FUEL FILTER
Rev. FS90121ZZ

TL165
1.0 ENGINE 62/171
FUEL FILTER
FS90121ZZ Rev.

. . .
. . .
1 J041950 FUEL FILTER 1

TL165
63/171 1.0 ENGINE
FUELPIPES
Rev. FT9113ZZ
9
10
13 11
16
2
15
12
6
3
14
7
8
4 5

TL165
1.0 ENGINE 64/171
FUELPIPES
FT9113ZZ Rev.

. . .
. . .
1 J043137 PLUG 1
2 J034410 TUBE 1 FUEL DRAIN
3 90036147 SCREW 1 M8X1.25X16
.
5 90036175 SCREW .
2 .
FLANGE HEAD
. . .
6 J043035 SCREW 2
8 J043089 CONNECTION 1
9 90036177 CHECK VALVE 1
.
10 90036178 WASHER .
1 .
SEALING
. . .
11 90036179 WASHER 5 SEALING
12 90036179 WASHER 1 SEALING
13 90036182 HOLDER 1
14 J043136 SCREW 2 FLANGE 2 PIECE M22-1.5 - 31
MM TALL
.
15 90036183 TUBE .
1 .
FUEL SUPPLY
. . .
16 90036184 HOLDER 2

TL165
65/171 1.0 ENGINE
BOLT
Rev. FW9934ZZ
1 2

TL165
1.0 ENGINE 66/171
BOLT
FW9934ZZ Rev.

. . .
. . .
1 J043125 SCREW+WASHER 4
2 J043125 SCREW+WASHER 4

TL165
67/171 1.0 ENGINE
FRONT COVER
Rev. GG9836ZZ
5 6

TL165
1.0 ENGINE 68/171
FRONT COVER
GG9836ZZ Rev.

. . .
. . .
4 J043121 OIL SEAL 1
.
5 J043172 FRONT COVER .
1 .
. . .

TL165
69/171 1.0 ENGINE
PLUG
Rev. HC9026ZZ
2
1

TL165
1.0 ENGINE 70/171
PLUG
HC9026ZZ Rev.

. . .
. . .
1 J043142 PIPE PLUG 4

TL165
71/171 1.0 ENGINE
PLATE
Rev. HD9716ZZ
1 2

TL165
1.0 ENGINE 72/171
PLATE
HD9716ZZ Rev.

. . .
. . .
1 J041954 PLATE 1
2 923976.1085 SCREW 2
3 90009782 GASKET 1 POWER STEER PUMP

TL165
73/171 1.0 ENGINE
CONNECTION
Rev. IC9480ZZ
2 1

TL165
1.0 ENGINE 74/171
CONNECTION
IC9480ZZ Rev.

. . .
. . .
2 J043146 PIPE 1
3 J041948 CLAMP 1 V BAND

TL165
75/171 1.0 ENGINE
INTAKE MANIFOLD
Rev. IM9111ZZ
1
2

TL165
1.0 ENGINE 76/171
INTAKE MANIFOLD
IM9111ZZ Rev.

. . .
. . .
4 J043161 INTAKE MANIFOLD 1

TL165
77/171 1.0 ENGINE
CONNECTION
Rev. IT9039ZZ

TL165
1.0 ENGINE 78/171
CONNECTION
IT9039ZZ Rev.

. . .
. . .
2 J041927 CLAMP 1 V BAND
4 J043059 PIPE 1

TL165
79/171 1.0 ENGINE
LIFTEYE
Rev. LA9145ZZ

TL165
1.0 ENGINE 80/171
LIFTEYE
LA9145ZZ Rev.

. . .
. . .
1 J043124 BRACKET 1
2 J043144 BRACKET 1

TL165
81/171 1.0 ENGINE
BOLT
Rev. LA9146ZZ

TL165
1.0 ENGINE 82/171
BOLT
LA9146ZZ Rev.

. . .
. . .

TL165
83/171 1.0 ENGINE
OIL COOLER
Rev. LC9261ZZ

TL165
1.0 ENGINE 84/171
OIL COOLER
LC9261ZZ Rev.

. . .
. . .
2 J043103 FRAME 1
3 J043141 FILTER HEAD 1
4 J041919 GASKET 1 OIL COOLER
.
5 J041826 GASKET .
1 .
FILTER HEAD
. . .

TL165
85/171 1.0 ENGINE
OIL FILTER
Rev. LF9068ZZ

TL165
1.0 ENGINE 86/171
OIL FILTER
LF9068ZZ Rev.

. . .
. . .
1 90036188 CARTRIDGE 1 LUBE OIL FILTER

TL165
87/171 1.0 ENGINE
DIPSTICK
Rev. LG90651ZZ

TL165
1.0 ENGINE 88/171
DIPSTICK
LG90651ZZ Rev.

. . .
. . .
1 J043026 PLUG 4 EXPANSION
2 90036190 DIPSTICK 1

TL165
89/171 1.0 ENGINE
OIL PUMP
Rev. LP9065ZZ

TL165
1.0 ENGINE 90/171
OIL PUMP
LP9065ZZ Rev.

. . .
. . .
1 J043024 SCREW 4 HEXAGON HEAD CAP, M10 X
1.75 X 70
2 J043156 PUMP 1

TL165
91/171 1.0 ENGINE
PLUG
Rev. OB9169ZZ

TL165
1.0 ENGINE 92/171
PLUG
OB9169ZZ Rev.

. . .
. . .
1 J043028 PLUG 1 EXPANSION TANK

TL165
93/171 1.0 ENGINE
OIL SUMP
Rev. OP9453ZZ

TL165
1.0 ENGINE 94/171
OIL SUMP
OP9453ZZ Rev.

. . .
. . .
1 J043000 OIL PAN 1
2 J043003 SCREW 2
4 J043130 GASKET 1
.
5 J043147 GASKET .
1 .
. . .
6 J043154 ADAPTER 1
7 J043159 INTAKE PIPE 1 SUCTION

TL165
95/171 1.0 ENGINE
CONTROL UNIT
Rev. PH9304ZZ
13 11 5
9 18
12
4
14
1
8
19 17 6
7 16
3
15
2
10

TL165
1.0 ENGINE 96/171
CONTROL UNIT
PH9304ZZ Rev.

. . .
. . .
1 90036191 POSITION SENSOR 2
4 90036194 SCREW 2 SOCKET HEAD CAP
.
5 J043063 SCREW+WASHER .
1 .
. . .
6 90036195 SCREW 4 STUDDED FLANGE CAP
7 90036196 ISOLATOR 3 VIBRATION
8 90036197 ISOLATOR 3 VIBRATION
9 90036198 SCREW 1 SOCKET HEAD CAP
.
10 90036199 WIRE .
1 .
GROUND
. . .
11 J043135 PRESSURE SENSOR 1
12 90036200 HOLDER 1 HOLDER
13 90036201 TEMPERATURE SENSOR 1
14 90036202 MODULE 1 ELECTRONIC CONTROL
.
15 90036203 MODULE .
1 .
ELECTRONIC CONTROL
. . .
16 90036204 BRACKET 1 ELECTRONIC CONTROL
MODULE
17 J041953 SIGN 1
18 J043175 PRESSURE SENSOR 1
19 90036205 PRESSURE SENSOR 1

TL165
97/171 1.0 ENGINE
PISTON
Rev. PP43862ZZ
18
21 22 23
17
21
27
22
20
19
25 32
26
4
28 5 6
1
15 14 2 29
30 7
16
3 24
11
9
31
12
10 33
8
13

TL165
1.0 ENGINE 98/171
PISTON
PP43862ZZ Rev.

. . .
. . .
1 90036795 PISTON 6 STANDARD
2 90036220 SCREW 6 FLANGE HEAD CAP
3 J041926 SCREW 12 HEX FLANGE HEAD CAP
.
5 J043061 RETAINING RING .
6 .
. . .
6 J043061 RETAINING RING 6
9 J043088 RING 1
.
10 J043119 CAMSHAFT .
1 .
. . .
11 J043042 DOWEL PIN 1
12 J043084 CAMSHAFT 1
13 J043127 SCREW 2
14 J043090 GEAR 1
.
15 J043092 SCREW .
6 .
. . .
16 J043096 BEARING 6
17 J043097 PISTON RING 6
19 J043108 MANIFOLD 1 FUEL
.
20 J043110 PIPE .
1 .
FUEL INJECTION
. . .
21 J043111 PIPE 2 FUEL INJECTION
.
25 J041933 CONNECTOR .
6 .
INJECTOR FUEL
. . .
26 J043140 PISTON PIN 6
28 J043153 NOZZLE 6
29 J043160 CONNECTING ROD 6
.
30 J043167 THRUST PLATE .
1 .
. . .
31 J043168 CLAMP 6
32 J043170 INJECTOR 6
33 J041949 INJECTOR 6

TL165
99/171 1.0 ENGINE
TURBOCHARGER
Rev. PP9025ZZ
4
1

TL165
1.0 ENGINE 100/171
TURBOCHARGER
PP9025ZZ Rev.

. . .
. . .
1 J041928 TURBOCHARGER 1
2 90036207 STUD BOLT 4 DOUBLE END PLAIN
4 J041929 GASKET 1 TURBOCHARGER

TL165
101/171 1.0 ENGINE
CYLINDER HEAD
Rev. PP98291ZZ
7 11 9
16 2
8
4
10
12
1 13
17
15
14
5
6

TL165
1.0 ENGINE 102/171
CYLINDER HEAD
PP98291ZZ Rev.

. . .
. . .
2 J043151 CYLINDER HEAD 1
3 J019595 STUFFING SLEEVE 48
4 J037678 SEAL 24
.
5 J043069 EXHAUST VALVE .
12 .
. . .
6 J043070 INTAKE VALVE 12
7 J043072 RETAINER 24
8 J043107 CYLINDER HEAD 1
.
10 J043051 PLUG .
13 .
EXPANSION PLUG
. . .
14 J043073 VALVE 12
.
15 J043074 RING .
12 .
. . .
16 J043150 SPRING 24
17 J041937 GASKET 1 CYLINDER HEAD

TL165
103/171 1.0 ENGINE
ROCKER ARM
Rev. RL9765ZZ
13 6
8
2
4
7
3
10
1
5
12
11

TL165
1.0 ENGINE 104/171
ROCKER ARM
RL9765ZZ Rev.

. . .
. . .
3 J043071 PUSH ROD 12
4 J043075 CROSS PIECE 12
.
5 J041934 HOUSING .
1 .
ROCKER LEVER
. . .
.
10 J043129 STUD .
6 .
. . .
11 J043132 GASKET 1
12 J043155 HOUSING 1
13 J043165 ROCKER ARM 6

TL165
105/171 1.0 ENGINE
PLUG
Rev. RP9046ZZ

TL165
1.0 ENGINE 106/171
PLUG
RP9046ZZ Rev.

. . .
. . .
1 90036210 FITTING 1 ORIFICE

TL165
107/171 1.0 ENGINE
STARTER MOTOR
Rev. SM9171ZZ

TL165
1.0 ENGINE 108/171
STARTER MOTOR
SM9171ZZ Rev.

. . .
. . .
1 90036211 SCREW 3 TWELVE POINT CAP

TL165
109/171 1.0 ENGINE
STARTER MOTOR
Rev. ST9480ZZ
3
2

TL165
1.0 ENGINE 110/171
STARTER MOTOR
ST9480ZZ Rev.

. . .
. . .
1 90036212 STARTER MOTOR 1
2 90036213 STARTER MOTOR 1
3 90036214 RELAY 1

TL165
111/171 1.0 ENGINE
EXHAUST MANIFOLD
Rev. TB92332ZZ
6
4

TL165
1.0 ENGINE 112/171
EXHAUST MANIFOLD
TB92332ZZ Rev.

. . .
. . .
3 J043080 SPACER 11
4 J041930 SPACER 1 MOUNTING
.
5 J041931 SCREW .
1 .
STUDDED HEXAGON CA
. . .
6 J043118 EXHAUST MANIFOLD 1
7 J041944 GASKET 6 EXHAUST MANIFOLD

TL165
113/171 1.0 ENGINE
PLUG
Rev. TK9036ZZ
10 2

TL165
1.0 ENGINE 114/171
PLUG
TK9036ZZ Rev.

. . .
. . .
2 J019622 SEAL RING 1 O-RING, M22
3 90036143 PLUG 1 PIPE, 3/4 NPT
10 J043005 PLUG 1 THREADED, M22 X 1.50 X 20.1

TL165
115/171 1.0 ENGINE
PIPEWORK
Rev. TP97519ZZ
9
6
10
2
8
1
5
7

TL165
1.0 ENGINE 116/171
PIPEWORK
TP97519ZZ Rev.

. . .
. . .
1 J041923 WASHER 1 PLAIN
.
5 90036218 UNION .
1 .
MALE
. . .
6 90036218 UNION 1 MALE
7 J043164 PIPE 1
8 J043171 FLEXIBLE HOSE 1
9 J041951 CLAMP 1 TUBE
.
10 90036219 GASKET .
1 .
OIL DRAIN
. . .

TL165
117/171 1.0 ENGINE
VALVE COVER
Rev. VC9304ZZ
6
7

TL165
1.0 ENGINE 118/171
VALVE COVER
VC9304ZZ Rev.

. . .
. . .
1 J043104 VALVE COVER 1
2 J043126 FILTER CAP 1
3 J043131 GASKET 1
4 J043157 VALVE COVER 1
.
5 J043123 FLANGE NUT .
6 .
. . .
6 J043133 SOUND INSULATION 6
7 J041952 STICKER 1 SAFETY

TL165
119/171 1.0 ENGINE
CONNECTION
Rev. WI9370ZZ
1
4

TL165
1.0 ENGINE 120/171
CONNECTION
WI9370ZZ Rev.

. . .
. . .
3 J043044 SEAL 1
4 J041945 CONNECTION 1 WATER INLET

TL165
121/171 1.0 ENGINE
CONNECTION
Rev. WO9026ZZ

TL165
1.0 ENGINE 122/171
CONNECTION
WO9026ZZ Rev.

. . .
. . .
1 800046030 SCREW 3 M6 X 1.00 X 20

TL165
123/171 1.0 ENGINE
BELT TIGHTENER
Rev. WP9215ZZ

TL165
1.0 ENGINE 124/171
BELT TIGHTENER
WP9215ZZ Rev.

. . .
. . .
2 J043106 BELT TIGHTENER 1

TL165
125/171 1.0 ENGINE
IDLER
Rev. WP97285ZZ
5 3

TL165
1.0 ENGINE 126/171
IDLER
WP97285ZZ Rev.

. . .
. . .
2 90036222 IDLER 1
3 90036223 BRACKET 1 IDLER PULLEY
4 J041946 IDLER 1
.
5 90036224 V-BELT .
1 .
. . .

TL165
127/171 1.0 ENGINE
WATER PUMP
Rev. WP9757ZZ

TL165
1.0 ENGINE 128/171
WATER PUMP
WP9757ZZ Rev.

. . .
. . .
2 J043045 SEAL 1
3 90036221 WATER PUMP 1

TL165
129/171 1.0 ENGINE
WIRING HARNESS, ENGINE
Rev. WR9621ZZ

TL165
1.0 ENGINE 130/171
WIRING HARNESS, ENGINE
WR9621ZZ Rev.

. . .
. . .
1 90036225 WIRING HARNESS, 1 ELECTRONIC CONTROL
ENGINE MODULE WIRING

TL165
131/171 1.0 ENGINE
CONNECTION
Rev. XS9198ZZ

TL165
1.0 ENGINE 132/171
CONNECTION
XS9198ZZ Rev.

. . .
. . .
1 90036161 SCREW 2
2 J043039 CLAMP 1
4 J041936 CONNECTION 1 EXHAUST OUTLET
.
5 J043169 BRACKET .
1 .
. . .

TL165
133/171 1.2 FUEL SYSTEM
FUELPIPES
Rev. G FL3883006
170
100
90
150
110 100
120
130 140
160
100 30 20
200 210 220
180
230 280
160

TL165
1.2 FUEL SYSTEM 134/171
FUELPIPES
FL3883006 Rev. G

. . .
. . .
20 90005159 WASHER 4.0 FLAT 5/8" HARDENED F436
30 90804366 SCREW 4.0 5/8"-11 X 2
90 96082218 ADAPTER 1.0 90 #8JIC X 3/8 MNPT
100 90817033 HOSE CLAMP 3.0
.
110 90005480 HOSE .
16" .
5/16 ID
. . .
120 H50808089082750 HOSE 1.0 2750MM, 90
130 53101500 HOLDER 1.0 RUBBER COATED 1 ID
140 95210420 NUT 1.0 5/16"-18 NC
150 90005480 HOSE 130" 5/16 ID
.
160 H50808080081450 HOSE .
1.0 .
FUEL HOSE ASSEMBLY
. . .
170 90021818 HOSE FITTING 1.0 90D 3/8NPT X 5/16ID
180 38800607 WIRING HARNESS 1.0 HARNESS OF FUEL SENSOR
LHD
200 90804267 SCREW 2.0 1/2"-13 X 1 1/2"
210 90005158 WASHER 4.0 1/2" HARDENED F436
.
220 90017719 NUT .
2.0 .
1/2"-13 GRADE C
. . .
230 90029916 ADAPTER 1.0 ADAPTER, STR #8 JIC M X
M12X1.5 M BRASS
280 90029919 SEAL 3.0 12MM

TL165
FUELPIPES
Rev. G FL3883006
340
310 320 330
120 350
160
360
300
280 370 190 240 250 260 280 370
10
50 60 70 80
40
270
160
120

TL165
FUELPIPES
FL3883006 Rev. G

. . .
. . .
10 53559328 PLATE 1.0 ANGLE, MUD FLAP/FUEL
FILTER LHD
40 53558071 MUDGUARD 1.0 MOD 20 X 30 BLACK
60 90804018 SCREW 3.0 1/4"-20 X 1
.
70 90009685 WASHER .
3.0 .
9/32 ID X 1 1/4 OD
. . .
80 90013919 NUT 3.0 1/4"-20 NC
120 H50808089082750 HOSE 1.0 2750MM, 90
160 H50808080081450 HOSE 1.0 FUEL HOSE ASSEMBLY
190 53574119 BRACKET 1.0
.
240 90804485 SCREW .
2.0 .
3/8-16 X 1 1/4
. . .
250 90017717 NUT 2.0 3/8-16UNC GD B
260 90005165 WASHER 4.0 3/8" HARD ZINC SAE
270 38820730 FUEL FILTER FUEL FOR DONGFENG
CUMMINS QSB6.7-C220
280 90029919 SEAL 3.0 12MM
.
300 H50808089081050 HOSE .
1.0 .
FUEL HOSE ASSY, 1050MM 90
. . .
310 90804502 SCREW 2.0 3/8"-16 X 1 3/4"
320 90017717 NUT 2.0 3/8-16UNC GD B
330 90005165 WASHER 4.0 3/8" HARD ZINC SAE
340 38800674 BRACKET 1.0 FRAME MOUNTED FUEL FILTER
350 90032736 ADAPTER 2.0 90 #8 JIC M X M16 O-RING M
. . .
STEEL
. . .
360 38820731 FUEL FILTER SECONDARY FUEL FOR
DONGFENG CUMMINS
QSB6.7-C220
370 90020170 ADAPTER 2.0 STR #8 JIC M X M16X1.5 O-RING
M STEEL

TL165
FUEL TANK
Rev. B FT3883008
40 140 130 180 50 60
10
20
70
90 80 120 110 100 150 160 170

TL165
FUEL TANK
FT3883008 Rev. B

. . .
. . .
10 53574146 BRACKET 2 24" W/GUSSETS
20 53578395 FIXING STRAP 2 24" DIA FUEL TANK W/ RUBBER
2 X 37
40 53567238 BRACKET 2 FUEL TANK REINFORCER
50 90017719 NUT 4 1/2"-13 GRADE C
.
60 90005158 WASHER .
4 .
1/2" HARDENED F436
. . .
70 38800828 FUEL TANK 1 75 GAL 24 DIA CHENGUANG
80 90802061 SCREW 2 5/8"-11 X 1 1/4
90 90017712 NUT 2 5/8"-11 GRADE C
100 90020516 SCREW 4 12PT 5/8"-11 X 2-1/2 G8
.
110 98415055 LOCK WASHER .
4 .
5/8"
. . .
120 90005159 WASHER 4 FLAT 5/8" HARDENED F436
130 38800610 LEVEL SENSOR 1 WITH LOW LEVEL ALARM
140 38800388 SCREW 5 10-32 X 1/2"
150 38800615 WIRING HARNESS 1 ASSEMBLY OPBK - FUEL LEVEL
SENSOR
160 38800616 WIRING HARNESS 1 ASSEMBLY LOW FUEL LEVEL
. . .
INDI - OPBK
. . .
170 53569733 WIRE 1 TRANS TEMP GAUGE -
FIREWALL
180 90013133 CAP/FUEL TANK 1 FUEL LOCKING STD 2" FILL

TL165
FIXING STRAP
Rev. A 53578395
20 10
10
20

TL165
FIXING STRAP
53578395 Rev. A

. . .
. . .
10 90021764 FIXING STRAP 1 24"
20 90021758 FIXING STRAP 1 2X37, RUBBER

TL165
141/171 1.6 AIR INTAKE AND EXHAUST OUTLET
INTAKE PIPES
Rev. B AI1570
140
120 30 20
160 30
20
240
80
10 20 150
250,260
130
50,60,70
180,190,200
210,220,230
170
90,100,110

TL165
1.6 AIR INTAKE AND EXHAUST OUTLET 142/171
INTAKE PIPES
AI1570 Rev. B

. . .
. . .
10 53571071 BRACKET 1 AIR CLEANER
20 90812099 CLAMP 3 2-7 INCH DIA, SNAPLOCK
30 90033207 CLAMP 2 SS 3.6"-6.5" OD
.
60 95210420 NUT .
4 .
5/16"-18 NC
. . .
70 90804035 SCREW 4 5/16"-18 X 1
80 90029855 AIR CLEANER 1 FILTER ELEMENT
90 90007939 SCREW 4 5/8"-11 X 1 3/4" GRADE 8
.
110 90017712 NUT .
4 .
5/8"-11 GRADE C
. . .
120 70000014 TUBE 24" 5-1/2"
130 53569217 BRACKET 2 11"
140 53570474 BRACKET 1 CAC TUBE SUPPORT
150 53569044 TUBE 1 5.5 OD X 5"
.
160 90000904 ELBOW PIPE .
1 .
RUBBER 90 DEG 5.5 X 5.5
. . .
170 53569212 HEAT PROTECTION 1 11"
180 90804016 SCREW 4 1/4"-20 X 3/4"
190 98415020 LOCK WASHER 4 1/4"
.
210 90804485 SCREW .
4 .
3/8-16 X 1 1/4
. . .
220 90017717 NUT 4 3/8-16UNC GD B
230 90005165 WASHER 8 3/8" HARD ZINC SAE
240 53570457 HOUSING 1
250 90027537 SCREW 4 1/4-20 X 1"
.
260 90027717 NUT .
4 .
1/4-20
. . .

TL165
AIR CLEANER
Rev. C 90029855
3 4

TL165
AIR CLEANER
90029855 Rev. C

. . .
. . .
1 90023953 AIR FILTER 1 ENGINE AIR FILTER
2 90027024 VALVE 1
3 90029379 COVER 1
4 90029380 SCREW 2

TL165
INTAKE PIPES
Rev. B AI3883505
40
10
50
20
60
80
50
30
70
80
90
100

TL165
INTAKE PIPES
AI3883505 Rev. B

. . .
. . .
10 90004899 ELBOW PIPE 1 RUBBER 90 DEG 4 X 5
20 38800502 INTAKE PIPE 1 AIR INTAKE 4"OD
30 90004873 ELBOW PIPE 1 RUBBER 90 DEG 4 X 4
40 90022399 HOSE CLAMP 1
.
50 90022397 HOSE CLAMP .
3 .
BREEZE CT500L
. . .
60 90027449 HOSE FITTING 1 90 3/4NPT X 1" ID
70 99802351 HOSE 30" 1" ID
80 53103347 HOSE CLAMP 2 20 13/16 X 1 3/4
90 90010608 HOSE FITTING 1 3/4NPT X 1ID
.
100 38800190 ELBOW .
1 .
45 DEG STREET 3/4"
. . .

TL165
MUFFLER
Rev. B EX1614
130
80
90
70
70
80
100 90 40 30
70 110
70
60
120 20
70 40
90 50
70 70 10
110

TL165
MUFFLER
EX1614 Rev. B

. . .
. . .
10 53577945 CHANNEL 1 VERTICAL MUFFLER
20 60000002 BRACKET 1
30 90802064 SCREW 6 5/8"-11 X 1 3/4"
.
50 90804366 SCREW .
6 .
5/8"-11 X 2
. . .
60 90017712 NUT 6 5/8"-11 GRADE C
70 90002305 CLAMP 3 4", ZINC COATED
90 98421135 WASHER 6 3/8"
.
100 90007177 MUFFLER .
1 .
VERT 9X51.00 25/SKID
. . .
110 90007234 BAND 2 CAGE MOUNTING 9"
120 90007233 PROTECTION 1 MUFFLER 42"
130 90032155 EXHAUST PIPE 1 4"OD 32"L

TL165
EXHAUST PIPE
Rev. B EX3883504
10
20
30
40,50
10
60
10
40,50 120
70 10
80,90,100,110

TL165
EXHAUST PIPE
EX3883504 Rev. B

. . .
. . .
10 90010787 CLAMP 4 EXHAUST PIPE, 4"
20 60000083 TUBE 1
30 60000104 BRACKET 1
.
50 98421135 WASHER .
4 .
3/8"
. . .
60 90015036 TUBE 1 FLEX EXHAUST 4"ID 16"L
70 60000080 ELBOW PIPE 1 90 DEG 4"ID/OD
80 53573765 BRACKET 1
90 90008285 SCREW 2 M8-1.25 X 25MM CL8.8
.
100 98405035 LOCK WASHER .
2 .
5/16"
. . .
120 38800493 EXHAUST PIPE 1 LOWER EXHAUST

TL165
151/171 1.7 COOLING SYSTEM
FAN
Rev. B EG1517
10
30
40
50

TL165
1.7 COOLING SYSTEM 152/171
FAN
EG1517 Rev. B

. . .
. . .
10 90027162 FAN 1 24"
30 90022688 SCREW 4 M10-1.5 X 100MM CL10.9
40 90007549 LOCK WASHER 4 M10
50 90013242 WASHER 4 10MM HARDENED

TL165
RADIATOR MOUNTING
Rev. D EG1733
290
100,150,200
130
60
80,120,180
30
80,120
100,150,230
190
160,170,180,250 70 160,170 240
Spare Parts Catalogue 26.5.2017 kalmar_sp

TL165
RADIATOR MOUNTING
EG1733 Rev. D

. . .
. . .
30 53570459 GUIDE PLATE 1 LH SIDE
60 53570460 GUIDE PLATE 1 RH SIDE
70 53550488 GUIDE PLATE 1 RADIATOR BOTTOM SUPPORT
80 90804016 SCREW 8 1/4"-20 X 3/4"
.
100 90013919 NUT .
2 .
1/4"-20 NC
. . .
120 98415020 LOCK WASHER 8 1/4"
130 70000015 SEAL 48 1.90" LONG CAC BAFFLE
150 90009685 WASHER 2 9/32" ID X 1 1/4" OD X .05 THK
160 90022102 WASHER 4 1.36OD.085THK
.
170 95210420 NUT .
4 .
5/16"-18 NC
. . .
180 98421145 WASHER 6 5/16"
190 53570468 BRACKET 2 BAFFLE SUPPORT
200 90027537 SCREW 2 1/4-20 X 1"
.
220 90013919 NUT .
2 .
1/4"-20 NC
. . .
230 90804018 SCREW 2 1/4"-20 X 1
240 53545889 BRACKET 1 SEE GROUP 01, PAGE 156
250 90804039 SCREW 4 5/16"-18 X 1 1/4" FULL THREAD
260 90022102 WASHER 4 1.36OD.085THK
.
270 95210420 NUT .
4 .
5/16"-18 NC
. . .
280 98421145 WASHER 4 5/16"
290 98421150 WASHER 1 FLAT 1/4"
26.5.2017 kalmar_sp Spare Parts Catalogue

TL165
BRACKET
Rev. 53545889
20 10

TL165
BRACKET
53545889 Rev.

. . .
. . .
10 53546921 BRACKET 1 LEFT
20 53546922 BRACKET 1 RIGHT

TL165
CHARGE AIR COOLER
Rev. A EG3883509
10
A A
30,40,50
10
20
30
A-A
LEFT HAND SIDE VIEW

TL165
CHARGE AIR COOLER
EG3883509 Rev. A

. . .
. . .
10 38800166 INTER COOLER 1
20 90022099 BRACKET 4
30 90022102 WASHER 4 1.36OD.085THK
40 90803066 SCREW 4 5/16"-18 X 1 1/2
.
50 98415035 LOCK WASHER .
4 .
5/16"
. . .

TL165
COOLING SYSTEM
Rev. D CS3883004
171
480
140
220,230
70
60
110
30 130 120 20 70

TL165
COOLING SYSTEM
CS3883004 Rev. D

. . .
. . .
20 38800505 ELBOW 1.0 2.0 OD X 3.5 X 3.5 WITH 1/2NPT
& 3/4 NPT PORT
30 38800508 HOSE 1.0 FLEXIBLE RAD 1.97 ID X 2.75LG
60 90812097 HOSE CLAMP 2.0 12 1/2" X 1 1/4"
70 53103325 HOSE CLAMP 4.0 #36 1 13/16X2 3/4
.
110 96084224 HOSE FITTING .
1.0 .
90 1/2NPT X 5/8ID
. . .
120 90027449 HOSE FITTING 1.0 90 3/4NPT X 1" ID
130 53103347 HOSE CLAMP 2.0 20 13/16 X 1 3/4
140 99802351 HOSE 52.0 1" ID
171 90036227 RADIATOR FILLER CAP
.
220 90804226 SCREW .
4.0 .
7/16"-14 X 1
. . .
230 98415045 LOCK WASHER 4.0 7/16"
480 90033102 CLAMP 3.0 1" DOUBLE RUBBER COATED

TL165
COOLING SYSTEM
Rev. D CS3883004
150 170
240
270,280,290
80
50 70 190,210
220,230 200,210 130
180
10
100
400
40
90
140
470
420
60
430
100 10 440,450,460

TL165
COOLING SYSTEM
CS3883004 Rev. D

. . .
. . .
10 53103024 HOSE CLAMP 2.0 32 1 9*16 X 2 1/2
40 90009702 HOSE 1.0 FLEX RAD 1.75 X 23.5
50 38800509 HOSE 1.0 FLEXIBLE RAD 1.97 ID X 9.0 LG
60 90812097 HOSE CLAMP 2.0 12 1/2" X 1 1/4"
.
70 53103325 HOSE CLAMP .
4.0 .
#36 1 13/16X2 3/4
. . .
80 99802336 HOSE 250.0 HEATER 5/8" ID
90 90021614 HOSE 32.0 3/8" ID
100 90029422 CLAMP 2.0 6 7/16" X 25/32"
130 53103347 HOSE CLAMP 2.0 20 13/16 X 1 3/4
.
140 99802351 HOSE .
52.0 .
1" ID
. . .
150 90022527 STICKER 1.0 RADIATOR FILL PROCEDURES
170 38800200 RADIATOR 1.0 INCL. PART 171
180 96084016 FITTING 1.0 1/4NPT X 3/8ID
190 38800506 FLANGE 1.0
.
200 53567155 FLANGE .
1.0 .
ISB UPR BLUE STR 1.75 D
. . .
210 90000890 GASKET 2.0 RADIATOR FLANGE
220 90804226 SCREW 4.0 7/16"-14 X 1
230 98415045 LOCK WASHER 4.0 7/16"
240 53575233 FRAME 1.0 TOP FRAME
.
270 90804016 SCREW .
8.0 .
1/4"-20 X 3/4"
. . .
280 98415020 LOCK WASHER 8.0 1/4"
400 38800293 SENSOR 1.0 COOLANT LEVEL
420 53527753 BRACKET 1.0 HOSE SUPPORT/ROUTING
.
430 90016002 HOSE CLAMP .
1.0 .
RUBBER COATED 1 3/8 ID
. . .
440 90804035 SCREW 1.0 5/16"-18 X 1
450 95210420 NUT 1.0 5/16"-18 NC
460 98421145 WASHER 2.0 5/16"
470 90009596 PIPE 30.0 SPIRAL PLASTIC TUBING

TL165
COOLING SYSTEM
Rev. D CS3883004
490,500,510
250
390
160 360
300
350 370 380

TL165
COOLING SYSTEM
CS3883004 Rev. D

. . .
. . .
160 38800595 RADIATOR MOUNTING 1.0 EXTENSION TO LOWER
SUPPORT BRACKET
250 53573762 FRAME 1.0 BOTTOM
300 90009818 BAND 4.0 MOUNT, CENTER
.
360 90023091 WASHER .
4.0 .
0.66ID X 2 OD X .094 T
. . .
370 95210398 NUT 4.0 JAM 5/8-11 HEX GRADE 2
380 53549793 ROD 1.0 5/8-11 X 10
390 90017712 NUT 4.0 CROWNLOCK 5/8-11 GRADE C
490 90804037 SCREW 4.0 5/16"-18 X 3/4"
.
500 90005166 WASHER .
4.0 .
5/16" HARDENED F436
. . .
510 98415035 LOCK WASHER 4.0 5/16"

TL165
COOLING SYSTEM
Rev. D CS3883004
300,340,350,360,390
260
310
320,330
410
520
260

TL165
COOLING SYSTEM
CS3883004 Rev. D

. . .
. . .
260 53101502 CLAMP 2.0 RUBBER COATED 1/2 ID
300 90009818 BAND 4.0 MOUNT, CENTER
310 53569909 PLATE 2.0 MOUNT, RADIATOR FRAME
320 90804267 SCREW 4.0 1/2"-13 X 1 1/2"
.
330 90017719 NUT .
4.0 .
1/2"-13 GRADE C
. . .
340 90802047 SCREW 2.0 5/8"-11 X 2 1/2" GRD 8
360 90023091 WASHER 4.0 0.66ID X 2 OD X .094 T
390 90017712 NUT 4.0 CROWNLOCK 5/8-11 GRADE C
.
410 90817033 HOSE CLAMP .
1.0 .
. . .
520 90005480 HOSE 40.0 5/16 ID

TL165
RADIATOR MOUNTING
Rev. A 38800595
10
20,30

TL165
RADIATOR MOUNTING
38800595 Rev. A

. . .
. . .
10 53543616 BRACKET 1
20 90804485 SCREW 3 3/8-16 X 1 1/4
30 90017717 NUT 3 3/8-16UNC GD B

TL165
PIPING, CHARGE AIR COOLER
Rev. A EG3883525
30
10
70
40
70
60
20
70 50 70

TL165
PIPING, CHARGE AIR COOLER
EG3883525 Rev. A

. . .
. . .
10 38800500 PIPE 1 CAC UPPER
20 38800501 TUBE 1 CAC LOWER
30 90020702 HOSE 2 3.50 ID
40 53571781 HOSE 1 3.00 ID 4" LG
50 90023367 PIPING, CHARGE AIR 1 3.00ID X 6.00LG
.
COOLER . .
. . .
60 90021754 CLAMP 4
70 90018126 CLAMP 4 BREEZE 90"LBXCT-350L

TL165
Table of contents
S/N SH21604-SH21606
.
02. TRANSMISSION.
2.3 MECHANICAL TRANSMISSION
*DIPSTICK TR1597 2
**DIPSTICK, ASSEMBLY, W/TUBE 53569175> 4
**TRANSMISSION 38800283> 8
***TRANSMISSION CASE, MAIN HOUSING 01-835 10
***FILLING PIPE, FILLING PIPE 02-636 12
***FLANGE 08-819 14
***OIL PUMP 10-604 16
***PLANET WHEEL 14-1003 18
***PLANETARY GEAR, WIDE RATIO 15-510 20
***VALVE, FILTER 16-1846 22
***OIL COOLER 20-698 30
***TORQUE CONVERTER 21-933 32
***CLUTCH, ROTATING 25-548 36
***HOUSING 34-544 40
***PLANETARY GEAR 39-876 42
***FLANGE & SLINGER 56-00804 46
*TRANSMISSION, TAIL SUPPORT TR1585 48
*TRANSMISSION, ENG/TRANS ADAPTION TR3883526 50
*TRANSMISSION, SHIFER PANEL TR3883528 52
*CONTROL UNIT, ECU TR3883537 54
**BRACKET, HYDRAULIC CONTROL CABLE 53542889> 58
**CONTROLLER HANDLE, FIFTH WHEEL 90022547> 60
2.7 COOLING SYSTEM
*COOLING PIPING TR3883534 62
*PRESSURE SENSOR, BRAKES TR3883548 64
*GAUGE, OIL TEMP TR3883515 66
CIRCUIT DIAGRAM SK8490C

TL165
1/67 2.3 MECHANICAL TRANSMISSION
DIPSTICK
Rev. A TR1597
60,100,110
30,40,50
90
80
20 80

TL165
2.3 MECHANICAL TRANSMISSION 2/67
DIPSTICK
TR1597 Rev. A

. . .
. . .
20 53553110 BRACKET 1 STANDOFF 3.50 X 3.50
30 90804035 SCREW 1 5/16"-18 X 1
40 98421145 WASHER 1 5/16"
50 95210420 NUT 1 5/16"-18 NC
60 53569175 DIPSTICK 1 ASSEMBLY, W/TUBE
. . .
. . .
80 53101500 CLAMP 2 RUBBER COATED 1 ID
90 90027092 SCREW 1 5/16-18 X 3/4

TL165
DIPSTICK
Rev. A 53569175
2 1

TL165
DIPSTICK
53569175 Rev. A

. . .
. . .
1 53569176 DIPSTICK 1 SHORT MD TRANS
2 53569177 TUBE 1 SHORT MD TRANS

TL165
TRANSMISSION
Rev. E TR3883507
10
30
20 40 50 60 70

TL165
TRANSMISSION
TR3883507 Rev. E

. . .
. . .
10 38800283 TRANSMISSION 1 SEE GROUP 02, PAGE 8
40 53576267 WIRING HARNESS 1 TRANSMISSION
60 90011043 SCREW 1 1/2"-13 X 1-3/4 GRADE 8
.
80 90017719 NUT .
1 .
1/2"-13 GRADE C
. . .
90 90818006 CLAMP 1 1 1/2" ID, RUBBER COATED

TL165
TRANSMISSION
Rev. C 38800283

TL165
TRANSMISSION
38800283 Rev. C

. . .
. . .
01-835 TRANSMISSION CASE MAIN HOUSING
02-636 FILLING PIPE FILLING PIPE
08-819 FLANGE SEE GROUP 02, PAGE 14
10-604 OIL PUMP SEE GROUP 02, PAGE 16
.
14-1003 PLANET WHEEL . .
. . .
15-510 PLANETARY GEAR WIDE RATIO
16-1846 VALVE, FILTER SEE GROUP 02, PAGE 22
20-698 OIL COOLER SEE GROUP 02, PAGE 30
21-933 TORQUE CONVERTER SEE GROUP 02, PAGE 32
25-548 CLUTCH ROTATING
. . .
. . .
34-544 HOUSING SEE GROUP 02, PAGE 40
39-876 PLANETARY GEAR SEE GROUP 02, PAGE 42
56-00804 FLANGE & SLINGER SEE GROUP 02, PAGE 46

TL165
TRANSMISSION CASE
Rev. 01-835
3 1
4
2
5
11
6
7
8
13
14 17
15 10
20
12
18
19 16
20
24 25
22
26
28
29
27
23
21

TL165
TRANSMISSION CASE
01-835 Rev.

. . .
. . .
1 J020530 CLUTCH 1 ASSEMBLY
2 J020531 BOLT 12 M10 X 1.5 X 90
3 J020532 BACK PLATE 1
.
5 J020534 PLATE .
3 .
. . .
6 J020535 GEAR 1
7 J020536 PLATE 5 FRICTION
8 J020537 PLATE 5 REACTION
9 J020538 PLATE 1 PISTON RETURN
.
10 J020539 PISTON .
1 .
. . .
11 J020540 HOUSING 1 COMPLETE
12 J020534 PLATE 3
13 J020542 HOUSING 1 ASSEMBLY
.
15 J020536 PLATE .
5 .
FRICTION
. . .
16 J020538 PLATE 1 PISTON RETURN
17 J020539 PISTON 1
19 J020545 BOLT 3 M10 X 1.5 X 25 MM
.
20 J020546 BRACKET .
3 .
. . .
23 J020549 SPINDLE 12
24 J025930 PLATE IDENTIFICATION
.
24 J025931 PLATE . .
. . .
25 J020552 SCREW 1 NO. 14X1/2
26 J020553 CAP 1 INT HARNESS, 20W
27 J020554 BOLT 12 M10X1,5X25
.
29 J020556 PLATE .
7 .
FRICTION
. . .

TL165
FILLING PIPE
Rev. 02-636
10
11

TL165
FILLING PIPE
02-636 Rev.

. . .
. . .
5 J024589 GASKET 1
8 J024590 PLUG 1
10 J020562 PLUG 1
11 J024591 GASKET 1

TL165
FLANGE
Rev. 08-819
12
18
19
20

TL165
FLANGE
08-819 Rev.

. . .
. . .
4 J040772 JOINT 1
12 J020583 O-RING 1 66.3 MM
18 J020584 O-RING 1 12.3 MM
19 J020585 PLATE 1
.
20 J020586 BOLT .
1 .
M14 X 2 X 70
. . .

TL165
OIL PUMP
Rev. 10-604
10 3
11 13
6 16
15
28 12
19
27
26 17
1
20
21
25
24
23

TL165
OIL PUMP
10-604 Rev.

. . .
. . .
1 J020589 BOLT 6 M10 X 1.5 X 65
2 J020554 BOLT 5 M10X1,5X25
3 J020590 SUPPORT 1
6 J020589 BOLT 8 M10 X 1.5 X 65
.
10 J01777.0100 HOUSING .
1 .
. . .
11 J020592 GEAR SET 1
.
13 J020545 BOLT .
10 .
M10 X 1.5 X 25 MM
. . .
15 J020597 PLATE 1
16 J020598 SUPPORT 1
17 J020599 SLEEVE 1
17 J020600 SLEEVE 1
.
19 J020601 SUPPORT .
1 .
. . .
20 J020602 PIN 2 10 X 32 MM
21 J020603 SUPPORT 1 NOT DETAIL PARTS AV.
24 J020606 GASKET SET 1
.
25 J020607 BEARING .
1 .
. . .
26 J020608 PIN 1 6 X 34.5 MM
27 J020609 SPRING 1 11.48 ID X 53.20 MM
28 J020610 BALL 1 0.750 INCH

TL165
PLANET WHEEL
Rev. 14-1003
13
14
8
5
9
10
11
12

TL165
PLANET WHEEL
14-1003 Rev.

. . .
. . .
1 J020624 PLANETARY GEAR 1
2 J020625 RING 1 190.2 MM
3 J020626 BEARING 1
4 J020627 PLANET CARRIER 1
.
5 J020628 RING .
1 .
159.2 MM
. . .
6 J020629 RING 1
7 J020632 SPINDLE 6
9 J020634 WASHER 6
.
10 J020635 GEAR SET .
1 .
. . .
11 J020636 BEARING 12
12 J020634 WASHER 6
14 J020637 GEAR 1

TL165
PLANETARY GEAR
Rev. 15-510
15
5
13
14
8
9
10
12
11

TL165
PLANETARY GEAR
15-510 Rev.

. . .
. . .
3 J020641 RING 1 190.2 MM
7 J020645 BUSHING 1 43.104 MM
8 J030948 WASHER 4
.
9 J040750 BEARING .
8 .
ASSEMBLY, ROLLER
. . .
10 J030950 GEAR SET 1
11 J030948 WASHER 4
12 J030952 SPINDLE 4
13 J020650 RING 1
.
14 J020651 RING .
1 .
RETAINING, INTERNAL
. . .
15 J020652 GEAR 1

TL165
VALVE, FILTER
Rev. 16-1846
8
10
11
9
43 44 45 49
46 12
13
41 47
2 40 48 14
39
7 26
4 37
25
6 15
34 36
24 23 19 18
16
35 32 31 30 21
29 28 20
3
57 60 50 65
51
58 52
56 70
59 66
55 53 67
68
54 69
64 75
93 71
72
73
94 95 62 63 74
88
76
91 92 77
89 90 78
83 79
81
86 87
82
84 85 80

TL165
VALVE, FILTER
16-1846 Rev.

. . .
. . .
1 923944.2306 VALVE COMPL. 1
2 J020655 FILTER, MOUNT. 1
3 J020656 GASKET 1
4 J020657 FILTER 1
.
6 J020659 GASKET .
1 .
. . .
7 J020660 BOLT 3 M6X1.0X30
9 J020661 WIRING SET 1
.
11 J020666 GASKET .
1 .
. . .
12 J023471 O-RING 1 47.2 ID
13 J020669 STAND 1
14 J020670 SLEEVE 1
15 J020671 BOLT 1
.
16 J020672 TEMPERATURE SENSOR .
1 .
. . .
19 J020677 TERMINAL BLOCK 1
21 J020690 LOCK 1
.
23 J020692 TERMINAL BLOCK .
1 .
. . .
26 J020694 CHANNEL 1
.
1 .
. . .
30 J020697 LOCK 1
.
1 .
. . .
.
41 J020701 CONNECTION .
1 .
. . .
.
47 J020698 CONNECTION .
1 .
. . .
49 J020712 BOLT 3 M6X1.0X45
50 J020713 BRACKET 1
51 J020714 BOLT 2 M6 X 1.0 X 45
.
52 J020493 GASKET .
3 .
. . .
53 J027226 SPRING 2
54 J020717 PLUG 2
55 J020717 PLUG 2
56 J027226 SPRING 2
.
57 923944.2792 SWITCH .
1 .
. . .
58 J020719 SWITCH 1
60 J020721 BOLT 12 M6X1.0X95
62 JP102131 FRAME 1
.
63 J020723 FRAME .
1 .
. . .
64 J020724 PIN 3
65 J020725 SOLENOID 1
66 J020727 O-RING 1 10.5 MM

TL165
VALVE, FILTER
Rev. 16-1846
8
10
11
9
43 44 45 49
46 12
13
41 47
2 40 48 14
39
7 26
4 37
25
6 15
34 36
24 23 19 18
16
35 32 31 30 21
29 28 20
3
57 60 50 65
51
58 52
56 70
59 66
55 53 67
68
54 69
64 75
93 71
72
73
94 95 62 63 74
88
76
91 92 77
89 90 78
83 79
81
86 87
82
84 85 80

TL165
VALVE, FILTER
16-1846 Rev.

. . .
. . .
67 J020726 O-RING 1 13.0 MM
68 J020728 VALVE 1
69 J020729 SPRING 1
.
71 J020726 O-RING .
1 .
13.0 MM
. . .
72 J020727 O-RING 1 10.5 MM
73 J020731 VALVE 1
74 J020732 SPRING 1
.
76 J020726 O-RING .
1 .
13.0 MM
. . .
77 J020727 O-RING 1 10.5 MM
78 J020731 VALVE 1
79 J020732 SPRING 1
80 J020733 CLIP 1
.
81 J020734 VALVE .
3 .
. . .
82 J020735 SPRING 3
84 J020726 O-RING 1 13.0 MM
85 J020727 O-RING 1 10.5 MM
.
86 J020731 VALVE .
1 .
. . .
87 J020732 SPRING 1
89 J020726 O-RING 1 13.0 MM
90 J020727 O-RING 1 10.5 MM
.
91 J020731 VALVE .
1 .
. . .
92 J020732 SPRING 1
94 J020726 O-RING 1 13.0 MM
95 J020727 O-RING 1 10.5 MM

TL165
VALVE, FILTER
Rev. 16-1846
99 104 138 139

103
101 102 140
108
126 107
130 106
122
96 98
105
134 112
97 109 111
110 115
116 114
113
118
119
135
117
136 121 120
137 131
132
133 127
128
129
123 166
124
125
141
151
156 142
152
153
157
154 144 144
155
160
161
162 148
163 147
159 149
150 146
164 165

TL165
VALVE, FILTER
16-1846 Rev.

. . .
. . .
96 J020736 BOLT 2 M6X1.0X20
97 J020737 SENSOR 1 SPEED SENSOR
98 J020738 BOLT 2 M6X1.0X60
99 J027589 PLATE 1 SOLENOID SEPARATOR
.
101 J020741 PIN .
1 .
5 OD 43
. . .
102 J020742 VALVE 1
103 J020743 SPRING 1
104 J020744 STOPPER 1
105 J020741 PIN 1 5 OD 43
.
106 J020746 VALVE .
1 .
. . .
107 J020747 SPRING 1
108 J020748 STOPPER 1
109 J020741 PIN 1 5 OD 43
110 J020749 VALVE 1
.
111 J020750 SPRING .
1 .
. . .
112 J020751 STOPPER 1
113 J020752 VALVE 1
114 J020753 SPRING 1
115 J020733 CLIP 1
.
116 J020754 PIN .
1 .
2,5ODX40
. . .
118 J020756 O-RING 1 18.8 MM ID
119 J020757 O-RING 1 14.0 MM ID
120 J027590 FRAME 1 CONTROL VALVE
.
121 J020759 PIN .
1 .
. . .
122 J020741 PIN 1 5 OD 43
123 J020760 VALVE 1
124 J027591 SPRING 1
125 J020762 STOPPER 1
.
126 J020741 PIN .
1 .
5 OD 43
. . .
127 J020763 VALVE 1
128 J020764 SPRING 1
129 J020765 STOPPER 1
130 J020741 PIN 1 5 OD 43
.
131 J020766 VALVE .
1 .
. . .
132 J027591 SPRING 1
133 J020762 STOPPER 1
134 J020741 PIN 1 5 OD 43
135 J020767 VALVE 1
.
136 J020768 SPRING .
1 .
. . .
137 J025954 STOPPER 1
138 J020712 BOLT 2 M6X1.0X45
139 J035066 SENSOR 1 OIL LEVEL
140 J027227 SLEEVE 2
.
141 J027592 PLATE .
1 .
SEPARATOR
. . .
142 J027593 GASKET 1 CHANNEL PLATE
144 J020775 PIN 2 10X50 MM
146 J022176 PLUG 1
147 J020778 O-RING 1 16.4
.
148 J027767 PLUG .
10 .
. . .
149 J020780 O-RING 1 8.9
150 J020781 PLUG 1
151 J023527 OIL FILTER, GEARBOX 2 TRANSMISSION OIL FILTERS
152 J020783 O-RING 2 75.9 MM
.
153 J027228 O-RING .
2 .
85.3 MM
. . .
154 800823044 GASKET 2
155 J020786 COVER 2

TL165
VALVE, FILTER
Rev. 16-1846
99 104 138 139

103
101 102 140
108
126 107
130 106
122
96 98
105
134 112
97 109 111
110 115
116 114
113
118
119
135
117
136 121 120
137 131
132
133 127
128
129
123 166
124
125
141
151
156 142
152
153
157
154 144 144
155
160
161
162 148
163 147
159 149
150 146
164 165

TL165
VALVE, FILTER
16-1846 Rev.

. . .
. . .
156 J020714 BOLT 4 M6 X 1.0 X 45
157 J027595 PRESSURE SWITCH 1
159 J027596 FRAME 1
160 J027597 VALVE 1
.
161 J027598 SPRING .
1 .
. . .
162 J027599 PLUG 1
163 J020733 CLIP 1
164 J020787 BOLT 25 M10X1.5X100
165 J020788 BOLT 7 M10X1.5X55
.
166 800823043 GASKET .
1 .
. . .
J027594 PLATE 1 OIL TRANSFER

TL165
OIL COOLER
Rev. 20-698
1
2
30 31

TL165
OIL COOLER
20-698 Rev.

. . .
. . .
1 J020959 GASKET 1
2 J028256 COVER 1
4 J026523 BOLT 6 M10 X 1,5 X 35
30 J020961 PLUG 2 INCL. PART 31
.
31 J020962 O-RING .
1 .
23.5 MM
. . .

TL165
TORQUE CONVERTER
Rev. 21-933
4
2
3 7
6
8
9
10
11
12
5
13
18 14
19
20
22
23
24
25
27
28
15 16
29 17
30
21 31
33
34
32 35

TL165
TORQUE CONVERTER
21-933 Rev.

. . .
. . .
2 J020803 PLUG 1
3 J020804 O-RING 1 34.6 MM
4 J026197 TORQUE CONVERTER 1
5 J020806 NUT 36 M8 X 1.25
.
6 J020807 COVER .
1 .
ASSEMBLY
. . .
7 J020808 COVER 1 ASSEMBLY
8 J020809 COVER 1 NOT SEP. PARTS AV.
9 J020810 BUSHING 1
10 J025933 SEAL RING 1 86.9 MM
.
11 J025934 PISTON .
1 .
ASSEMBLY
. . .
12 J025935 SEAL RING 1 279.9 MM
13 J020814 DAMPER 1 ASSEMBLY
15 J020816 BOLT 20 M8 X 1.25 X 20
.
15 J020817 BOLT .
30 .
M8 X 1.25 X 20
. . .
16 J020818 SEAL RING 1 61.4 MM
17 J020819 BEARING 1 ASSEMBLY
18 J020820 TURBINE 1 ASSEMBLY
.
20 J020822 WASHER .
1 .
. . .
21 J020823 STATOR 1
22 J020824 RING 1
23 J020825 PLATE 1 ASSEMBLY
24 J020826 WASHER 1
.
25 J020827 BEARING CIRCLE .
1 .
. . .
26 J020828 SPRING 13
27 J020829 ROLLER 13
28 J020830 STATOR 1
29 J020831 SHIM 0.254 MM (0.010 INCH)

TL165
TORQUE CONVERTER
Rev. 21-933
4
2
3 7
6
8
9
10
11
12
5
13
18 14
19
20
22
23
24
25
27
28
15 16
29 17
30
21 31
33
34
32 35

TL165
TORQUE CONVERTER
21-933 Rev.

. . .
. . .
29 J020832 SHIM 0.485 MM (0.019 INCH)
29 J020833 SHIM 0.715 MM (0.028 INCH)
31 J020835 O-RING 1 368.3 MM
.
32 J020836 PUMP .
1 .
ASSEMBLY
. . .
33 J020837 WASHER 1
34 J026198 PUMP 1 ASSEMBLY (NOT SEP. PARTS
AV.)
35 J020839 BOLT 36 M8 X 1.25 X 25

TL165
CLUTCH
Rev. 25-548
1
2
4
11
12
13
22
14
8 10
23 16
24 17
18
25 19
20
26 21
27
28
29
34 30
35 31
36 32
37
36
33
39
40
41
42
45
43 46

TL165
CLUTCH
25-548 Rev.

. . .
. . .
1 J020841 BOLT 1 M16 X 2 X 30
2 J020842 SHIM 5.092 MM (0.200 INCH)
2 J020843 SHIM 4.914 MM (0.193 INCH)
2 J020844 SHIM 4.736 MM (0.186 INCH)
.
2 J020845 SHIM . .
4.559 MM (0.179 INCH)
. . .
2 J020846 SHIM 4.381 MM (0.172 INCH)
2 J020847 SHIM 4.203 MM (0.165 INCH)
2 J020848 SHIM 4.000 MM (0.157 INCH)
4 J020850 O-RING 1 25.1 MM
.
8 J020851 SHAFT .
1 .
ASSEMBLY INCL. PART 10
. . .
10 J029729 BUSHING 1 20 MM ID
12 J020855 DRUM 1
13 J020856 HUB 1 ASSEMBLY INCL. PART 14
.
14 J020857 BUSHING .
1 .
99.15 MM
. . .
17 J020859 RING 1
18 J025936 SEAL RING 1 116.3 MM
19 J025937 SEAL RING 1 101.1 MM
.
20 J020862 SEAL RING .
1 .
. . .
21 J020863 PISTON 1
22 J020864 SPRING 1 ASSEMBLY
23 J020865 RING 1
24 J025938 SEAL RING 1 178.8 MM
.
25 J029730 PISTON .
1 .
. . .
26 J020868 SPRING 1 ASSEMBLY
27 J029731 PISTON 1
28 J025939 SEAL RING 1 202.1 MM
29 J020871 RING 1
.
30 J020872 PLATE .
1 .
. . .
31 J020873 PLATE 6
32 J020874 PLATE 5
34 J020871 RING 1
.
35 J020876 HUB .
1 .
. . .

TL165
CLUTCH
Rev. 25-548
1
2
4
11
12
13
22
14
8 10
23 16
24 17
18
25 19
20
26 21
27
28
29
34 30
35 31
36 32
37
36
33
39
40
41
42
45
43 46

TL165
CLUTCH
25-548 Rev.

. . .
. . .
37 J020877 HUB 1
39 J020878 PLATE 6
40 J020879 PLATE 6
.
41 J020880 PLATE .
1 .
. . .
42 J020865 RING 1
43 J020881 GEAR 1 ASSEMBLY INCL. PART 45
45 J020883 BUSHING 1 68.164 MM
46 J020865 RING 1

TL165
HOUSING
Rev. 34-544
2
4
3
26
5 30
28
6 29
7
10 8
11 1
12
9
13 17
14
19 18 20
15 21
16
10
22
23 24
25
29
28
30

TL165
HOUSING
34-544 Rev.

. . .
. . .
2 J020554 BOLT 10 M10X1,5X25
3 J020893 RETAINER 1 ASSEMBLY
4 J020894 GASKET 1 ASSEMBLY
.
5 J020897 RETAINER .
1 .
ASSEMBLY
. . .
6 J020898 BUSHING 1 75.5 MM
7 J020899 RETAINER 1 NOT DETAIL PARTS.
8 J025938 SEAL RING 1 178.8 MM
9 J020900 GEAR 1 ASSEMBLY
.
10 J020901 GASKET SET .
1 .
. . .
12 J020903 RING 1
13 J020904 GEAR 1
14 J020905 HUB 1
.
14 J020906 HUB .
1 .
. . .
16 J020903 RING 1
18 J025955 SENSOR 1 ASSEMBLY, SPEED SENSOR
INCL. PART 19
.
19 J020912 O-RING .
1 .
15.6 ID
. . .
20 J020913 RETAINER 1 SPEED SENSOR
21 J020817 BOLT 1 M8 X 1.25 X 20
23 J020916 COVER 1 SENSOR SHIPPING
.
24 J020917 GASKET .
1 .
. . .
25 J020554 BOLT 20 M10X1,5X25
26 J020918 BREATHER 1 ASSEMBLY
28 J020919 COVER 2
29 J020920 GASKET 2
.
30 J020545 BOLT .
20 .
M10 X 1.5 X 25 MM
. . .

TL165
PLANETARY GEAR
Rev. 39-876
1
22 3
23
24 2
21
4 25
26
27
5 29
6
7 8 30 31
9 32
11
12 27
45
13
16 33
15 36
17
18
19
42 20
39 38
37
27
40
43
44

TL165
PLANETARY GEAR
39-876 Rev.

. . .
. . .
1 J020927 GASKET 1 REAR COVER
2 J020928 BOLT 19 M12 X 1.7 X 45
4 J040873 PLANET CARRIER 1 ASSEMBLY
.
5 J020931 SHAFT .
1 .
OUTPUT
. . .
6 J036608 BUSHING 1
7 J020932 SHAFT 1 RING
8 J020628 RING 1 159.2 MM
9 J020628 RING 1 159.2 MM
.
11 J020934 PIN .
1 .
SPRING
. . .
12 J040756 CARRIER 1 P3 PLANETARY
15 J020937 RING 1 RETAINING, EXTERNAL
16 J040169 SPINDLE 4 P3 PLANETARY
.
17 J040768 WASHER .
4 .
P3 THRUST
. . .
18 J040769 GEAR 1 P3 PINION
19 J040770 BEARING 8 P3 ROLLER
20 J040768 WASHER 4 P3 THRUST
.
22 J020943 RING .
1 .
. . .
23 J020944 SPRING 1 ASSEMBLY AND RETAINER
24 J027230 PISTON 1 C5 CLUTCH
25 J024584 SEAL RING 1 258.7 MM, PISTON
26 J020947 SEAL RING 1 140.3 MM, LIP-TYPE
.
27 J020948 CUP .
2 .
ROLLER BEARING
. . .
29 J020910 SENSOR 1 ASSEMBLY, SPEED SENSOR
30 J020912 O-RING 1 15.6 ID
31 J020913 RETAINER 1 SPEED SENSOR
32 J020817 BOLT 1 M8 X 1.25 X 20

TL165
PLANETARY GEAR
Rev. 39-876
1
22 3
23
24 2
21
4 25
26
27
5 29
6
7 8 30 31
9 32
11
12 27
45
13
16 33
15 36
17
18
19
42 20
39 38
37
27
40
43
44

TL165
PLANETARY GEAR
39-876 Rev.

. . .
. . .
33 J020949 COVER 1
36 J020950 COVER 1 NOT DETAIL PARTS AV.
37 J020951 WASHER 1
38 J020952 PLUG 1
.
39 J020953 WHEEL .
1 .
. . .
42 J020955 WASHER 1 BELLEVILLE
43 J020956 NUT 1
44 J024588 GASKET 1 ASSEMBLY
.
45 J020916 COVER .
1 .
SENSOR SHIPPING
. . .

TL165
FLANGE & SLINGER
Rev. 56-00804

TL165
FLANGE & SLINGER
56-00804 Rev.

. . .
. . .
1 J037207 FLANGE 1
2 J034469 PLATE 1 PROTECTING

TL165
TRANSMISSION
Rev. D TR1585
40 20 70,80,90
10 60,70 30
40
20
10
70,80,90
60,70

TL165
TRANSMISSION
TR1585 Rev. D

. . .
. . .
10 90027447 NUT 2 1/2-13
20 90027448 SPRING 2 COMPRESSION
30 53560411 MOUNTING PLATE 1
40 53560447 CORNER PIECE 2
.
2 .
1/2"
. . .
70 90804267 SCREW 6 1/2"-13 X 1 1/2"
90 90017719 NUT 4 1/2"-13 GRADE C

TL165
TRANSMISSION
Rev. B TR3883526
10 30
20
40 50

TL165
TRANSMISSION
TR3883526 Rev. B

. . .
. . .
10 90027205 SCREW 6 M10-1.5 X 30MM
20 90027203 KIT 1 ADAPTION
30 90030810 SCREW 12 HEX HD M10-1.5 X 35 MM CL10.9
40 90019771 WASHER 12 EXTERNAL 3/8"
.
50 38800529 KIT .
1 .
ADAPTION
. . .

TL165
TRANSMISSION
Rev. B TR3883528
60 70 80 40
20
10
30

TL165
TRANSMISSION
TR3883528 Rev. B

. . .
. . .
10 38800549 PANEL 1 SHIFTER
20 53566476 INSULATION 1 SHIFTER PANEL
30 90020773 SCREW 5 10-24 X 3/4" TORX
SELF-THREADING (BLACK)
40 53546777 GUARD 1 5TH WHEEL CONTROL
.
60 97205054 SCREW .
2 .
#10-24 X 3/4 MACH RD HD
. . .
70 90013050 LOCK NUT 2 10-24 NC
80 90005168 WASHER 4 FLATWASHER #10 HARDENED
(3/16)

TL165
CONTROL UNIT
Rev. E TR3883537
30 110 100 120
130 90
10 100 40
20
130 120 100
140
80
70
60
50

TL165
CONTROL UNIT
TR3883537 Rev. E

. . .
. . .
10 38800637 CONTROL UNIT 1 TRANSMISSION
20 38800837 WIRING HARNESS 1 TRANSMISSION ECU TO FLOOR
CAB
30 90029890 SCREW 4 #8 X 1/2 HEX WASH HD SELF
TAP ZINC PLTD
40 53568940 COVER 1 ECU REAR WALL
50 53572956 COVER 1 TRANSMISSION ELECTRIC
. . .
BULKHEADS
. . .
60 90028724 NUT 2 5/16"-18
70 90804035 SCREW 2 5/16"-18 X 1
80 98415035 LOCK WASHER 2 5/16"
90 53568563 BRACKET 1 TRANS/ABS ECU MOUNTING
.
100 90804018 SCREW .
7 .
1/4"-20 X 1
. . .
110 90013919 NUT 3 1/4"-20 NC
120 98415020 LOCK WASHER 4 1/4"
140 90020773 SCREW 4 10-24 X 3/4" TORX
.
150 90016921 CLAMP .
3 .
RUBBER COATED 9/16 ID
. . .
160 90013919 NUT 3 1/4"-20 NC

TL165
TRANSMISSION
Rev. B TR3883539
20
210
30
40
30
10
40
185
300

TL165
TRANSMISSION
TR3883539 Rev. B

. . .
. . .
10 38800630 GEAR SELECTOR 1 PUSH BUTTON
20 38800525 WIRING HARNESS 1 TRANS FLOOR TO DECK
SHIFTER RELS
30 90017743 SCREW 5 MN BUT HD 1/4-20X5/8 SS
40 90013919 NUT 5 1/4"-20 NC
.
185 53451199 PLUG .
2 .
NYLON 1/2 DIAMETER HOLE
. . .
210 90022547 CONTROLLER HANDLE, 1 SEE GROUP 02, PAGE 60
FIFTH WHEEL
300 90028349 FORK 1 KIT, ADJUSTABLE 1/4"-28NF
90012893 SIGNAL LIGHT 2 24V 0.17A BULB
90024263 CABLE 1 128" 5TH WHEEL
53542889 BRACKET 1 HYDRAULIC CONTROL CABLE
. . .
. . .
95210420 NUT 4 5/16"-18 NC
98421145 WASHER 1 5/16"
90812042 CLAMP 3 RUBBER COATED 3/4" ID
90017716 NUT 1 5/16" 18 UNC GD B
.
90002993 SCREW .
2 .
3/8"-16 X 1 1/4" GRADE 8
. . .
90005165 WASHER 4 3/8" HARD ZINC SAE
90017717 NUT 2 3/8-16UNC GD B
53101500 CLAMP 1 RUBBER COATED 1 ID
90020056 FORK 1
.
95620117 PIN .
1 .
HEAD 5/16" X 1
. . .
90831040 COTTER PIN 1 3/32 DIA X 1" LONG

TL165
BRACKET
Rev. 53542889
30
10
20

TL165
BRACKET
53542889 Rev.

. . .
. . .
10 53542868 BRACKET 1
20 90804495 SCREW 2 3/8"-16 X 1 1/2
30 90017717 NUT 2 3/8-16UNC GD B

TL165
CONTROLLER HANDLE, FIFTH WHEEL
Rev. 90022547
11
14 12 13
4
16
7
10
7 3
9
13
8
15

TL165
CONTROLLER HANDLE, FIFTH WHEEL
90022547 Rev.

. . .
. . .
1 90003809 KIT 1 CABLE HARDWARE
2 90003810 END PIECE 1
3 90003811 KIT 1 HANGER PLATE
4 90003865 STRIP 1
.
5 90003812 COVER .
1 .
ASSEMBLY KIT
. . .
6 90022195 KNOB 1
7 90003826 BEARING 2 KIT
8 90003829 REARHOUSING 1
9 90003830 FRONT HOUSING 1
.
10 90023918 LEVER .
1 .
. . .
11 97205046 SCREW 4
12 90003823 SOCKET 2
13 90003825 INDICATOR 1 INDICATOR BAND KIT
14 90805058 SCREW 2
.
15 95210441 NUT .
2 .
1/4-28 HEX GRADE 2
. . .
16 90022180 STUD BOLT 1

TL165
COOLING PIPING
Rev. A TR3883534
110,120 60
60
60
70,80,90,130 50,130,150,160,170 70,80,90,130

70,80,90,130
40
30 100
40
10
20

TL165
COOLING PIPING
TR3883534 Rev. A

. . .
. . .
10 90032354 ADAPTER 1 16 X 3/4 NPTM
20 H50216169162000 HOSE 1 2000MM, 90
30 H50216164161550 HOSE 1 1550MM, 45
40 90033214 ADAPTER 2 45 165 12 O-RING
.
50 38800102 HOSE HOLDER .
1 .
ROUTING
. . .
60 53527753 BRACKET 2 HOSE SUPPORT/ROUTING
70 90818006 CLAMP 4 1 1/2" ID, RUBBER COATED
80 90804485 SCREW 3 3/8-16 X 1 1/4
90 90017717 NUT 3 3/8-16UNC GD B
.
100 90032355 ADAPTER .
1 .
45 16 X 3/4 NPTM
. . .
110 90032696 SCREW 1 M12-1.75 X 20 MM CLASS 8.8
150 90804485 SCREW 1 3/8-16 X 1 1/4
.
160 90032696 SCREW .
1 .
M12-1.75 X 20 MM CLASS 8.8
. . .

TL165
PRESSURE SENSOR
Rev. A TR3883548
10 20

TL165
PRESSURE SENSOR
TR3883548 Rev. A

. . .
. . .
10 38800850 PRESSURE SENSOR 1 AIR PRESSURE OF BRAKE
20 90028172 BUSHING 1 1/2 X 1/8 NPT

TL165
GAUGE
Rev. A TR3883515
50
60 20
90
70 80 10
40
30

TL165
GAUGE
TR3883515 Rev. A

. . .
. . .
10 90018285 TEMPERATURE SENSOR 1 100-280
20 90033118 ADAPTER 1 RUN TEE #12 M O-R X #12 F O-R
X #12 F O-R
30 90029099 GAUGE 1 OIL TEMPERATURE
40 38800415 INSTRUMENT PANEL 1 TRANS TEMP GAUGE
.
50 53569731 WIRING HARNESS .
1 .
TRANS TEMP GAUGE - GAUGE
. . .
60 53569732 WIRING HARNESS 1 TRANS TEMP GAUGE - DASH
FIREWALL
ENGINE/TRANSMISSION
90 90033119 ADAPTER 1 #12 M O-RING X 1/2 F NPT

TL165
Table of contents
S/N SH21604-SH21606
.
03. DRIVELINE / AXLE.

3.2 DRIVE SHAFT
*DRIVE SHAFT, LANTONG DL3882001 2
3.3 DRIVE AXLE
*FRONT AXLE FA3883001 4
**FRONT AXLE FA3883001-1> 6
**BRAKE FA3883001-2 10
**CONNECTING PART FA3883001-3> 14
*REAR AXLE, 11.98 W/AUTO SLACK ADJUSTER RA3883004 16
**AXLE HOUSING RA3883004-1 18
**DIFFERENTIAL RA3883004-2 20
**BRAKE RA3883004-5 28
**BRAKE RA3883004-6 30

TL165
1/31 3.2 DRIVE SHAFT
DRIVE SHAFT
Rev. A DL3882001
10

TL165
3.2 DRIVE SHAFT 2/31
DRIVE SHAFT
DL3882001 Rev. A

. . .
. . .
10 38820101 DRIVE SHAFT 1 LANTONG
20 38800126 SCREW 8 M14-1.5X50MM CL10.9
30 38800069 NUT 8 CROWNLOCK M14 X1.5

TL165
3/31 3.3 DRIVE AXLE
FRONT AXLE
Rev. A FA3883001
10

TL165
3.3 DRIVE AXLE 4/31
FRONT AXLE
FA3883001 Rev. A

. . .
. . .
10 38800004 FRONT AXLE 1
FA3883001-1 FRONT AXLE SEE GROUP 03, PAGE 6
FA3883001-2 BRAKE SEE GROUP 03, PAGE 10
FA3883001-3 CONNECTING PART SEE GROUP 03, PAGE 14

TL165
5/31 3.3 DRIVE AXLE
FRONT AXLE
Rev. FA3883001-1
16
15
14 13
17 12
11
10
18
9 8
19 7 6
5
4
20 2 1
21
22 23 24
25 28
26
27 29
3
30
31
38
32
39
40 33
41
34
35
36
37
7

TL165
3.3 DRIVE AXLE 6/31
FRONT AXLE
FA3883001-1 Rev.

. . .
. . .
1 38850001 BOLT 12
2 38850002 SPRING WASHER 2
3 38850003 HUB CAP 2
4 38850004 PIN 2
.
5 38850005 NUT .
2 .
. . .
6 38850006 WASHER 2
7 38850007 NIPPLE 4
8 38850008 TAPER ROLLER BEARING 2
9 38850009 HUB 2 ASSEMBLY
.
10 38850010 RING .
2 .
ABS
. . .
11 J033996 TAPER ROLLER BEARING 2
12 38850012 SEAL 2 HUB
13 38850013 SEAT 2 SEAL
14 38850014 KNUCKLE 1 LEFT
.
14 38850015 KNUCKLE .
1 .
RIGHT
. . .
15 38850016 BOLT 4
16 38850017 PLUG 2
17 38850018 NUT 2
18 38850019 SCREW 2
.
19 38850020 NUT .
4 .
. . .
20 38850021 PIN 4
21 38850022 ARM, RIGHT 1
21 38850023 ARM, LEFT 1
22 38850024 BOLT 4
.
23 38850025 BEAM .
1 .
. . .
24 38850026 WHEEL STUD 20
25 38850027 WHEEL NUT 20
26 38850028 SCREW 4 CROSS SLOT
27 J035250 BRACKET 1 LEFT
.
27 J035251 BRACKET .
1 .
RIGHT
. . .
28 38850031 BOLT 8
30 38850033 SEAL 2
31 38850034 BUSHING 2
.
32 38850035 SHIM . .
. . .

TL165
7/31 3.3 DRIVE AXLE
FRONT AXLE
Rev. FA3883001-1
16
15
14 13
17 12
11
10
18
9 8
19 7 6
5
4
20 2 1
21
22 23 24
25 28
26
27 29
3
30
31
38
32
39
40 33
41
34
35
36
37
7

TL165
3.3 DRIVE AXLE 8/31
FRONT AXLE
FA3883001-1 Rev.

. . .
. . .
32 38850036 SHIM
32 38850037 SHIM
32 38850038 SHIM
32 38850039 SHIM
.
32 38850040 SHIM . .
. . .
32 38850041 SHIM
32 J033997 SHIM
33 38850042 PIN 2
34 38850043 THRUST BALL BEARING 2
.
35 J033998 BUSHING .
2 .
LOWER
. . .
36 38850045 BOLT 2
37 38850046 COVER 2
38 38850047 LOCK PIN 2
39 38850048 WASHER 2
.
40 38850049 SPRING WASHER .
2 .
. . .
41 38850050 NUT 2

TL165
9/31 3.3 DRIVE AXLE
BRAKE
Rev. FA3883001-2
10
9
8
7
6
5
4
3
2
11
1
12
13
19
14 16
15 20
17
18
33
32 21
22
31 23
30
29
28
27
26
25
24

TL165
3.3 DRIVE AXLE 10/31
BRAKE
FA3883001-2 Rev.

. . .
.
. . . . .
FA3883001-2 BRAKE
1 38850051 BRAKE DRUM 2
2 38850052 BRAKE SHOE 2 UPPER
2 J033999 BRAKE SHOE 2
2 J034000 FASTENER 20 BRAKE SHOE
.
2 J034001 SEAL .
2 .
. . .
3 38850053 CLIP 2
4 38850054 ROLLER 2
5 38850055 SHAFT 2
6 38850056 BUSHING 4
.
7 38850057 BACK PLATE .
1 .
LEFT
. . .
7 38850058 BACK PLATE 1 RIGHT
8 38850059 DUST COVER 1
10 38850061 BOLT 12
.
11 38850062 PLUG .
4 .
. . .
12 38850063 WASHER 2
13 38850064 PIN 2
14 J034002 CLEVIS PIN 2
15 38850066 LOCK PLATE 2 WIRE
.
16 38850067 SCREW .
4 .
. . .
17 38850068 BOLT 2
18 38850069 SHAFT 4
19 38850070 PIN 4
20 38850071 SPRING 2
.
21 38850072 BRAKE SHOE .
2 .
LOWER
. . .
21 J033999 BRAKE SHOE 2
21 J034000 FASTENER 20 BRAKE SHOE
21 J034001 SEAL 2
22 38850073 BUSHING 2
.
23 38850074 BRAKE HOUSING .
1 .
LEFT
. . .
23 38850075 BRAKE HOUSING 1 RIGHT
24 J035252 BACK PLATE 1 LEFT
24 J035253 CAMSHAFT 1 BRAKE
25 38850078 NUT 4
.
26 38850079 SPRING WASHER .
4 .
. . .

TL165
11/31 3.3 DRIVE AXLE
BRAKE
Rev. FA3883001-2
10
9
8
7
6
5
4
3
2
11
1
12
13
19
14 16
15 20
17
18
33
32 21
22
31 23
30
29
28
27
26
25
24

TL165
BRAKE
FA3883001-2 Rev.

. . .
.
. . . . .
FA3883001-2 BRAKE
27 38850080 WASHER 4
29 38850082 SEAL 2
30 J035254 RING 2
.
31 38850084 ADJUSTER .
1 .
LEFT
. . .
31 38850085 ADJUSTER 1 RIGHT
32 38850086 COVER 2 CAMSHAFT
33 38850087 BOLT 2

TL165
CONNECTING PART
Rev. FA3883001-3
4
2

TL165
CONNECTING PART
FA3883001-3 Rev.

. . .
. . .
1 38850088 TIE ROD 1
2 38850089 KNUCKLE 1 LHD
2 J032779 KNUCKLE 1 RHD
3 38850090 BOLT 2
.
4 38850014 KNUCKLE .
1 .
LEFT
. . .
4 38850015 KNUCKLE 1 RIGHT
5 38850022 ARM, RIGHT 1
5 38850023 ARM, LEFT 1

TL165
REAR AXLE
Rev. A RA3883004
10

TL165
REAR AXLE
RA3883004 Rev. A

. . .
. . .
10 38800902 REAR AXLE 1 HANDE/ AUTO SLACK
ADJUSTER
RA3883004-1 AXLE HOUSING SEE GROUP 03, PAGE 18
RA3883004-2 DIFFERENTIAL SEE GROUP 03, PAGE 20
RA3883004-3 PLANET WHEEL SEE GROUP 03, PAGE 24
.
RA3883004-4 PLANET WHEEL . .
. . .
RA3883004-5 BRAKE SEE GROUP 03, PAGE 28
RA3883004-6 BRAKE SEE GROUP 03, PAGE 30

TL165
AXLE HOUSING
Rev. RA3883004-1
1
2
3
4
5
9
8
7

TL165
AXLE HOUSING
RA3883004-1 Rev.

. . .
.
. . . . .
RA3883004-1 AXLE HOUSING

1 J034424 AXLE HOUSING 1
2 38830037 AIR VALVE 1
3 J034425 PLUG 1
4 38830043 WASHER 1
.
5 J034426 PLUG .
1 .
. . .
6 J034427 PLUG 1 MAGNETIC
7 38830016 STUD BOLT 16 M12 X 1.5 X 30 DIN939-8.8ZN
8 38830012 LOCK NUT 16 VM12 X 1.5 DIN980 8ZN
9 38830022 PIN 1

TL165
DIFFERENTIAL
Rev. RA3883004-2
23
19
30
31
32
44 37
36 38
35 39
34
33
13 32 40
31 41
12 42 16
11 45
10
8 17
3 18
1
19
43
15 28
14 29 27
20
21
9
22
7 23
6
5 24
2 25 26

TL165
DIFFERENTIAL
RA3883004-2 Rev.

. . .
.
. . . . .
RA3883004-2 DIFFERENTIAL
1 38830044 COTTER PIN 1
2 38830045 NUT 1
3 J034429 FLANGE 1 ASSEMBLY
5 38830051 RING 1
.
6 J034430 RING .
1 .
AXLE PACKING RING
. . .
7 38830052 ROLLER BEARING 1 30312
8 38830053 SHIM 2.50MM
8 38830054 SHIM 2.55MM
8 38830055 SHIM 2.60MM
.
8 38830056 SHIM . .
2.65MM
. . .
8 38830057 SHIM 2.70MM
8 38830058 SHIM 2.75MM
8 38830059 SHIM 2.80MM
8 38830060 SHIM 2.85MM
.
8 38830061 SHIM . .
2.90MM
. . .
8 38830062 SHIM 2.95MM
8 38830063 SHIM 3.00MM
8 38830064 SHIM
8 38830065 SHIM
.
8 38830066 SHIM . .
. . .
9 38830002 BOLT 12
10 38830003 SEAT 1 I=5.73, 6.72, 7.49, 8.4, 9.49
11 38830009 RING 1
12 38830067 ROLLER BEARING 1 I=5.73, 6.72, 7.49, 9.49
.
13 DRIVE GEAR .
1 .
NOT SOLD SEPARATELY
. . .
14 38830005 SHIM 0.1
14 38830006 SHIM 0.15
14 38830007 SHIM 0.4
14 38830008 SHIM 1.0
15 38830011 COVER 1 ASSEMBLY, FINAL DRIVE INCL.
. . .
PART 42
. . .
16 DRIVE GEAR 1 NOT SOLD SEPARATELY
17 38830084 HOUSING 7.49, 9.49, LEFT
18 38830086 BOLT 16 7.49, 8.4, 9.49
19 38830087 ROLLER BEARING 2 32216
.
20 38830089 COLLAR .
1 .
. . .

TL165
DIFFERENTIAL
Rev. RA3883004-2
23
19
30
31
32
44 37
36 38
35 39
34
33
13 32 40
31 41
12 42 16
11 45
10
8 17
3 18
1
19
43
15 28
14 29 27
20
21
9
22
7 23
6
5 24
2 25 26

TL165
DIFFERENTIAL
RA3883004-2 Rev.

. . .
.
. . . . .
RA3883004-2 DIFFERENTIAL
21 38830090 LOCK WASHER 1
22 38830091 NUT 1
23 38830088 ADJUSTING NUT 2
24 38830092 COLLAR 1
.
25 38830093 BLOCK .
2 .
SLIDING
. . .
26 38830094 DECLUTCH 1 SHIFT
27 38830095 PLATE 1
28 38830097 NUT 1
29 38830096 NUT 1
.
30 38830111 GEAR HOUSING .
1 .
RIGHT
. . .
31 38830105 SHIM
31 38830104 SHIM
31 38830106 SHIM
31 38830107 SHIM
.
31 38830108 SHIM . .
. . .
32 33830109 GEAR SHAFT 2
33 J034431 WASHER 4 PLANETARY GEAR
34 J034432 PLANETARY GEAR 4
35 BUSHING 4 NOT SOLD SEPARATELY
.
36 CROSS PIECE .
1 .
NOT SOLD SEPARATELY
. . .
37 38830129 BOLT 4
39 J034433 STOPPER 2
40 38830015 LOCK NUT 4
.
41 38830013 STUD BOLT .
4 .
. . .
42 J034434 BEARING CAP 2
43 38830019 PIN 4
44 38830112 BOLT 8
45 38830079 WASHER 1 I=7.49, 8.40, 9.49
.
J034435 DRIVE GEAR .
1 .
SET INCL. PART 13, 16
. . .
J034436 CROSS PIECE 1 ASSEMBLY INCL. PART 35-36

TL165
PLANET WHEEL
Rev. RA3883004-3
12
13
14
15
10
11
1
2
3
4
5
6
7

TL165
PLANET WHEEL
RA3883004-3 Rev.

. . .
.
. . . . .
RA3883004-3 PLANET WHEEL

1 38830118 COLLAR 2
2 38830119 RING 2
3 38830120 ROLLER BEARING 2 30222
4 J034438 HUB 2 ASSEMBLY INCL. PART 8
.
5 38830124 ROLLER BEARING .
2 .
32222
. . .
6 38830125 CIRCLIP 2
7 38830126 GEAR RIM 2 Z=57
8 38830127 WHEEL STUD 20
9 38850027 WHEEL NUT 20
.
10 38850001 BOLT .
20 .
. . .
12 38830131 COVER 2 OIL BAFFLE
13 38830132 RING 2
14 38830116 SHAFT 2 LEFT
.
15 J034439 RING .
1 .
AXLE PACKING RING, LEFT
. . .
15 J034440 RING 1 AXLE PACKING RING, RIGHT

TL165
PLANET WHEEL
Rev. RA3883004-4
21
22
20 23
19 24
25
18
17
1
2
3
4
3
2 14
5 15
7
6 16
8
26
9
10
11
12
13
14
15

TL165
PLANET WHEEL
RA3883004-4 Rev.

. . .
.
. . . . .
RA3883004-4 PLANET WHEEL

1 38830137 PLANET CARRIER 2
1 38830138 PLANET CARRIER 2 ASSEMBLY INCL. PART 9
2 38830139 WASHER 20
3 J034441 ROLLER BEARING 20
.
4 38830141 WASHER .
10 .
. . .
5 38830142 GEAR 10 Z=16
6 38830143 GEAR SHAFT 10
7 38830144 BALL 10 8.0
8 38830145 RING 4
.
9 38830146 HUB CAP .
2 .
. . .
10 38830147 WASHER 2
11 38830148 CIRCLIP 2
12 38830149 PIN 2
13 J034442 END COVER 2
.
14 38830151 RING .
4 .
. . .
15 J034443 PLUG 4
16 J034446 BOLT 20
17 38830154 GEAR 2
18 38830155 WASHER 2 CENTRAL GEAR
.
19 38830156 PIN .
10 .
. . .
20 J034444 BOLT 10
21 38830158 RINGGEAR 2 BEARER
22 38830161 RING 2 GEAR RING SEAT
23 38830042 NUT 2 OUTER
.
24 38830163 WASHER .
2 .
. . .
25 38830041 NUT 2 INNER
26 J034445 BOLT 4
38830159 RINGGEAR 2 BEARER, ASSEMBLY INCL.
PART 21-22

TL165
BRAKE
Rev. RA3883004-5
2
3
4
10
9
5
6
7
8
9 14
11
12
13
22 15 16
1
19
23
21
20
15
14
18
17

TL165
BRAKE
RA3883004-5 Rev.

. . .
.
. . . . .
RA3883004-5 BRAKE
1 38830170 PLUG 12
2 38850001 BOLT 12
4 38830173 DUST COVER 2
.
5 38830174 BODY .
2 .
. . .
6 38850007 NIPPLE 2
7 J034447 BUSHING 2
8 J034448 O-RING 2
9 38830176 WASHER 4
.
10 J034449 CIRCLIP .
2 .
. . .
11 J034450 SHAFT 1 LEFT
11 J034451 SHAFT 1 RIGHT
12 38830181 SPRING 2
13 38830182 ROLLER 2
.
14 38830183 BRAKE PAD SET .
8 .
. . .
15 38830184 BRAKE SHOE 4
16 38830185 BRAKE DRUM 2
17 38850028 SCREW 4 CROSS SLOT
18 38830187 FASTENER 64
.
19 38830188 PIN .
4 .
. . .
20 38830189 AXLE PIN 4
21 J034452 PIN 4
22 38830191 SPRING 4
23 J034453 BOLT 20

TL165
BRAKE
Rev. RA3883004-6
21,22,23
20
6
19
1
2
3
4
5
6
8
9
10
7 11
12
18
17
16
15
14
13

TL165
BRAKE
RA3883004-6 Rev.

. . .
.
. . . . .
RA3883004-6 BRAKE
1 J034447 BUSHING 2
2 38830210 SUPPORT 2 CAMSHAFT
3 38850007 NIPPLE 2
4 J034454 SHIELD COVER 2
.
5 J034455 BOLT .
2 .
. . .
6 J034456 BOLT 2
7 38830211 SHIM 0.1
7 38830212 SHIM 0.15
7 38830213 SHIM 0.4
.
7 38830214 SHIM . .
1.0
. . .
7 J034457 SHIM
7 J034458 SHIM
7 J034459 SHIM
8 38830206 CONTROL ARM 1 ASSEMBLY, LEFT
.
8 38830205 CONTROL ARM .
1 .
ASSEBLY, RIGHT
. . .
9 38830204 WASHER 2
10 38830203 SHIM 2
11 38830200 SHIM
11 38830201 SHIM
.
11 38830202 SHIM . .
. . .
12 38830199 CIRCLIP 2
13 J034460 BOLT 8 HEX
14 J034461 FASTENER 2
15 J034462 COTTER PIN 2
.
16 38850063 WASHER .
2 .
. . .
17 J034463 BRAKE EQUIPMENT 2 BRAKE CHAMBER
18 38830196 AXLE PIN 2
19 38810218 WASHER 2 M14
20 90036678 BRACKET 1 LEFT HAND
.
20 90036679 BRACKET .
1 .
RIGHT HAND
. . .
21 90036681 BOLT 2
22 38810021 WASHER 4 8
23 90036680 NUT 2

TL165
Table of contents
S/N SH21604-SH21606
.
04. BRAKES.
4.3 POWER-ASSISTED BRAKE SYSTEM
*PNEUMATIC COUPLING, GLADHANDS BS1511 2
*BULKHEAD UNION BS1571 4
*BRAKE PIPING, REAR AXLE BS3883502 6

TL165
1/9 4.3 POWER-ASSISTED BRAKE SYSTEM
PNEUMATIC COUPLING
Rev. A BS1511
20
60 50
40
10
30
35

TL165
4.3 POWER-ASSISTED BRAKE SYSTEM 2/9
PNEUMATIC COUPLING
BS1511 Rev. A

. . .
. . .
10 53452488 CONNECTION 1 SERVICE, GLADHAND
20 53452489 CONNECTION 1 EMERGENCY, GLADHAND
30 90019027 HOSE 1 SET, BLUE, 15 FEET COILED
35 90028863 ADAPTER 2 STR 1/2 NPT MX1/2 NPT F PVC
.
40 53105026 CONNECTION .
2 .
COUPLING DUMMY
. . .
50 90804035 SCREW 4 5/16"-18 X 1
60 98415035 LOCK WASHER 4 5/16"

TL165
BULKHEAD UNION
Rev. B BS1571
10,50 30,60
40 20

TL165
BULKHEAD UNION
BS1571 Rev. B

. . .
. . .
10 90029996 CONNECTION 1
20 90029890 SCREW 4 #8 X 1/2 HEX WASH HD SELF
TAP ZINC PLTD
30 90025055 CONNECTION 1
40 90019585 PLUG 12
.
50 90026396 LOCK PLATE .
1 .
SECONDARY LOCK
. . .
60 90025057 LOCK PLATE 1 SECONDARY LOCK
70 90013919 NUT 5 1/4"-20 NC
80 90027537 SCREW 5 1/4-20 X 1"
90 98421150 WASHER 5 FLAT 1/4"

TL165
BRAKE PIPING
Rev. E BS3883502
230
150
140
160
120 50,180 60
200
30
110 60
160
230 150
140
180,220 200 30
210
180,220
170 10

TL165
BRAKE PIPING
BS3883502 Rev. E

. . .
. . .
10 90828097 FITTING 4 MALE 3/8ODX3/8P
30 91603178 ELBOW 2 90 1/2 NPT M X 1/2 OD
60 91603183 ELBOW 6 90 1/4 NPT M X 3/8 OD
.
110 90003342 TUBE .
48" .
NYLON AIRBRAKE 3/8" BLUE
. . .
120 90003342 TUBE 48" NYLON AIRBRAKE 3/8" BLUE
140 53569844 HOSE 2 FRONT BRAKE AIR
150 90003592 ELBOW 2 90 1/4 NPT
160 92003011 COUPLING 2 BULKHEAD COUPLING, 1/4 NPT
.
170 53542907 SPACING PLATE .
3 .
VALVE
. . .
180 95210420 NUT 10 5/16"-18 NC
200 90011444 VALVE 3 QUICK REL 1/2 I, 3/8 O
210 53557886 PLATE 1 ANGLE, VALVE MOUNTING
220 90804035 SCREW 4 5/16"-18 X 1
.
230 38800191 ADAPTER .
2 .
1/4M X 3/8F NPT
. . .

TL165
BRAKE PIPING
Rev. E BS3883502
60 80
40
100
40
200
60
30
200
60 130
40
90
40
60 70
30
170 130
170 200
200
20
180,190 10
180,190 10
20

TL165
BRAKE PIPING
BS3883502 Rev. E

. . .
. . .
10 90828097 FITTING 4 MALE 3/8ODX3/8P
20 91603188 ELBOW 2 90 3/8ODTX3/8P NYL
30 91603178 ELBOW 2 90 1/2 NPT M X 1/2 OD
40 38800047 REDUCER 4 BUSHING BRASS M16 X1.5- 1/4
.
60 91603183 ELBOW .
6 .
90 1/4 NPT M X 3/8 OD
. . .
90 90003339 TUBE 23" NYLON AIRBRAKE 3/8" ORANGE
.
130 91603196 ELBOW .
1 .
90 3/8ODTX1/2P NYL
. . .
170 53542907 SPACING PLATE 3 VALVE
180 95210420 NUT 10 5/16"-18 NC
190 90803066 SCREW 4 5/16"-18 X 1 1/2
200 90011444 VALVE 3 QUICK REL 1/2 I, 3/8 O

TL165
Table of contents
S/N SH21604-SH21606
.
05. STEERING.
*STEERING ARM, LHD ST3883501 2
**STEERING GEAR 90022655> 4
**INTERMEDIATE PIECE, DRAGLINK, LHD 90022653> 8
5.2 POWER ASSISTED SYSTEM
*STEERING COLUMN, STEER JOINT ST1540 10
**JOINT 90037620 12
**STEERING COLUMN, W/O TURN 28.75" L 90028955> 14

TL165
1/15 5.1 CONTROLS AND INSTRUMENTS
STEERING ARM
Rev. A ST3883501
60,80,90,110 30,40,70
10
30,40,70
B
A
B
A
30,70,50
120
100
10 30 30 10 30 20
20
40 70
50 70
A-A B-B

TL165
5.1 CONTROLS AND INSTRUMENTS 2/15
STEERING ARM
ST3883501 Rev. A

. . .
. . .
10 90022655 STEERING GEAR 1 SEE GROUP 05, PAGE 4
30 53556995 SPACER 4 STEERING GEAR MOUNTING
40 90023006 SCREW 2 7/8"-9 X 3 1/2 GRADE 8
.
50 90019912 SCREW .
1 .
7/8"-9 X 5 GRD 8
. . .
70 90016378 NUT 3 7/8"-9 GRADE C
80 90009575 SCREW 1 3/4"-16 X 4 GRADE 8
90 90011534 LOCK NUT 1 CROWNLOCK 3/4-16 GRADE C
100 90022653 INTERMEDIATE PIECE 1 DRAGLINK, LHD
. . .
. . .
110 90024133 STEERING ARM 1
120 90831077 COTTER PIN 2 5/32 X 2

TL165
STEERING GEAR
Rev. 90022655
46 47 48
45
41
44
43
42
41
40
52
49
54
55
23
24
25
22 26
19 23
22
51
35
36
37
38
36
39 27
28
29
30
31
17
16
15
13
10
11
8
9
6
21
20
18 2
9 1
8
15
12
7
55
54

TL165
STEERING GEAR
90022655 Rev.

. . .
. . .
1 9009228 BOLT 4
2 90017189 SEAL 1 DIRT & WATER
6 90009227 SEAL RING 1
7 90017993 SEAL RING 1
.
8 90024699 SEAL RING .
2 .
. . .
9 90017994 O-RING 2
10 90017995 SEAL RING 1
11 90017996 O-RING 1
12 90017979 THRUST WASHER 1
.
13 90024700 SHAFT .
1 .
. . .
15 90017999 THRUST BEARING 2
16 90018116 THRUST WASHER 1
17 90018153 ADJUSTER 1
18 90018154 LOCK NUT 1
.
19 90024701 PISTON .
1 .
. . .
20 90018155 SEAL RING 1
21 90018156 SEAL RING 1 TEFLON
22 90018157 ADJUSTER 2 POPPET
23 90018158 SEAT 2 POPPET
.
24 90018159 SPRING .
1 .
POPPET
. . .
25 90018160 ROD 1
26 90018161 TUBE 1 PUSH
27 90024702 REPAIR KIT 1 BALL SERVICE
28 90024703 GUIDE 1 RH
.
28 90018162 GUIDE .
1 .
LH
. . .
29 90018163 SEAL 1
30 90018164 CAP 1
31 90018165 SCREW 2 TORX
35 90018166 GREASE FITTING 1
.
36 90018167 RETAINER .
1 .
. . .
37 90018168 ROLLER BEARING 1
38 90018169 SEAL 1 DIRT
39 90018170 SEAL 1 DIRT & WATER
40 90018171 WASHER 1
.
41 90018173 SEAL .
1 .
. . .

TL165
STEERING GEAR
Rev. 90022655
46 47 48
45
41
44
43
42
41
40
52
49
54
55
23
24
25
22 26
19 23
22
51
35
36
37
38
36
39 27
28
29
30
31
17
16
15
13
10
11
8
9
6
21
20
18 2
9 1
8
15
12
7
55
54

TL165
STEERING GEAR
90022655 Rev.

. . .
. . .
42 90012904 SHAFT 1
43 90009238 ADJUSTING SCREW 1
44 90009239 RETAINER 1
45 90009143 GASKET 1
.
46 90024705 COVER .
1 .
. . .
47 90009245 NUT 1
48 90009244 BOLT 6
49 90009247 PLUG 1 VENT
51 90018174 PLUG 1
.
52 90024706 SCREW .
1 .
. . .
54 90024707 PLUG 2
55 90024708 O-RING 2
90018178 SEAL KIT MASTER

TL165
INTERMEDIATE PIECE
Rev. E 90022653
3 4 2
4

TL165
INTERMEDIATE PIECE
90022653 Rev. E

. . .
. . .
1 90008212 ROD END 1 RH THREAD
2 90008213 ROD END 1 LH THREAD
3 90022656 TUBE 1
4 90011579 CLAMP 2 1 5/8 DIA
.
5 90009767 DUST COVER .
2 .
DRAGLINK
. . .

TL165
9/15 5.2 POWER ASSISTED SYSTEM
STEERING COLUMN
Rev. A ST1540
81 60
70
80
270
130
180
130
90,100
20,30,50
120
110
40
160,170

TL165
5.2 POWER ASSISTED SYSTEM 10/15
STEERING COLUMN
ST1540 Rev. A

. . .
. . .
20 90008163 GASKET 1 STEERING COLUMN HORN
30 90008164 CONNECTION 1 TERMINAL
40 90037620 JOINT 1 SEE GROUP 05, PAGE 12
50 90024912 SCREW 2 8-32X5/16 PAN HD
.
60 90025071 HORN BUTTON .
1 .
W/EMBLEM
. . .
70 90025685 STEERING WHEEL 1 ASSEMBLY
80 90028955 STEERING COLUMN 1 W/O TURN 28.75" L
81 99207100 NUT 1
90 90012240 SCREW 1 3/8-16 X 2 GRADE 8
.
100 90017717 NUT .
1 .
3/8-16UNC GD B
. . .
110 90021839 SHIELD 1
120 90021841 INLET RING 1 STEERING COLUMN BOOT
130 90021880 FITTING SET 1
160 90007015 SCREW 1 7/16-14 X 2 GRADE 8
.
170 90017718 NUT .
1 .
7/16-14UNC GRADE B
. . .
180 90804051 SCREW 2 1/4-20 X 3 1/2
270 90803038 SCREW 2 1/4-20 X 3 1/2

TL165
JOINT
Rev. A 90037620

TL165
JOINT
90037620 Rev. A

. . .
.
. . . . .
90037620 JOINT
1 90026096 FORK 1 END YOKE
2 90026097 BEARING 2 KIT
3 90026100 FORK 1 END YOKE

TL165
STEERING COLUMN
Rev. A 90028955

TL165
STEERING COLUMN
90028955 Rev. A

. . .
. . .
1 99207100 NUT 1

TL165
Table of contents
S/N SH21604-SH21606
.
06. SUSPENSION.
6.2 SUSPENSION
*SUSPENSION, FRONT FS3883002 2
*SUSPENSION, REAR RS3883003 4
6.3 TYRES AND RIMS
*WHEEL, WHEEL & TIRE WT3883009 6

TL165
1/7 6.2 SUSPENSION
SUSPENSION
Rev. A FS3883002
90 30 80 60 50
100
110,120,130
140
150
160
60
50
40 160,170
70
20
10

TL165
6.2 SUSPENSION 2/7
SUSPENSION
FS3883002 Rev. A

. . .
. . .
10 90014217 LOCK NUT 8 3/4"-10 GRADE C
30 38800786 LEAF SPRING 1 10 LEAF
40 53540768 STOPPER 2 AXLE STOP
.
50 90005157 WASHER .
6 .
3/4" HARDENED F436
. . .
60 90014217 LOCK NUT 6 3/4"-10 GRADE C
70 38800787 LEAF SPRING 1 11 LEAF
80 90008357 SCREW 4 3/4-10 X 8 GRADE 8
90 90009067 SCREW 4 3/4"-10 X 7 1/2"
.
100 53540501 PLATE .
2 .
. . .
110 90804495 SCREW 4 3/8"-16 X 1 1/2
120 90017717 NUT 4 3/8-16UNC GD B
130 98421135 WASHER 4 3/8"
140 53540449 RUBBER PLATE 2 FRONT AXLE STOPS
.
150 53540500 MOUNTING PLATE .
2 .
. . .
160 53519721 PIN 6 SPRING HANGER
170 92408022 GREASE NIPPLE 6 STR.1/8 PIPE

TL165
3/7 6.2 SUSPENSION
SUSPENSION
Rev. B RS3883003
30
10
50
40
20
60
30
10
40

TL165
6.2 SUSPENSION 4/7
SUSPENSION
RS3883003 Rev. B

. . .
. . .
10 38800055 CLAMP 2 ASSY
20 90014218 NUT 12 1-8 GRADE C
30 90011278 SCREW 8 1-8 X 11 GRD 8
40 53550725 TORQUE PIN 4 1.02DIA X 6.86CTR
.
50 90804433 SCREW .
4 .
1-8 X 3.5
. . .
60 90005161 WASHER 24 1" HARDENED F436

TL165
5/7 6.3 TYRES AND RIMS
WHEEL
Rev. A WT3883009
10 10
20 20 30

TL165
6.3 TYRES AND RIMS 6/7
WHEEL
WT3883009 Rev. A

. . .
. . .
10 90037070 TYRE 6 11R22.5
20 38800679 WHEEL 6 ZINX 22.5 X 8.25 X 6.5 335MM
30 90014985 EXTENSION 2 VALVE STEM 6"

TL165
Table of contents
S/N SH21604-SH21606
.
07. LOAD HANDLING.

7.9 LOAD CARRIER
*FIFTH WHEEL, FIFTH WHEEL FW3883007 2
**FIFTH WHEEL, PLATE 90027837 4

TL165
1/7 7.9 LOAD CARRIER
FIFTH WHEEL
Rev. B FW3883007
24 23 13 17 16 22 21 9 8 13 14 2
A
13 19 20 13 8 9 14
12 10 11 11
24 21 8 2
20
10
23 22
25 10
11
26 5
32 31 3 4
1 21 11
12
33 18 14 30
30 7
14 6
9 30
30
15 8

TL165
7.9 LOAD CARRIER 2/7
FIFTH WHEEL
FW3883007 Rev. B

. . .
. . .
1 53571788 BOOM 1 INCL. PART 31-32
2 90027837 FIFTH WHEEL 1 PLATE
3 90008854 PIN 2 5TH WHEEL PIVOT
4 90011909 RUBBER MOUNTING 2 5TH WHEEL CUSHION
.
5 90008855 PIN .
2 .
ROLL 3/8" DIA X 1-3/4"
. . .
6 38800671 CYLINDER 2 HYD 125MM
7 53578858 PIN 2 UPPER 2" OD X 10.375" LG
8 90804301 SCREW 4 1/2"-13 X 3 3/4"
9 90017719 NUT 4 1/2"-13 GRADE C
.
10 92003011 COUPLING .
1 .
BULKHEAD COUPLING, 1/4 NPT
. . .
11 90033326 FITTING 2 90 1/4 NPT M X 1/4 OD
12 99802339 TUBE 105" NYLON AIRBRAKE 1/4" BLACK
13 92408022 GREASE NIPPLE 14 STR.1/8 PIPE
14 92408017 GREASE NIPPLE 4 1/8"NPT X 45 DEG
.
15 53576962 PIN .
2 .
LOWER CYLINDER
. . .
16 90007750 WASHER 1 1 1/2 HARDENED F436 INCL.
PART 20
17 90008651 LOCK NUT 1 1 1/2-12 NF
18 53547926 PIN 1 BOOM PIVOT
19 53520731 SHIM 2 2" ID X 3/16
.
20 53555965 SERVICE PLATFORM .
1 .
BOOM LOCK
. . .
21 90804267 SCREW 2 1/2"-13 X 1 1/2"
23 90029994 WASHER 1 OPEN-GRIP FOR 1/2 CARR. BLT.
24 90033555 BOLT 1 1/2"-13 X 8
.
25 53577771 HOOK .
1 .
. . .
26 90033556 NUT 1 1/2-13 ZINC FINISH
30 90003586 PLUG 8 1/8" NPT HEX HEAD
31 53504759 BUSHING 4 BOOM PIVOT
33 BUSHING BOOM PIVOT BUSHING IS
. . .
SHOWN IN FRAME ASSEMBLY
. . .

TL165
FIFTH WHEEL
Rev. E 90027837
19 30 18 20 21 33 32
31
6 5
26
27
8
9
10
11
12
13
14
16 15 25

TL165
FIFTH WHEEL
90027837 Rev. E

. . .
.
. . . .
90027837 FIFTH WHEEL

1 90026588 PLATE 1
2 90026589 FASTENER 1 YOKE ASSEMBLY
3 90028181 LEVER 1 PLATE, UNLATCH CAM
4 90029180 WASHER 1 UPPER
.
4 90028183 WASHER .
1 .
LOWER
. . .
5 90028180 SCREW 1 HEX HEAD CAP
6 53102524 ROLLER 1
8 53102537 SHAFT 1
9 53141423 SPRING 1 TORSION
.
10 53141422 PIN .
1 .
SPRING
. . .
11 90008689 LOCK PLATE 1
12 90008682 WASHER 3 1/2" SAE
13 90028187 SPRING 1
14 90026593 HAND RELEASE 1
.
15 90028182 WASHER .
3 .
. . .
16 90008685 HANDLE 1
18 90028339 CONNECTOR 1 90 DEG 3/8 PTC SWIVEL
19 90026594 CYLINDER 1 S/A, AIR
20 90026595 SPRING 1 EXTENSION
.
21 90026596 GREASE NIPPLE .
2 .
. . .
25 90831099 COTTER PIN 2 1/4" X 2"
25 90035047 FASTENER 2 SNAP RING (REPLACES
COTTER PIN AFTER 2009)
26 90026597 JAW 1 SET
27 90026598 PIN 2
27 90035048 LOCK PIN 2 PIN(REPLACES LOCK PIN
. . .
AFTER 2009)
. . .
30 90028185 BOLT 2 SOCKET HD SHLDR 3/8-16 X 1
5/8
31 90028338 CONNECTOR 1 90 DEG 1/4 PTC SWIVEL -
EXHAUST
32 90012849 BUSHING 2 LINER
33 90012850 BUSHING 4 STOP LINER

TL165
FIFTH WHEEL
Rev. E 90027837
24
15
23 22
17
12

TL165
FIFTH WHEEL
90027837 Rev. E

. . .
.
. . . .
90027837 FIFTH WHEEL

12 90008682 WASHER 3 1/2" SAE
15 90028182 WASHER 3
17 90028184 NUT 2 FLANGE 3/8-16
22 90027070 SCREW 1 CAPSCREW 1/2-20 X 1 3/4
.
23 90027071 NUT .
1 .
CROWNLOCK 1/2-20
. . .
24 53102538 ROLLER 1

TL165
Table of contents
S/N SH21604-SH21606
.

ACCESSORIES.
*INSTRUMENT PANEL, AIR GAUGE, BRAKE AS3883528 2
CONTROL
*DASHBOARD PANEL, OPTIONAL GAUGES & DP3883503 4
SWITCHES
*INSTRUMENT PANEL, 24V LHD GAUGE & WARN DP3883518 6
OFF HWY
**INSTRUMENT PANEL, 24V LHD GAUGE & 38800496> 8
WARNING OFF HIGHWAY
*INSTRUMENT PANEL, 24V DP3883536 10
**INSTRUMENT PANEL, 24V 38800963> 12
*ACCELERATOR PEDAL, ACCEL PEDAL ES3883519 14
*SPEEDOMETER SP3883005 16
9.2 SAFETY AND EMERGENCY EQUIPMENT
*HORN HN3883001 18
*STICKERS, PLATES SS3883510 20
**STICKER, CAB TILT CAUTION 53546434 22
**STICKER, NO RIDERS 53549725 24
*SAFETY SYSTEM, INSTL,BACKUP ALARM, TRANS SSS50002 26
MNTD
9.3 SEAT
*DRIVER'S SEAT DS3883009 28
9.4 HEATING, VENTILATION AND AIR
CONDITIONING
*HOSES FOR HEATER, PLUMBING KIT HC3883502 30
*CONDENSER HC3883505 32
*HOSES FOR HEATER, A/C PLUMBING HC3883513 34
*AIR CONDITIONING, CONTROLS HC3883517 36
*HEATER / AIR CONDITIONING, INSTALLATION, 24V HC3883518 38
9.5 WIPER / WASHER SYSTEM
*WINDSCREEN WIPER, LHD WP3883001 40
9.6 LIGHTING SYSTEM
*REAR LIGHT EF3883501 42
*FLASHING BEACON SL3883001 44
*LIGHTS MOUNT., HEAD/TAIL/CAB EL3883502 46
**HEADLIGHT 53576595> 48
9.9 GLASS / WINDOWS / MIRRORS
*GLASSES/CAB CG1005 50
**SIDE WINDOW, LH FIXED TINTED 90017053> 52
**SIDE WINDOW, SLIDING RH 90025941> 54
*SIDE MIRROR MR3883001 56
9.10 CAB STRUCTURE AND SUSPENSION
*DOOR CB1535 58
**DOOR 53567345> 60

TL165
Table of contents
S/N SH21604-SH21606
.

ACCESSORIES.
***GUIDE, REAR DOOR 53561159 62
*PANEL, FRONT CAB CB1567 64
*DOOR CB3883502 66
**DOOR, WITH POCKET SLIDING WINDOW 38800165 68
*CAB CB3883511 70
**CAB, LHD 38800755> 74
**PROTECTION, FIREWALL 53568966> 76
***PROTECTION 53568967 78
*DECK CD3883005 80
*BUSHING, CAB PIVOT, LHD CM1509 84
*SWITCH, TILT OF CABIN CM1542 86
*PUMP ASSEM. / TILT OF CABIN CM1567 88
*CYLINDER MOUNT. / TILT OF CABIN CM1592 90
*SUSPENSION, CAB CM1682 92
**SUSPENSION, AIR, 3-POINT LINK 90037248> 94
*CAB CM3883513 96
*HANDLE, LHD GH1005 98
9.11 CAB INTERIOR
*FRAME FR3883508 100
9.12 FRAME
*BUMPER BP1004 102
*FENDERS FF1002 104
*MUDGUARD, FRONT FF1064 106
*CROSSMEMBER, MID FRAME FR1501 108
*SERVICE PLATFORM, SIDE PF1502 110
*SERVICE PLATFORM, REAR PF1535 112
*SERVICE PLATFORM PF1596 114

TL165
INSTRUMENT PANEL
Rev. C AS3883528
80
30 90
20
50
10
120 100
130 70 60
120
40
110

TL165
INSTRUMENT PANEL
AS3883528 Rev. C

. . .
. . .
10 38800591 SWITCH 1 AIR PRESSURE
20 38800130 INSTRUMENT PANEL 1 BRAKE CONTROL PANEL
30 53566119 SOUND INSULATOR 1 BRAKE CONTROL PANEL
40 38800704 WIRING HARNESS 1 HARNESS FOR AIR PRESSURE
GAUGE AND LOW AIR LIGHT S
.
50 38800593 UNION TEE .
1 .
M10-1X NPT 1/8
. . .
60 90007281 VALVE 1 AIR CONTROL, SPRING BRAKE
70 90007283 VALVE 1 TRAILER EMERGENCY, AIR
CONTROL
80 90020773 SCREW 4 10-24 X 3/4" TORX
90 38800589 GAUGE 1 AIR PRESSURE
.
100 90011125 ELBOW .
1 .
90 1/4 ODT X 1/8NPT
. . .
110 90001952 BUZZER 1 LOW AIR PRESSURE
120 91603176 ELBOW 5 90 1/8 NPT M X 3/8 OD
130 91603183 ELBOW 1 90 1/4 NPT M X 3/8 OD

TL165
DASHBOARD PANEL
Rev. B DP3883503
10
20

TL165
DASHBOARD PANEL
DP3883503 Rev. B

. . .
. . .
10 38800129 INSTRUMENT PANEL 1 OPTION GAUGES & SWITCHES
20 90032930 SCREW 4 10-24 X 1

TL165
INSTRUMENT PANEL
Rev. E DP3883518
90
90
70
30 40
20
50
10
100
60

TL165
INSTRUMENT PANEL
DP3883518 Rev. E

. . .
. . .
10 38800496 INSTRUMENT PANEL 1 24V LHD GAUGE & WARNING
OFF HIGHWAY
20 38800212 SWITCH 1 LIGHT CONTROL
30 38800337 GAUGE 1 FUEL LEVEL 24V
40 38800338 GAUGE 1 OIL PRESSURE 0-1MPA
.
50 38800888 GAUGE .
1 .
WATER TEMPERATURE
. . .
60 90032930 SCREW 4 10-24 X 1
70 38800599 WIRING HARNESS 1 HARNESS OF ENGINE GAUGE
AND WARNING LHD
90 90012893 SIGNAL LIGHT 6 24V 0.17A BULB
100 38800621 TACHOMETER 1 WITH ODOMETER

TL165
INSTRUMENT PANEL
Rev. A 38800496
50
20
30
40
110 100 90 120 80 70
60
10

TL165
INSTRUMENT PANEL
38800496 Rev. A

. . .
. . .
10 38800127 INSTRUMENT PANEL 1 ENGINE GAUGE & WARNING
PANEL
20 38800366 BACK PLATE 2
30 38800294 LIGHT 12 TOWER
40 90029085 SCREW 6 6-32X3/4
.
50 95210656 LOCK NUT .
6 .
6-32 NC
. . .
60 38800363 INDICATOR LIGHT 6 BLANK
70 38800362 INDICATOR LIGHT 1 TURNSIGNAL SYMBOL
80 38800231 LIGHT 1 ENGINE OIL PRESSURE
90 38800230 LIGHT 1 ENGINE WATER
TEMPERATURE
100 38800519 INDICATOR LIGHT 1 TILE IND LIGHT, WAIT TO
. . .
START
. . .
110 38800520 INDICATOR LIGHT 1 TILE IND LIGHT, STOP ENGINE
120 38800418 LIGHT 1 ENGINE WARNING,RED

TL165
INSTRUMENT PANEL
Rev. A DP3883536
80
90
70
100
10 20 30 40 50
60

TL165
INSTRUMENT PANEL
DP3883536 Rev. A

. . .
. . .
10 38800963 INSTRUMENT PANEL 1 24V
20 38800343 GAUGE 1 VOLTMETER
30 38800080 GAUGE 1 HOURMETER
40 38800218 SWITCH 1 ROCKER
.
50 90032930 SCREW .
5 .
10-24 X 1
. . .
60 90024695 IGNITION SWITCH 1 4-POSITION
70 38800964 WIRING HARNESS 1 HARNESS OF CAB CONTROL
LHD
80 53573821 WIRING HARNESS 1 IGNITION SWITCH
90 90033250 BULB 5 LED 24V
.
100 90012893 SIGNAL LIGHT .
1 .
24V 0.17A BULB
. . .

TL165
INSTRUMENT PANEL
Rev. A 38800963
80 90 50 100 110 120
10
20
20
70
30 40
60

TL165
INSTRUMENT PANEL
38800963 Rev. A

. . .
. . .
10 38800128 INSTRUMENT PANEL 1 CAB CONTROLS
20 38800366 BACK PLATE 1
30 38800294 LIGHT 6 TOWER
40 38800367 PLATE 1 PANEL HOLDER, CAB
CONTROLS
.
50 38800579 LIGHT .
1 .
TRANS OIL TEMP
. . .
60 90029085 SCREW 3 6-32X3/4
70 95210656 LOCK NUT 3 6-32 NC
80 38800361 INDICATOR LIGHT 1 HI-BEAM SYMBOL
90 38800362 INDICATOR LIGHT 1 TURNSIGNAL SYMBOL
100 38800614 INDICATOR LIGHT 1 TILE IND LIGHT, LOW FUEL
. . .
LEVEL
. . .
110 38800364 INDICATOR LIGHT 1 CHECK TRANS RED
120 38800365 INDICATOR LIGHT 1 BRAKE AIR RED

TL165
ACCELERATOR PEDAL
Rev. A ES3883519
70
20
80
40
60
30 20 90
10
60
50

TL165
ACCELERATOR PEDAL
ES3883519 Rev. A

. . .
. . .
10 53559703 PLATE 1 ACCEL PIVOT COVER
30 90804037 SCREW 3 5/16"-18 X 3/4"
40 90013919 NUT 3 1/4"-20 NC
.
50 90802003 SCREW .
3 .
1/4-20 X 7/8
. . .
70 53574468 BRACKET 1 ELEC SUSPENDED ACCEL
PEDAL
80 90024580 NUT 2 CROWNLOCK M8X1.25 CL10
90 38800604 ACCELERATOR PEDAL 1 ELECT THROTTLE SUSP.

TL165
SPEEDOMETER
Rev. A SP3883005
10

TL165
SPEEDOMETER
SP3883005 Rev. A

. . .
. . .
10 38800376 SPEEDOMETER 1 WITH ODOMETER

TL165
17/115 9.2 SAFETY AND EMERGENCY EQUIPMENT
HORN
Rev. A HN3883001
20
30
60
40
10

TL165
9.2 SAFETY AND EMERGENCY EQUIPMENT 18/115
HORN
HN3883001 Rev. A

. . .
. . .
10 38800134 HORN 1
40 95210420 NUT 1 5/16"-18 NC
60 53572368 WIRE 1 16 GA WHITE (1)1/4F & (1)5/16
. . .
RG 6"
. . .

TL165
STICKERS, PLATES
Rev. A SS3883510
90 100 40
150
180
10
30
170
20
120
50
110

TL165
STICKERS, PLATES
SS3883510 Rev. A

. . .
. . .
10 53545038 STICKER 1 CAUTION JAWLOCK 1401573
20 38800240 PLATE 1 BLANK PLATE, SERIAL AND
MANUFACTURING NUMBER
30 53577279 STICKER 1 VEHICLE DATA
40 90029702 STICKER 1 DECAL, OPERATING
INSTRUCTIONS - MD
.
50 90018676 STICKER .
1 .
EMERGENCY EXIT
. . .
90 53577737 STICKER 2 KALMAR LOGO
100 38800250 STICKER 1 KALMAR LOGO
110 90005374 STICKER 2 "DO NOT STEP" (1401566)
120 90008555 STICKER 1 USE DIESEL FUEL 1401568
150 90029336 STICKER 4 DECAL, CAUTION KEEP CLEAR
. . .
OF CAB
. . .
170 90027214 STICKER 1 CAUTION - BATT COMP ELE
180 53571789 STICKER 2 DECAL, WARNING - FALL
HAZARD
90014274 STICKER 2 WARNING ROTATING SHAFT
53546434 STICKER 1 CAB TILT CAUTION
53549725 STICKER 1 NO RIDERS
. . .
. . .

TL165
STICKER
Rev. 53546434
20 10
20 10

TL165
STICKER
53546434 Rev.

. . .
.
. . . .
53546434 STICKER
10 90022258 STICKER 1 CAB TILT CONTROL-CAUTION
20 90022259 STICKER 1 TILT SWITCH "UP/DOWN"

TL165
STICKER
Rev. 53549725
10

TL165
STICKER
53549725 Rev.

. . .
.
. . . .
53549725 STICKER
10 90023039 STICKER 1 NO RIDERS

TL165
SAFETY SYSTEM
Rev. B SSS50002
70
10 20 30 40 50 80 60

TL165
SAFETY SYSTEM
SSS50002 Rev. B

. . .
. . .
10 90804016 SCREW 2.0 1/4"-20 X 3/4"
20 98421150 WASHER 2.0 FLAT 1/4"
30 38820622 REVERSE ALARM 1.0 ECCO BACK-UP ALARM ECCO
575
40 90009880 SCREW 2.0 M10- 1.5 X 25MM CL 10.9
.
2.0 .
M10
. . .
60 38820623 BRACKET 1.0 REVERSE ALARM
70 90013919 NUT 2.0 1/4"-20 NC

TL165
27/115 9.3 SEAT
DRIVER'S SEAT
Rev. A DS3883009
10
12
2,3,4
5,6
5,7

TL165
9.3 SEAT 28/115
DRIVER'S SEAT
DS3883009 Rev. A

. . .
. . .
1 38800670 SEAT 1
2 90002993 SCREW 4 3/8"-16 X 1 1/4" GRADE 8
4 90017717 NUT 4 3/8-16UNC GD B
.
5 90021373 SCREW .
9 .
MN BUT HD 10-24X3/8 SS
. . .
6 53543435 TRIM 1 FLOOR MAT, REAR
7 53569003 TRIM 1 SIDE DOOR HARNESS COVER
8 53567295 FLOORMAT 1
9 53567619 LOCK PLATE 1 FLOOR MAT
.
10 90003587 T-FITTING .
1 .
1/4"-18NPT BRASS HEX HEAD
. . .
12 91603183 ELBOW 1 90 1/4 NPT M X 3/8 OD
99802340 TUBE 37" NYLON AIRBRAKE 3/8" BLACK
92003011 COUPLING 1 BULKHEAD COUPLING, 1/4 NPT

TL165
29/115 9.4 HEATING, VENTILATION AND AIR CONDITIONING
HOSES FOR HEATER
Rev. D HC3883502
10
30
40
20
50,60,70

TL165
9.4 HEATING, VENTILATION AND AIR CONDITIONING 30/115
HOSES FOR HEATER
HC3883502 Rev. D

. . .
. . .
10 38800154 VALVE 1 SHUT OFF A/C WATER HOSE
20 90028717 INLET RING 2 1IDX3/16GX1-1/4GDX1-1/2OD
30 90812097 HOSE CLAMP 2 12 1/2" X 1 1/4"
40 38800157 HOSE 5" HEATER 5/8" ID
.
50 38800217 CABLE .
1 .
A/C VALVE, LONG 35IN
. . .
60 38800220 CABLE 1 A/C VALVE, LONG 27IN
70 38800221 CABLE 1 A/C VALVE, LONG 57IN

TL165
CONDENSER
Rev. B HC3883505
40
10 40
40
50
70
60
80
110 90
120 100
160

TL165
CONDENSER
HC3883505 Rev. B

. . .
. . .
10 38800155 CONDENSER COIL 1
40 53549607 BRACKET 4
50 38800151 FILTER 1 DRYING
60 53543433 PLATE 1 DRYER MOUNT
.
70 90812137 CLAMP .
2 .
EX BD 40 2 1/16" X 3
. . .
80 90804016 SCREW 4 1/4"-20 X 3/4"
100 98415020 LOCK WASHER 4 1/4"
110 98421145 WASHER 2 5/16"
.
120 98415035 LOCK WASHER .
2 .
5/16"
. . .
160 90804037 SCREW 2 5/16"-18 X 3/4"

TL165
HOSES FOR HEATER
Rev. D HC3883513
130 320 60,190
60,190
120 330
40
280
120 60,190
250
80,300,310
70,80,150,290
35
30 70,80,90,290

TL165
HOSES FOR HEATER
HC3883513 Rev. D

. . .
. . .
30 38800516 ADAPTER 1 INPUT 7/8-14UNF
35 38800515 ADAPTER 1 OUTPUT 3/4-16UNF
40 38800288 HOSE 1 3/4" LONG 100IN
60 90812057 CLAMP 3 7/8 DBL, RUBBER COATED
.
70 90804037 SCREW .
4 .
5/16"-18 X 3/4"
. . .
80 98421145 WASHER 5 5/16"
90 53102444 CLAMP 1 2 ID, RUBBER COATED
120 38800145 HOSE 1 A/C HOSE 5/8" LONG 2200MM
130 38800290 HOSE 1 7/8" LONG 130IN
.
150 90812042 CLAMP .
3 .
RUBBER COATED 3/4" ID
. . .
190 95210420 NUT 3 5/16"-18 NC
250 90028144 ADAPTER 1 90 #6M X #6F BUMP TUBE
280 38800143 HOSE 1 A/C, 5/8" LONG 1100MM
.
300 90016921 CLAMP .
1 .
. . .
310 90804037 SCREW 1 5/16"-18 X 3/4"
320 90028717 INLET RING 1 1IDX3/16GX1-1/4GDX1-1/2OD
330 90028967 INLET RING 1 3/4ID X 1/4G X 1-1/4 GD

TL165
AIR CONDITIONING
Rev. A HC3883517
10
10,20
30

TL165
AIR CONDITIONING
HC3883517 Rev. A

. . .
. . .
10 38800213 SWITCH 4 ROTARY
20 38800552 SWITCH 1 BLOWER, ROTARY
30 38800120 WIRING HARNESS 1 PRESSURE SWITCH

TL165
HEATER / AIR CONDITIONING
Rev. B HC3883518
250
130 20
130
170
180
130 20 40
90
50 10
80
90
130
70
10
50 60

TL165
HEATER / AIR CONDITIONING
HC3883518 Rev. B

. . .
. . .
10 90017562 AIR JET 2 AIR DIFFUSER
20 90008862 CLAMP 2 36 1 13/16X2 3/4"
40 38800141 FAN 1
50 38800163 NOZZLE 2 EVAPORATOR WATER DRAIN
.
60 38800159 HOSE .
2 .
EVAPORATOR DRAIN HOSE
. . .
70 38800554 HEATER / AIR 1
CONDITIONING
80 90032216 HOSE 1 5" FLEXIBLE DUCT
90 90027604 CLAMP 2 HOSE 3.5" - 5.5" WORM
130 90021161 HOSE 52" 2 1/2"ID FLEXIBLE DUCT
.
170 53563945 BRACKET .
1 .
AIR DIFFUSER, RH
. . .
180 90020773 SCREW 2 10-24 X 3/4" TORX
250 38800303 WIRING HARNESS 1 BLOWER TO BLOWER SWITCH
90017716 NUT 2 5/16" 18 UNC GD B
.
90031075 WASHER .
1 .
3.75"
. . .
98415020 LOCK WASHER 3 1/4"
98415035 LOCK WASHER 2 5/16"
98421145 WASHER 2 5/16"
92413000 INLET RING 2 11/16ID X 1/8G X 1 GD
.
90804016 SCREW .
3 .
1/4"-20 X 3/4"
. . .

TL165
39/115 9.5 WIPER / WASHER SYSTEM
WINDSCREEN WIPER
Rev. B WP3883001
20
30
110
10
60

TL165
9.5 WIPER / WASHER SYSTEM 40/115
WINDSCREEN WIPER
WP3883001 Rev. B

. . .
. . .
10 38800106 WIPER MOTOR 1
20 38800107 WIPER BLADE 1 WIPER BLADE 28"
30 38800108 WIPER ARM 1 WIPER ARM 22"
60 53545184 SPACER 1 WIPER MOTOR
.
110 90028731 PLUG .
1 .
NYLON 3/4 DIA HOLE .172
. . .

TL165
41/115 9.6 LIGHTING SYSTEM
REAR LIGHT
Rev. C EF3883501
10
20
30

TL165
9.6 LIGHTING SYSTEM 42/115
REAR LIGHT
EF3883501 Rev. C

. . .
. . .
10 53567603 WORKING LIGHT 1 24V WITH HARNESS
30 95210420 NUT 1 5/16"-18 NC

TL165
FLASHING BEACON
Rev. A SL3883001
10

TL165
FLASHING BEACON
SL3883001 Rev. A

. . .
. . .
10 38800135 LIGHT 1

TL165
LIGHTS MOUNT.
Rev. A EL3883502
10 30
60 20,70,80 40 50
90

TL165
LIGHTS MOUNT.
EL3883502 Rev. A

. . .
. . .
10 53576595 HEADLIGHT 2 SEE GROUP 09, PAGE 48
20 90032943 REAR LIGHT 2 CLEAR YELLOW TAIL/TURN 24V
LED
30 90027537 SCREW 8 1/4-20 X 1"
40 53567601 INTERIOR LIGHT 1 DOMELIGHT
.
50 90028694 SCREW .
5 .
6-32 X 3/8
. . .
60 90009610 INLET RING 5 GROMMET RUBBER
70 90032941 REAR LIGHT 2 RED STOP/TAIL 24V LED
80 90032942 REAR LIGHT 1 CLEAR BACK-UP 24V LED
90 38800117 WIRING HARNESS 1 TAIL LIGHTS
.
90016921 CLAMP .
4 .
. . .
95210420 NUT 4 5/16"-18 NC

TL165
HEADLIGHT
Rev. B 53576595
10
40
20
30

TL165
HEADLIGHT
53576595 Rev. B

. . .
. . .
10 53565824 BRACKET 1 HEADLIGHT BUCKET
20 90027717 NUT 4 1/4-20
30 90027537 SCREW 4 1/4-20 X 1"
40 53542459 HEADLIGHT 1 ASSEMBLY

TL165
49/115 9.9 GLASS / WINDOWS / MIRRORS
GLASSES/CAB
Rev. B CG1005
30
40 70
100
10
20
90
80

TL165
9.9 GLASS / WINDOWS / MIRRORS 50/115
GLASSES/CAB
CG1005 Rev. B

. . .
. . .
10 90029418 GASKET 1 FIXED BAND WINDOW
20 90017053 SIDE WINDOW 1 LH FIXED TINTED
30 53540214 WINDSCREEN 1 TINTED
40 90025729 SEAL 1 WINDSCREEN
.
70 53566413 REAR WINDOW .
1 .
DOOR
. . .
80 90029414 GASKET 1 REAR WINDOW AND DOOR
90 53542745 REAR WINDOW 1
100 90029414 GASKET 1 REAR WINDOW AND DOOR
90025941 SIDE WINDOW 1 SLIDING RH
.
90029417 GASKET .
1 .
SLIDING WINDOW
. . .

TL165
SIDE WINDOW
Rev. 90017053

TL165
SIDE WINDOW
90017053 Rev.

. . .
. . .
1 90009578 RUBBER SEAL 93" WINDOW
90029418 GASKET 1 FIXED BAND WINDOW

TL165
SIDE WINDOW
Rev. C 90025941
3 5
14
4 13
8
12
15
7 2
6 11
7
6
8
10

TL165
SIDE WINDOW
90025941 Rev. C

. . .
. . .
2 90009577 SEAL 153"
2.1 90029417 GASKET 1 SLIDING WINDOW
3 90026524 CHANNEL 1 FELT
4 90026552 GLASS 1 FORWARD SLIDING WITH
LATCH
.
5 90026551 GLASS .
1 .
REAR SLIDING WITH LATCH
. . .
6 90026527 STRIP 2
7 90026528 RAIL 2
8 90026529 CHANNEL 1
9 90026530 GLASS 1 CENTER FIXED
.
10 90026531 RUBBER .
1 .
FILLER 21,5"
. . .
11 90026532 RUBBER 1 FILLER 14,5"
12 90026533 STOPPER 2
13 90026534 FRAME 1 OUTSIDE
14 90026505 LATCH 1 REAR WINDOW
.
15 90026515 LATCH .
2 .
FRONT WINDOW
. . .

TL165
SIDE MIRROR
Rev. B MR3883001
3 4
4
1 12 9,10 6
2
11
7,8
3 4
5
4
6

TL165
SIDE MIRROR
MR3883001 Rev. B

. . .
. . .
1 38800484 BRACKET 1 LOOP, DRIVE SIDE
2 38800485 BRACKET 1 LOOP, POST SIDE
3 90804035 SCREW 4 5/16"-18 X 1
4 90015767 WASHER 8 5/16" SS
.
5 90021440 WASHER .
4 .
5/16"
. . .
6 95210420 NUT 4 5/16"-18 NC
7 53576270 COVER 2 MIRROR POST
8 90027537 SCREW 4 1/4-20 X 1"
9 90804016 SCREW 4 1/4"-20 X 3/4"
.
4 .
1/4"
. . .
11 38800486 MIRROR 2 KIT
12 90021354 BRACKET 2 CABFOOT MIRROR

TL165
57/115 9.10 CAB STRUCTURE AND SUSPENSION
DOOR
Rev. B CB1535
40 60
20
30

TL165
9.10 CAB STRUCTURE AND SUSPENSION 58/115
DOOR
CB1535 Rev. B

. . .
. . .
20 53567345 DOOR 1 SEE GROUP 09, PAGE 60
30 90004129 SEAL 156"
40 90004217 HANDLE 1 CAB DOOR, REAR
60 90027569 SCREW 2 #10-24 X 3/4 FLHD PHL ZC

TL165
DOOR
Rev. D 53567345
50
30
140,150
20
100
70
10
90
100
170
110
130
170
100 40
90
120
80
160 60

TL165
DOOR
53567345 Rev. D

. . .
. . .
10 53567337 DOOR 1
20 53565910 MOUNTING PLATE 2 REAR DOOR ROLLER
30 90022069 MAST ROLLER 2 UPPER REAR DOOR
40 90025938 DOOR LATCH 1 WITH INSIDE HANDLE
.
50 90804018 SCREW .
4 .
1/4"-20 X 1
. . .
60 90804016 SCREW 4 1/4"-20 X 3/4"
70 90017720 LOCK NUT 4 1/4-20 GRADE B
80 53561159 GUIDE 1 REAR DOOR
90 90022152 LATCH 2 DOOR STRIKER
.
100 90005167 WASHER .
10 .
1/4" HARDENED F436
. . .
110 53567346 PLATE 1 LATCH MOUNTING
120 53567347 PLATE 1
130 90029228 SCREW 4 #8 X 1/2 TORX SELF-TAP
140 53568426 SHIM .063"
.
150 53568427 SHIM . .
.032"
. . .
160 98415020 LOCK WASHER 4 1/4"
170 90005324 SCREW 6 SELF LOCK 1/4-20 X 3/4

TL165
GUIDE
Rev. 53561159
2 6

TL165
GUIDE
53561159 Rev.

. . .
.
. . . .
53561159 GUIDE
1 53561751 BRACKET 1 REAR DOOR SLIDER
2 90027629 SCREW 8 10-14 X 3/4, PAN HEAD TORX
3 53560774 GUARD 4 SLIDE PIECE, BLOCK
4 90804037 SCREW 4 5/16"-18 X 3/4"
.
5 90004335 WASHER .
4 .
STARWASHER EXTERNAL #10
. . .
6 98415035 LOCK WASHER 4 5/16"

TL165
PANEL
Rev. A CB1567
40 50 10
20
40
30

TL165
PANEL
CB1567 Rev. A

. . .
. . .
10 53567293 SOUND INSULATOR 1
20 53568941 PANEL 1 FRONT REMOVABLE
30 90027537 SCREW 18 1/4-20 X 1"
40 53567291 SEAL 2
.
50 53567292 SEAL .
1 .
. . .

TL165
DOOR
Rev. A CB3883502
100 20 40
70
120 110
90
80
50
60
30
140 10

TL165
DOOR
CB3883502 Rev. A

. . .
. . .
10 38800165 DOOR 1 WITH POCKET SLIDING
WINDOW
20 90017754 SEAL 52" .53 X .75
30 53451200 PLUG 1 3/4" DIA NYLON
40 90015498 BAND 2
.
50 90029850 HANDLE .
1 .
. . .
60 90029880 SCREW 2 10-24 X 1
70 90008447 BRACKET 2
80 90025949 SCREW 4 1/4"-20 X 1 SS RND HD PHL
90 98415020 LOCK WASHER 4 1/4"
.
100 53567426 DOOR .
1 .
COVER
. . .
120 90032525 SCREW 17 8 X 1"
140 53568004 GASKET 1

TL165
DOOR
Rev. B 38800165
40 260 230 240 220

290
130
120
240
240
210
30
40 330 310
250 150 170
190 90 180
110,130
200
160
60 140 70 270 320 280 150 170 80 120 340

TL165
DOOR
38800165 Rev. B

. . .
.
. . . .
38800165 DOOR
30 90032944 SLIDING GLASS 1 DRIVERS DOOR, TINTED
40 90032977 SCREW 20 #8-18 X .50, SELF DRILLING,
BLACK
60 53567418 LATCH 1
70 53567420 ROD 1
.
80 53571006 ROD .
1 .
. . .
90 53567424 DOOR LATCH 1
110 90029428 SCREW 3 1/4-20 X 1-1/2
120 90005325 SCREW 8 SELF LOCK 1/4-20X1/2
130 98421150 WASHER 4 FLAT 1/4"
.
140 90029040 FASTENER .
2 .
. . .
150 90029041 RETAINER 4 0.25 X 0.25 TH
160 90029042 HANDLE 1
170 90029043 COLLAR 4 1/4 ROD
180 90029047 HANDLE 1
.
190 90029070 LATCH .
1 .
. . .
200 90029084 BOLT 1
210 90008570 SCREW 13 5/16-18 X 1-1/2
220 90004171 SCREW 13 HEX HD G5 5/16-18 X
230 95210420 NUT 13 5/16"-18 NC
.
240 98421145 WASHER .
39 .
5/16"
. . .
250 53567435 SPACER 1 DOOR LATCH
260 53567429 HINGE 1
270 53567400 DOOR 1
280 53452019 PIN 4 HEAD RND 3/8X3
.
290 90008569 CORNER PIECE .
1 .
. . .
310 53568734 PANEL 1
320 90008543 COTTER PIN 4 094 X .750
330 53576427 BRACKET 1 FILLER BELOW WINDOW
340 90029444 SCREW 6 #8-32 X 1/2

TL165
CAB
Rev. A CB3883511
590
660 860 600
590
610
150 160 170 180

190 200 210 220
870 840 850
500
510
520

TL165
CAB
CB3883511 Rev. A

. . .
. . .
150 90008040 LATCH 1 RUBBER 5"
160 90008042 BRACKET 1 LATCH MOUNTING
170 90008043 PIN 1 RUBBER LATCH
180 90008044 WASHER 1 LATCH
.
190 90008045 COTTER PIN .
1 .
LATCH
. . .
200 90008041 BRACKET 1 CLEVIS LATCH MOUNT
210 90013050 LOCK NUT 4 10-24 NC
220 97205061 SCREW 2 10-24X1/2 RD HD
500 53567276 SEAL 1 FRONT
.
510 53567277 SEAL .
1 .
REAR
. . .
520 53567278 SEAL 1 LH SIDE
590 53540984 SOUND INSULATOR 2 SIDE
600 53540985 SOUND INSULATOR 1 CENTER
610 38800755 CAB 1 LHD
.
660 53566462 DASHBOARD, MOUNT. .
1 .
. . .
840 53568133 INSULATION 1 FIREWALL SIDE
850 53568134 INSULATION 1 FIREWALL TOP
860 53568242 BRACKET 1 DASH ASSY SUPPORT
870 53568966 PROTECTION 1 FIREWALL
.
38800583 INSULATION .
1 .
FIREWALL
. . .
53451198 PLUG 1 3/8" DIA NYLON
97205054 SCREW 2 #10-24 X 3/4 MACH RD HD
90029341 SCREW 2 8 X 1"
.
90029230 WASHER .
2 .
8 COUNTERSUNK FINISH
. . .
90804271 SCREW 8 1/2-13 X1 3/4
90017754 SEAL 24" .53 X .75
90029166 INLET RING 3 0.80 DIA H0LE 1
38800198 PLUG 1 NYLON 3/8 DIA HOLE
.
90024199 PLUG .
1 .
NYLON 1-3/16"
. . .
90028730 PLUG 3 1 1/4" DIA NYLON
90028959 SCREW+WASHER 6 WASHER 5/16-18 X 1-1/4
BUTTON HD TORX BLK
90029287 SCREW 1 3/8-16 X 3 1/4 G8 BU
90020773 SCREW 6 10-24 X 3/4" TORX
.
90028773 SCREW .
3 .
3/8-16 X 1.50 G8 BUT
. . .

TL165
CAB
Rev. A CB3883511
590
660 860 600
590
610
150 160 170 180

190 200 210 220
870 840 850
500
510
520

TL165
CAB
CB3883511 Rev. A

. . .
. . .
90005165 WASHER 4 3/8" HARD ZINC SAE
90017717 NUT 4 3/8-16UNC GD B
90005159 WASHER 31 FLAT 5/8" HARDENED F436
90017712 NUT 3 5/8"-11 GRADE C
.
90802064 SCREW .
2 .
5/8"-11 X 1 3/4"
. . .
90804301 SCREW 5 1/2"-13 X 3 3/4"
90017719 NUT 10 1/2"-13 GRADE C
.
90804204 SCREW .
2 .
5/8-11 X 4 1/2
. . .
90804035 SCREW 6 5/16"-18 X 1
90013614 LOCK NUT 3 8-32 NC
90022652 RUBBER BUMPER 3 50DIA.X.25THK
90024231 INLET RING 1 7/16ID X 3/32G X 5/8GD G-3
.
98415035 LOCK WASHER .
4 .
5/16"
. . .

TL165
CAB
Rev. A 38800755
10
20

TL165
CAB
38800755 Rev. A

. . .
. . .
10 38800750 CAB 1 WELD, LHD FRC NO VENT W/
3PT SEAT BELT
20 60000048 SHIELD COVER 1 ENGINE
20.1 90804037 SCREW 8 5/16"-18 X 3/4"
20.2 90005166 WASHER 8 5/16" HARDENED F436
.
20.3 53568242 BRACKET .
1 .
DASH ASSY SUPPORT
. . .
90804037 SCREW 8 5/16"-18 X 3/4"

TL165
PROTECTION
Rev. A 53568966
40 20 90,100,120 90,100
80
140 90,150
160
170 90,100
180
90,100,190
90,120,130,190
10
90,120
90
30
120
130
50
70
60
80
90,120

TL165
PROTECTION
53568966 Rev. A

. . .
. . .
10 53568967 PROTECTION 1 SEE GROUP 09, PAGE 78
20 53567624 SEAL 1
30 53567625 SEAL 1
40 53567626 SEAL 1
.
50 53567627 SEAL .
1 .
. . .
60 53567279 SEAL 1
70 90028872 GASKET 6
80 90024683 GASKET 21
90 90028959 SCREW+WASHER 20 WASHER 5/16-18 X 1-1/4
BUTTON HD TORX BLK
.
100 90029592 WASHER .
11 .
RUBBER 5/16
. . .
110 90022102 WASHER 6 1.36OD.085THK
130 95210420 NUT 3 5/16"-18 NC
140 90028771 SCREW 1 1/4"-20 X 1.00 G8 BUTTON HD
TORX BLACK
.
150 53568280 SPACER .
1 .
0.50D X 0.4 LG
. . .
170 90013919 NUT 1 1/4"-20 NC
180 90013204 WASHER 1 1/4" SS
190 90029394 SPACING RING 2 0.34 ID X 0.66 OD

TL165
PROTECTION
Rev. D 53568967
100 10
20
30
50,60,70,80
100

TL165
PROTECTION
53568967 Rev. D

. . .
. . .
10 53566416 PROTECTION 1 FIREWALL CPL - FIBERGLASS
20 53566467 BACK PLATE 1 UPPER
30 53566468 BACK PLATE 1 LOWER
50 53568968 PLATE 1
60 90028771 SCREW 8 1/4"-20 X 1.00 G8 BUTTON HD
. . .
TORX BLACK
. . .
80 90013919 NUT 8 1/4"-20 NC
100 53567357 PLATE 2

TL165
DECK
Rev. A CD3883005
180,210,230 180,210,230 390

40
90
260
210,230,480 80
50
180,210,230 120
340
150
30
190,220,240 180,210,230
70 360
200,220,240 370
450
380
10 185,210,230 180,210,230
180,210,230 170 130 90 140
180,210,230
70
180 90
100 80 210
210
170 230
230
350
50 120
420
180 180,210,230 430
180,210,230
190 210 440
220 230 60 260 140 90
240
30
270 210,230,350 180,210,230 210 390
70 230
360 350
370 200,220,240 250
380
10 400
20
190
10 220
240

TL165
DECK
CD3883005 Rev. A

. . .
. . .
10 53576386 FRONT GRILLE 1 LOW VIBRATION
20 38800492 BOTTOM PLATE 1 LH SIDE
30 53576359 BOTTOM PLATE 1 RH SIDE
40 60000023 BRACKET 1 RH REAR
.
50 60000024 CHANNEL .
1 .
RH REAR
. . .
60 53565707 BRACKET 1 PLATFORM MOUNT, SIDE
70 53565688 CHANNEL 1 MID DECK SUPPORT
80 38800476 BRACKET 1 CAB REINF LH REAR CORNER
90 38800477 SUPPORT 1 CAB SUSPENSION MTG LH
.
100 53565695 PLATE .
2 .
BRACKET MOUNT
. . .
120 53565697 PLATE 2 ANGLE, SEAT MOUNT
130 60000026 CHANNEL 1 REAR DECK
140 53565699 BRACKET 1 CHANNEL SUPPORT
150 60000027 CHANNEL 1 ENGIEN ENCLOSURE
.
160 53576361 CHANNEL .
1 .
DECK SUPPORT
. . .
170 53565706 BRACKET 1 PLATFORM REAR
180 90028722 SCREW 78 3/8-16 X 1.25 G8 BTT
185 90029287 SCREW 1 3/8-16 X 3 1/4 G8 BU
190 90024587 SCREW 20 1/2-13 X 1.25 G8 BUT
.
200 90028723 SCREW .
10 .
1/2-13 X 2.00 G8 BUT
. . .
210 90017717 NUT 96 3/8-16UNC GD B
220 90017719 NUT 30 1/2"-13 GRADE C
.
250 90028724 NUT .
7 .
5/16"-18
. . .
260 53563396 BRACKET 1 CAB MOUNTING, REAR
270 53565712 PLATE 1 SIDE PLATFORM SUPPORT
280 53576190 MIRROR 1 POST
290 53565680 BRACKET 1 ANGLE, MIRROR POST
SUPPORT
.
330 90028790 PLUG .
1 .
1 1/8
. . .
340 53565666 PLATE 1 ANGLE, REAR FLOOR
SUPPORT
350 90028773 SCREW 5 3/8-16 X 1.50 G8 BUT
360 90027537 SCREW 9 1/4-20 X 1"
370 98421150 WASHER 5 FLAT 1/4"
.
380 90013919 NUT .
5 .
1/4"-20 NC
. . .

TL165
DECK
Rev. A CD3883005
280
185
500
330
210 190
220
490
220
190
230 240
160
180
220
230 210
240
500
290
210

TL165
DECK
CD3883005 Rev. A

. . .
. . .
390 53567793 BRACKET 1 REAR PLATFORM SUPPORT
400 90030586 SCREW 1 1/2-13 X 1" LG. WASHER
420 90028721 SCREW 1 5/16-18 X 1.25 G8 BU
430 90017716 NUT 1 5/16" 18 UNC GD B
.
440 90005166 WASHER .
2 .
5/16" HARDENED F436
. . .
450 53565665 PLATE 1 FRONT CAB MOUNTING
SPACER
480 90032592 SCREW 7 3/8-16 X 1.50 BUTTON
490 53576197 GASKET 1 MIRROR POST
500 90020563 WASHER 21 3/8 SS
.
90032590 SCREW .
1 .
3/8-16 X 3.50 BUTTON
. . .

TL165
BUSHING
Rev. C CM1509
10
50
40
20
80 90
30
Spare Parts Catalogue 26.5.2017 ext05859

TL165
BUSHING
CM1509 Rev. C

. . .
. . .
10 90028876 BUSHING 2 3"OD X 1"ID
20 53567367 BRACKET 1
30 53567369 PIN 2 CAB PIVOT
40 98421145 WASHER 1 5/16"
.
50 95210420 NUT .
1 .
5/16"-18 NC
. . .
80 53567368 RETAINER 2 CAB PIVOT
90 90022679 BAND 2 DOUBLE SIDED TAPE
26.5.2017 ext05859 Spare Parts Catalogue

TL165
SWITCH, TILT OF CABIN
Rev. B CM1542
30 80 40
70 80 60
50
70 80 10
20

TL165
SWITCH, TILT OF CABIN
CM1542 Rev. B

. . .
. . .
10 53546407 BRACKET 1 SWITCH MOUNT/GUARD
20 53568700 WIRING HARNESS 1 TILT SWITCH
30 90011099 EYE BOLT 1 1/4"-20 SHOULDERED 3/4 ID
40 90013919 NUT 1 1/4"-20 NC
50 90022251 RUBBER GUARD 1 BOOT RUBBER TOGGLE
. . .
SWITCH CVR
. . .
60 90022252 SWITCH 1 TOGGLE ON-OFF
70 90804024 SCREW 2 1/4"-20 X 1 1/4"

TL165
PUMP ASSEM. / TILT OF CABIN
Rev. B CM1567
B
A
B
40
150
A
160 170,180,190,220
B-B
170,180,190
210
140,200,240,250,260
A-A
60,80,110,120,130 10 20
50
20,30
60,70,80 90 270

TL165
PUMP ASSEM. / TILT OF CABIN
CM1567 Rev. B

. . .
. . .
10 53552988 BRACKET 1 TILT PUMP
20 90804267 SCREW 3 1/2"-13 X 1 1/2"
30 90019661 WASHER 1 INTERNAL 1/2
40 53543752 CABLE 1
.
50 90029519 ENGINE .
1 .
24V
. . .
60 90804185 SCREW 3 3/8"-16 X 1 CAPSCREW
70 98415042 LOCK WASHER 2 3/8"
90 90027604 CLAMP 1 HOSE 3.5" - 5.5" WORM
.
110 90016921 CLAMP .
1 .
. . .
120 90017717 NUT 1 3/8-16UNC GD B
130 98415036 WASHER 1 INTERNAL 3/8
140 95210391 NUT 2 JAM 5/16"-18 HEX GRADE 2
150 53551035 CABLE 1 BATTERY, RED 26"
.
160 53551018 BRACKET .
1 .
SOLENOID MOUNT
. . .
170 90804018 SCREW 4 1/4"-20 X 1
180 90013919 NUT 4 1/4"-20 NC
200 90023391 SOLENOID 1
210 53551034 CABLE 1 2 GA RED 10" LG, 5/16" 5/16"
. . .
RGS
. . .
240 95210010 NUT 2 10-32 HEX BRASS
250 98415017 LOCK WASHER 2 10
260 98415035 LOCK WASHER 2 5/16"
.
270 53553521 CABLE .
1 .
. . .

TL165
CYLINDER MOUNT. / TILT OF CABIN
Rev. B CM1592
120 140
A
B
A B
140 20 10,30 20 130
90 180 100,110
170 60 180 70 100,110
A-A 160 B-B

90
100
110
70
60 10 30

TL165
CYLINDER MOUNT. / TILT OF CABIN
CM1592 Rev. B

. . .
. . .
30 95210420 NUT 6 5/16"-18 NC
60 53565971 BRACKET 1 LOWER TILT CYL MOUNT
.
70 53565986 SHAFT .
1 .
LOWER TILT CYL MOUNT
. . .
90 90005369 SCREW 2 1/2-13 X 1 1/2 GRADE 8
100 90009066 SCREW 1 3/4-10 X 7 GRADE 8
110 90014217 LOCK NUT 1 3/4"-10 GRADE C
120 53568219 BAR 1 SAFETY
.
130 90010636 CABLE .
140" .
3/16" DIA NYLON COATED
. . .
140 90011098 SLEEVE 2 3/16", CABLE COMPRESION
160 90802085 SCREW 1 1-14 X 5 1/2 GRADE 8
170 95210475 LOCK NUT 1 1-14UNF, GRADE C, NYLON
INSERT
180 90831092 COTTER PIN 1 3/16"X1-3/4"

TL165
SUSPENSION
Rev. A CM1682
5
10
9
7
11
8
1
3
3
12
12

TL165
SUSPENSION
CM1682 Rev. A

. . .
. . .
1 90037248 SUSPENSION, AIR 1 3-POINT LINK
2 90015383 SCREW 4 5/8"-11 X 2-1/4 GR8
4 90017712 NUT 2 5/8"-11 GRADE C
.
5 90030171 BRACKET .
1 .
. . .
6 90027579 BOLT 4 1/2"-13X1 3/4" GRADE 8
8 90017719 NUT 4 1/2"-13 GRADE C
9 90003590 T-FITTING 1 1/4"
.
10 90024675 VALVE .
1 .
. . .
11 90021317 NEEDLE 1

TL165
SUSPENSION, AIR
Rev. B 90037248
27
8 21
26
9
18 12
25
20
11
16
7 23 19 2
10 5
1
6 17
13
24 22
14 28 15 4
29
3

TL165
SUSPENSION, AIR
90037248 Rev. B

. . .
. . .
1 J034256 SPRING 1 AIR
2 90033523 SHOCK ABSORBER 2
3 J034257 ELBOW 2 1/4"
4 J034258 KIT 1 SERVICE, HEIGHT CONTROL
VALVE
.
5 J034259 WASHER .
2 .
3/8
. . .
6 90030891 WASHER 4 NYLON
7 90030881 RUBBER MOUNTING 2 1.75
8 96051608 ADAPTER 2 #4 O-RING - #4 JIC
9 J034260 PLUG 2 PLASTIC, 7/16
.
10 90030886 LEVER .
1 .
CONTROL
. . .
11 90035118 HINGE 1
12 J034261 BRACKET 1 MOUNT, LATCH
13 J034262 BRACKET 1 MOUNT, FRAME
14 90030885 VALVE 1 KIT, HEIGHT CONTROL
.
15 90804027 SCREW .
2 .
1/4 X 1/3 GRADE 5
. . .
16 90803066 SCREW 2 5/16"-18 X 1 1/2
17 J034263 SCREW 2 3/8 X 5/8 GRADE 5
18 90804485 SCREW 4 3/8-16 X 1 1/4
19 J034264 SCREW 2 1/2 X 5 1/2 GRADE 8
.
20 90804088 SCREW .
4 .
7/16 X 2-1/2 GRADE 5
. . .
21 95210330 NUT 4 3/8" GRADE B
22 90017720 LOCK NUT 2 1/4-20 GRADE B
23 90012247 LOCK NUT 2 5/16 GRADE B
24 90022278 LOCK NUT 4 7/16 GRADE B
.
25 J034265 LOCK NUT .
2 .
1/2 GRADE B
. . .
27 90026538 RETENTION KIT 1
28 90030884 KIT 2 PIVOT BALL
29 99802329 HOSE 0.67" NYLON .250 OD

TL165
CAB
Rev. A CM3883513
8 4 6
8 2
1 9 9
3 8 2 5 6 4 8

TL165
CAB
CM3883513 Rev. A

. . .
. . .
1 38800622 CYLINDER 1 HYD 50MM BORE X 318MM
STROKE
2 H50504049040950 HOSE 1 950MM, 90
3 H50504044041250 HOSE 1 1250MM, 45
4 H50806060060975 HOSE 1
.
5 96051606 ADAPTER .
1 .
6 O-RING- #4 JIC
. . .
6 96051616 ADAPTER 1 6 O-RING- 6 JIC
7 96052208 ADAPTER 1 90 4 JIC M X 4 ORB M STEEL
8 90028167 CLAMP 2 DUAL CLAMP TIE 19.2" W/ 1/4"
MTG HOLE
9 90025710 SLEEVE 29" 86 ID NYLON HOSE COVER

TL165
HANDLE
Rev. C GH1005
60
30
40
40
20 30 100
20
60
110 90
70

TL165
HANDLE
GH1005 Rev. C

. . .
. . .
20 90804035 SCREW 6 5/16"-18 X 1
30 98415035 LOCK WASHER 6 5/16"
60 90804185 SCREW 4 3/8"-16 X 1 CAPSCREW
.
70 90005165 WASHER .
2 .
3/8" HARD ZINC SAE
. . .
90 90017717 NUT 2 3/8-16UNC GD B
100 53567495 HANDLE 1
110 53567502 HANDLE 1

TL165
99/115 9.11 CAB INTERIOR
FRAME
Rev. A FR3883508

TL165
9.11 CAB INTERIOR 100/115
FRAME
FR3883508 Rev. A

. . .
. . .
1 53500027 BUSHING 2 BRONZE-REAR SPRING
HANGER

TL165
101/115 9.12 FRAME
BUMPER
Rev. C BP1004
40 30
10
40 30
20
20

TL165
9.12 FRAME 102/115
BUMPER
BP1004 Rev. C

. . .
. . .
10 53566329 BUMPER 1
20 90804405 SCREW 4 3/4"-10 X 1 3/4"
30 90014217 LOCK NUT 4 3/4"-10 GRADE C
40 98421120 WASHER 4 3/4"

TL165
103/115 9.12 FRAME
FENDERS
Rev. C FF1002
150,160 90 70 B A
90 A
View B
150,160
110,120,
130,140
70
A-A
30,50,170
60
110,120, 10,20
130,140
80

TL165
9.12 FRAME 104/115
FENDERS
FF1002 Rev. C

. . .
. . .
10 53547610 BRACKET 1 FENDER HANGER RH REAR
20 53547615 BRACKET 1 FENDER HANGER LH REAR
30 90804204 SCREW 2 5/8-11 X 4 1/2
50 98421125 WASHER 2 5/8"
.
60 90022640 SPRING .
2 .
MEDIUM HEAVY LOAD
. . .
70 53551827 FENDER 2 27" X 48" BELTED
80 90023067 FLAP 2 MUD 24 X 20 NO LOGO
90 90002978 SCREW 4 1/2"-13 X 2 GRADE 8
110 90804018 SCREW 40 1/4"-20 X 1
.
120 90009685 WASHER .
40 .
9/32" ID X 1 1/4" OD X .05 THK
. . .
140 90013919 NUT 40 1/4"-20 NC
150 53552152 FENDER 1 LH FRONT
160 53552149 FENDER 1 RH FRONT
.
170 90017712 NUT .
2 .
5/8"-11 GRADE C
. . .

TL165
105/115 9.12 FRAME
MUDGUARD
Rev. D FF1064
100
90
40,50,60,70
10

TL165
9.12 FRAME 106/115
MUDGUARD
FF1064 Rev. D

. . .
. . .
10 53558072 FLAP 1
50 90013919 NUT 4 1/4"-20 NC
60 90804018 SCREW 4 1/4"-20 X 1
.
70 90005167 WASHER .
4 .
1/4" HARDENED F436
. . .
90 60000071 FLAP 1
100 90017717 NUT 4 3/8-16UNC GD B
110 98421135 WASHER 4 3/8"

TL165
107/115 9.12 FRAME
CROSSMEMBER
Rev. A FR1501
30,40
30,40
30,50 10 30,50 20

TL165
9.12 FRAME 108/115
CROSSMEMBER
FR1501 Rev. A

. . .
. . .
10 53546710 PLATE 1
20 53546711 BAR 2
30 90017719 NUT 8 1/2"-13 GRADE C
40 90802036 SCREW 4 1/2-13 X 2
.
50 90005369 SCREW .
4 .
1/2-13 X 1 1/2 GRADE 8
. . .

TL165
109/115 9.12 FRAME
SERVICE PLATFORM
Rev. D PF1502
20 40,50,60,70
40,50,60,70
10,50,60,70
View A
40,70 30

TL165
9.12 FRAME 110/115
SERVICE PLATFORM
PF1502 Rev. D

. . .
. . .
10 90804495 SCREW 2 3/8"-16 X 1 1/2
20 53543628 SERVICE PLATFORM 1 SIDE STEP LH
30 53548572 BRACKET 1
40 90804485 SCREW 7 3/8-16 X 1 1/4
.
50 90017717 NUT .
8 .
3/8-16UNC GD B
. . .
60 98415042 LOCK WASHER 1 3/8"

TL165
111/115 9.12 FRAME
SERVICE PLATFORM
Rev. C PF1535
60,70,90
40 Top view
100
60,80,90 60,80,90
60,70,90 30 10
60,70,90 50
Front view

TL165
9.12 FRAME 112/115
SERVICE PLATFORM
PF1535 Rev. C

. . .
. . .
10 53555151 SERVICE PLATFORM 1 LH REAR
30 53543638 SERVICE PLATFORM 1 CENTER REAR/FUEL
40 53569402 SERVICE PLATFORM 1
50 53548538 LADDER 1 2 STEP
.
60 90005165 WASHER .
32 .
3/8" HARD ZINC SAE
. . .
70 90804485 SCREW 12 3/8-16 X 1 1/4
80 90804495 SCREW 5 3/8"-16 X 1 1/2
90 90017717 NUT 17 3/8-16UNC GD B
100 53569407 EXTENSION 1

TL165
113/115 9.12 FRAME
SERVICE PLATFORM
Rev. B PF1596
20,30
40
10
50,60,70

TL165
9.12 FRAME 114/115
SERVICE PLATFORM
PF1596 Rev. B

. . .
. . .
10 53543653 SERVICE PLATFORM 1
20 90804495 SCREW 4 3/8"-16 X 1 1/2
40 53574792 PLATE 2 ANGLE
.
50 90804185 SCREW .
4 .
3/8"-16 X 1 CAPSCREW
. . .
60 90017717 NUT 4 3/8-16UNC GD B

TL165
Table of contents
S/N SH21604-SH21606
.
10. COMMON HYDRAULICS.

*HYDRAULIC OIL TANK HS1572 2
**HYDRAULIC OIL TANK, 10GPM,LH 53576842> 4
10.4 PUMPS
*HYDRAULIC OIL PUMP, 10GPM HS1651 6
**POWER TAKE OFF 90032496> 8
*HYDRAULICS, SCHEMATIC HS1505 12
*CONTROL VALVE, HYDRAULIC HS1506 14
**DIRECTIONAL CONTROL VALVE, 4-WAY 90016497 16
*HOSE, VALVE TO BULKHEAD HS1525 18
*HOSING, CYLINDERS HS1588 20
*HOSING, STEERING GEAR HS1519 22
*HOSING HS1551 24

TL165
1/25 10.3 TANKS AND ACCUMULATORS
HYDRAULIC OIL TANK
Rev. B HS1572
20 10
View A
30,40
50

TL165
10.3 TANKS AND ACCUMULATORS 2/25
HYDRAULIC OIL TANK
HS1572 Rev. B

. . .
. . .
10 53576842 HYDRAULIC OIL TANK 1 10GPM,LH
20 90025945 STICKER 1 USE DEXRON III ONLY
30 90802064 SCREW 4 5/8"-11 X 1 3/4"
.
50 90812097 HOSE CLAMP .
1 .
12 1/2" X 1 1/4"
. . .
53527753 BRACKET 2 HOSE SUPPORT/ROUTING
90028167 CLAMP 10 DUAL CLAMP TIE 19.2" W/ 1/4"
MTG HOLE

TL165
HYDRAULIC OIL TANK
Rev. D 53576842
170
190 180
230,240,250 130 40 10 30
140
150
160
200
210
220
80
70
60
50 100,110,120 260 90

TL165
HYDRAULIC OIL TANK
53576842 Rev. D

. . .
. . .
10 53578054 HYDRAULIC OIL TANK 1 16G
30 90026749 GAUGE 1 SIGHT
40 91603196 ELBOW 1 90 3/8ODTX1/2P NYL
50 96051636 ADAPTER 1 #16JIC X #20 O-RING
.
60 96052218 ADAPTER .
1 .
90 6 JIC 8 O-RING
. . .
70 90027861 HOSE FITTING 1 90 5/8ID X 12 ORING
80 90027734 FILTER 1 STRAINER
90 90027410 PLUG 1 MAGNETIC 1/2NPT SQ HD
100 53101504 CLAMP 1 RUBBER COATED 3/8" ID
.
110 90005165 WASHER .
1 .
3/8" HARD ZINC SAE
. . .
120 90017717 NUT 1 3/8-16UNC GD B
130 90003340 TUBE 24 NYLON AIRBRAKE 3/8" YELLOW
140 53561605 BRACKET 1 HYDRAULIC FILTER MOUNT
150 1402069 END COVER 1
.
160 53103500 FILTER ELEMENT .
1 .
HYDRAULIC, 10GPM
. . .
170 96082225 ADAPTER 1 90 #12 JIC X 3/4 MNPT
180 96082228 ADAPTER 1 90 #16 JIC X 3/4 MNPT
190 H50616169160900 HOSE 1 900MM, 90
200 90804267 SCREW 2 1/2"-13 X 1 1/2"
.
210 90005158 WASHER .
4 .
1/2" HARDENED F436
. . .
220 90017719 NUT 2 1/2"-13 GRADE C
230 90804016 SCREW 2 1/4"-20 X 3/4"
240 98415020 LOCK WASHER 2 1/4"
.
260 90033376 STRAINER .
1 .
#16 JIC X 20 O-RING, STRAIGHT
. . .

TL165
5/25 10.4 PUMPS
HYDRAULIC OIL PUMP
Rev. B HS1651
70
30,40
10
60
20
50
30,40
90 80

TL165
10.4 PUMPS 6/25
HYDRAULIC OIL PUMP
HS1651 Rev. B

. . .
. . .
10 90032496 POWER TAKE OFF 1 SEE GROUP 10, PAGE 8
20 90029654 HYDRAULIC OIL PUMP 1 20GPM
30 90804267 SCREW 2 1/2"-13 X 1 1/2"
40 98415050 LOCK WASHER 2 1/2"
.
50 96052326 ADAPTER .
1 .
45 #10 JIC X #10 ORB M STEEL
. . .
70 96051636 ADAPTER 1 #16JIC X #20 O-RING
80 H50804040040650 HOSE 1 650MM, STRAIGHT

TL165
7/25 10.4 PUMPS
POWER TAKE OFF
Rev. A 90032496
13 12 9 8 7 4 3 5 6
14 28 1 9 10
17 16
11
23 24
27 2
21
25
22 26
18 19 18 20
29
30 34
35
32
31,33

TL165
10.4 PUMPS 8/25
POWER TAKE OFF
90032496 Rev. A

. . .
. . .
1 J030522 HOUSING 1 WITH ROLL PIN
2 J030523 PIN 1
3 J034330 GEAR 1 OUTPUT
4 90003851 SHAFT 1
.
5 90035092 SPACER .
1 .
. . .
6 90034955 BEARING 1 CONE, CLOSED END
7 90034956 WASHER 1
8 90034957 BEARING 1 CONE, OPEN END
9 90034958 GASKET .010"
.
9 90034959 GASKET . .
.020"
. . .
9 J030526 GASKET .015"
10 J030527 BEARING CAP 1
11 J030528 SCREW 8 .312" - 18 X 1.O"
12 90031168 BEARING CAP 1
.
13 90031169 OIL SEAL .
1 .
. . .
14 J034331 SCREW 4 .312" - 18 X 1.5"
16 90034961 SHAFT 1
17 90034962 O-RING 1
18 90034964 BEARING 2 CONE
.
19 J034332 GEAR .
1 .
INPUT
. . .
20 90034965 SPACER INPUT GEAR .149-.151
.
20 90034969 SPACER . .
INPUT GEAR .161-.163
. . .
21 J030531 BALL 1 STEEL
22 90034963 LOCK WASHER 1
23 J030532 PLUG 1
24 90031415 O-RING 1
.
25 J034334 PLATE .
1 .
. . .
26 J034335 SCREW 2
27 J034285 SCREW 2
28 J034286 BOLT 8
29 90031182 GASKET 1 MOUNTING
.
30 90031397 ELBOW .
1 .
90 DEG.
. . .

TL165
9/25 10.4 PUMPS
POWER TAKE OFF
Rev. A 90032496
13 12 9 8 7 4 3 5 6
14 28 1 9 10
17 16
11
23 24
27 2
21
25
22 26
18 19 18 20
29
30 34
35
32
31,33

TL165
10.4 PUMPS 10/25
POWER TAKE OFF
90032496 Rev. A

. . .
. . .
31 90031398 FLANGE 1 W/ DRAIN HOLE
32 90031415 O-RING 1
33 90031661 GASKET 1 NOTCHED
34 90031396 RESTRICTOR 1
.
35 J034333 HOSE .
1 .
LUBE OPTION
. . .
90031179 MOUNTING SET 1 INCL. PART 24, 27-28
J034287 KIT 1 GASKET AND INSTALLATION
J034288 KIT BEARINGS AND SPACERS
J034289 SEAL KIT GASKET AND SEAL
.
J034290 KIT . .
CONVERSION
. . .

TL165
11/25 10.4 PUMPS
HYDRAULICS
Rev. A HS1505
10

TL165
10.4 PUMPS 12/25
HYDRAULICS
HS1505 Rev. A

. . .
. . .
10 SK8363 SCHEMATIC HYDRAULIC SYSTEM

TL165
13/25 10.5 HOSES, PIPES AND VALVES
CONTROL VALVE
Rev. A HS1506
20
10,30,40
60 50

TL165
10.5 HOSES, PIPES AND VALVES 14/25
CONTROL VALVE
HS1506 Rev. A

. . .
. . .
10 90016497 DIRECTIONAL CONTROL 1 4-WAY
VALVE SEE GROUP 10, PAGE 16
20 96052225 ADAPTER 1 90 12 JIC 12 O-RING
30 90804104 SCREW 3 5/16"-18 X 1 3/4
40 95210420 NUT 3 5/16"-18 NC
.
50 96052224 ADAPTER .
2 .
90 10 JIC 10 O-RING
. . .
60 90027834 ADAPTER 1 90 10 JIC 12 O-RING

TL165
DIRECTIONAL CONTROL VALVE
Rev. E 90016497

TL165
DIRECTIONAL CONTROL VALVE
90016497 Rev. E

. . .
.
. . . .
90016497 DIRECTIONAL CONTROL

VALVE
1 90023996 RELIEF VALVE 1 KIT
2 90023997 LOAD CONTROL VALVE 1 KIT
3 90022179 SPRING 1 SPRING CENTERING KIT
4 90023944 SEAL 1 KIT
.
5 90019209 LEVER .
1 .
KIT
. . .

TL165
HOSE
Rev. C HS1525
20
PRINCE VALVE 10

TL165
HOSE
HS1525 Rev. C

. . .
. . .

TL165
HOSING
Rev. B HS1588
120
70,80 20,70 100,150 130

40
30,50 110,150
90
60
10
30,50
100,150
110,150 130
120

TL165
HOSING
HS1588 Rev. B

. . .
. . .
10 95670135 PLUG 1 3/8"-18NPT STEEL SQ HEAD
20 53101500 CLAMP 1 RUBBER COATED 1 ID
30 90004054 WASHER 2 INTERNAL 3/4 TYPE B
40 90008368 ADAPTER 1 BULKHEAD RUN 8 JICM
.
50 96092420 NUT .
2 .
BULKHEAD 8 X 3/4-16
. . .
60 90003281 ADAPTER 1 BULKHEAD W/3/8" NPTF GAUGE
70 95210420 NUT 2 5/16"-18 NC
90 96081618 ADAPTER 1 8 JIC X 3/8" MNPT
.
100 H50708084080725 HOSE .
2 .
725MM, 45
. . .
110 H50708084080725 HOSE 2 725MM, 45
120 96052324 ADAPTER 2 45 8 JIC X 8 O-RING
150 90025710 SLEEVE 84 86 ID NYLON HOSE COVER

TL165
HOSING
Rev. A HS1519
40
30
20 10

TL165
HOSING
HS1519 Rev. A

. . .
. . .
20 90024719 HOSE FITTING 1 45 5/8ID X 8 O-RING
30 90812097 HOSE CLAMP 1 12 1/2" X 1 1/4"

TL165
HOSING
Rev. A HS1551
20
10
40
30

TL165
HOSING
HS1551 Rev. A

. . .
. . .
10 H50616169161475 HOSE 1 1475MM, 90
20 H50712124121550 HOSE 1 1550MM, 45
30 90027435 HOSE 136" LOW PRESSURE 5/8 ID
40 H50710109101025 HOSE 1 1025MM, 90

TL165
Table of contents
S/N SH21604-SH21606
.
11. COMMON ELECTRICS.

11.5 DISTRIBUTION OF ELECTRICITY
*BATTERY CASING, LOCKABLE EB1686 2
*INSTALLATION OF BATTERIES, HOLDER EB1688 4
*CABLES, DRIVERS SIDE BOX EB1698 6
*CABLES, ENGINE CABLE, STARTER IBDS QSB6.7 EB3883510 8
ENGINE
*CABLE, POWER CABLE EB3883511 10
*START RELAY EG1705 12
*TRAILER CABLE ES1534 14
*WIRING HARNESS, CHASSIS, LHD ES3883502 16
*WIRING DIAGRAM SK8267D
*WIRING DIAGRAM SK8390C
*ELECTRICAL EQUIPMENT, CAB 24V ES3883514 18
**FUSE BOX, DONGFENG QSB6.7-C220 24V LHD 38800526> 22
MAIN CAB
*ELECTRICAL EQUIPMENT, 24V LHD ES3883515 24
**SWITCH, DIAGNOSTIC 38800891> 26
WIRING DIAGRAM SK8440B

TL165
1/27 11.5 DISTRIBUTION OF ELECTRICITY
BATTERY CASING
Rev. C EB1686
80
70
110 100
20
200
70
10
170
160
130
140
150
120
180 70
190
40 50 90
30
60 110 100

TL165
11.5 DISTRIBUTION OF ELECTRICITY 2/27
BATTERY CASING
EB1686 Rev. C

. . .
. . .
10 53572009 BATTERY CASING 1
20 53570395 COVER 1 WITH LATCH
30 53567865 PLATE 2 STEP SUPPORT
.
50 98421145 WASHER .
8 .
5/16"
. . .
60 95210420 NUT 4 5/16"-18 NC
70 53558009 FOOTSTEP 3
80 90804016 SCREW 8 1/4"-20 X 3/4"
90 90804018 SCREW 4 1/4"-20 X 1
.
100 90005167 WASHER .
24 .
1/4" HARDENED F436
. . .
110 90013919 NUT 12 1/4"-20 NC
120 90008042 BRACKET 2 LATCH MOUNTING
130 90013920 SCREW 4 10-24 X 5/8" SS
(3/16)
.
150 90013050 LOCK NUT .
4 .
10-24 NC
. . .
160 90008040 LATCH 2 RUBBER 5"
170 90008043 PIN 2 RUBBER LATCH
180 90008044 WASHER 2 LATCH
190 90008045 COTTER PIN 2 LATCH
.
200 90804366 SCREW .
4 .
5/8"-11 X 2
. . .

TL165
INSTALLATION OF BATTERIES
Rev. A EB1688
30
40
50
60
10

TL165
INSTALLATION OF BATTERIES
EB1688 Rev. A

. . .
. . .
10 53518981 LEVEL 1 12.75 X 13.50
30 90001821 FASTENER 2
40 90695909 BOLT 4 BATTERY HOLD DOWN
.
60 95210451 NUT .
4 .
WING 5/16 - 18 NC
. . .

TL165
CABLES
Rev. A EB1698
10
20
30
40

TL165
CABLES
EB1698 Rev. A

. . .
. . .
10 90011317 CABLE 1 2/0 24V
20 53557040 CABLE 1 ASSY 3/0 1B STUD NG 36
30 53567580 CABLE 1 BLACK, 1/0 RING NEG
40 53567579 CABLE 1 RED, 1/0 RING POS
.
50 90001830 NUT .
4 .
BATTERY TRML 3/8-16
. . .
60 90026619 COVER 1 BLACK
70 90026618 CAP 1 RED
90 90001830 NUT 2 BATTERY TRML 3/8-16
100 90026619 COVER 1 BLACK
.
110 90026618 CAP .
1 .
RED
. . .

TL165
CABLES
Rev. A EB3883510
10
20
30,40
50
60

TL165
CABLES
EB3883510 Rev. A

. . .
. . .
10 53558217 CABLE 1 3/0 1/2"RING 45
20 53551883 CABLE 1 ASSEMBLY, 3/0 1B STUD PS 20
30 90012822 MAIN SWITCH 1 BATTERY DISCONNECT
40 90012817 COVER PLATE 1 BATTERY DISCONNECT
SWITCH
.
50 90033312 PLUG .
1 .
20MM
. . .
60 90033324 PLUG 4 1 5/16

TL165
CABLE
Rev. A EB3883511
10

TL165
CABLE
EB3883511 Rev. A

. . .
. . .
10 53576953 CABLE 1 POWER, RED

TL165
START RELAY
Rev. A EG1705
30,50,60,70,80
40
40 10
20
10
20

TL165
START RELAY
EG1705 Rev. A

. . .
. . .
10 53551022 WIRE 1
20 53551222 CABLE 1 2 GA RED 46 IN.
30 90023391 SOLENOID 1
40 53568699 WIRING HARNESS 1 MID FRAME CROSSME
.
50 95210010 NUT .
2 .
10-32 HEX BRASS
. . .
60 98415017 LOCK WASHER 2 10
70 95210391 NUT 2 JAM 5/16"-18 HEX GRADE 2
80 98415035 LOCK WASHER 2 5/16"

TL165
TRAILER CABLE
Rev. C ES1534
110
20,30
10
60
50

TL165
TRAILER CABLE
ES1534 Rev. C

. . .
. . .
10 90030130 CABLE 1 7-WIRE TRAILER 12V
20 95210420 NUT 2 5/16"-18 NC
30 90804035 SCREW 2 5/16"-18 X 1
50 90020863 BREAK CONTACT 5 15A/24V
.
60 90029035 BRACKET .
1 .
BREAKERS
. . .
70 90013919 NUT 2 1/4"-20 NC
80 98421150 WASHER 3 FLAT 1/4"
100 98421145 WASHER 2 5/16"
110 90019026 CABLE 1 TRAILER ELEC COILED-BLACK
. . .
15FT
. . .

TL165
WIRING HARNESS
Rev. A ES3883502
10

TL165
WIRING HARNESS
ES3883502 Rev. A

. . .
. . .
10 38800122 WIRING HARNESS 1 CHASSIS

TL165
ELECTRICAL EQUIPMENT
Rev. C ES3883514
120 320
10 20 30 50 60 90 100 130
140 150 180
190 200 210 220 230 240 250 260 270 280
290 330 340 350
360 380 400 450

TL165
ES3883514 Rev. C

. . .
. . .
10 53542305 SWITCH 1
20 90032581 SCREW 2 8-32 X 1 PAN HEAD TORX
30 90029269 PEG 1 PASS-THRU 3/8-16 RED
50 90029407 NUT 1 HEX 3/8"-16 BRASS
.
60 90029342 PEG .
1 .
PASS-THRU 3/8-16 BLACK
. . .
90 90026618 CAP 1 RED
100 90026619 COVER 1 BLACK
120 38800355 WIRING HARNESS 1 12/24V CAB EXTERIOR
130 90032482 NUT 3 SIZE 24
.
140 90032483 LOCK WASHER .
3 .
. . .
180 38800526 FUSE BOX 1 DONGFENG QSB6.7-C220 24V
LHD MAIN CAB
190 90027282 SCREW 2 THB 1/4-20X3/4 LG "S"
200 90027645 WASHER 4 NYLON, .5 X .25 X .031
.
210 90027228 RETAINER .
2 .
PUSH-ON 302 S.S.
. . .
220 90020504 FUSE 1 5 AMP
230 90020286 FUSE 3 10 AMP
240 90020737 FUSE 3 20 AMP
250 90030151 SWITCH 6
.
260 90030152 SWITCH .
3 .
24V TYPE3 MANUAL
. . .
270 38820217 RELAY 10 40A
280 38820218 RELAY 2 80A
290 90029285 SCREW 2 10-AB X 1/2 PAN TORX SLFTAP
320 53568686 WIRING HARNESS 1 UPPER CAB
.
330 90029571 PEG .
1 .
3/8-16 RED
. . .
340 90020773 SCREW 2 10-24 X 3/4" TORX
350 53568929 BRACKET 1 RELAY BLOCK MOUNTING
360 90027537 SCREW 4 1/4-20 X 1"
380 60000063 CABLE 1 42" LG RED
.
400 53102803 PLUG .
1 .
NYLON 1" DIAMETER HOLE
. . .
450 90020181 FUSE 1 30 AMP
90001830 NUT 2 BATTERY TRML 3/8-16
90033220 CAP 1 LUG AND RING TERMINAL
INSULATOR
90029407 NUT 1 HEX 3/8"-16 BRASS
.
90804011 SCREW .
6 .
1/4"-20 X 1/2"
. . .

TL165
Rev. C ES3883514
120 320
10 20 30 50 60 90 100 130
140 150 180
190 200 210 220 230 240 250 260 270 280
290 330 340 350
360 380 400 450

TL165
ES3883514 Rev. C

. . .
. . .
90004335 WASHER 2 STARWASHER EXTERNAL #10
90013919 NUT 1 1/4"-20 NC
90019771 WASHER 4 EXTERNAL 3/8"
.
90029407 NUT .
1 .
HEX 3/8"-16 BRASS
. . .
90032419 SCREW 4 MACHINE PAN HEAD TORX
SELF TAP #10 X 3/8"
90029407 NUT 4 HEX 3/8"-16 BRASS

TL165
FUSE BOX
Rev. C 38800526
20
70
120
80
10
70
130
80
70,100
80,90
60
20
120
30
40
50
30

TL165
FUSE BOX
38800526 Rev. C

. . .
. . .
10 38800527 FUSE BOX 1 24V LHD MAIN CAB
20 53568922 BRACKET 1 FUSE PANEL MOUNT, UPPER
30 53568924 BRACKET 2 FUSE PANEL MOUNT, SIDE
40 53568926 PLATE 1 FUSE PANEL MOUNT, LOWER
.
50 53568927 COVER .
1 .
FUSE PANEL
. . .
60 53568928 BRACKET 3 RELAY BLOCK MOUNT
70 90020773 SCREW 12 10-24 X 3/4" TORX
80 53578925 WIRING HARNESS 1 CONNECTOR
90 90029285 SCREW 13 10-AB X 1/2 PAN TORX SLFTAP
.
100 90004335 WASHER .
10 .
STARWASHER EXTERNAL #10
. . .
(3/16)
130 53578924 PLATE 1
98415017 LOCK WASHER 1 10

TL165
Rev. B ES3883515
10
60
30 40 50
20
70

TL165
ES3883515 Rev. B

. . .
. . .
10 38800531 STICKER 1 FUSE PANEL 24V LHD
20 90020504 FUSE 2 5 AMP
30 53568932 STICKER 1 RELAY BLOCK - STANDARD
40 38800125 STICKER 1 RELAY BLOCK
.
50 53568934 STICKER .
1 .
RELAY BLOCK - OPTION
. . .
60 38800891 SWITCH 1 DIAGNOSTIC
70 90020773 SCREW 2 10-24 X 3/4" TORX

TL165
SWITCH
Rev. A 38800891
80
90
70
60
30
10
40
20
50

TL165
SWITCH
38800891 Rev. A

. . .
. . .
10 53574389 WIRING HARNESS 1 DIAGNOSTIC
40 53574387 BRACKET 1 DIAGNOSTIC SWITCHES
.
50 53559819 STICKER .
1 .
DIAGNOSTIC SW'S-ISB
. . .
60 38800892 WIRING HARNESS, CAB 1 E6 CP DIAGNOSTIC
70 97205174 SCREW 4 4-40 X 3/8LG
80 98410011 WASHER 4 1/8 ID 4
90 95210662 LOCK NUT 4 ESNA #4-40 NC

TL165
SK8390C
1/2
SK8390C
2/2
Table of contents
S/N SH21604-SH21606
.
12. COMMON PNEUMATICS.

*TANK AS3883531 2
12.3 COMPRESSOR
*PIPEWORK, COMPRESSOR AS3883502 4
*EQUIPMENT, COMPRESSOR, AIR COMPRESSOR EG3883526 6
PLUMBING
*PNEUMATICS AS1680 8
12.5 FILTERS, AIR DRYER AND PRESSURE
RELEASE
*AIR DRYER AS3883503 12

TL165
TANK
Rev. A AS3883531
110
90
20
90 10 100
100
40,50,60
120,130,140,150,160
70
30
60,80
40,50,60 100

TL165
TANK
AS3883531 Rev. A

. . .
. . .
10 38800197 TANK 2 AIR
20 53520441 BRACKET 2 AIR TANK SUPPORT
30 53113726 BRACKET 8 9 1/2 DIA
40 90804485 SCREW 12 3/8-16 X 1 1/4
.
50 98421135 WASHER .
12 .
3/8"
. . .
60 90017717 NUT 16 3/8-16UNC GD B
80 90024678 SCREW 4 3/8"-16 X 6
90 90003587 T-FITTING 3 1/4"-18NPT BRASS HEX HEAD
.
100 91603180 ELBOW .
3 .
90 1/2 NPT M X 5/8 O
. . .
110 90029163 PRESSURE RELIEF 1 1/4" NPT
VALVE
120 90029164 VALVE 2 MANUAL DRAIN, AIR RES.
130 90008707 CABLES 2 KIT
140 98045023 WASHER 2 10 (3/16")
.
150 90013050 LOCK NUT .
2 .
10-24 NC
. . .
160 90008600 EYE BOLT 2 3/16-NC X 2

TL165
3/13 12.3 COMPRESSOR
PIPEWORK, COMPRESSOR
Rev. B AS3883502
220,190,200 220,230,190,200,240
110 220,190,200
100
90

TL165
12.3 COMPRESSOR 4/13
PIPEWORK, COMPRESSOR
AS3883502 Rev. B

. . .
. . .
90 90028806 NUT 1 .75 O.D. COPPER TUBE
100 90028805 SLEEVE 1 .75 O.D. COPPER TUBE
110 38800177 HOSE 1
190 95210420 NUT 3 5/16"-18 NC
.
200 90005166 WASHER .
3 .
5/16" HARDENED F436
. . .
220 90028234 CLAMP 3 SILICONE COATED 7/8" ID HIGH
TEMP
230 53527753 BRACKET 1 HOSE SUPPORT/ROUTING
240 90804035 SCREW 1 5/16"-18 X 1

TL165
5/13 12.3 COMPRESSOR
EQUIPMENT, COMPRESSOR
Rev. B EG3883526
10 20 30,40,50,60

TL165
12.3 COMPRESSOR 6/13
EQUIPMENT, COMPRESSOR
EG3883526 Rev. B

. . .
. . .
10 90037259 ADAPTER 1 90 #10 JIC M X M22 O-RING
STEEL
20 H50912120121000 HOSE 1 1000MM STRAIGHT
30 90028234 CLAMP 1 SILICONE COATED 7/8" ID HIGH
TEMP
40 90804035 SCREW 1 5/16"-18 X 1
.
50 90005166 WASHER .
2 .
5/16" HARDENED F436
. . .
60 90017716 NUT 1 5/16" 18 UNC GD B

TL165
PNEUMATICS
Rev. H AS1680
130
100
140
1088 180
100
1086,1100 1040
110
1084
800
1082
360 1082 530 270
1030 650
1070 230,237,600 270,650
170
190 150 180 180
220 120 690
1020 390 450
270
1010 237,600,
380 375
130 830,840
381
430 450 120
410
375 100 320 110
990
360 510 1010
370
450 330 310 110
160,240
340
1110,1120,
1130,1140 270,630
280

TL165
PNEUMATICS
AS1680 Rev. H

. . .
. . .
100 90003340 TUBE 260" NYLON AIRBRAKE 3/8" YELLOW
120 90025962 FITTING 2 UNION STR 3/8 OD TUBE X 3/8
OD TUBE
130 91603183 ELBOW 6 90 1/4 NPT M X 3/8 OD
.
140 92003011 COUPLING .
1 .
BULKHEAD COUPLING, 1/4 NPT
. . .
150 90029217 ELBOW 1 45 1/4 NPT M X 1/4 OD TUBE
160 53100507 VALVE 1
170 53100511 VALVE 1 TRACTOR PROTECTION
180 90003587 T-FITTING 4 1/4"-18NPT BRASS HEX HEAD
.
190 90802007 SCREW .
2 .
5/16"-18 X 2 3/4"
. . .
220 98421145 WASHER 2 5/16"
230 53537752 PIPE 1 8 PORT 1/4 NPT
240 90022473 SCREW 3 5/16-18 X 3/4 SS-8
.
270 95210420 NUT .
5 .
5/16"-18 NC
. . .
280 95670160 PLUG 3 1/2-14NPT
310 91603180 ELBOW 1 90 1/2 NPT M X 5/8 O
320 91603178 ELBOW 1 90 1/2 NPT M X 1/2 OD
330 90012252 FITTING 1 45 1/2 NPT M X 1/2 NPT F
BRASS
.
340 90024440 REDUCER .
1 .
BSG 1/2NPT 3/8NPT BRAS
. . .
370 90003338 TUBE 34" NYLON AIRBRAKE 3/8" RED
380 91201080 COVER 1 DIAL, FIFTH WHEEL CONTROL
.
381 90013920 SCREW .
2 .
10-24 X 5/8" SS
. . .
390 90003586 PLUG 1 1/8" NPT HEX HEAD
410 91603176 ELBOW 2 90 1/8 NPT M X 3/8 OD
430 98005596 VALVE 1 PUSH BUTTON
.
510 90012944 FITTING .
1 .
45 3/8 NPT M X 3/8 OD TUBE
. . .
600 90013919 NUT 6 1/4"-20 NC
630 53101500 HOLDER 1 RUBBER COATED 1 ID
650 53109268 CLAMP 2 RUBBER COATED 1-1/4 ID
690 90003936 T-FITTING 1 1/2 OD TUBE X 1/2 OD TUBE X
. . .
1/2 OD TUBE
. . .

TL165
PNEUMATICS
Rev. H AS1680
130
100
140
1088 180
100
1086,1100 1040
110
1084
800
1082
360 1082 530 270
1030 650
1070 230,237,600 270,650
170
190 150 180 180
220 120 690
1020 390 450
270
1010 237,600,
380 375
130 830,840
381
430 450 120
410
375 100 320 110
990
360 510 1010
370
450 330 310 110
160,240
340
1110,1120,
1130,1140 270,630
280

TL165
PNEUMATICS
AS1680 Rev. H

. . .
. . .
830 90022269 GUIDE 1 ASSY
840 90013917 SCREW 4 1/4-20 X 1" S
990 90028167 CLAMP 5 DUAL CLAMP TIE 19.2" W/ 1/4"
MTG HOLE
.
1010 90003515 CONNECTION .
2 .
45 1/4 NPT M X 3/8 OD
. . .
1020 90004939 BRANCH TEE 1 3/8 NPT MESS.
1030 90003937 REDUCER 1 BUSHING BRASS 3/8X1/4
1040 90029255 SWITCH 1 STOP LIGHT
1070 91603188 ELBOW 1 90 3/8ODTX3/8P NYL
.
1082 90828099 FITTING .
2 .
STR 1/4 NPT M X 1/4 OD
. . .
1084 53574437 BRACKET 1 STOPLIGHT/BRAKE SWITCH
1086 92003011 COUPLING 1 BULKHEAD COUPLING, 1/4 NPT
1088 90003590 T-FITTING 1 1/4"
1100 98415060 LOCK PLATE 1 3/4"
.
1110 90812057 CLAMP .
1 .
RUBBER COATED 7/8 DBL
. . .
1120 90804035 SCREW 1 5/16"-18 X 1
1140 95210420 NUT 1 5/16"-18 NC

TL165
11/13 12.5 FILTERS, AIR DRYER AND PRESSURE RELEASE
AIR DRYER
Rev. C AS3883503
100
60
90
10
70
50
20,30,40 60 70
170,180
90
130,150,160

TL165
12.5 FILTERS, AIR DRYER AND PRESSURE RELEASE 12/13
AIR DRYER
AS3883503 Rev. C

. . .
. . .
10 38800028 ATTACHMENT 1 MOUNTING, AIR DRYER
20 90804495 SCREW 4 3/8"-16 X 1 1/2
40 90017717 NUT 4 3/8-16UNC GD B
.
50 38800003 AIR DRYER .
1 .
. . .
60 96082227 ADAPTER 1 90 12 JIC M X 1/2 NPT M STEEL.
70 91603180 ELBOW 1 90 1/2 NPT M X 5/8 O
100 90003542 ELBOW 1 45 5/8 OD X 1/2 NPT
.
130 90022735 CLAMP .
1 .
5/8 ID SILICONE COATED
. . .
150 95210420 NUT 1 5/16"-18 NC
170 38800030 SCREW 3 M12-1.25 X30MM CL8.8

TL165
INDEX LIST
S/N SH21604-SH21606
.
Partno Ref Description Section-Page Assembly Description Qty
1402069A 150 END COVER 10-4 53576842D HYDRAULIC OIL TANK 1

33830109 32 GEAR SHAFT 03-22 RA3883004-2 DIFFERENTIAL 2
38800003D 50 AIR DRYER 12-12 AS3883503C AIR DRYER 1
38800004A 10 FRONT AXLE 03-4 FA3883001A FRONT AXLE 1
38800028C 10 ATTACHMENT 12-12 AS3883503C AIR DRYER 1
. . . . .
38800030A 170 SCREW 12-12 AS3883503C AIR DRYER 3
38800047B 40 REDUCER 04-8 BS3883502E BRAKE PIPING 4
38800055A 10 CLAMP 06-4 RS3883003B SUSPENSION 2
38800069A 30 NUT 03-2 DL3882001A DRIVE SHAFT 8
38800080A 30 GAUGE 09-10 DP3883536A INSTRUMENT PANEL 1
. . . . .
38800102A 50 HOSE HOLDER 02-62 TR3883534A COOLING PIPING 1
38800105B 120 WIRING HARNESS 01-8 EG3883532C ENGINE 1
38800106C 10 WIPER MOTOR 09-40 WP3883001B WINDSCREEN WIPER 1
38800107A 20 WIPER BLADE 09-40 WP3883001B WINDSCREEN WIPER 1
38800108A 30 WIPER ARM 09-40 WP3883001B WINDSCREEN WIPER 1
. . . . .
38800117B 90 WIRING HARNESS 09-46 EL3883502A LIGHTS MOUNT. 1
38800120C 30 WIRING HARNESS 09-36 HC3883517A AIR CONDITIONING 1
38800122C 10 WIRING HARNESS 11-16 ES3883502A WIRING HARNESS 1
38800125B 40 STICKER 11-24 ES3883515B ELECTRICAL EQUIPMENT 1
38800126A 20 SCREW 03-2 DL3882001A DRIVE SHAFT 8
. . . . .
38800127D 10 INSTRUMENT PANEL 09-8 38800496A INSTRUMENT PANEL 1
38800128D 10 INSTRUMENT PANEL 09-12 38800963A INSTRUMENT PANEL 1
38800129B 10 INSTRUMENT PANEL 09-4 DP3883503B DASHBOARD PANEL 1
38800130B 20 INSTRUMENT PANEL 09-2 AS3883528C INSTRUMENT PANEL 1
38800134B 10 HORN 09-18 HN3883001A HORN 1
. . . . .
38800135B 10 LIGHT 09-44 SL3883001A FLASHING BEACON 1
38800141A 40 FAN 09-38 HC3883518B HEATER / AIR CONDITIONING 1
38800143B 280 HOSE 09-34 HC3883513D HOSES FOR HEATER 1
38800145D 120 HOSE 09-34 HC3883513D HOSES FOR HEATER 1
38800151A 50 FILTER 09-32 HC3883505B CONDENSER 1
. . . . .
38800154B 10 VALVE 09-30 HC3883502D HOSES FOR HEATER 1
38800155A 10 CONDENSER COIL 09-32 HC3883505B CONDENSER 1
38800157B 40 HOSE 09-30 HC3883502D HOSES FOR HEATER 5
38800159A 60 HOSE 09-38 HC3883518B HEATER / AIR CONDITIONING 2
38800163A 50 NOZZLE 09-38 HC3883518B HEATER / AIR CONDITIONING 2
. . . . .
38800165B 10 DOOR 09-66 CB3883502A DOOR 1
38800166B 10 INTER COOLER 01-158 EG3883509A CHARGE AIR COOLER 1
38800177A 110 HOSE 12-4 AS3883502B PIPEWORK, COMPRESSOR 1
38800190B 100 ELBOW 01-146 AI3883505B INTAKE PIPES 1
38800191B 230 ADAPTER 04-6 BS3883502E BRAKE PIPING 2
. . . . .
38800197B 10 TANK 12-2 AS3883531A TANK 2
38800198B PLUG 09-70 CB3883511A CAB 1
38800200C 170 RADIATOR 01-162 CS3883004D COOLING SYSTEM 1
38800212B 20 SWITCH 09-6 DP3883518E INSTRUMENT PANEL 1
38800213A 10 SWITCH 09-36 HC3883517A AIR CONDITIONING 4
. . . . .
38800217B 50 CABLE 09-30 HC3883502D HOSES FOR HEATER 1
38800218B 40 SWITCH 09-10 DP3883536A INSTRUMENT PANEL 1
38800230B 90 LIGHT 09-8 38800496A INSTRUMENT PANEL 1
. . . . .
38800240B 20 PLATE 09-20 SS3883510A STICKERS, PLATES 1
38800250A 100 STICKER 09-20 SS3883510A STICKERS, PLATES 1
38800288C 40 HOSE 09-34 HC3883513D HOSES FOR HEATER 1
38800290E 130 HOSE 09-34 HC3883513D HOSES FOR HEATER 1
. . . . .
38800293A 400 SENSOR 01-162 CS3883004D COOLING SYSTEM 1
38800294A 30 LIGHT 09-12 38800963A INSTRUMENT PANEL 6
38800294A 30 LIGHT 09-8 38800496A INSTRUMENT PANEL 12
38800303A 250 WIRING HARNESS 09-38 HC3883518B HEATER / AIR CONDITIONING 1
38800337A 30 GAUGE 09-6 DP3883518E INSTRUMENT PANEL 1
. . . . .
38800343A 20 GAUGE 09-10 DP3883536A INSTRUMENT PANEL 1
38800355A 120 WIRING HARNESS 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
38800361A 80 INDICATOR LIGHT 09-12 38800963A INSTRUMENT PANEL 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.

38800366A 20 BACK PLATE 09-8 38800496A INSTRUMENT PANEL 2
. . . . .
38800366A 20 BACK PLATE 09-12 38800963A INSTRUMENT PANEL 1
38800367A 40 PLATE 09-12 38800963A INSTRUMENT PANEL 1
38800376A 10 SPEEDOMETER 09-16 SP3883005A SPEEDOMETER 1
38800388A 140 SCREW 01-138 FT3883008B FUEL TANK 5
38800415A 40 INSTRUMENT PANEL 02-66 TR3883515A GAUGE 1
. . . . .
38800476A 80 BRACKET 09-80 CD3883005A DECK 1
38800477A 90 SUPPORT 09-80 CD3883005A DECK 1
38800484A 1 BRACKET 09-56 MR3883001B SIDE MIRROR 1
. . . . .
38800486A 11 MIRROR 09-56 MR3883001B SIDE MIRROR 2
38800493B 120 EXHAUST PIPE 01-150 EX3883504B EXHAUST PIPE 1
38800499D 50 WIRING HARNESS 01-8 EG3883532C ENGINE 1
38800500C 10 PIPE 01-170 EG3883525A PIPING, CHARGE AIR COOLER 1
38800501C 20 TUBE 01-170 EG3883525A PIPING, CHARGE AIR COOLER 1
. . . . .
38800502B 20 INTAKE PIPE 01-146 AI3883505B INTAKE PIPES 1
38800505B 20 ELBOW 01-160 CS3883004D COOLING SYSTEM 1
38800508A 30 HOSE 01-160 CS3883004D COOLING SYSTEM 1
38800509A 50 HOSE 01-162 CS3883004D COOLING SYSTEM 1
38800515B 35 ADAPTER 09-34 HC3883513D HOSES FOR HEATER 1
. . . . .
38800521A 20 OIL PRESSURE SENSOR 01-8 EG3883532C ENGINE 1
38800525C 20 WIRING HARNESS 02-56 TR3883539B TRANSMISSION 1
. . . . .
38800527C 10 FUSE BOX 11-22 38800526C FUSE BOX 1
38800529B 50 KIT 02-50 TR3883526B TRANSMISSION 1
38800531A 10 STICKER 11-24 ES3883515B ELECTRICAL EQUIPMENT 1
38800549A 10 PANEL 02-52 TR3883528B TRANSMISSION 1
38800552A 20 SWITCH 09-36 HC3883517A AIR CONDITIONING 1
. . . . .
38800554A 70 HEATER / AIR 09-38 HC3883518B HEATER / AIR CONDITIONING 1
CONDITIONING
38800579 50 LIGHT 09-12 38800963A INSTRUMENT PANEL 1
38800583B INSULATION 09-70 CB3883511A CAB 1
38800589C 90 GAUGE 09-2 AS3883528C INSTRUMENT PANEL 1
38800591A 10 SWITCH 09-2 AS3883528C INSTRUMENT PANEL 1
. . . . .
38800593A 50 UNION TEE 09-2 AS3883528C INSTRUMENT PANEL 1
38800599E 70 WIRING HARNESS 09-6 DP3883518E INSTRUMENT PANEL 1
38800604A 90 ACCELERATOR PEDAL 09-14 ES3883519A ACCELERATOR PEDAL 1
38800607A 180 WIRING HARNESS 01-134 FL3883006G FUELPIPES 1
38800610A 130 LEVEL SENSOR 01-138 FT3883008B FUEL TANK 1
. . . . .
38800615A 150 WIRING HARNESS 01-138 FT3883008B FUEL TANK 1
38800616A 160 WIRING HARNESS 01-138 FT3883008B FUEL TANK 1
38800621B 100 TACHOMETER 09-6 DP3883518E INSTRUMENT PANEL 1
38800622B 1 CYLINDER 09-96 CM3883513A CAB 1
. . . . .
38800630B 10 GEAR SELECTOR 02-56 TR3883539B TRANSMISSION 1
38800637B 10 CONTROL UNIT 02-54 TR3883537E CONTROL UNIT 1
38800670A 1 SEAT 09-28 DS3883009A DRIVER'S SEAT 1
38800671B 6 CYLINDER 07-2 FW3883007B FIFTH WHEEL 2
38800674A 340 BRACKET 01-136 FL3883006G FUELPIPES 1
. . . . .
38800679D 20 WHEEL 06-6 WT3883009A WHEEL 6
38800704A 40 WIRING HARNESS 09-2 AS3883528C INSTRUMENT PANEL 1
38800750A 10 CAB 09-74 38800755A CAB 1
38800786A 30 LEAF SPRING 06-2 FS3883002A SUSPENSION 1
38800787A 70 LEAF SPRING 06-2 FS3883002A SUSPENSION 1
. . . . .
38800828A 70 FUEL TANK 01-138 FT3883008B FUEL TANK 1
38800837A 20 WIRING HARNESS 02-54 TR3883537E CONTROL UNIT 1
38800850A 10 PRESSURE SENSOR 02-64 TR3883548A PRESSURE SENSOR 1
38800892A 60 WIRING HARNESS, CAB 11-26 38800891A SWITCH 1
. . . . .
38800902B 10 REAR AXLE 03-16 RA3883004A REAR AXLE 1
38800945A 300 WIRING HARNESS 01-8 EG3883532C ENGINE 1
38800964A 70 WIRING HARNESS 09-10 DP3883536A INSTRUMENT PANEL 1
38810021 22 WASHER 03-30 RA3883004-6 BRAKE 4
38810218 19 WASHER 03-30 RA3883004-6 BRAKE 2
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
38820101B 10 DRIVE SHAFT 03-2 DL3882001A DRIVE SHAFT 1

38820217A 270 RELAY 11-18 ES3883514C ELECTRICAL EQUIPMENT 10
38820218A 280 RELAY 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
38820622A 30 REVERSE ALARM 09-26 SSS50002B SAFETY SYSTEM 1
38820623A 60 BRACKET 09-26 SSS50002B SAFETY SYSTEM 1
. . . . .
38820730A 270 FUEL FILTER 01-136 FL3883006G FUELPIPES 0
38820731A 360 FUEL FILTER 01-136 FL3883006G FUELPIPES 0
38830002 9 BOLT 03-20 RA3883004-2 DIFFERENTIAL 12
38830003 10 SEAT 03-20 RA3883004-2 DIFFERENTIAL 1
38830005 14 SHIM 03-20 RA3883004-2 DIFFERENTIAL 0
. . . . .
38830009 11 RING 03-20 RA3883004-2 DIFFERENTIAL 1
38830011 15 COVER 03-20 RA3883004-2 DIFFERENTIAL 1
. . . . .
38830012 8 LOCK NUT 03-18 RA3883004-1 AXLE HOUSING 16
38830013 41 STUD BOLT 03-22 RA3883004-2 DIFFERENTIAL 4
38830015 40 LOCK NUT 03-22 RA3883004-2 DIFFERENTIAL 4
38830016 7 STUD BOLT 03-18 RA3883004-1 AXLE HOUSING 16
38830019 43 PIN 03-22 RA3883004-2 DIFFERENTIAL 4
. . . . .
38830022 9 PIN 03-18 RA3883004-1 AXLE HOUSING 1
38830037 2 AIR VALVE 03-18 RA3883004-1 AXLE HOUSING 1
38830041 25 NUT 03-26 RA3883004-4 PLANET WHEEL 2
38830042 23 NUT 03-26 RA3883004-4 PLANET WHEEL 2
38830043 4 WASHER 03-18 RA3883004-1 AXLE HOUSING 1
. . . . .
38830044 1 COTTER PIN 03-20 RA3883004-2 DIFFERENTIAL 1
38830045 2 NUT 03-20 RA3883004-2 DIFFERENTIAL 1
38830051 5 RING 03-20 RA3883004-2 DIFFERENTIAL 1
38830052 7 ROLLER BEARING 03-20 RA3883004-2 DIFFERENTIAL 1
. . . . .
. . . . .
. . . . .
38830079 45 WASHER 03-22 RA3883004-2 DIFFERENTIAL 1
. . . . .
38830084 17 HOUSING 03-20 RA3883004-2 DIFFERENTIAL 0
38830088 23 ADJUSTING NUT 03-22 RA3883004-2 DIFFERENTIAL 2
38830089 20 COLLAR 03-20 RA3883004-2 DIFFERENTIAL 1
. . . . .
38830090 21 LOCK WASHER 03-22 RA3883004-2 DIFFERENTIAL 1
38830092 24 COLLAR 03-22 RA3883004-2 DIFFERENTIAL 1
38830093 25 BLOCK 03-22 RA3883004-2 DIFFERENTIAL 2
38830094 26 DECLUTCH 03-22 RA3883004-2 DIFFERENTIAL 1
. . . . .
38830095 27 PLATE 03-22 RA3883004-2 DIFFERENTIAL 1
. . . . .
38830111 30 GEAR HOUSING 03-22 RA3883004-2 DIFFERENTIAL 1
. . . . .
38830116 14 SHAFT 03-24 RA3883004-3 PLANET WHEEL 2
38830118 1 COLLAR 03-24 RA3883004-3 PLANET WHEEL 2
38830119 2 RING 03-24 RA3883004-3 PLANET WHEEL 2

TL165
INDEX LIST
S/N SH21604-SH21606
.
38830120 3 ROLLER BEARING 03-24 RA3883004-3 PLANET WHEEL 2

38830124 5 ROLLER BEARING 03-24 RA3883004-3 PLANET WHEEL 2
. . . . .
38830125 6 CIRCLIP 03-24 RA3883004-3 PLANET WHEEL 2
38830126 7 GEAR RIM 03-24 RA3883004-3 PLANET WHEEL 2
38830127 8 WHEEL STUD 03-24 RA3883004-3 PLANET WHEEL 20
38830130 38 SPRING WASHER 03-22 RA3883004-2 DIFFERENTIAL 4
. . . . .
38830131 12 COVER 03-24 RA3883004-3 PLANET WHEEL 2
38830137 1 PLANET CARRIER 03-26 RA3883004-4 PLANET WHEEL 2
38830138 1 PLANET CARRIER 03-26 RA3883004-4 PLANET WHEEL 2
38830139 2 WASHER 03-26 RA3883004-4 PLANET WHEEL 20
. . . . .
38830142 5 GEAR 03-26 RA3883004-4 PLANET WHEEL 10
38830143 6 GEAR SHAFT 03-26 RA3883004-4 PLANET WHEEL 10
38830144 7 BALL 03-26 RA3883004-4 PLANET WHEEL 10
. . . . .
38830146 9 HUB CAP 03-26 RA3883004-4 PLANET WHEEL 2
38830148 11 CIRCLIP 03-26 RA3883004-4 PLANET WHEEL 2
38830149 12 PIN 03-26 RA3883004-4 PLANET WHEEL 2
. . . . .
38830154 17 GEAR 03-26 RA3883004-4 PLANET WHEEL 2
38830156 19 PIN 03-26 RA3883004-4 PLANET WHEEL 10
38830158 21 RINGGEAR 03-26 RA3883004-4 PLANET WHEEL 2
38830159 RINGGEAR 03-26 RA3883004-4 PLANET WHEEL 2
. . . . .
38830170 1 PLUG 03-28 RA3883004-5 BRAKE 12
38830173 4 DUST COVER 03-28 RA3883004-5 BRAKE 2
38830174 5 BODY 03-28 RA3883004-5 BRAKE 2
. . . . .
38830176 9 WASHER 03-28 RA3883004-5 BRAKE 4
38830181 12 SPRING 03-28 RA3883004-5 BRAKE 2
38830182 13 ROLLER 03-28 RA3883004-5 BRAKE 2
38830183 14 BRAKE PAD SET 03-28 RA3883004-5 BRAKE 8
38830184 15 BRAKE SHOE 03-28 RA3883004-5 BRAKE 4
. . . . .
38830185 16 BRAKE DRUM 03-28 RA3883004-5 BRAKE 2
38830187 18 FASTENER 03-28 RA3883004-5 BRAKE 64
38830188 19 PIN 03-28 RA3883004-5 BRAKE 4
38830189 20 AXLE PIN 03-28 RA3883004-5 BRAKE 4
38830191 22 SPRING 03-28 RA3883004-5 BRAKE 4
. . . . .
38830196 18 AXLE PIN 03-30 RA3883004-6 BRAKE 2
38830199 12 CIRCLIP 03-30 RA3883004-6 BRAKE 2
38830200 11 SHIM 03-30 RA3883004-6 BRAKE 0
38830201 11 SHIM 03-30 RA3883004-6 BRAKE 0
38830202 11 SHIM 03-30 RA3883004-6 BRAKE 0
. . . . .
38830203 10 SHIM 03-30 RA3883004-6 BRAKE 2
38830204 9 WASHER 03-30 RA3883004-6 BRAKE 2
38830205 8 CONTROL ARM 03-30 RA3883004-6 BRAKE 1
38830206 8 CONTROL ARM 03-30 RA3883004-6 BRAKE 1
38830210 2 SUPPORT 03-30 RA3883004-6 BRAKE 2
. . . . .
38830211 7 SHIM 03-30 RA3883004-6 BRAKE 0
38830212 7 SHIM 03-30 RA3883004-6 BRAKE 0
38830213 7 SHIM 03-30 RA3883004-6 BRAKE 0
38830214 7 SHIM 03-30 RA3883004-6 BRAKE 0
38850001 10 BOLT 03-24 RA3883004-3 PLANET WHEEL 20
. . . . .
38850001 1 BOLT 03-6 FA3883001-1 FRONT AXLE 12
38850001 2 BOLT 03-28 RA3883004-5 BRAKE 12
38850002 11 SPRING WASHER 03-24 RA3883004-3 PLANET WHEEL 20
38850002 3 SPRING WASHER 03-28 RA3883004-5 BRAKE 12
38850002 2 SPRING WASHER 03-6 FA3883001-1 FRONT AXLE 2
. . . . .
38850003 3 HUB CAP 03-6 FA3883001-1 FRONT AXLE 2
38850004 4 PIN 03-6 FA3883001-1 FRONT AXLE 2
38850005 5 NUT 03-6 FA3883001-1 FRONT AXLE 2
38850006 6 WASHER 03-6 FA3883001-1 FRONT AXLE 2
38850007 7 NIPPLE 03-6 FA3883001-1 FRONT AXLE 4
. . . . .
38850007 3 NIPPLE 03-30 RA3883004-6 BRAKE 2

TL165
INDEX LIST
S/N SH21604-SH21606
.
38850007 6 NIPPLE 03-28 RA3883004-5 BRAKE 2

38850008 8 TAPER ROLLER BEARING 03-6 FA3883001-1 FRONT AXLE 2
38850009 9 HUB 03-6 FA3883001-1 FRONT AXLE 2
38850010 10 RING 03-6 FA3883001-1 FRONT AXLE 2
. . . . .
38850012 12 SEAL 03-6 FA3883001-1 FRONT AXLE 2
38850013 13 SEAT 03-6 FA3883001-1 FRONT AXLE 2
38850014 4 KNUCKLE 03-14 FA3883001-3 CONNECTING PART 1
38850014 14 KNUCKLE 03-6 FA3883001-1 FRONT AXLE 1
. . . . .
38850015 14 KNUCKLE 03-6 FA3883001-1 FRONT AXLE 1
38850017 16 PLUG 03-6 FA3883001-1 FRONT AXLE 2
38850018 17 NUT 03-6 FA3883001-1 FRONT AXLE 2
38850019 18 SCREW 03-6 FA3883001-1 FRONT AXLE 2
. . . . .
38850020 19 NUT 03-6 FA3883001-1 FRONT AXLE 4
38850021 20 PIN 03-6 FA3883001-1 FRONT AXLE 4
38850022 21 ARM, RIGHT 03-6 FA3883001-1 FRONT AXLE 1
38850022 5 ARM, RIGHT 03-14 FA3883001-3 CONNECTING PART 1
38850023 5 ARM, LEFT 03-14 FA3883001-3 CONNECTING PART 1
. . . . .
38850023 21 ARM, LEFT 03-6 FA3883001-1 FRONT AXLE 1
38850025 23 BEAM 03-6 FA3883001-1 FRONT AXLE 1
38850026 24 WHEEL STUD 03-6 FA3883001-1 FRONT AXLE 20
38850027 9 WHEEL NUT 03-24 RA3883004-3 PLANET WHEEL 20
. . . . .
38850027 25 WHEEL NUT 03-6 FA3883001-1 FRONT AXLE 20
38850028 26 SCREW 03-6 FA3883001-1 FRONT AXLE 4
38850028 17 SCREW 03-28 RA3883004-5 BRAKE 4
. . . . .
38850033 30 SEAL 03-6 FA3883001-1 FRONT AXLE 2
38850034 31 BUSHING 03-6 FA3883001-1 FRONT AXLE 2
38850035 32 SHIM 03-6 FA3883001-1 FRONT AXLE 0
. . . . .
38850042 33 PIN 03-8 FA3883001-1 FRONT AXLE 2
. . . . .
38850043 34 THRUST BALL BEARING 03-8 FA3883001-1 FRONT AXLE 2
38850046 37 COVER 03-8 FA3883001-1 FRONT AXLE 2
38850047 38 LOCK PIN 03-8 FA3883001-1 FRONT AXLE 2
38850048 39 WASHER 03-8 FA3883001-1 FRONT AXLE 2
. . . . .
38850050 41 NUT 03-8 FA3883001-1 FRONT AXLE 2
38850051 1 BRAKE DRUM 03-10 FA3883001-2 BRAKE 2
38850052 2 BRAKE SHOE 03-10 FA3883001-2 BRAKE 2
38850053 3 CLIP 03-10 FA3883001-2 BRAKE 2
. . . . .
38850054 4 ROLLER 03-10 FA3883001-2 BRAKE 2
38850055 5 SHAFT 03-10 FA3883001-2 BRAKE 2
38850056 6 BUSHING 03-10 FA3883001-2 BRAKE 4
38850057 7 BACK PLATE 03-10 FA3883001-2 BRAKE 1
38850058 7 BACK PLATE 03-10 FA3883001-2 BRAKE 1
. . . . .
38850059 8 DUST COVER 03-10 FA3883001-2 BRAKE 1
38850060 9 SPRING WASHER 03-10 FA3883001-2 BRAKE 12
38850061 10 BOLT 03-10 FA3883001-2 BRAKE 12
38850062 11 PLUG 03-10 FA3883001-2 BRAKE 4
38850063 12 WASHER 03-10 FA3883001-2 BRAKE 2
. . . . .
38850063 16 WASHER 03-30 RA3883004-6 BRAKE 2
38850064 13 PIN 03-10 FA3883001-2 BRAKE 2
38850066 15 LOCK PLATE 03-10 FA3883001-2 BRAKE 2
38850067 16 SCREW 03-10 FA3883001-2 BRAKE 4
38850068 17 BOLT 03-10 FA3883001-2 BRAKE 2
. . . . .
38850069 18 SHAFT 03-10 FA3883001-2 BRAKE 4
38850070 19 PIN 03-10 FA3883001-2 BRAKE 4
38850071 20 SPRING 03-10 FA3883001-2 BRAKE 2
38850072 21 BRAKE SHOE 03-10 FA3883001-2 BRAKE 2

TL165
INDEX LIST
S/N SH21604-SH21606
.
38850073 22 BUSHING 03-10 FA3883001-2 BRAKE 2

. . . . .
38850074 23 BRAKE HOUSING 03-10 FA3883001-2 BRAKE 1
38850075 23 BRAKE HOUSING 03-10 FA3883001-2 BRAKE 1
38850078 25 NUT 03-10 FA3883001-2 BRAKE 4
38850079 26 SPRING WASHER 03-10 FA3883001-2 BRAKE 4
38850080 27 WASHER 03-12 FA3883001-2 BRAKE 4
. . . . .
38850082 29 SEAL 03-12 FA3883001-2 BRAKE 2
38850084 31 ADJUSTER 03-12 FA3883001-2 BRAKE 1
38850085 31 ADJUSTER 03-12 FA3883001-2 BRAKE 1
38850086 32 COVER 03-12 FA3883001-2 BRAKE 2
38850087 33 BOLT 03-12 FA3883001-2 BRAKE 2
. . . . .
38850088 1 TIE ROD 03-14 FA3883001-3 CONNECTING PART 1
38850090 3 BOLT 03-14 FA3883001-3 CONNECTING PART 2
53100507 160 VALVE 12-8 AS1680H PNEUMATICS 1
53100511 170 VALVE 12-8 AS1680H PNEUMATICS 1
. . . . .
53101500B 130 HOLDER 01-134 FL3883006G FUELPIPES 1
53101500B 80 CLAMP 02-2 TR1597A DIPSTICK 2
53101500B 630 HOLDER 12-8 AS1680H PNEUMATICS 1
53101500B 20 CLAMP 10-20 HS1588B HOSING 1
53101500B CLAMP 02-56 TR3883539B TRANSMISSION 1
. . . . .
53101502 50 CLAMP 04-6 BS3883502E BRAKE PIPING 2
53101502 260 CLAMP 01-166 CS3883004D COOLING SYSTEM 2
53101504B 100 CLAMP 10-4 53576842D HYDRAULIC OIL TANK 1
53102444B 80 CLAMP 10-20 HS1588B HOSING 1
53102444B 150 CLAMP 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
. . . . .
53102444B 90 CLAMP 09-34 HC3883513D HOSES FOR HEATER 1
53102524 6 ROLLER 07-4 90027837E FIFTH WHEEL 1
53102537 8 SHAFT 07-4 90027837E FIFTH WHEEL 1
53102538 24 ROLLER 07-6 90027837E FIFTH WHEEL 1
53102803A 400 PLUG 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
. . . . .
53103024 10 HOSE CLAMP 01-162 CS3883004D COOLING SYSTEM 2
53103347 80 HOSE CLAMP 01-146 AI3883505B INTAKE PIPES 2
. . . . .
53103500F 160 FILTER ELEMENT 10-4 53576842D HYDRAULIC OIL TANK 1
53105026A 40 CONNECTION 04-2 BS1511A PNEUMATIC COUPLING 2
53109268B 650 CLAMP 12-8 AS1680H PNEUMATICS 2
53113726 30 BRACKET 12-2 AS3883531A TANK 8
. . . . .
53141422 10 PIN 07-4 90027837E FIFTH WHEEL 1
53141423 9 SPRING 07-4 90027837E FIFTH WHEEL 1
53451198A PLUG 09-70 CB3883511A CAB 1
53451199A 185 PLUG 02-56 TR3883539B TRANSMISSION 2
53451200A 30 PLUG 09-66 CB3883502A DOOR 1
. . . . .
53452019 280 PIN 09-68 38800165B DOOR 4
53452488B 10 CONNECTION 04-2 BS1511A PNEUMATIC COUPLING 1
53452489B 20 CONNECTION 04-2 BS1511A PNEUMATIC COUPLING 1
53500027 1 BUSHING 09-100 FR3883508A FRAME 2
53504759F 31 BUSHING 07-2 FW3883007B FIFTH WHEEL 4
. . . . .
53518635 2 BUSHING 09-100 FR3883508A FRAME 2
53518981A 10 LEVEL 11-4 EB1688A INSTALLATION OF BATTERIES 1
53519721J 160 PIN 06-2 FS3883002A SUSPENSION 6
53520731 19 SHIM 07-2 FW3883007B FIFTH WHEEL 2
53527753 230 BRACKET 12-4 AS3883502B PIPEWORK, COMPRESSOR 1
. . . . .
53527753 420 BRACKET 01-162 CS3883004D COOLING SYSTEM 1
53527753 BRACKET 10-2 HS1572B HYDRAULIC OIL TANK 2
53527753 60 BRACKET 02-62 TR3883534A COOLING PIPING 2
53531592D 32 BUSHING 07-2 FW3883007B FIFTH WHEEL 2
53537752A 230 PIPE 12-8 AS1680H PNEUMATICS 1
. . . . .
53540214D 30 WINDSCREEN 09-50 CG1005B GLASSES/CAB 1
53540449C 140 RUBBER PLATE 06-2 FS3883002A SUSPENSION 2
53540500B 150 MOUNTING PLATE 06-2 FS3883002A SUSPENSION 2
53540501R 100 PLATE 06-2 FS3883002A SUSPENSION 2
53540768H 40 STOPPER 06-2 FS3883002A SUSPENSION 2
. . . . .
53540984G 590 SOUND INSULATOR 09-70 CB3883511A CAB 2
53540985H 600 SOUND INSULATOR 09-70 CB3883511A CAB 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
53542305E 10 SWITCH 11-18 ES3883514C ELECTRICAL EQUIPMENT 1

53542745B 90 REAR WINDOW 09-50 CG1005B GLASSES/CAB 1
53542788G 10 ENGINE BRACKET 01-2 EG1503M BRACKET 1
. . . . .
53542789G 20 ENGINE BRACKET 01-2 EG1503M BRACKET 1
53542868 10 BRACKET 02-58 53542889 BRACKET 1
53542907 170 SPACING PLATE 04-8 BS3883502E BRAKE PIPING 3
53542907 170 SPACING PLATE 04-6 BS3883502E BRAKE PIPING 3
53543433 60 PLATE 09-32 HC3883505B CONDENSER 1
. . . . .
53543435G 6 TRIM 09-28 DS3883009A DRIVER'S SEAT 1
53543628C 20 SERVICE PLATFORM 09-110 PF1502D SERVICE PLATFORM 1
53543752B 40 CABLE 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
53545038B 10 STICKER 09-20 SS3883510A STICKERS, PLATES 1
53545184 60 SPACER 09-40 WP3883001B WINDSCREEN WIPER 1
. . . . .
53546407 10 BRACKET 09-86 CM1542B SWITCH, TILT OF CABIN 1
53546434 STICKER 09-20 SS3883510A STICKERS, PLATES 1
53546921A 10 BRACKET 01-156 53545889 BRACKET 1
53546922B 20 BRACKET 01-156 53545889 BRACKET 1
53547610D 10 BRACKET 09-104 FF1002C FENDERS 1
. . . . .
53547615D 20 BRACKET 09-104 FF1002C FENDERS 1
53547926 18 PIN 07-2 FW3883007B FIFTH WHEEL 1
53549607D 40 BRACKET 09-32 HC3883505B CONDENSER 4
53549725 STICKER 09-20 SS3883510A STICKERS, PLATES 1
53549793 380 ROD 01-164 CS3883004D COOLING SYSTEM 1
. . . . .
53550488F 70 GUIDE PLATE 01-154 EG1733D RADIATOR MOUNTING 1
53551018 160 BRACKET 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
53551018 BRACKET 01-8 EG3883532C ENGINE 1
53551022B 10 WIRE 11-12 EG1705A START RELAY 1
. . . . .
53551222B 20 CABLE 11-12 EG1705A START RELAY 1
53551827D 70 FENDER 09-104 FF1002C FENDERS 2
53551883 20 CABLE 11-8 EB3883510A CABLES 1
53552149H 160 FENDER 09-104 FF1002C FENDERS 1
. . . . .
53552152H 150 FENDER 09-104 FF1002C FENDERS 1
53552725 BRACKET 01-8 EG3883532C ENGINE 2
53552988 10 BRACKET 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
53553110 20 BRACKET 02-2 TR1597A DIPSTICK 1
. . . . .
53556995 30 SPACER 05-2 ST3883501A STEERING ARM 4
53557040 20 CABLE 11-6 EB1698A CABLES 1
53557886 210 PLATE 04-6 BS3883502E BRAKE PIPING 1
53558009C 70 FOOTSTEP 11-2 EB1686C BATTERY CASING 3
53558071 40 MUDGUARD 01-136 FL3883006G FUELPIPES 1
. . . . .
53558072D 10 FLAP 09-106 FF1064D MUDGUARD 1
53558217D 10 CABLE 11-8 EB3883510A CABLES 1
53559328F 10 PLATE 01-136 FL3883006G FUELPIPES 1
53559819B 50 STICKER 11-26 38800891A SWITCH 1
53560774 3 GUARD 09-62 53561159 GUIDE 4
. . . . .
53561159 80 GUIDE 09-60 53567345D DOOR 1
53561605B 140 BRACKET 10-4 53576842D HYDRAULIC OIL TANK 1
53563396E 260 BRACKET 09-80 CD3883005A DECK 1
53563945A 170 BRACKET 09-38 HC3883518B HEATER / AIR CONDITIONING 1
53565665B 450 PLATE 09-82 CD3883005A DECK 1
. . . . .
53565680B 290 BRACKET 09-80 CD3883005A DECK 1
53565688G 70 CHANNEL 09-80 CD3883005A DECK 1
53565695A 100 PLATE 09-80 CD3883005A DECK 2
53565697B 120 PLATE 09-80 CD3883005A DECK 2
53565699C 140 BRACKET 09-80 CD3883005A DECK 1
. . . . .
53565706B 170 BRACKET 09-80 CD3883005A DECK 1
53565712B 270 PLATE 09-80 CD3883005A DECK 1
53565824B 10 BRACKET 09-48 53576595B HEADLIGHT 1
53565910B 20 MOUNTING PLATE 09-60 53567345D DOOR 2
53565986B 70 SHAFT 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 1
. . . . .
53566119D 30 SOUND INSULATOR 09-2 AS3883528C INSTRUMENT PANEL 1
53566329B 10 BUMPER 09-102 BP1004C BUMPER 1
53566413B 70 REAR WINDOW 09-50 CG1005B GLASSES/CAB 1
53566416B 10 PROTECTION 09-78 53568967D PROTECTION 1
53566462J 660 DASHBOARD, MOUNT. 09-70 CB3883511A CAB 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
53566467B 20 BACK PLATE 09-78 53568967D PROTECTION 1

53566468B 30 BACK PLATE 09-78 53568967D PROTECTION 1
53566476E 20 INSULATION 02-52 TR3883528B TRANSMISSION 1
53567155A 200 FLANGE 01-162 CS3883004D COOLING SYSTEM 1
53567276F 500 SEAL 09-70 CB3883511A CAB 1
. . . . .
53567277E 510 SEAL 09-70 CB3883511A CAB 1
53567278D 520 SEAL 09-70 CB3883511A CAB 1
53567279B 60 SEAL 09-76 53568966A PROTECTION 1
53567291C 40 SEAL 09-64 CB1567A PANEL 2
53567292B 50 SEAL 09-64 CB1567A PANEL 1
. . . . .
53567293D 10 SOUND INSULATOR 09-64 CB1567A PANEL 1
53567295D 8 FLOORMAT 09-28 DS3883009A DRIVER'S SEAT 1
53567337 10 DOOR 09-60 53567345D DOOR 1
53567346B 110 PLATE 09-60 53567345D DOOR 1
53567347C 120 PLATE 09-60 53567345D DOOR 1
. . . . .
53567357A 100 PLATE 09-78 53568967D PROTECTION 2
53567368C 80 RETAINER 09-84 CM1509C BUSHING 2
53567369C 30 PIN 09-84 CM1509C BUSHING 2
53567400 270 DOOR 09-68 38800165B DOOR 1
53567418 60 LATCH 09-68 38800165B DOOR 1
. . . . .
53567420 70 ROD 09-68 38800165B DOOR 1
53567424B 90 DOOR LATCH 09-68 38800165B DOOR 1
53567426C 100 DOOR 09-66 CB3883502A DOOR 1
53567429E 260 HINGE 09-68 38800165B DOOR 1
53567435C 250 SPACER 09-68 38800165B DOOR 1
. . . . .
53567495D 100 HANDLE 09-98 GH1005C HANDLE 1
53567502E 110 HANDLE 09-98 GH1005C HANDLE 1
53567579E 40 CABLE 11-6 EB1698A CABLES 1
53567580G 30 CABLE 11-6 EB1698A CABLES 1
53567601A 40 INTERIOR LIGHT 09-46 EL3883502A LIGHTS MOUNT. 1
. . . . .
53567619A 9 LOCK PLATE 09-28 DS3883009A DRIVER'S SEAT 1
53567624C 20 SEAL 09-76 53568966A PROTECTION 1
. . . . .
53567865A 30 PLATE 11-2 EB1686C BATTERY CASING 2
53568004D 140 GASKET 09-66 CB3883502A DOOR 1
53568133E 840 INSULATION 09-70 CB3883511A CAB 1
53568134D 850 INSULATION 09-70 CB3883511A CAB 1
. . . . .
53568219A 120 BAR 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 1
53568242K 20.3 BRACKET 09-74 38800755A CAB 1
53568242K 860 BRACKET 09-70 CB3883511A CAB 1
53568280A 150 SPACER 09-76 53568966A PROTECTION 1
53568426B 140 SHIM 09-60 53567345D DOOR 0
. . . . .
53568427B 150 SHIM 09-60 53567345D DOOR 0
53568563L 90 BRACKET 02-54 TR3883537E CONTROL UNIT 1
53568686D 320 WIRING HARNESS 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
53568699B 40 WIRING HARNESS 11-12 EG1705A START RELAY 1
53568700C 20 WIRING HARNESS 09-86 CM1542B SWITCH, TILT OF CABIN 1
. . . . .
53568922A 20 BRACKET 11-22 38800526C FUSE BOX 1
53568924B 30 BRACKET 11-22 38800526C FUSE BOX 2
53568926A 40 PLATE 11-22 38800526C FUSE BOX 1
53568927C 50 COVER 11-22 38800526C FUSE BOX 1
53568928A 60 BRACKET 11-22 38800526C FUSE BOX 3
. . . . .
53568929B 350 BRACKET 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
53568932B 30 STICKER 11-24 ES3883515B ELECTRICAL EQUIPMENT 1
53568934C 50 STICKER 11-24 ES3883515B ELECTRICAL EQUIPMENT 1
53568940B 40 COVER 02-54 TR3883537E CONTROL UNIT 1
53568941B 20 PANEL 09-64 CB1567A PANEL 1
. . . . .
53569003C 7 TRIM 09-28 DS3883009A DRIVER'S SEAT 1
53569044A 150 TUBE 01-142 AI1570B INTAKE PIPES 1
53569176 1 DIPSTICK 02-4 53569175A DIPSTICK 1
53569177 2 TUBE 02-4 53569175A DIPSTICK 1
53569212B 170 HEAT PROTECTION 01-142 AI1570B INTAKE PIPES 1
. . . . .
53569217A 130 BRACKET 01-142 AI1570B INTAKE PIPES 2
53569407D 100 EXTENSION 09-112 PF1535C SERVICE PLATFORM 1
53569731B 50 WIRING HARNESS 02-66 TR3883515A GAUGE 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
53569732B 60 WIRING HARNESS 02-66 TR3883515A GAUGE 1

53569733A 170 WIRE 01-138 FT3883008B FUEL TANK 1
. . . . .
53569733A 70 WIRE 02-66 TR3883515A GAUGE 1
53569734A 80 WIRE 02-66 TR3883515A GAUGE 1
53569844 140 HOSE 04-6 BS3883502E BRAKE PIPING 2
53569909C 310 PLATE 01-166 CS3883004D COOLING SYSTEM 2
53570395B 20 COVER 11-2 EB1686C BATTERY CASING 1
. . . . .
53570459D 30 GUIDE PLATE 01-154 EG1733D RADIATOR MOUNTING 1
53570460D 60 GUIDE PLATE 01-154 EG1733D RADIATOR MOUNTING 1
53570468C 190 BRACKET 01-154 EG1733D RADIATOR MOUNTING 2
53571006 80 ROD 09-68 38800165B DOOR 1
53571781A 40 HOSE 01-170 EG3883525A PIPING, CHARGE AIR COOLER 1
. . . . .
53571788C 1 BOOM 07-2 FW3883007B FIFTH WHEEL 1
53572009B 10 BATTERY CASING 11-2 EB1686C BATTERY CASING 1
53572368A 60 WIRE 09-18 HN3883001A HORN 1
53572956C 50 COVER 02-54 TR3883537E CONTROL UNIT 1
. . . . .
53573762B 250 FRAME 01-164 CS3883004D COOLING SYSTEM 1
53573765 80 BRACKET 01-150 EX3883504B EXHAUST PIPE 1
53573821A 80 WIRING HARNESS 09-10 DP3883536A INSTRUMENT PANEL 1
53574119 190 BRACKET 01-136 FL3883006G FUELPIPES 1
53574146A 10 BRACKET 01-138 FT3883008B FUEL TANK 2
. . . . .
53574387B 40 BRACKET 11-26 38800891A SWITCH 1
53574389A 10 WIRING HARNESS 11-26 38800891A SWITCH 1
53574437A 1084 BRACKET 12-10 AS1680H PNEUMATICS 1
53574468A 70 BRACKET 09-14 ES3883519A ACCELERATOR PEDAL 1
53574792B 40 PLATE 09-114 PF1596B SERVICE PLATFORM 2
. . . . .
53574840B 60 WASHER 01-6 EG3883527A ENGINE, INSTALLATION 1
53574841C 40 WASHER 01-4 EG2017C ENGINE MOUNT. 2
53575233A 240 FRAME 01-162 CS3883004D COOLING SYSTEM 1
53576190B 280 MIRROR 09-80 CD3883005A DECK 1
53576197E 490 GASKET 09-82 CD3883005A DECK 1
. . . . .
53576267H 40 WIRING HARNESS 02-6 TR3883507E TRANSMISSION 1
53576270A 7 COVER 09-56 MR3883001B SIDE MIRROR 2
53576359A 30 BOTTOM PLATE 09-80 CD3883005A DECK 1
535763614 160 CHANNEL 09-80 CD3883005A DECK 1
53576427B 330 BRACKET 09-68 38800165B DOOR 1
. . . . .
53576953A 10 CABLE 11-10 EB3883511A CABLE 1
53576962A 15 PIN 07-2 FW3883007B FIFTH WHEEL 2
53577416G 10 BRACKET 01-4 EG2017C ENGINE MOUNT. 1
53577417G 20 BRACKET 01-4 EG2017C ENGINE MOUNT. 1
. . . . .
53577449A 70 SCREW 01-6 EG3883527A ENGINE, INSTALLATION 1
53577771A 25 HOOK 07-2 FW3883007B FIFTH WHEEL 1
53577945A 10 CHANNEL 01-148 EX1614B MUFFLER 1
53578054A 10 HYDRAULIC OIL TANK 10-4 53576842D HYDRAULIC OIL TANK 1
. . . . .
53578858B 7 PIN 07-2 FW3883007B FIFTH WHEEL 2
53578924A 130 PLATE 11-22 38800526C FUSE BOX 1
53578925B 80 WIRING HARNESS 11-22 38800526C FUSE BOX 1
60000002E 20 BRACKET 01-148 EX1614B MUFFLER 1
. . . . .
60000024C 50 CHANNEL 09-80 CD3883005A DECK 1
60000026E 130 CHANNEL 09-80 CD3883005A DECK 1
60000027A 150 CHANNEL 09-80 CD3883005A DECK 1
60000063A 380 CABLE 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
60000071C 90 FLAP 09-106 FF1064D MUDGUARD 1
. . . . .
60000080A 70 ELBOW PIPE 01-150 EX3883504B EXHAUST PIPE 1
60000083D 20 TUBE 01-150 EX3883504B EXHAUST PIPE 1
60000104C 30 BRACKET 01-150 EX3883504B EXHAUST PIPE 1
70000013A 40 SWITCH 01-8 EG3883532C ENGINE 1
70000014E 120 TUBE 01-142 AI1570B INTAKE PIPES 24
. . . . .
70000015A 130 SEAL 01-154 EG1733D RADIATOR MOUNTING 48
800046030 1 SCREW 01-122 WO9026ZZ CONNECTION 3
800823043 166 GASKET 02-28 16-1846 VALVE, FILTER 1
800823044 154 GASKET 02-26 16-1846 VALVE, FILTER 2
90000890 210 GASKET 01-162 CS3883004D COOLING SYSTEM 2
. . . . .
90000904 160 ELBOW PIPE 01-142 AI1570B INTAKE PIPES 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
90001821C 30 FASTENER 11-4 EB1688A INSTALLATION OF BATTERIES 2

90001830 50 NUT 11-6 EB1698A CABLES 4
90001830 90 NUT 11-6 EB1698A CABLES 2
90001830 NUT 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
. . . . .
90001952 110 BUZZER 09-2 AS3883528C INSTRUMENT PANEL 1
90002305 80 CLAMP 01-148 EX1614B MUFFLER 1
90002305 40 CLAMP 01-150 EX3883504B EXHAUST PIPE 2
90002305 70 CLAMP 01-148 EX1614B MUFFLER 3
90002978 90 SCREW 09-104 FF1002C FENDERS 4
. . . . .
90002993 SCREW 02-56 TR3883539B TRANSMISSION 2
90002993 2 SCREW 09-28 DS3883009A DRIVER'S SEAT 4
90003281 60 ADAPTER 10-20 HS1588B HOSING 1
90003338B 370 TUBE 12-8 AS1680H PNEUMATICS 34
. . . . .
90003339B 90 TUBE 04-8 BS3883502E BRAKE PIPING 23
90003340B 130 TUBE 10-4 53576842D HYDRAULIC OIL TANK 24
. . . . .
. . . . .
90003515G 1010 CONNECTION 12-10 AS1680H PNEUMATICS 2
90003542E 100 ELBOW 12-12 AS3883503C AIR DRYER 1
90003586C 390 PLUG 12-8 AS1680H PNEUMATICS 1
90003586C 30 PLUG 07-2 FW3883007B FIFTH WHEEL 8
90003587 10 T-FITTING 09-28 DS3883009A DRIVER'S SEAT 1
. . . . .
90003587 90 T-FITTING 12-2 AS3883531A TANK 3
90003587 180 T-FITTING 12-8 AS1680H PNEUMATICS 4
90003590B 1088 T-FITTING 12-10 AS1680H PNEUMATICS 1
90003590B 9 T-FITTING 09-92 CM1682A SUSPENSION 1
90003592 150 ELBOW 04-6 BS3883502E BRAKE PIPING 2
. . . . .
90003809 1 KIT 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003810 2 END PIECE 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003811 3 KIT 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003812 5 COVER 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003823 12 SOCKET 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 2
. . . . .
90003825 13 INDICATOR 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003826 7 BEARING 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 2
90003829 8 REARHOUSING 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003830 9 FRONT HOUSING 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003851 4 SHAFT 10-8 90032496A POWER TAKE OFF 1
. . . . .
90003865 4 STRIP 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90003936A 690 T-FITTING 12-8 AS1680H PNEUMATICS 1
90003937 1030 REDUCER 12-10 AS1680H PNEUMATICS 1
90004054A 30 WASHER 10-20 HS1588B HOSING 2
90004129 30 SEAL 09-58 CB1535B DOOR 156
. . . . .
90004171 220 SCREW 09-68 38800165B DOOR 13
90004217 40 HANDLE 09-58 CB1535B DOOR 1
90004335 5 WASHER 09-62 53561159 GUIDE 4
90004335 WASHER 11-20 ES3883514C ELECTRICAL EQUIPMENT 2
90004335 100 WASHER 11-22 38800526C FUSE BOX 10
. . . . .
90004939 1020 BRANCH TEE 12-10 AS1680H PNEUMATICS 1
90005157 20 WASHER 06-2 FS3883002A SUSPENSION 16
. . . . .
90005157 60 WASHER 05-2 ST3883501A STEERING ARM 1
90005158 170 WASHER 02-62 TR3883534A COOLING PIPING 1
90005158 210 WASHER 01-134 FL3883006G FUELPIPES 4
90005158 240 WASHER 09-80 CD3883005A DECK 38
90005158 7 WASHER 09-92 CM1682A SUSPENSION 4
. . . . .
90005158 70 WASHER 02-6 TR3883507E TRANSMISSION 2
90005158 WASHER 09-72 CB3883511A CAB 23
90005158 210 WASHER 10-4 53576842D HYDRAULIC OIL TANK 4
90005158 80 WASHER 02-48 TR1585D TRANSMISSION 8

TL165
INDEX LIST
S/N SH21604-SH21606
.
90005158 22 WASHER 07-2 FW3883007B FIFTH WHEEL 2

. . . . .
90005158 60 WASHER 01-138 FT3883008B FUEL TANK 4
90005158 180 WASHER 12-12 AS3883503C AIR DRYER 3
90005158 120 WASHER 02-62 TR3883534A COOLING PIPING 3
90005159 40 WASHER 01-148 EX1614B MUFFLER 12
. . . . .
90005159 100 WASHER 01-142 AI1570B INTAKE PIPES 8
90005159 WASHER 09-72 CB3883511A CAB 31
90005159 40 WASHER 10-2 HS1572B HYDRAULIC OIL TANK 4
90005159 3 WASHER 09-92 CM1682A SUSPENSION 6
90005159 350 WASHER 01-164 CS3883004D COOLING SYSTEM 6
. . . . .
90005159 120 WASHER 01-138 FT3883008B FUEL TANK 4
90005160 20 WASHER 05-2 ST3883501A STEERING ARM 3
90005160 60 WASHER 01-4 EG2017C ENGINE MOUNT. 2
90005161 60 WASHER 06-4 RS3883003B SUSPENSION 24
. . . . .
90005164 80 WASHER 09-26 SSS50002B SAFETY SYSTEM 2
90005165B 3 WASHER 09-28 DS3883009A DRIVER'S SEAT 8
90005165B 130 WASHER 02-62 TR3883534A COOLING PIPING 6
90005165B 230 WASHER 01-142 AI1570B INTAKE PIPES 8
90005165B 70 WASHER 09-114 PF1596B SERVICE PLATFORM 4
. . . . .
90005165B 330 WASHER 01-136 FL3883006G FUELPIPES 4
90005165B WASHER 02-56 TR3883539B TRANSMISSION 4
90005165B 260 WASHER 01-136 FL3883006G FUELPIPES 4
90005165B 26 WASHER 09-94 90037248B SUSPENSION, AIR 4
90005165B WASHER 09-72 CB3883511A CAB 4
. . . . .
90005165B 30 WASHER 09-114 PF1596B SERVICE PLATFORM 4
90005165B 80 WASHER 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 4
90005165B 70 WASHER 09-98 GH1005C HANDLE 2
90005165B 230 WASHER 09-80 CD3883005A DECK 168
90005165B 70 WASHER 09-110 PF1502D SERVICE PLATFORM 16
. . . . .
90005165B 60 WASHER 09-112 PF1535C SERVICE PLATFORM 32
90005165B 30 WASHER 12-12 AS3883503C AIR DRYER 4
90005165B 110 WASHER 10-4 53576842D HYDRAULIC OIL TANK 1
90005166 20 WASHER 09-14 ES3883519A ACCELERATOR PEDAL 5
90005166 WASHER 01-8 EG3883532C ENGINE 5
. . . . .
90005166 110 WASHER 01-150 EX3883504B EXHAUST PIPE 2
90005166 WASHER 09-70 CB3883511A CAB 4
90005166 1130 WASHER 12-10 AS1680H PNEUMATICS 1
. . . . .
90005166 50 WASHER 12-6 EG3883526B EQUIPMENT, COMPRESSOR 2
90005166 160 WASHER 12-12 AS3883503C AIR DRYER 1
90005166 120 WASHER 09-76 53568966A PROTECTION 7
90005166 200 WASHER 12-4 AS3883502B PIPEWORK, COMPRESSOR 3
90005166 WASHER 09-72 CB3883511A CAB 8
. . . . .
90005166 WASHER 09-74 38800755A CAB 8
90005166 40 WASHER 09-98 GH1005C HANDLE 6
90005166 50 WASHER 11-4 EB1688A INSTALLATION OF BATTERIES 4
90005166 440 WASHER 09-82 CD3883005A DECK 2
90005166IN 20.2 WASHER 09-74 38800755A CAB 8
. . . . .
90005167 130 WASHER 09-104 FF1002C FENDERS 40
90005167 130 WASHER 02-54 TR3883537E CONTROL UNIT 4
90005167 60 WASHER 09-14 ES3883519A ACCELERATOR PEDAL 6
90005167 290 WASHER 09-34 HC3883513D HOSES FOR HEATER 4
. . . . .
90005167 80 WASHER 09-86 CM1542B SWITCH, TILT OF CABIN 3
90005167 90 WASHER 09-32 HC3883505B CONDENSER 4
90005167 190 WASHER 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 6
90005167 WASHER 09-38 HC3883518B HEATER / AIR CONDITIONING 3
. . . . .
90005167 110 WASHER 09-66 CB3883502A DOOR 4
90005167 70 WASHER 09-78 53568967D PROTECTION 16
90005167 170 WASHER 02-54 TR3883537E CONTROL UNIT 3
90005167 70 WASHER 09-106 FF1064D MUDGUARD 4
. . . . .
90005167 WASHER 01-8 EG3883532C ENGINE 8

TL165
INDEX LIST
S/N SH21604-SH21606
.
90005167 250 WASHER 10-4 53576842D HYDRAULIC OIL TANK 2

90005167 100 WASHER 11-2 EB1686C BATTERY CASING 24
. . . . .
90005167 100 WASHER 09-60 53567345D DOOR 10
90005168 80 WASHER 02-52 TR3883528B TRANSMISSION 4
90005168 120 WASHER 11-22 38800526C FUSE BOX 2
90005324A 170 SCREW 09-60 53567345D DOOR 6
. . . . .
90005325 120 SCREW 09-68 38800165B DOOR 8
90005369 90 SCREW 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 2
90005369 50 SCREW 09-108 FR1501A CROSSMEMBER 4
90005480 150 HOSE 01-134 FL3883006G FUELPIPES 130
. . . . .
90005480 520 HOSE 01-166 CS3883004D COOLING SYSTEM 40
90005480 110 HOSE 01-134 FL3883006G FUELPIPES 16
90007015 160 SCREW 05-10 ST1540A STEERING COLUMN 1
90007177E 100 MUFFLER 01-148 EX1614B MUFFLER 1
90007233 120 PROTECTION 01-148 EX1614B MUFFLER 1
. . . . .
90007234 110 BAND 01-148 EX1614B MUFFLER 2
90007281A 60 VALVE 09-2 AS3883528C INSTRUMENT PANEL 1
90007283A 70 VALVE 09-2 AS3883528C INSTRUMENT PANEL 1
90007549 50 LOCK WASHER 09-26 SSS50002B SAFETY SYSTEM 2
90007549 40 LOCK WASHER 01-152 EG1517B FAN 4
. . . . .
90007750 16 WASHER 07-2 FW3883007B FIFTH WHEEL 1
90007939 90 SCREW 01-142 AI1570B INTAKE PIPES 4
90008040B 160 LATCH 11-2 EB1686C BATTERY CASING 2
90008040B 150 LATCH 09-70 CB3883511A CAB 1
90008041A 200 BRACKET 09-70 CB3883511A CAB 1
. . . . .
90008042A 120 BRACKET 11-2 EB1686C BATTERY CASING 2
90008042A 160 BRACKET 09-70 CB3883511A CAB 1
90008043A 170 PIN 09-70 CB3883511A CAB 1
90008043A 170 PIN 11-2 EB1686C BATTERY CASING 2
90008044 180 WASHER 09-70 CB3883511A CAB 1
. . . . .
90008045A 190 COTTER PIN 11-2 EB1686C BATTERY CASING 2
90008045A 190 COTTER PIN 09-70 CB3883511A CAB 1
90008163 20 GASKET 05-10 ST1540A STEERING COLUMN 1
90008164 30 CONNECTION 05-10 ST1540A STEERING COLUMN 1
. . . . .
90008201 SCREW 01-8 EG3883532C ENGINE 1
90008212 1 ROD END 05-8 90022653E INTERMEDIATE PIECE 1
90008213 2 ROD END 05-8 90022653E INTERMEDIATE PIECE 1
90008285 90 SCREW 01-150 EX3883504B EXHAUST PIPE 2
90008357 80 SCREW 06-2 FS3883002A SUSPENSION 4
. . . . .
90008368 40 ADAPTER 10-20 HS1588B HOSING 1
90008447C 70 BRACKET 09-66 CB3883502A DOOR 2
90008543 320 COTTER PIN 09-68 38800165B DOOR 4
90008569E 290 CORNER PIECE 09-68 38800165B DOOR 1
. . . . .
90008570 210 SCREW 09-68 38800165B DOOR 13
90008600 160 EYE BOLT 12-2 AS3883531A TANK 2
90008651 17 LOCK NUT 07-2 FW3883007B FIFTH WHEEL 1
90008682 12 WASHER 07-4 90027837E FIFTH WHEEL 3
. . . . .
90008685 16 HANDLE 07-4 90027837E FIFTH WHEEL 1
90008689 11 LOCK PLATE 07-4 90027837E FIFTH WHEEL 1
90008707A 130 CABLES 12-2 AS3883531A TANK 2
90008854C 3 PIN 07-2 FW3883007B FIFTH WHEEL 2
90008855C 5 PIN 07-2 FW3883007B FIFTH WHEEL 2
. . . . .
90008862E 20 CLAMP 09-38 HC3883518B HEATER / AIR CONDITIONING 2
90008871 40 LOCK NUT 01-6 EG3883527A ENGINE, INSTALLATION 6
90009143 45 GASKET 05-6 90022655 STEERING GEAR 1
. . . . .
90009227 6 SEAL RING 05-4 90022655 STEERING GEAR 1
90009238 43 ADJUSTING SCREW 05-6 90022655 STEERING GEAR 1
90009239 44 RETAINER 05-6 90022655 STEERING GEAR 1
90009244 48 BOLT 05-6 90022655 STEERING GEAR 6
90009245 47 NUT 05-6 90022655 STEERING GEAR 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
90009247 49 PLUG 05-6 90022655 STEERING GEAR 1

90009383 90 WASHER 11-14 ES1534C TRAILER CABLE 1
90009383 220 WASHER 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 4
90009575 80 SCREW 05-2 ST3883501A STEERING ARM 1
90009577 2 SEAL 09-54 90025941C SIDE WINDOW 153
. . . . .
90009578 1 RUBBER SEAL 09-52 90017053 SIDE WINDOW 93
90009596 PIPE 01-8 EG3883532C ENGINE 32
90009596 470 PIPE 01-162 CS3883004D COOLING SYSTEM 30
90009610 60 INLET RING 09-46 EL3883502A LIGHTS MOUNT. 5
. . . . .
90009685A 210 WASHER 01-154 EG1733D RADIATOR MOUNTING 2
90009685A 160 WASHER 09-76 53568966A PROTECTION 1
90009685A 40 WASHER 09-106 FF1064D MUDGUARD 4
90009685A 120 WASHER 09-104 FF1002C FENDERS 40
90009685A 150 WASHER 01-154 EG1733D RADIATOR MOUNTING 2
. . . . .
90009767 5 DUST COVER 05-8 90022653E INTERMEDIATE PIECE 2
90009782 3 GASKET 01-72 HD9716ZZ PLATE 1
90009818 300 BAND 01-164 CS3883004D COOLING SYSTEM 4
90009818 300 BAND 01-166 CS3883004D COOLING SYSTEM 4
. . . . .
90009880 40 SCREW 09-26 SSS50002B SAFETY SYSTEM 2
90010608 90 HOSE FITTING 01-146 AI3883505B INTAKE PIPES 1
90010636 130 CABLE 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 140
90010787C 10 CLAMP 01-150 EX3883504B EXHAUST PIPE 4
90011043 30 SCREW 01-2 EG1503M BRACKET 6
. . . . .
90011043 60 SCREW 02-6 TR3883507E TRANSMISSION 1
90011098 140 SLEEVE 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 2
90011099 30 EYE BOLT 09-86 CM1542B SWITCH, TILT OF CABIN 1
90011125D 100 ELBOW 09-2 AS3883528C INSTRUMENT PANEL 1
90011278 30 SCREW 06-4 RS3883003B SUSPENSION 8
. . . . .
90011317C 10 CABLE 11-6 EB1698A CABLES 1
90011335 80 WIRE 01-6 EG3883527A ENGINE, INSTALLATION 10
90011444 200 VALVE 04-8 BS3883502E BRAKE PIPING 3
90011444 200 VALVE 04-6 BS3883502E BRAKE PIPING 3
90011534 90 LOCK NUT 05-2 ST3883501A STEERING ARM 1
. . . . .
90011579 4 CLAMP 05-8 90022653E INTERMEDIATE PIECE 2
90011909A 4 RUBBER MOUNTING 07-2 FW3883007B FIFTH WHEEL 2
90012247 23 LOCK NUT 09-94 90037248B SUSPENSION, AIR 2
90012252C 330 FITTING 12-8 AS1680H PNEUMATICS 1
. . . . .
90012817 40 COVER PLATE 11-8 EB3883510A CABLES 1
90012822 30 MAIN SWITCH 11-8 EB3883510A CABLES 1
90012849 32 BUSHING 07-4 90027837E FIFTH WHEEL 2
90012850 33 BUSHING 07-4 90027837E FIFTH WHEEL 4
90012893A SIGNAL LIGHT 02-56 TR3883539B TRANSMISSION 2
. . . . .
90012893A 100 SIGNAL LIGHT 09-10 DP3883536A INSTRUMENT PANEL 1
90012893A 90 SIGNAL LIGHT 09-6 DP3883518E INSTRUMENT PANEL 6
90012904 42 SHAFT 05-6 90022655 STEERING GEAR 1
90012944D 510 FITTING 12-8 AS1680H PNEUMATICS 1
90013050 150 LOCK NUT 11-2 EB1686C BATTERY CASING 4
. . . . .
90013050 150 LOCK NUT 12-2 AS3883531A TANK 2
90013050 70 LOCK NUT 02-52 TR3883528B TRANSMISSION 2
90013050 210 LOCK NUT 09-70 CB3883511A CAB 4
90013133 180 CAP/FUEL TANK 01-138 FT3883008B FUEL TANK 1
90013204 180 WASHER 09-76 53568966A PROTECTION 1
. . . . .
90013242 50 WASHER 01-152 EG1517B FAN 4
90013614A LOCK NUT 09-72 CB3883511A CAB 3
90013917 840 SCREW 12-10 AS1680H PNEUMATICS 4
90013919 160 NUT 02-54 TR3883537E CONTROL UNIT 3
90013919 40 NUT 02-56 TR3883539B TRANSMISSION 5
. . . . .
90013919 170 NUT 09-76 53568966A PROTECTION 1
90013919 110 NUT 02-54 TR3883537E CONTROL UNIT 3
90013919 600 NUT 12-8 AS1680H PNEUMATICS 6
90013919 70 NUT 04-4 BS1571B BULKHEAD UNION 5
90013919 70 NUT 09-26 SSS50002B SAFETY SYSTEM 2
. . . . .
90013919 80 NUT 01-136 FL3883006G FUELPIPES 3
90013919 140 NUT 09-104 FF1002C FENDERS 40
90013919 220 NUT 01-154 EG1733D RADIATOR MOUNTING 2

TL165
INDEX LIST
S/N SH21604-SH21606
.
90013919 40 NUT 09-86 CM1542B SWITCH, TILT OF CABIN 1

. . . . .
90013919 180 NUT 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 4
90013919 110 NUT 11-2 EB1686C BATTERY CASING 12
90013919 50 NUT 09-106 FF1064D MUDGUARD 4
90013919 70 NUT 11-14 ES1534C TRAILER CABLE 2
90013919 80 NUT 09-78 53568967D PROTECTION 8
. . . . .
90013919 NUT 01-8 EG3883532C ENGINE 4
90013919 NUT 11-20 ES3883514C ELECTRICAL EQUIPMENT 1
90013919 380 NUT 09-80 CD3883005A DECK 5
90013919 40 NUT 09-14 ES3883519A ACCELERATOR PEDAL 3
90013920 130 SCREW 11-2 EB1686C BATTERY CASING 4
. . . . .
90014217 10 LOCK NUT 06-2 FS3883002A SUSPENSION 8
90014217 110 LOCK NUT 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 1
90014217 30 LOCK NUT 09-102 BP1004C BUMPER 4
90014217 60 LOCK NUT 06-2 FS3883002A SUSPENSION 6
. . . . .
90014218 20 NUT 06-4 RS3883003B SUSPENSION 12
90014274A STICKER 09-20 SS3883510A STICKERS, PLATES 2
90014985 30 EXTENSION 06-6 WT3883009A WHEEL 2
90015036 60 TUBE 01-150 EX3883504B EXHAUST PIPE 1
90015383 2 SCREW 09-92 CM1682A SUSPENSION 4
. . . . .
90015498B 40 BAND 09-66 CB3883502A DOOR 2
90015767 4 WASHER 09-56 MR3883001B SIDE MIRROR 8
90016378 70 NUT 05-2 ST3883501A STEERING ARM 3
90016378 70 NUT 01-4 EG2017C ENGINE MOUNT. 2
. . . . .
90016497E 10 DIRECTIONAL CONTROL 10-14 HS1506A CONTROL VALVE 1
VALVE
90016921B 210 CLAMP 01-8 EG3883532C ENGINE 1
90016921B 110 CLAMP 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
90016921B CLAMP 09-46 EL3883502A LIGHTS MOUNT. 4
90016921B 10 CLAMP 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 6
. . . . .
90016921B 150 CLAMP 02-54 TR3883537E CONTROL UNIT 3
90017189 2 SEAL 05-4 90022655 STEERING GEAR 1
90017562B 10 AIR JET 09-38 HC3883518B HEATER / AIR CONDITIONING 2
90017712 390 NUT 01-166 CS3883004D COOLING SYSTEM 4
. . . . .
90017712B 60 NUT 01-148 EX1614B MUFFLER 6
90017712B 90 NUT 01-138 FT3883008B FUEL TANK 2
90017712B 4 NUT 09-92 CM1682A SUSPENSION 2
90017712B 110 NUT 01-142 AI1570B INTAKE PIPES 4
. . . . .
90017712B NUT 09-72 CB3883511A CAB 3
90017712B 170 NUT 09-104 FF1002C FENDERS 2
90017716 NUT 09-38 HC3883518B HEATER / AIR CONDITIONING 2
90017716 430 NUT 09-82 CD3883005A DECK 1
90017716 60 NUT 12-6 EG3883526B EQUIPMENT, COMPRESSOR 1
. . . . .
90017716 NUT 02-56 TR3883539B TRANSMISSION 1
90017717 60 NUT 09-114 PF1596B SERVICE PLATFORM 4
90017717 210 NUT 09-80 CD3883005A DECK 96
90017717 30 NUT 01-168 38800595A RADIATOR MOUNTING 3
90017717 100 NUT 05-10 ST1540A STEERING COLUMN 1
. . . . .
90017717 NUT 09-72 CB3883511A CAB 4
90017717 100 NUT 09-106 FF1064D MUDGUARD 4
90017717 60 NUT 12-2 AS3883531A TANK 16
. . . . .
90017717 120 NUT 06-2 FS3883002A SUSPENSION 4
90017717 90 NUT 09-98 GH1005C HANDLE 2
90017717 90 NUT 02-62 TR3883534A COOLING PIPING 3
90017717 120 NUT 10-4 53576842D HYDRAULIC OIL TANK 1
90017717 30 NUT 02-58 53542889 BRACKET 2
. . . . .
90017717 4 NUT 09-28 DS3883009A DRIVER'S SEAT 4
90017717 50 NUT 09-110 PF1502D SERVICE PLATFORM 8
90017717 90 NUT 09-112 PF1535C SERVICE PLATFORM 17
90017717 40 NUT 12-12 AS3883503C AIR DRYER 4
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
90017717 220 NUT 01-142 AI1570B INTAKE PIPES 4

90017719 30 NUT 09-108 FR1501A CROSSMEMBER 8
. . . . .
90017719 80 NUT 02-6 TR3883507E TRANSMISSION 1
90017719 220 NUT 09-80 CD3883005A DECK 30
90017719 NUT 09-72 CB3883511A CAB 10
90017719 90 NUT 02-48 TR1585D TRANSMISSION 4
. . . . .
90017719 50 NUT 01-138 FT3883008B FUEL TANK 4
90017719 220 NUT 10-4 53576842D HYDRAULIC OIL TANK 2
90017719 8 NUT 09-92 CM1682A SUSPENSION 4
90017719 9 NUT 07-2 FW3883007B FIFTH WHEEL 4
90017719 40 NUT 01-2 EG1503M BRACKET 6
. . . . .
90017720 70 LOCK NUT 09-60 53567345D DOOR 4
90017743 30 SCREW 02-56 TR3883539B TRANSMISSION 5
90017754C 20 SEAL 09-66 CB3883502A DOOR 52
90017754C SEAL 09-70 CB3883511A CAB 24
. . . . .
90017836 20 SWITCH 11-26 38800891A SWITCH 1
90017979 12 THRUST WASHER 05-4 90022655 STEERING GEAR 1
90017994 9 O-RING 05-4 90022655 STEERING GEAR 2
. . . . .
90017999 15 THRUST BEARING 05-4 90022655 STEERING GEAR 2
90018116 16 THRUST WASHER 05-4 90022655 STEERING GEAR 1
90018126 70 CLAMP 01-170 EG3883525A PIPING, CHARGE AIR COOLER 4
90018153 17 ADJUSTER 05-4 90022655 STEERING GEAR 1
. . . . .
90018154 18 LOCK NUT 05-4 90022655 STEERING GEAR 1
90018157 22 ADJUSTER 05-4 90022655 STEERING GEAR 2
90018158 23 SEAT 05-4 90022655 STEERING GEAR 2
. . . . .
90018159 24 SPRING 05-4 90022655 STEERING GEAR 1
90018160 25 ROD 05-4 90022655 STEERING GEAR 1
90018161 26 TUBE 05-4 90022655 STEERING GEAR 1
90018162 28 GUIDE 05-4 90022655 STEERING GEAR 1
. . . . .
90018164 30 CAP 05-4 90022655 STEERING GEAR 1
90018165 31 SCREW 05-4 90022655 STEERING GEAR 2
90018166 35 GREASE FITTING 05-4 90022655 STEERING GEAR 1
90018167 36 RETAINER 05-4 90022655 STEERING GEAR 1
90018168 37 ROLLER BEARING 05-4 90022655 STEERING GEAR 1
. . . . .
90018171 40 WASHER 05-4 90022655 STEERING GEAR 1
. . . . .
90018178 SEAL KIT 05-6 90022655 STEERING GEAR 0
90018285H 10 TEMPERATURE SENSOR 02-66 TR3883515A GAUGE 1
90019026B 110 CABLE 11-14 ES1534C TRAILER CABLE 1
90019027E 30 HOSE 04-2 BS1511A PNEUMATIC COUPLING 1
. . . . .
90019209 5 LEVER 10-16 90016497E DIRECTIONAL CONTROL VALVE 1
90019585B 40 PLUG 04-4 BS1571B BULKHEAD UNION 12
90019661A 30 WASHER 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
90019769 30 WASHER 09-18 HN3883001A HORN 1
90019769 20 WASHER 09-42 EF3883501C REAR LIGHT 1
. . . . .
90019771 40 WASHER 02-50 TR3883526B TRANSMISSION 12
90020056 FORK 02-56 TR3883539B TRANSMISSION 1
90020170C 370 ADAPTER 01-136 FL3883006G FUELPIPES 2
. . . . .
90020181 450 FUSE 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
90020504 20 FUSE 11-24 ES3883515B ELECTRICAL EQUIPMENT 2

TL165
INDEX LIST
S/N SH21604-SH21606
.

90020516A 100 SCREW 01-138 FT3883008B FUEL TANK 4
. . . . .
90020563 500 WASHER 09-82 CD3883005A DECK 21
90020702 30 HOSE 01-170 EG3883525A PIPING, CHARGE AIR COOLER 2
90020738B 230 STICKER 01-8 EG3883532C ENGINE 1
90020773D 70 SCREW 11-22 38800526C FUSE BOX 12
. . . . .
90020773D SCREW 09-70 CB3883511A CAB 6
90020773D 180 SCREW 09-38 HC3883518B HEATER / AIR CONDITIONING 2
90020773D 80 SCREW 09-2 AS3883528C INSTRUMENT PANEL 4
90020773D 70 SCREW 11-24 ES3883515B ELECTRICAL EQUIPMENT 2
90020773D 340 SCREW 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
. . . . .
90020773D 30 SCREW 02-52 TR3883528B TRANSMISSION 5
90020773E 140 SCREW 02-54 TR3883537E CONTROL UNIT 4
90020863 50 BREAK CONTACT 11-14 ES1534C TRAILER CABLE 5
90021161B 130 HOSE 09-38 HC3883518B HEATER / AIR CONDITIONING 52
90021317 11 NEEDLE 09-92 CM1682A SUSPENSION 1
. . . . .
90021373 5 SCREW 09-28 DS3883009A DRIVER'S SEAT 9
90021440 5 WASHER 09-56 MR3883001B SIDE MIRROR 4
90021575 50 SCREW 01-4 EG2017C ENGINE MOUNT. 2
. . . . .
90021754 60 CLAMP 01-170 EG3883525A PIPING, CHARGE AIR COOLER 4
90021758 20 FIXING STRAP 01-140 53578395A FIXING STRAP 1
90021764C 10 FIXING STRAP 01-140 53578395A FIXING STRAP 1
90021818B 170 HOSE FITTING 01-134 FL3883006G FUELPIPES 1
90021839 110 SHIELD 05-10 ST1540A STEERING COLUMN 1
. . . . .
90021841 120 INLET RING 05-10 ST1540A STEERING COLUMN 1
90021880C 130 FITTING SET 05-10 ST1540A STEERING COLUMN 1
90022069C 30 MAST ROLLER 09-60 53567345D DOOR 2
90022099B 20 BRACKET 01-158 EG3883509A CHARGE AIR COOLER 4
90022102C 110 WASHER 09-76 53568966A PROTECTION 6
. . . . .
90022102C 30 WASHER 01-158 EG3883509A CHARGE AIR COOLER 4
90022102C 160 WASHER 01-154 EG1733D RADIATOR MOUNTING 4
90022102C 260 WASHER 01-154 EG1733D RADIATOR MOUNTING 4
90022152D 90 LATCH 09-60 53567345D DOOR 2
90022179 3 SPRING 10-16 90016497E DIRECTIONAL CONTROL VALVE 1
. . . . .
90022180 16 STUD BOLT 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90022195 6 KNOB 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90022251 50 RUBBER GUARD 09-86 CM1542B SWITCH, TILT OF CABIN 1
90022252 60 SWITCH 09-86 CM1542B SWITCH, TILT OF CABIN 1
90022252 30 SWITCH 11-26 38800891A SWITCH 1
. . . . .
90022258E 10 STICKER 09-22 53546434 STICKER 1
90022259C 20 STICKER 09-22 53546434 STICKER 1
90022269 830 GUIDE 12-10 AS1680H PNEUMATICS 1
. . . . .
90022527 150 STICKER 01-162 CS3883004D COOLING SYSTEM 1
90022640 60 SPRING 09-104 FF1002C FENDERS 2
90022652 RUBBER BUMPER 09-72 CB3883511A CAB 3
. . . . .
90022656 3 TUBE 05-8 90022653E INTERMEDIATE PIECE 1
90022679A 90 BAND 09-84 CM1509C BUSHING 2
90022688 30 SCREW 01-152 EG1517B FAN 4
90022735 130 CLAMP 12-12 AS3883503C AIR DRYER 1
. . . . .
90023039A 10 STICKER 09-24 53549725 STICKER 1
90023067C 80 FLAP 09-104 FF1002C FENDERS 2
90023367 50 PIPING, CHARGE AIR 01-170 EG3883525A PIPING, CHARGE AIR COOLER 1
COOLER
. . . . .
90023391C 200 SOLENOID 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
90023391C 30 SOLENOID 11-12 EG1705A START RELAY 1
90023918 10 LEVER 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 1
90023944 4 SEAL 10-16 90016497E DIRECTIONAL CONTROL VALVE 1
90023953 1 AIR FILTER 01-144 90029855C AIR CLEANER 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
90023996 1 RELIEF VALVE 10-16 90016497E DIRECTIONAL CONTROL VALVE 1

90023997 2 LOAD CONTROL VALVE 10-16 90016497E DIRECTIONAL CONTROL VALVE 1
90024133 110 STEERING ARM 05-2 ST3883501A STEERING ARM 1
90024199 PLUG 09-70 CB3883511A CAB 1
90024231 INLET RING 09-72 CB3883511A CAB 1
. . . . .
90024263E CABLE 02-56 TR3883539B TRANSMISSION 1
90024440 340 REDUCER 12-8 AS1680H PNEUMATICS 1
90024579 NUT 01-8 EG3883532C ENGINE 1
90024580 80 NUT 09-14 ES3883519A ACCELERATOR PEDAL 2
90024587H 190 SCREW 09-80 CD3883005A DECK 20
. . . . .
90024675A 10 VALVE 09-92 CM1682A SUSPENSION 1
90024678C 80 SCREW 12-2 AS3883531A TANK 4
90024683 80 GASKET 09-76 53568966A PROTECTION 21
90024695H 60 IGNITION SWITCH 09-10 DP3883536A INSTRUMENT PANEL 1
. . . . .
90024700 13 SHAFT 05-4 90022655 STEERING GEAR 1
90024701 19 PISTON 05-4 90022655 STEERING GEAR 1
90024702 27 REPAIR KIT 05-4 90022655 STEERING GEAR 1
90024703 28 GUIDE 05-4 90022655 STEERING GEAR 1
90024705 46 COVER 05-6 90022655 STEERING GEAR 1
. . . . .
90024706 52 SCREW 05-6 90022655 STEERING GEAR 1
90024719 20 HOSE FITTING 10-22 HS1519A HOSING 1
. . . . .
90025055 30 CONNECTION 04-4 BS1571B BULKHEAD UNION 1
90025057A 60 LOCK PLATE 04-4 BS1571B BULKHEAD UNION 1
90025071 60 HORN BUTTON 05-10 ST1540A STEERING COLUMN 1
90025685B 70 STEERING WHEEL 05-10 ST1540A STEERING COLUMN 1
90025710 9 SLEEVE 09-96 CM3883513A CAB 29
. . . . .
90025710 150 SLEEVE 10-20 HS1588B HOSING 84
90025729 40 SEAL 09-50 CG1005B GLASSES/CAB 1
90025938C 40 DOOR LATCH 09-60 53567345D DOOR 1
90025945A 20 STICKER 10-2 HS1572B HYDRAULIC OIL TANK 1
90025949 80 SCREW 09-66 CB3883502A DOOR 4
. . . . .
90025962E 120 FITTING 12-8 AS1680H PNEUMATICS 2
90026096 1 FORK 05-12 90037620A JOINT 1
90026097 2 BEARING 05-12 90037620A JOINT 2
90026100 3 FORK 05-12 90037620A JOINT 1
90026396A 50 LOCK PLATE 04-4 BS1571B BULKHEAD UNION 1
. . . . .
90026505 14 LATCH 09-54 90025941C SIDE WINDOW 1
90026515 15 LATCH 09-54 90025941C SIDE WINDOW 2
90026524 3 CHANNEL 09-54 90025941C SIDE WINDOW 1
90026527 6 STRIP 09-54 90025941C SIDE WINDOW 2
90026528 7 RAIL 09-54 90025941C SIDE WINDOW 2
. . . . .
90026529 8 CHANNEL 09-54 90025941C SIDE WINDOW 1
90026530 9 GLASS 09-54 90025941C SIDE WINDOW 1
90026531 10 RUBBER 09-54 90025941C SIDE WINDOW 1
90026532 11 RUBBER 09-54 90025941C SIDE WINDOW 1
90026533 12 STOPPER 09-54 90025941C SIDE WINDOW 2
. . . . .
90026534 13 FRAME 09-54 90025941C SIDE WINDOW 1
90026538 27 RETENTION KIT 09-94 90037248B SUSPENSION, AIR 1
90026588 1 PLATE 07-4 90027837E FIFTH WHEEL 1
. . . . .
90026589 2 FASTENER 07-4 90027837E FIFTH WHEEL 1
90026593 14 HAND RELEASE 07-4 90027837E FIFTH WHEEL 1
90026594 19 CYLINDER 07-4 90027837E FIFTH WHEEL 1
90026596 21 GREASE NIPPLE 07-4 90027837E FIFTH WHEEL 2
. . . . .
90026597 26 JAW 07-4 90027837E FIFTH WHEEL 1
90026598 27 PIN 07-4 90027837E FIFTH WHEEL 2
90026618B 110 CAP 11-6 EB1698A CABLES 1
90026618B 90 CAP 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
90026618B 70 CAP 11-6 EB1698A CABLES 1
. . . . .
90026619 100 COVER 11-6 EB1698A CABLES 1
90026619 60 COVER 11-6 EB1698A CABLES 1
90026619 100 COVER 11-18 ES3883514C ELECTRICAL EQUIPMENT 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
90026682 60 SOLENOID 01-8 EG3883532C ENGINE 1

90026749A 30 GAUGE 10-4 53576842D HYDRAULIC OIL TANK 1
. . . . .
90026784E ADAPTER 01-8 EG3883532C ENGINE 1
90027024 2 VALVE 01-144 90029855C AIR CLEANER 1
90027070 22 SCREW 07-6 90027837E FIFTH WHEEL 1
90027071 23 NUT 07-6 90027837E FIFTH WHEEL 1
90027092 90 SCREW 02-2 TR1597A DIPSTICK 1
. . . . .
90027162 10 FAN 01-152 EG1517B FAN 1
90027203J 20 KIT 02-50 TR3883526B TRANSMISSION 1
90027205A 10 SCREW 02-50 TR3883526B TRANSMISSION 6
90027214B 240 STICKER 01-8 EG3883532C ENGINE 1
. . . . .
90027228 210 RETAINER 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
90027282 190 SCREW 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
90027410 90 PLUG 10-4 53576842D HYDRAULIC OIL TANK 1
90027435C 30 HOSE 10-24 HS1551A HOSING 136
90027447 10 NUT 02-48 TR1585D TRANSMISSION 2
. . . . .
90027448 20 SPRING 02-48 TR1585D TRANSMISSION 2
90027449D 120 HOSE FITTING 01-160 CS3883004D COOLING SYSTEM 1
90027449D 60 HOSE FITTING 01-146 AI3883505B INTAKE PIPES 1
90027537C 360 SCREW 11-18 ES3883514C ELECTRICAL EQUIPMENT 4
90027537C 8 SCREW 09-56 MR3883001B SIDE MIRROR 4
. . . . .
90027537C 360 SCREW 09-80 CD3883005A DECK 9
90027537C 80 SCREW 04-4 BS1571B BULKHEAD UNION 5
90027537C 30 SCREW 09-46 EL3883502A LIGHTS MOUNT. 8
90027537C 250 SCREW 01-142 AI1570B INTAKE PIPES 4
90027537C 30 SCREW 09-64 CB1567A PANEL 18
. . . . .
90027537C 200 SCREW 01-154 EG1733D RADIATOR MOUNTING 2
90027537C 30 SCREW 09-48 53576595B HEADLIGHT 4
90027569 60 SCREW 09-58 CB1535B DOOR 2
90027579 6 BOLT 09-92 CM1682A SUSPENSION 4
90027604 90 CLAMP 09-38 HC3883518B HEATER / AIR CONDITIONING 2
. . . . .
90027604 90 CLAMP 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
90027629 2 SCREW 09-62 53561159 GUIDE 8
90027645 200 WASHER 11-18 ES3883514C ELECTRICAL EQUIPMENT 4
90027717 20 NUT 09-48 53576595B HEADLIGHT 4
. . . . .
90027734 80 FILTER 10-4 53576842D HYDRAULIC OIL TANK 1
90027834C 60 ADAPTER 10-14 HS1506A CONTROL VALVE 1
90027837E 2 FIFTH WHEEL 07-2 FW3883007B FIFTH WHEEL 1
90027861 70 HOSE FITTING 10-4 53576842D HYDRAULIC OIL TANK 1
. . . . .
90028167 990 CLAMP 12-10 AS1680H PNEUMATICS 5
90028167 8 CLAMP 09-96 CM3883513A CAB 2
90028167 CLAMP 10-2 HS1572B HYDRAULIC OIL TANK 10
90028172 20 BUSHING 02-64 TR3883548A PRESSURE SENSOR 1
90028180 5 SCREW 07-4 90027837E FIFTH WHEEL 1
. . . . .
90028181 3 LEVER 07-4 90027837E FIFTH WHEEL 1
90028184 17 NUT 07-6 90027837E FIFTH WHEEL 2
. . . . .
90028185 30 BOLT 07-4 90027837E FIFTH WHEEL 2
90028234 30 CLAMP 12-6 EG3883526B EQUIPMENT, COMPRESSOR 1
90028234 220 CLAMP 12-4 AS3883502B PIPEWORK, COMPRESSOR 3
90028338 31 CONNECTOR 07-4 90027837E FIFTH WHEEL 1
. . . . .
90028339 18 CONNECTOR 07-4 90027837E FIFTH WHEEL 1
90028349A 300 FORK 02-56 TR3883539B TRANSMISSION 1
90028694 50 SCREW 09-46 EL3883502A LIGHTS MOUNT. 5
90028717 320 INLET RING 09-34 HC3883513D HOSES FOR HEATER 1
90028717 20 INLET RING 09-30 HC3883502D HOSES FOR HEATER 2
. . . . .
90028721H 420 SCREW 09-82 CD3883005A DECK 1
90028722H 180 SCREW 09-80 CD3883005A DECK 78
90028723H 200 SCREW 09-80 CD3883005A DECK 10
90028724A 250 NUT 09-80 CD3883005A DECK 7
90028724A 60 NUT 02-54 TR3883537E CONTROL UNIT 2
. . . . .
90028730 PLUG 09-70 CB3883511A CAB 3

TL165
INDEX LIST
S/N SH21604-SH21606
.
90028731 110 PLUG 09-40 WP3883001B WINDSCREEN WIPER 1

90028771J 140 SCREW 09-76 53568966A PROTECTION 1
90028771J 60 SCREW 09-78 53568967D PROTECTION 8
90028773H 350 SCREW 09-80 CD3883005A DECK 5
. . . . .
90028773J SCREW 09-70 CB3883511A CAB 3
90028790 330 PLUG 09-80 CD3883005A DECK 1
90028805A 100 SLEEVE 12-4 AS3883502B PIPEWORK, COMPRESSOR 1
90028806A 90 NUT 12-4 AS3883502B PIPEWORK, COMPRESSOR 1
90028863B 35 ADAPTER 04-2 BS1511A PNEUMATIC COUPLING 2
. . . . .
90028872A 70 GASKET 09-76 53568966A PROTECTION 6
90028876B 10 BUSHING 09-84 CM1509C BUSHING 2
90028959C 90 SCREW+WASHER 09-76 53568966A PROTECTION 20
90028959C SCREW+WASHER 09-70 CB3883511A CAB 6
90028967A 330 INLET RING 09-34 HC3883513D HOSES FOR HEATER 1
. . . . .
90029035A 60 BRACKET 11-14 ES1534C TRAILER CABLE 1
90029040 140 FASTENER 09-68 38800165B DOOR 2
90029041 150 RETAINER 09-68 38800165B DOOR 4
90029042C 160 HANDLE 09-68 38800165B DOOR 1
90029043 170 COLLAR 09-68 38800165B DOOR 4
. . . . .
90029047B 180 HANDLE 09-68 38800165B DOOR 1
90029070 190 LATCH 09-68 38800165B DOOR 1
90029084 200 BOLT 09-68 38800165B DOOR 1
90029085A 60 SCREW 09-12 38800963A INSTRUMENT PANEL 3
90029085A 40 SCREW 09-8 38800496A INSTRUMENT PANEL 6
. . . . .
90029099A 30 GAUGE 02-66 TR3883515A GAUGE 1
90029163A 110 PRESSURE RELIEF VALVE 12-2 AS3883531A TANK 1
90029164A 120 VALVE 12-2 AS3883531A TANK 2
90029166A INLET RING 09-70 CB3883511A CAB 3
. . . . .
90029217D 150 ELBOW 12-8 AS1680H PNEUMATICS 1
90029228 130 SCREW 09-60 53567345D DOOR 4
90029230B WASHER 09-70 CB3883511A CAB 2
90029255A 1040 SWITCH 12-10 AS1680H PNEUMATICS 1
90029269A 30 PEG 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
. . . . .
90029285A 90 SCREW 11-22 38800526C FUSE BOX 13
90029285A 290 SCREW 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
90029287H 185 SCREW 09-80 CD3883005A DECK 1
90029287J SCREW 09-70 CB3883511A CAB 1
. . . . .
90029341B SCREW 09-70 CB3883511A CAB 2
90029342A 60 PEG 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
90029379 3 COVER 01-144 90029855C AIR CLEANER 1
90029380 4 SCREW 01-144 90029855C AIR CLEANER 2
90029394C 190 SPACING RING 09-76 53568966A PROTECTION 2
. . . . .
90029407B 50 NUT 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
90029407B NUT 11-20 ES3883514C ELECTRICAL EQUIPMENT 1
90029414A 80 GASKET 09-50 CG1005B GLASSES/CAB 1
. . . . .
90029417A 2.1 GASKET 09-54 90025941C SIDE WINDOW 1
90029417A GASKET 09-50 CG1005B GLASSES/CAB 1
90029418 GASKET 09-52 90017053 SIDE WINDOW 1
. . . . .
90029422E 100 CLAMP 01-162 CS3883004D COOLING SYSTEM 2
90029428H 110 SCREW 09-68 38800165B DOOR 3
90029444 340 SCREW 09-68 38800165B DOOR 6
90029519C 50 ENGINE 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
90029571 330 PEG 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
. . . . .
90029592A 100 WASHER 09-76 53568966A PROTECTION 11
90029654D 20 HYDRAULIC OIL PUMP 10-6 HS1651B HYDRAULIC OIL PUMP 1
90029828 80 SCREW 01-4 EG2017C ENGINE MOUNT. 8
90029850A 50 HANDLE 09-66 CB3883502A DOOR 1
. . . . .
90029880 60 SCREW 09-66 CB3883502A DOOR 2
90029890A 20 SCREW 04-4 BS1571B BULKHEAD UNION 4
90029890A 30 SCREW 02-54 TR3883537E CONTROL UNIT 4

TL165
INDEX LIST
S/N SH21604-SH21606
.
90029919 280 SEAL 01-136 FL3883006G FUELPIPES 3

. . . . .
90029919 280 SEAL 01-134 FL3883006G FUELPIPES 3
90029924B 250 ADAPTER 01-8 EG3883532C ENGINE 1
90029994A 23 WASHER 07-2 FW3883007B FIFTH WHEEL 1
90029996A 10 CONNECTION 04-4 BS1571B BULKHEAD UNION 1
90030130D 10 CABLE 11-14 ES1534C TRAILER CABLE 1
. . . . .
90030151 250 SWITCH 11-18 ES3883514C ELECTRICAL EQUIPMENT 6
90030152 260 SWITCH 11-18 ES3883514C ELECTRICAL EQUIPMENT 3
90030171A 5 BRACKET 09-92 CM1682A SUSPENSION 1
90030586A 400 SCREW 09-82 CD3883005A DECK 1
90030810A 30 SCREW 02-50 TR3883526B TRANSMISSION 12
. . . . .
90030881 7 RUBBER MOUNTING 09-94 90037248B SUSPENSION, AIR 2
90030884 28 KIT 09-94 90037248B SUSPENSION, AIR 2
90030885 14 VALVE 09-94 90037248B SUSPENSION, AIR 1
90030886 10 LEVER 09-94 90037248B SUSPENSION, AIR 1
90030891 6 WASHER 09-94 90037248B SUSPENSION, AIR 4
. . . . .
90031075A WASHER 09-38 HC3883518B HEATER / AIR CONDITIONING 1
90031168 12 BEARING CAP 10-8 90032496A POWER TAKE OFF 1
90031169 13 OIL SEAL 10-8 90032496A POWER TAKE OFF 1
90031179 MOUNTING SET 10-10 90032496A POWER TAKE OFF 1
90031182 29 GASKET 10-8 90032496A POWER TAKE OFF 1
. . . . .
90031386 6 OIL FILTER KIT C-2 TL165 FILTER KIT 1
90031396 34 RESTRICTOR 10-10 90032496A POWER TAKE OFF 1
90031397 30 ELBOW 10-8 90032496A POWER TAKE OFF 1
90031398 31 FLANGE 10-10 90032496A POWER TAKE OFF 1
90031415 32 O-RING 10-10 90032496A POWER TAKE OFF 1
. . . . .
90032155A 130 EXHAUST PIPE 01-148 EX1614B MUFFLER 1
90032216A 80 HOSE 09-38 HC3883518B HEATER / AIR CONDITIONING 1
90032354B 10 ADAPTER 02-62 TR3883534A COOLING PIPING 1
. . . . .
90032355B 100 ADAPTER 02-62 TR3883534A COOLING PIPING 1
90032419B SCREW 11-20 ES3883514C ELECTRICAL EQUIPMENT 4
90032482A 130 NUT 11-18 ES3883514C ELECTRICAL EQUIPMENT 3
90032483A 140 LOCK WASHER 11-18 ES3883514C ELECTRICAL EQUIPMENT 3
90032508D 30 ISOLATOR 01-4 EG2017C ENGINE MOUNT. 4
. . . . .
90032509C 50 ISOLATOR 01-6 EG3883527A ENGINE, INSTALLATION 2
90032525A 120 SCREW 09-66 CB3883502A DOOR 17
90032581B 20 SCREW 11-18 ES3883514C ELECTRICAL EQUIPMENT 2
90032590H SCREW 09-82 CD3883005A DECK 1
90032592H 480 SCREW 09-82 CD3883005A DECK 7
. . . . .
90032696A 160 SCREW 02-62 TR3883534A COOLING PIPING 1
90032696A 110 SCREW 02-62 TR3883534A COOLING PIPING 1
90032930A 60 SCREW 09-6 DP3883518E INSTRUMENT PANEL 4
90032930A 50 SCREW 09-10 DP3883536A INSTRUMENT PANEL 5
. . . . .
90032930A 20 SCREW 09-4 DP3883503B DASHBOARD PANEL 4
90032941A 70 REAR LIGHT 09-46 EL3883502A LIGHTS MOUNT. 2
90032944A 30 SLIDING GLASS 09-68 38800165B DOOR 1
. . . . .
90032977A 40 SCREW 09-68 38800165B DOOR 20
90033102A 480 CLAMP 01-160 CS3883004D COOLING SYSTEM 3
90033118A 20 ADAPTER 02-66 TR3883515A GAUGE 1
90033119A 90 ADAPTER 02-66 TR3883515A GAUGE 1
90033207A 30 CLAMP 01-142 AI1570B INTAKE PIPES 2
. . . . .
90033214A 40 ADAPTER 02-62 TR3883534A COOLING PIPING 2
90033220C CAP 11-18 ES3883514C ELECTRICAL EQUIPMENT 1
90033250B 90 BULB 09-10 DP3883536A INSTRUMENT PANEL 5
90033312A 50 PLUG 11-8 EB3883510A CABLES 1
90033324A 60 PLUG 11-8 EB3883510A CABLES 4
. . . . .
90033326B 11 FITTING 07-2 FW3883007B FIFTH WHEEL 2
90033376A 260 STRAINER 10-4 53576842D HYDRAULIC OIL TANK 1
90033523 2 SHOCK ABSORBER 09-94 90037248B SUSPENSION, AIR 2
90033555A 24 BOLT 07-2 FW3883007B FIFTH WHEEL 1
90033556A 26 NUT 07-2 FW3883007B FIFTH WHEEL 1
. . . . .
90034955 6 BEARING 10-8 90032496A POWER TAKE OFF 1
90034956 7 WASHER 10-8 90032496A POWER TAKE OFF 1

TL165
INDEX LIST
S/N SH21604-SH21606
.

. . . . .
90034961 16 SHAFT 10-8 90032496A POWER TAKE OFF 1
90034963 22 LOCK WASHER 10-8 90032496A POWER TAKE OFF 1
90034965 20 SPACER 10-8 90032496A POWER TAKE OFF 0
. . . . .
90035047 25 FASTENER 07-4 90027837E FIFTH WHEEL 2
. . . . .
90035048 27 LOCK PIN 07-4 90027837E FIFTH WHEEL 2
90035118 11 HINGE 09-94 90037248B SUSPENSION, AIR 1
90036137 1 SCREW 01-26 CF9241ZZ COMPRESSOR COOLING 3
90036138 2 SCREW 01-26 CF9241ZZ COMPRESSOR COOLING 3
. . . . .
90036139 3 RING 01-26 CF9241ZZ COMPRESSOR COOLING 2
90036140 4 BRACKET 01-26 CF9241ZZ COMPRESSOR COOLING 1
90036141 5 SUPPORT 01-26 CF9241ZZ COMPRESSOR COOLING 1
90036142 6 COMPRESSOR 01-26 CF9241ZZ COMPRESSOR COOLING 1
90036143 3 PLUG 01-114 TK9036ZZ PLUG 1
. . . . .
90036143 1 PLUG 01-28 CH9070ZZ PLUG 1
90036143 1 PLUG 01-24 CC9353ZZ PIPE 1
90036144 25 PLUG 01-20 BB9206ZZ CYLINDER BLOCK 4
90036144 2 PLUG 01-28 CH9070ZZ PLUG 1
90036145 1 NUT 01-30 CP9665ZZ COMPRESSOR 2
. . . . .
90036146 2 NUT 01-30 CP9665ZZ COMPRESSOR 1
90036147 3 SCREW 01-64 FT9113ZZ FUELPIPES 1
90036147 8 SCREW 01-54 FH9490ZZ FLYWHEEL HOUSING 2
90036147 3 SCREW 01-30 CP9665ZZ COMPRESSOR 2
90036148 5 SEAL RING 01-30 CP9665ZZ COMPRESSOR 1
. . . . .
90036149 6 PLUG 01-30 CP9665ZZ COMPRESSOR 1
90036150 7 STUD BOLT 01-30 CP9665ZZ COMPRESSOR 2
90036151 8 GEAR 01-30 CP9665ZZ COMPRESSOR 1
90036152 9 SEAL 01-30 CP9665ZZ COMPRESSOR 1
90036153 10 BRACKET 01-30 CP9665ZZ COMPRESSOR 1
. . . . .
90036155 1 THERMOSTAT 01-34 EC9045ZZ THERMOSTAT 1
90036157 1 SCREW 01-40 EH97825ZZ MOUNTING SET 1
90036158 2 SCREW 01-40 EH97825ZZ MOUNTING SET 1
90036159 1 SPEED SENSOR 01-44 EO9137ZZ SENSOR 1
90036161 1 SCREW 01-132 XS9198ZZ CONNECTION 2
. . . . .
90036161 1 SCREW 01-52 FF90082ZZ FUEL FILTER 2
90036162 2 FUEL EQUIPMENT 01-52 FF90082ZZ FUEL FILTER 1
90036163 3 FUEL FILTER 01-52 FF90082ZZ FUEL FILTER 1
90036164 1 NUT 01-58 FP92331ZZ FUEL PUMP 3
90036165 4 COVER PLATE 01-58 FP92331ZZ FUEL PUMP 1
. . . . .
90036166 5 STUD BOLT 01-58 FP92331ZZ FUEL PUMP 3
90036167 6 GEAR 01-58 FP92331ZZ FUEL PUMP 1
90036170 2 PLUG 01-60 FS9841ZZ FUEL FILTER 1
90036174 1 SCREW 01-84 LC9261ZZ OIL COOLER 15
. . . . .
90036176 2 SCREW 01-22 BR9191ZZ CRANKCASE VENTILATION 1
90036176 8 SCREW 01-104 RL9765ZZ ROCKER ARM 3
90036177 9 CHECK VALVE 01-64 FT9113ZZ FUELPIPES 1
. . . . .
90036178 10 WASHER 01-64 FT9113ZZ FUELPIPES 1
90036182 13 HOLDER 01-64 FT9113ZZ FUELPIPES 1
90036183 15 TUBE 01-64 FT9113ZZ FUELPIPES 1
. . . . .
90036184 16 HOLDER 01-64 FT9113ZZ FUELPIPES 2
90036188 1 CARTRIDGE 01-86 LF9068ZZ OIL FILTER 1
90036190 2 DIPSTICK 01-88 LG90651ZZ DIPSTICK 1
90036191 1 POSITION SENSOR 01-96 PH9304ZZ CONTROL UNIT 2
90036192 2 SCREW 01-96 PH9304ZZ CONTROL UNIT 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.

90036193 3 SCREW 01-94 OP9453ZZ OIL SUMP 18
90036193 1 SCREW 01-18 BB9131ZZ GEAR HOUSING 4
90036193 1 SCREW 01-68 GG9836ZZ FRONT COVER 7
. . . . .
90036196 7 ISOLATOR 01-96 PH9304ZZ CONTROL UNIT 3
90036197 8 ISOLATOR 01-96 PH9304ZZ CONTROL UNIT 3
90036199 10 WIRE 01-96 PH9304ZZ CONTROL UNIT 1
. . . . .
90036200 12 HOLDER 01-96 PH9304ZZ CONTROL UNIT 1
90036201 13 TEMPERATURE SENSOR 01-96 PH9304ZZ CONTROL UNIT 1
90036202 14 MODULE 01-96 PH9304ZZ CONTROL UNIT 1
90036203 15 MODULE 01-96 PH9304ZZ CONTROL UNIT 1
90036204 16 BRACKET 01-96 PH9304ZZ CONTROL UNIT 1
. . . . .
90036205 19 PRESSURE SENSOR 01-96 PH9304ZZ CONTROL UNIT 1
90036207 2 STUD BOLT 01-100 PP9025ZZ TURBOCHARGER 4
90036208 3 NUT 01-100 PP9025ZZ TURBOCHARGER 4
90036210 1 FITTING 01-106 RP9046ZZ PLUG 1
90036211 1 SCREW 01-108 SM9171ZZ STARTER MOTOR 3
. . . . .
90036212 1 STARTER MOTOR 01-110 ST9480ZZ STARTER MOTOR 1
90036213 2 STARTER MOTOR 01-110 ST9480ZZ STARTER MOTOR 1
90036214 3 RELAY 01-110 ST9480ZZ STARTER MOTOR 1
90036215 2 NUT 01-116 TP97519ZZ PIPEWORK 1
90036218 5 UNION 01-116 TP97519ZZ PIPEWORK 1
. . . . .
90036218 6 UNION 01-116 TP97519ZZ PIPEWORK 1
90036219 10 GASKET 01-116 TP97519ZZ PIPEWORK 1
90036220 2 SCREW 01-98 PP43862ZZ PISTON 6
90036220 1 SCREW 01-128 WP9757ZZ WATER PUMP 2
90036220 1 SCREW 01-126 WP97285ZZ IDLER 2
. . . . .
90036221 3 WATER PUMP 01-128 WP9757ZZ WATER PUMP 1
90036222 2 IDLER 01-126 WP97285ZZ IDLER 1
90036223 3 BRACKET 01-126 WP97285ZZ IDLER 1
90036224 5 V-BELT 01-126 WP97285ZZ IDLER 1
90036225 1 WIRING HARNESS, ENGINE 01-130 WR9621ZZ WIRING HARNESS, ENGINE 1
. . . . .
90036227 171 RADIATOR FILLER CAP 01-160 CS3883004D COOLING SYSTEM 0
90036678 20 BRACKET 03-30 RA3883004-6 BRAKE 1
90036679 20 BRACKET 03-30 RA3883004-6 BRAKE 1
90036680 23 NUT 03-30 RA3883004-6 BRAKE 2
90036681 21 BOLT 03-30 RA3883004-6 BRAKE 2
. . . . .
90036795 1 PISTON 01-98 PP43862ZZ PISTON 6
90037070C 10 TYRE 06-6 WT3883009A WHEEL 6
90037259B 10 ADAPTER 12-6 EG3883526B EQUIPMENT, COMPRESSOR 1
90037620A 40 JOINT 05-10 ST1540A STEERING COLUMN 1
9009228 1 BOLT 05-4 90022655 STEERING GEAR 4
. . . . .
90695909 40 BOLT 11-4 EB1688A INSTALLATION OF BATTERIES 4
90802003 50 SCREW 09-14 ES3883519A ACCELERATOR PEDAL 3
90802036 40 SCREW 09-108 FR1501A CROSSMEMBER 4
90802047 340 SCREW 01-166 CS3883004D COOLING SYSTEM 2
. . . . .
90802061 80 SCREW 01-138 FT3883008B FUEL TANK 2
90802064 30 SCREW 10-2 HS1572B HYDRAULIC OIL TANK 4
90802064 SCREW 09-72 CB3883511A CAB 2
90802064 30 SCREW 01-148 EX1614B MUFFLER 6
. . . . .
90803066 190 SCREW 04-8 BS3883502E BRAKE PIPING 4
90803066 40 SCREW 01-158 EG3883509A CHARGE AIR COOLER 4
90803066 16 SCREW 09-94 90037248B SUSPENSION, AIR 2
90804011 SCREW 11-18 ES3883514C ELECTRICAL EQUIPMENT 6
. . . . .
90804016 230 SCREW 10-4 53576842D HYDRAULIC OIL TANK 2
90804016 80 SCREW 01-154 EG1733D RADIATOR MOUNTING 8
. . . . .
90804016 80 SCREW 09-32 HC3883505B CONDENSER 4
90804016 SCREW 09-38 HC3883518B HEATER / AIR CONDITIONING 3
90804016 9 SCREW 09-56 MR3883001B SIDE MIRROR 4

TL165
INDEX LIST
S/N SH21604-SH21606
.
90804016 60 SCREW 09-60 53567345D DOOR 4

90804016 10 SCREW 09-26 SSS50002B SAFETY SYSTEM 2
. . . . .
90804018 60 SCREW 09-106 FF1064D MUDGUARD 4
90804018 50 SCREW 09-60 53567345D DOOR 4
. . . . .
90804018 170 SCREW 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 4
90804018 60 SCREW 01-136 FL3883006G FUELPIPES 3
90804018 100 SCREW 02-54 TR3883537E CONTROL UNIT 7
90804018 SCREW 01-8 EG3883532C ENGINE 4
90804024 70 SCREW 09-86 CM1542B SWITCH, TILT OF CABIN 2
. . . . .
90804035 30 SCREW 11-14 ES1534C TRAILER CABLE 2
90804035 30 SCREW 02-2 TR1597A DIPSTICK 1
90804035 40 SCREW 12-6 EG3883526B EQUIPMENT, COMPRESSOR 1
. . . . .
90804035 20 SCREW 09-98 GH1005C HANDLE 6
90804035 3 SCREW 09-56 MR3883001B SIDE MIRROR 4
90804035 220 SCREW 04-6 BS3883502E BRAKE PIPING 4
. . . . .
90804035 SCREW 01-8 EG3883532C ENGINE 2
90804035 SCREW 09-72 CB3883511A CAB 6
90804035 70 SCREW 02-54 TR3883537E CONTROL UNIT 2
90804035 50 SCREW 04-2 BS1511A PNEUMATIC COUPLING 4
90804035 240 SCREW 12-4 AS3883502B PIPEWORK, COMPRESSOR 1
. . . . .
90804037 160 SCREW 09-32 HC3883505B CONDENSER 2
90804037 30 SCREW 09-14 ES3883519A ACCELERATOR PEDAL 3
90804037 20.1 SCREW 09-74 38800755A CAB 8
90804037 4 SCREW 09-62 53561159 GUIDE 4
. . . . .
90804037 70 SCREW 09-34 HC3883513D HOSES FOR HEATER 4
90804037 310 SCREW 09-34 HC3883513D HOSES FOR HEATER 1
90804037 SCREW 09-74 38800755A CAB 8
. . . . .
90804039 20 SCREW 09-18 HN3883001A HORN 1
90804104 30 SCREW 10-14 HS1506A CONTROL VALVE 3
. . . . .
90804185 50 SCREW 09-114 PF1596B SERVICE PLATFORM 4
90804185 60 SCREW 09-98 GH1005C HANDLE 4
90804204 SCREW 09-72 CB3883511A CAB 2
. . . . .
90804267 21 SCREW 07-2 FW3883007B FIFTH WHEEL 2
90804267 200 SCREW 10-4 53576842D HYDRAULIC OIL TANK 2
. . . . .
90804267 70 SCREW 02-48 TR1585D TRANSMISSION 6
90804267 30 SCREW 10-6 HS1651B HYDRAULIC OIL PUMP 2
90804271 SCREW 09-70 CB3883511A CAB 8
90804301 8 SCREW 07-2 FW3883007B FIFTH WHEEL 4
. . . . .
90804301 SCREW 09-72 CB3883511A CAB 5
90804366 50 SCREW 01-148 EX1614B MUFFLER 6
90804405A 20 SCREW 09-102 BP1004C BUMPER 4
. . . . .
90804433 50 SCREW 06-4 RS3883003B SUSPENSION 4
90804485 80 SCREW 02-62 TR3883534A COOLING PIPING 3
90804485 40 SCREW 09-110 PF1502D SERVICE PLATFORM 7
90804485 150 SCREW 02-62 TR3883534A COOLING PIPING 1
. . . . .
90804485 20 SCREW 01-168 38800595A RADIATOR MOUNTING 3

TL165
INDEX LIST
S/N SH21604-SH21606
.
90804485 40 SCREW 12-2 AS3883531A TANK 12

90804485 70 SCREW 09-112 PF1535C SERVICE PLATFORM 12
. . . . .
90804495 20 SCREW 09-114 PF1596B SERVICE PLATFORM 4
90804495 20 SCREW 01-6 EG3883527A ENGINE, INSTALLATION 6
90804495 80 SCREW 09-112 PF1535C SERVICE PLATFORM 5
90804495 20 SCREW 12-12 AS3883503C AIR DRYER 4
90804495 10 SCREW 09-110 PF1502D SERVICE PLATFORM 2
. . . . .
90804495 20 SCREW 02-58 53542889 BRACKET 2
90805058 14 SCREW 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 2
90812042B CLAMP 02-56 TR3883539B TRANSMISSION 3
. . . . .
90812057 1110 CLAMP 12-10 AS1680H PNEUMATICS 1
. . . . .
90812097 30 HOSE CLAMP 09-30 HC3883502D HOSES FOR HEATER 2
90812097 30 HOSE CLAMP 10-22 HS1519A HOSING 1
90812097 50 HOSE CLAMP 10-2 HS1572B HYDRAULIC OIL TANK 1
90812099 20 CLAMP 01-142 AI1570B INTAKE PIPES 3
90812137E 70 CLAMP 09-32 HC3883505B CONDENSER 2
. . . . .
90817033 100 HOSE CLAMP 01-134 FL3883006G FUELPIPES 3
90817033B HOSE CLAMP 01-8 EG3883532C ENGINE 1
90818006B 70 CLAMP 02-62 TR3883534A COOLING PIPING 4
90818006B 90 CLAMP 02-6 TR3883507E TRANSMISSION 1
. . . . .
90828097E 10 FITTING 04-6 BS3883502E BRAKE PIPING 4
90828097E 10 FITTING 04-8 BS3883502E BRAKE PIPING 4
90828099E 1082 FITTING 12-10 AS1680H PNEUMATICS 2
90831040 COTTER PIN 02-56 TR3883539B TRANSMISSION 1
90831077 120 COTTER PIN 05-2 ST3883501A STEERING ARM 2
. . . . .
90831092 180 COTTER PIN 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 1
90831099 25 COTTER PIN 07-4 90027837E FIFTH WHEEL 2
91201080D 380 COVER 12-8 AS1680H PNEUMATICS 1
91603098B 290 ELBOW 01-8 EG3883532C ENGINE 1
91603176C 410 ELBOW 12-8 AS1680H PNEUMATICS 2
. . . . .
91603176C 120 ELBOW 09-2 AS3883528C INSTRUMENT PANEL 5
91603178C 30 ELBOW 04-8 BS3883502E BRAKE PIPING 2
91603180C 100 ELBOW 12-2 AS3883531A TANK 3
. . . . .
91603180C 70 ELBOW 12-12 AS3883503C AIR DRYER 1
91603183C 130 ELBOW 09-2 AS3883528C INSTRUMENT PANEL 1
. . . . .
91603183C 12 ELBOW 09-28 DS3883009A DRIVER'S SEAT 1
91603188 1070 ELBOW 12-10 AS1680H PNEUMATICS 1
. . . . .
91603196D 40 ELBOW 10-4 53576842D HYDRAULIC OIL TANK 1
92003011 COUPLING 09-28 DS3883009A DRIVER'S SEAT 1
92003011 140 COUPLING 12-8 AS1680H PNEUMATICS 1
92003011 1086 COUPLING 12-10 AS1680H PNEUMATICS 1
92003011 160 COUPLING 04-6 BS3883502E BRAKE PIPING 2
. . . . .
92003011 10 COUPLING 07-2 FW3883007B FIFTH WHEEL 1
923829.0795 1 SCREW 01-32 DA9281ZZ VIBRATION DAMPER 6
923944.2306 1 VALVE COMPL. 02-22 16-1846 VALVE, FILTER 1
923944.2792 57 SWITCH 02-22 16-1846 VALVE, FILTER 1
923976.1085 2 SCREW 01-72 HD9716ZZ PLATE 2
. . . . .
92408017 14 GREASE NIPPLE 07-2 FW3883007B FIFTH WHEEL 4
92408022A 13 GREASE NIPPLE 07-2 FW3883007B FIFTH WHEEL 14
92408022A 170 GREASE NIPPLE 06-2 FS3883002A SUSPENSION 6
92413000 INLET RING 09-38 HC3883518B HEATER / AIR CONDITIONING 2

TL165
INDEX LIST
S/N SH21604-SH21606
.

. . . . .
95210010 50 NUT 11-12 EG1705A START RELAY 2
95210330 21 NUT 09-94 90037248B SUSPENSION, AIR 4
95210391 70 NUT 11-12 EG1705A START RELAY 2
. . . . .
95210420 6 NUT 09-56 MR3883001B SIDE MIRROR 4
95210420 30 NUT 09-42 EF3883501C REAR LIGHT 1
95210420 50 NUT 09-84 CM1509C BUSHING 1
. . . . .
95210420 50 NUT 02-2 TR1597A DIPSTICK 1
95210420 60 NUT 11-2 EB1686C BATTERY CASING 4
95210420 130 NUT 09-76 53568966A PROTECTION 3
95210420 190 NUT 12-4 AS3883502B PIPEWORK, COMPRESSOR 3
. . . . .
95210420 180 NUT 04-8 BS3883502E BRAKE PIPING 10
95210420 20 NUT 11-14 ES1534C TRAILER CABLE 2
95210420 190 NUT 09-34 HC3883513D HOSES FOR HEATER 3
95210420 NUT 09-46 EL3883502A LIGHTS MOUNT. 4
95210420 180 NUT 04-6 BS3883502E BRAKE PIPING 10
. . . . .
95210420 40 NUT 10-14 HS1506A CONTROL VALVE 3
95210420 150 NUT 12-12 AS3883503C AIR DRYER 1
95210420 230 NUT 09-68 38800165B DOOR 13
95210420 NUT 01-8 EG3883532C ENGINE 2
. . . . .
95210420 30 NUT 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 6
95210420 40 NUT 09-18 HN3883001A HORN 1
. . . . .
95210420 70 NUT 10-20 HS1588B HOSING 2
95210441 15 NUT 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 2
95210451 60 NUT 11-4 EB1688A INSTALLATION OF BATTERIES 4
95210475B 170 LOCK NUT 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 1
. . . . .
95210656C 70 LOCK NUT 09-12 38800963A INSTRUMENT PANEL 3
95210656C 50 LOCK NUT 09-8 38800496A INSTRUMENT PANEL 6
95210662A 90 LOCK NUT 11-26 38800891A SWITCH 4
95620117 PIN 02-56 TR3883539B TRANSMISSION 1
95670135 10 PLUG 10-20 HS1588B HOSING 1
. . . . .
95670160 280 PLUG 12-8 AS1680H PNEUMATICS 3
96051606B 5 ADAPTER 09-96 CM3883513A CAB 1
96051608 8 ADAPTER 09-94 90037248B SUSPENSION, AIR 2
96051616B 6 ADAPTER 09-96 CM3883513A CAB 1
96051636B 50 ADAPTER 10-4 53576842D HYDRAULIC OIL TANK 1
. . . . .
96051636B 70 ADAPTER 10-6 HS1651B HYDRAULIC OIL PUMP 1
96052208C 7 ADAPTER 09-96 CM3883513A CAB 1
96052208C 90 ADAPTER 10-6 HS1651B HYDRAULIC OIL PUMP 1
96052218C 60 ADAPTER 10-4 53576842D HYDRAULIC OIL TANK 1
96052220C 60 ADAPTER 10-6 HS1651B HYDRAULIC OIL PUMP 1
. . . . .
96052220C 10 ADAPTER 10-22 HS1519A HOSING 1
96052220C 130 ADAPTER 10-20 HS1588B HOSING 2
96052324C 120 ADAPTER 10-20 HS1588B HOSING 2
. . . . .
96052326B 50 ADAPTER 10-6 HS1651B HYDRAULIC OIL PUMP 1
96081618B 90 ADAPTER 10-20 HS1588B HOSING 1
96082218 90 ADAPTER 01-134 FL3883006G FUELPIPES 1
96082227B 60 ADAPTER 12-12 AS3883503C AIR DRYER 1
. . . . .
96084016 180 FITTING 01-162 CS3883004D COOLING SYSTEM 1
96084224B 110 HOSE FITTING 01-160 CS3883004D COOLING SYSTEM 1
96092420B 50 NUT 10-20 HS1588B HOSING 2
97205046 11 SCREW 02-60 90022547 CONTROLLER HANDLE, FIFTH WHEEL 4
. . . . .
97205054 SCREW 09-70 CB3883511A CAB 2
97205054 60 SCREW 02-52 TR3883528B TRANSMISSION 2

TL165
INDEX LIST
S/N SH21604-SH21606
.
97205061 220 SCREW 09-70 CB3883511A CAB 2

97205174 70 SCREW 11-26 38800891A SWITCH 4
98005596A 430 VALVE 12-8 AS1680H PNEUMATICS 1
. . . . .
98045023 140 WASHER 12-2 AS3883531A TANK 2
98405035 100 LOCK WASHER 01-150 EX3883504B EXHAUST PIPE 2
98410011 80 WASHER 11-26 38800891A SWITCH 4
98415017 60 LOCK WASHER 11-12 EG1705A START RELAY 2
98415017 LOCK WASHER 11-22 38800526C FUSE BOX 1
. . . . .
98415017 250 LOCK WASHER 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 2
98415020 240 LOCK WASHER 10-4 53576842D HYDRAULIC OIL TANK 2
98415020 280 LOCK WASHER 01-162 CS3883004D COOLING SYSTEM 8
98415020 10 LOCK WASHER 09-56 MR3883001B SIDE MIRROR 4
98415020 LOCK WASHER 09-38 HC3883518B HEATER / AIR CONDITIONING 3
. . . . .
98415020 160 LOCK WASHER 09-60 53567345D DOOR 4
98415020 190 LOCK WASHER 01-142 AI1570B INTAKE PIPES 4
98415020 100 LOCK WASHER 09-32 HC3883505B CONDENSER 4
98415020 90 LOCK WASHER 09-66 CB3883502A DOOR 4
98415020 120 LOCK WASHER 01-154 EG1733D RADIATOR MOUNTING 8
. . . . .
98415020 120 LOCK WASHER 02-54 TR3883537E CONTROL UNIT 4
98415035 30 LOCK WASHER 09-98 GH1005C HANDLE 6
98415035 120 LOCK WASHER 09-32 HC3883505B CONDENSER 2
98415035 50 LOCK WASHER 01-158 EG3883509A CHARGE AIR COOLER 4
. . . . .
98415035 LOCK WASHER 09-38 HC3883518B HEATER / AIR CONDITIONING 2
98415035 60 LOCK WASHER 04-2 BS1511A PNEUMATIC COUPLING 4
98415035 80 LOCK WASHER 11-12 EG1705A START RELAY 2
98415035 6 LOCK WASHER 09-62 53561159 GUIDE 4
. . . . .
98415035 LOCK WASHER 01-8 EG3883532C ENGINE 1
98415035 80 LOCK WASHER 02-54 TR3883537E CONTROL UNIT 2
98415035 LOCK WASHER 09-72 CB3883511A CAB 4
98415036A 130 WASHER 09-88 CM1567B PUMP ASSEM. / TILT OF CABIN 1
. . . . .
98415042 60 LOCK WASHER 09-110 PF1502D SERVICE PLATFORM 1
98415050 40 LOCK WASHER 10-6 HS1651B HYDRAULIC OIL PUMP 2
98415050 90 LOCK WASHER 01-4 EG2017C ENGINE MOUNT. 8
. . . . .
98415050 60 LOCK WASHER 02-48 TR1585D TRANSMISSION 2
98415055 110 LOCK WASHER 01-138 FT3883008B FUEL TANK 4
98415060 1100 LOCK PLATE 12-10 AS1680H PNEUMATICS 1
98421120 40 WASHER 09-102 BP1004C BUMPER 4
98421125 50 WASHER 09-104 FF1002C FENDERS 2
. . . . .
98421135 110 WASHER 09-106 FF1064D MUDGUARD 4
98421135 50 WASHER 01-150 EX3883504B EXHAUST PIPE 4
98421135 90 WASHER 01-148 EX1614B MUFFLER 6
98421135 30 WASHER 01-6 EG3883527A ENGINE, INSTALLATION 12
. . . . .
98421135 50 WASHER 12-2 AS3883531A TANK 12
98421145 240 WASHER 09-68 38800165B DOOR 39
98421145 WASHER 02-56 TR3883539B TRANSMISSION 1
. . . . .
98421145 WASHER 09-38 HC3883518B HEATER / AIR CONDITIONING 2
98421145 40 WASHER 02-2 TR1597A DIPSTICK 1
98421145 40 WASHER 09-84 CM1509C BUSHING 1
98421145 180 WASHER 01-154 EG1733D RADIATOR MOUNTING 6
. . . . .
98421145 110 WASHER 09-32 HC3883505B CONDENSER 2
98421145 80 WASHER 09-34 HC3883513D HOSES FOR HEATER 5
98421150 20 WASHER 09-26 SSS50002B SAFETY SYSTEM 2
. . . . .
98421150 130 WASHER 09-68 38800165B DOOR 4
98421150 90 WASHER 04-4 BS1571B BULKHEAD UNION 5
98421150 370 WASHER 09-80 CD3883005A DECK 5
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.

99207100 1 NUT 05-14 90028955A STEERING COLUMN 1
99802329 29 HOSE 09-94 90037248B SUSPENSION, AIR 0
99802339B 12 TUBE 09-92 CM1682A SUSPENSION 136
. . . . .
99802339B 12 TUBE 07-2 FW3883007B FIFTH WHEEL 105
99802340B TUBE 09-28 DS3883009A DRIVER'S SEAT 37
. . . . .
99802342B 70 TUBE 12-2 AS3883531A TANK 23
99802342B 20 TUBE 09-90 CM1592B CYLINDER MOUNT. / TILT OF CABIN 80
99802342B 90 TUBE 12-12 AS3883503C AIR DRYER 125
. . . . .
99802351 70 HOSE 01-146 AI3883505B INTAKE PIPES 30
FA3883001-2 BRAKE 03-4 FA3883001A FRONT AXLE 0
H50216164161550A 30 HOSE 02-62 TR3883534A COOLING PIPING 1
H50216169162000A 20 HOSE 02-62 TR3883534A COOLING PIPING 1
H50504044041250A 3 HOSE 09-96 CM3883513A CAB 1
. . . . .
H50504049040950A 2 HOSE 09-96 CM3883513A CAB 1
H50616169160900A 190 HOSE 10-4 53576842D HYDRAULIC OIL TANK 1
H50616169161475A 10 HOSE 10-24 HS1551A HOSING 1
H50708084080725A 100 HOSE 10-20 HS1588B HOSING 2
. . . . .
H50708084080725A 110 HOSE 10-20 HS1588B HOSING 2
H50710080101525A 10 HOSE 10-18 HS1525C HOSE 1
H50710080101600A 20 HOSE 10-18 HS1525C HOSE 1
. . . . .
H50804040040650A 80 HOSE 10-6 HS1651B HYDRAULIC OIL PUMP 1
H50806060060975A 4 HOSE 09-96 CM3883513A CAB 1
H50808080081450 160 HOSE 01-136 FL3883006G FUELPIPES 1
H50808080081450 160 HOSE 01-134 FL3883006G FUELPIPES 1
H50808089081050A 300 HOSE 01-136 FL3883006G FUELPIPES 1
. . . . .
H50912120121000A 20 HOSE 12-6 EG3883526B EQUIPMENT, COMPRESSOR 1
J01777.0100 10 HOUSING 02-16 10-604 OIL PUMP 1
J019595 3 STUFFING SLEEVE 01-102 PP98291ZZ CYLINDER HEAD 48
. . . . .
J019622 2 SEAL RING 01-114 TK9036ZZ PLUG 1
J020493 52 GASKET 02-22 16-1846 VALVE, FILTER 3
J020530 1 CLUTCH 02-10 01-835 TRANSMISSION CASE 1
J020531 2 BOLT 02-10 01-835 TRANSMISSION CASE 12
J020532 3 BACK PLATE 02-10 01-835 TRANSMISSION CASE 1
. . . . .
J020533 4 BACK PLATE 02-10 01-835 TRANSMISSION CASE 1
J020534 5 PLATE 02-10 01-835 TRANSMISSION CASE 3
J020535 6 GEAR 02-10 01-835 TRANSMISSION CASE 1
. . . . .
. . . . .
J020539 17 PISTON 02-10 01-835 TRANSMISSION CASE 1
J020539 10 PISTON 02-10 01-835 TRANSMISSION CASE 1
J020540 11 HOUSING 02-10 01-835 TRANSMISSION CASE 1
. . . . .
J020545 30 BOLT 02-40 34-544 HOUSING 20
J020545 13 BOLT 02-16 10-604 OIL PUMP 10
J020546 20 BRACKET 02-10 01-835 TRANSMISSION CASE 3
. . . . .
J020549 23 SPINDLE 02-10 01-835 TRANSMISSION CASE 12
J020552 25 SCREW 02-10 01-835 TRANSMISSION CASE 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
J020553 26 CAP 02-10 01-835 TRANSMISSION CASE 1

. . . . .
J020554 2 BOLT 02-16 10-604 OIL PUMP 5
J020554 2 BOLT 02-40 34-544 HOUSING 10
J020554 25 BOLT 02-40 34-544 HOUSING 20
. . . . .
J020562 10 PLUG 02-12 02-636 FILLING PIPE 1
J020583 12 O-RING 02-14 08-819 FLANGE 1
J020584 18 O-RING 02-14 08-819 FLANGE 1
J020585 19 PLATE 02-14 08-819 FLANGE 1
J020586 20 BOLT 02-14 08-819 FLANGE 1
. . . . .
J020589 1 BOLT 02-16 10-604 OIL PUMP 6
J020589 6 BOLT 02-16 10-604 OIL PUMP 8
J020590 3 SUPPORT 02-16 10-604 OIL PUMP 1
J020592 11 GEAR SET 02-16 10-604 OIL PUMP 1
J020594 12 BUSHING 02-16 10-604 OIL PUMP 1
. . . . .
J020597 15 PLATE 02-16 10-604 OIL PUMP 1
J020599 17 SLEEVE 02-16 10-604 OIL PUMP 1
. . . . .
J020600 17 SLEEVE 02-16 10-604 OIL PUMP 1
J020602 20 PIN 02-16 10-604 OIL PUMP 2
J020605 23 BEARING 02-16 10-604 OIL PUMP 1
. . . . .
J020606 24 GASKET SET 02-16 10-604 OIL PUMP 1
J020607 25 BEARING 02-16 10-604 OIL PUMP 1
J020608 26 PIN 02-16 10-604 OIL PUMP 1
J020609 27 SPRING 02-16 10-604 OIL PUMP 1
J020610 28 BALL 02-16 10-604 OIL PUMP 1
. . . . .
J020624 1 PLANETARY GEAR 02-18 14-1003 PLANET WHEEL 1
J020625 2 RING 02-18 14-1003 PLANET WHEEL 1
J020626 16 BEARING 02-36 25-548 CLUTCH 1
J020626 13 BEARING 02-18 14-1003 PLANET WHEEL 1
. . . . .
J020626 36 BEARING 02-38 25-548 CLUTCH 2
J020627 4 PLANET CARRIER 02-18 14-1003 PLANET WHEEL 1
J020628 8 RING 02-42 39-876 PLANETARY GEAR 1
. . . . .
J020632 7 SPINDLE 02-18 14-1003 PLANET WHEEL 6
J020633 8 PLANET CARRIER 02-18 14-1003 PLANET WHEEL 1
J020634 12 WASHER 02-18 14-1003 PLANET WHEEL 6
J020634 9 WASHER 02-18 14-1003 PLANET WHEEL 6
. . . . .
J020635 10 GEAR SET 02-18 14-1003 PLANET WHEEL 1
J020637 14 GEAR 02-18 14-1003 PLANET WHEEL 1
J020645 7 BUSHING 02-20 15-510 PLANETARY GEAR 1
. . . . .
J020652 15 GEAR 02-20 15-510 PLANETARY GEAR 1
J020655 2 FILTER, MOUNT. 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020657 4 FILTER 02-22 16-1846 VALVE, FILTER 1
J020660 7 BOLT 02-22 16-1846 VALVE, FILTER 3
J020661 9 WIRING SET 02-22 16-1846 VALVE, FILTER 1
J020664 10 CONNECTION 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020669 13 STAND 02-22 16-1846 VALVE, FILTER 1
J020670 14 SLEEVE 02-22 16-1846 VALVE, FILTER 1
J020672 16 TEMPERATURE SENSOR 02-22 16-1846 VALVE, FILTER 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
J020677 19 TERMINAL BLOCK 02-22 16-1846 VALVE, FILTER 1

J020690 21 LOCK 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020694 26 CHANNEL 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020697 30 LOCK 02-22 16-1846 VALVE, FILTER 1
. . . . .
. . . . .
. . . . .
J020713 50 BRACKET 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020717 55 PLUG 02-22 16-1846 VALVE, FILTER 2
J020719 58 SWITCH 02-22 16-1846 VALVE, FILTER 1
J020720 59 BRACKET 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020723 63 FRAME 02-22 16-1846 VALVE, FILTER 1
J020724 64 PIN 02-22 16-1846 VALVE, FILTER 3
J020725 65 SOLENOID 02-22 16-1846 VALVE, FILTER 1
. . . . .
J020726 84 O-RING 02-24 16-1846 VALVE, FILTER 1
. . . . .
. . . . .
J020728 68 VALVE 02-24 16-1846 VALVE, FILTER 1
. . . . .
J020729 69 SPRING 02-24 16-1846 VALVE, FILTER 1
. . . . .
. . . . .
J020733 115 CLIP 02-26 16-1846 VALVE, FILTER 1

TL165
INDEX LIST
S/N SH21604-SH21606
.

. . . . .
J020737 97 SENSOR 02-26 16-1846 VALVE, FILTER 1
. . . . .
. . . . .
J020744 104 STOPPER 02-26 16-1846 VALVE, FILTER 1
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
J020786 155 COVER 02-26 16-1846 VALVE, FILTER 2
J020803 2 PLUG 02-32 21-933 TORQUE CONVERTER 1
J020804 3 O-RING 02-32 21-933 TORQUE CONVERTER 1
. . . . .
J020806 5 NUT 02-32 21-933 TORQUE CONVERTER 36
J020807 6 COVER 02-32 21-933 TORQUE CONVERTER 1
J020810 9 BUSHING 02-32 21-933 TORQUE CONVERTER 1
. . . . .
J020814 13 DAMPER 02-32 21-933 TORQUE CONVERTER 1
J020815 14 BACK PLATE 02-32 21-933 TORQUE CONVERTER 1
J020816 15 BOLT 02-32 21-933 TORQUE CONVERTER 20
J020817 32 BOLT 02-42 39-876 PLANETARY GEAR 1
. . . . .
J020817 21 BOLT 02-40 34-544 HOUSING 1
J020818 16 SEAL RING 02-32 21-933 TORQUE CONVERTER 1
J020819 17 BEARING 02-32 21-933 TORQUE CONVERTER 1
J020820 18 TURBINE 02-32 21-933 TORQUE CONVERTER 1
. . . . .
J020822 20 WASHER 02-32 21-933 TORQUE CONVERTER 1
J020823 21 STATOR 02-32 21-933 TORQUE CONVERTER 1
J020824 22 RING 02-32 21-933 TORQUE CONVERTER 1
J020825 23 PLATE 02-32 21-933 TORQUE CONVERTER 1
. . . . .
J020827 25 BEARING CIRCLE 02-32 21-933 TORQUE CONVERTER 1
J020828 26 SPRING 02-32 21-933 TORQUE CONVERTER 13

TL165
INDEX LIST
S/N SH21604-SH21606
.
J020829 27 ROLLER 02-32 21-933 TORQUE CONVERTER 13

J020830 28 STATOR 02-32 21-933 TORQUE CONVERTER 1
J020831 29 SHIM 02-32 21-933 TORQUE CONVERTER 0
. . . . .
J020835 31 O-RING 02-34 21-933 TORQUE CONVERTER 1
J020836 32 PUMP 02-34 21-933 TORQUE CONVERTER 1
. . . . .
J020841 1 BOLT 02-36 25-548 CLUTCH 1
J020842 2 SHIM 02-36 25-548 CLUTCH 0
J020843 2 SHIM 02-36 25-548 CLUTCH 0
. . . . .
J020844 2 SHIM 02-36 25-548 CLUTCH 0
J020845 2 SHIM 02-36 25-548 CLUTCH 0
J020846 2 SHIM 02-36 25-548 CLUTCH 0
J020847 2 SHIM 02-36 25-548 CLUTCH 0
J020848 2 SHIM 02-36 25-548 CLUTCH 0
. . . . .
J020850 4 O-RING 02-36 25-548 CLUTCH 1
J020851 8 SHAFT 02-36 25-548 CLUTCH 1
J020854 11 SEAL RING 02-36 25-548 CLUTCH 1
J020855 12 DRUM 02-36 25-548 CLUTCH 1
J020856 13 HUB 02-36 25-548 CLUTCH 1
. . . . .
J020857 14 BUSHING 02-36 25-548 CLUTCH 1
J020859 17 RING 02-36 25-548 CLUTCH 1
J020863 21 PISTON 02-36 25-548 CLUTCH 1
J020864 22 SPRING 02-36 25-548 CLUTCH 1
. . . . .
J020865 23 RING 02-36 25-548 CLUTCH 1
J020865 42 RING 02-38 25-548 CLUTCH 1
J020865 46 RING 02-38 25-548 CLUTCH 1
J020868 26 SPRING 02-36 25-548 CLUTCH 1
J020871 34 RING 02-36 25-548 CLUTCH 1
. . . . .
J020871 29 RING 02-36 25-548 CLUTCH 1
J020872 30 PLATE 02-36 25-548 CLUTCH 1
J020873 31 PLATE 02-36 25-548 CLUTCH 6
J020874 32 PLATE 02-36 25-548 CLUTCH 5
J020875 33 BACK PLATE 02-36 25-548 CLUTCH 1
. . . . .
J020876 35 HUB 02-36 25-548 CLUTCH 1
J020877 37 HUB 02-38 25-548 CLUTCH 1
J020878 39 PLATE 02-38 25-548 CLUTCH 6
J020879 40 PLATE 02-38 25-548 CLUTCH 6
J020880 41 PLATE 02-38 25-548 CLUTCH 1
. . . . .
J020881 43 GEAR 02-38 25-548 CLUTCH 1
J020883 45 BUSHING 02-38 25-548 CLUTCH 1
J020892 1 HOUSING 02-40 34-544 HOUSING 1
J020893 3 RETAINER 02-40 34-544 HOUSING 1
J020894 4 GASKET 02-40 34-544 HOUSING 1
. . . . .
J020898 6 BUSHING 02-40 34-544 HOUSING 1
J020900 9 GEAR 02-40 34-544 HOUSING 1
J020901 10 GASKET SET 02-40 34-544 HOUSING 1
. . . . .
J020902 11 BEARING 02-40 34-544 HOUSING 1
J020902 15 BEARING 02-40 34-544 HOUSING 1
J020903 12 RING 02-40 34-544 HOUSING 1
J020903 16 RING 02-40 34-544 HOUSING 1
J020904 13 GEAR 02-40 34-544 HOUSING 1
. . . . .
J020905 14 HUB 02-40 34-544 HOUSING 1
J020906 14 HUB 02-40 34-544 HOUSING 1
J020910 29 SENSOR 02-42 39-876 PLANETARY GEAR 1
J020912 30 O-RING 02-42 39-876 PLANETARY GEAR 1
. . . . .
J020912 19 O-RING 02-40 34-544 HOUSING 1
J020913 31 RETAINER 02-42 39-876 PLANETARY GEAR 1
J020916 45 COVER 02-44 39-876 PLANETARY GEAR 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
J020916 23 COVER 02-40 34-544 HOUSING 1

J020917 24 GASKET 02-40 34-544 HOUSING 1
J020918 26 BREATHER 02-40 34-544 HOUSING 1
J020919 28 COVER 02-40 34-544 HOUSING 2
J020920 29 GASKET 02-40 34-544 HOUSING 2
. . . . .
J020927 1 GASKET 02-42 39-876 PLANETARY GEAR 1
J020928 2 BOLT 02-42 39-876 PLANETARY GEAR 19
J020931 5 SHAFT 02-42 39-876 PLANETARY GEAR 1
J020932 7 SHAFT 02-42 39-876 PLANETARY GEAR 1
J020934 11 PIN 02-42 39-876 PLANETARY GEAR 1
. . . . .
J020936 13 BEARING 02-42 39-876 PLANETARY GEAR 1
J020944 23 SPRING 02-42 39-876 PLANETARY GEAR 1
. . . . .
J020947 26 SEAL RING 02-42 39-876 PLANETARY GEAR 1
J020948 27 CUP 02-42 39-876 PLANETARY GEAR 2
J020951 37 WASHER 02-44 39-876 PLANETARY GEAR 1
. . . . .
J020952 38 PLUG 02-44 39-876 PLANETARY GEAR 1
J020953 39 WHEEL 02-44 39-876 PLANETARY GEAR 1
J020956 43 NUT 02-44 39-876 PLANETARY GEAR 1
. . . . .
J020959 1 GASKET 02-30 20-698 OIL COOLER 1
J020961 30 PLUG 02-30 20-698 OIL COOLER 2
J020962 31 O-RING 02-30 20-698 OIL COOLER 1
J023198 4 OIL FILTER C-2 TL165 FILTER KIT 1
. . . . .
J023527 151 OIL FILTER, GEARBOX 02-26 16-1846 VALVE, FILTER 2
J023570 2 SUPPORT 01-42 EM9194ZZ ENGINE BRACKET 1
J024584 25 SEAL RING 02-42 39-876 PLANETARY GEAR 1
. . . . .
J024588 44 GASKET 02-44 39-876 PLANETARY GEAR 1
J024589 5 GASKET 02-12 02-636 FILLING PIPE 1
J024590 8 PLUG 02-12 02-636 FILLING PIPE 1
J024591 11 GASKET 02-12 02-636 FILLING PIPE 1
J024870 7 HOUSING 01-54 FH9490ZZ FLYWHEEL HOUSING 1
. . . . .
J025393 2 FUEL FILTER C-2 TL165 FILTER KIT 1
J025393 1 FUEL FILTER 01-60 FS9841ZZ FUEL FILTER 1
. . . . .
J025934 11 PISTON 02-32 21-933 TORQUE CONVERTER 1
J025938 8 SEAL RING 02-40 34-544 HOUSING 1
. . . . .
J025948 3 FUEL FILTER C-2 TL165 FILTER KIT 1
J025955 18 SENSOR 02-40 34-544 HOUSING 1
. . . . .
J026197 4 TORQUE CONVERTER 02-32 21-933 TORQUE CONVERTER 1
J026198 34 PUMP 02-34 21-933 TORQUE CONVERTER 1
J026523 4 BOLT 02-30 20-698 OIL COOLER 6
. . . . .
J027227 140 SLEEVE 02-26 16-1846 VALVE, FILTER 2
J027230 24 PISTON 02-42 39-876 PLANETARY GEAR 1
J027573 8 WIRING HARNESS 02-22 16-1846 VALVE, FILTER 1
J027589 99 PLATE 02-26 16-1846 VALVE, FILTER 1
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
J027592 141 PLATE 02-26 16-1846 VALVE, FILTER 1

. . . . .
J027594 PLATE 02-28 16-1846 VALVE, FILTER 1
J027595 157 PRESSURE SWITCH 02-28 16-1846 VALVE, FILTER 1
. . . . .
J028256 2 COVER 02-30 20-698 OIL COOLER 1
J029729 10 BUSHING 02-36 25-548 CLUTCH 1
J029730 25 PISTON 02-36 25-548 CLUTCH 1
. . . . .
J029731 27 PISTON 02-36 25-548 CLUTCH 1
J030411 2 FLANGE 01-32 DA9281ZZ VIBRATION DAMPER 1
J030522 1 HOUSING 10-8 90032496A POWER TAKE OFF 1
J030523 2 PIN 10-8 90032496A POWER TAKE OFF 1
J030526 9 GASKET 10-8 90032496A POWER TAKE OFF 0
. . . . .
J030527 10 BEARING CAP 10-8 90032496A POWER TAKE OFF 1
J030528 11 SCREW 10-8 90032496A POWER TAKE OFF 8
J030531 21 BALL 10-8 90032496A POWER TAKE OFF 1
J030532 23 PLUG 10-8 90032496A POWER TAKE OFF 1
J030946 5 PLANET CARRIER 02-20 15-510 PLANETARY GEAR 1
. . . . .
J030950 10 GEAR SET 02-20 15-510 PLANETARY GEAR 1
J030952 12 SPINDLE 02-20 15-510 PLANETARY GEAR 4
J032144 4 BELT PULLEY 01-32 DA9281ZZ VIBRATION DAMPER 1
. . . . .
J032779 2 KNUCKLE 03-14 FA3883001-3 CONNECTING PART 1
J033996 11 TAPER ROLLER BEARING 03-6 FA3883001-1 FRONT AXLE 2
J033997 32 SHIM 03-8 FA3883001-1 FRONT AXLE 0
J033998 35 BUSHING 03-8 FA3883001-1 FRONT AXLE 2
J033999 21 BRAKE SHOE 03-10 FA3883001-2 BRAKE 2
. . . . .
J033999 2 BRAKE SHOE 03-10 FA3883001-2 BRAKE 2
J034000 2 FASTENER 03-10 FA3883001-2 BRAKE 20
J034000 21 FASTENER 03-10 FA3883001-2 BRAKE 20
J034001 2 SEAL 03-10 FA3883001-2 BRAKE 2
J034001 21 SEAL 03-10 FA3883001-2 BRAKE 2
. . . . .
J034002 14 CLEVIS PIN 03-10 FA3883001-2 BRAKE 2
J034256 1 SPRING 09-94 90037248B SUSPENSION, AIR 1
J034257 3 ELBOW 09-94 90037248B SUSPENSION, AIR 2
J034258 4 KIT 09-94 90037248B SUSPENSION, AIR 1
J034259 5 WASHER 09-94 90037248B SUSPENSION, AIR 2
. . . . .
J034260 9 PLUG 09-94 90037248B SUSPENSION, AIR 2
J034261 12 BRACKET 09-94 90037248B SUSPENSION, AIR 1
J034262 13 BRACKET 09-94 90037248B SUSPENSION, AIR 1
J034263 17 SCREW 09-94 90037248B SUSPENSION, AIR 2
J034264 19 SCREW 09-94 90037248B SUSPENSION, AIR 2
. . . . .
J034265 25 LOCK NUT 09-94 90037248B SUSPENSION, AIR 2
J034286 28 BOLT 10-8 90032496A POWER TAKE OFF 8
J034287 KIT 10-10 90032496A POWER TAKE OFF 1
. . . . .
J034289 SEAL KIT 10-10 90032496A POWER TAKE OFF 0
J034330 3 GEAR 10-8 90032496A POWER TAKE OFF 1
J034332 19 GEAR 10-8 90032496A POWER TAKE OFF 1
. . . . .
J034333 35 HOSE 10-10 90032496A POWER TAKE OFF 1
J034334 25 PLATE 10-8 90032496A POWER TAKE OFF 1
J034410 2 TUBE 01-64 FT9113ZZ FUELPIPES 1
J034424 1 AXLE HOUSING 03-18 RA3883004-1 AXLE HOUSING 1
. . . . .
J034425 3 PLUG 03-18 RA3883004-1 AXLE HOUSING 1
J034429 3 FLANGE 03-20 RA3883004-2 DIFFERENTIAL 1
J034430 6 RING 03-20 RA3883004-2 DIFFERENTIAL 1
. . . . .
J034431 33 WASHER 03-22 RA3883004-2 DIFFERENTIAL 4

TL165
INDEX LIST
S/N SH21604-SH21606
.
J034432 34 PLANETARY GEAR 03-22 RA3883004-2 DIFFERENTIAL 4

J034433 39 STOPPER 03-22 RA3883004-2 DIFFERENTIAL 2
J034434 42 BEARING CAP 03-22 RA3883004-2 DIFFERENTIAL 2
J034435 DRIVE GEAR 03-22 RA3883004-2 DIFFERENTIAL 1
. . . . .
J034436 CROSS PIECE 03-22 RA3883004-2 DIFFERENTIAL 1
J034438 4 HUB 03-24 RA3883004-3 PLANET WHEEL 2
J034439 15 RING 03-24 RA3883004-3 PLANET WHEEL 1
J034440 15 RING 03-24 RA3883004-3 PLANET WHEEL 1
J034441 3 ROLLER BEARING 03-26 RA3883004-4 PLANET WHEEL 20
. . . . .
J034442 13 END COVER 03-26 RA3883004-4 PLANET WHEEL 2
J034443 15 PLUG 03-26 RA3883004-4 PLANET WHEEL 4
J034444 20 BOLT 03-26 RA3883004-4 PLANET WHEEL 10
. . . . .
J034447 7 BUSHING 03-28 RA3883004-5 BRAKE 2
J034447 1 BUSHING 03-30 RA3883004-6 BRAKE 2
J034448 8 O-RING 03-28 RA3883004-5 BRAKE 2
J034449 10 CIRCLIP 03-28 RA3883004-5 BRAKE 2
J034450 11 SHAFT 03-28 RA3883004-5 BRAKE 1
. . . . .
J034451 11 SHAFT 03-28 RA3883004-5 BRAKE 1
J034452 21 PIN 03-28 RA3883004-5 BRAKE 4
J034453 23 BOLT 03-28 RA3883004-5 BRAKE 20
J034454 4 SHIELD COVER 03-30 RA3883004-6 BRAKE 2
J034455 5 BOLT 03-30 RA3883004-6 BRAKE 2
. . . . .
J034456 6 BOLT 03-30 RA3883004-6 BRAKE 2
J034457 7 SHIM 03-30 RA3883004-6 BRAKE 0
J034458 7 SHIM 03-30 RA3883004-6 BRAKE 0
J034459 7 SHIM 03-30 RA3883004-6 BRAKE 0
J034460 13 BOLT 03-30 RA3883004-6 BRAKE 8
. . . . .
J034461 14 FASTENER 03-30 RA3883004-6 BRAKE 2
J034462 15 COTTER PIN 03-30 RA3883004-6 BRAKE 2
J034463 17 BRAKE EQUIPMENT 03-30 RA3883004-6 BRAKE 2
J034469 2 PLATE 02-46 56-00804 FLANGE & SLINGER 1
J035066 139 SENSOR 02-26 16-1846 VALVE, FILTER 1
. . . . .
J035250 27 BRACKET 03-6 FA3883001-1 FRONT AXLE 1
J035251 27 BRACKET 03-6 FA3883001-1 FRONT AXLE 1
J035252 24 BACK PLATE 03-10 FA3883001-2 BRAKE 1
J035253 24 CAMSHAFT 03-10 FA3883001-2 BRAKE 1
J035254 30 RING 03-12 FA3883001-2 BRAKE 2
. . . . .
J035255 28 BRACKET 03-12 FA3883001-2 BRAKE 2
J036608 6 BUSHING 02-42 39-876 PLANETARY GEAR 1
J037207 1 FLANGE 02-46 56-00804 FLANGE & SLINGER 1
J037678 4 SEAL 01-102 PP98291ZZ CYLINDER HEAD 24
J040169 16 SPINDLE 02-42 39-876 PLANETARY GEAR 4
. . . . .
J040756 12 CARRIER 02-42 39-876 PLANETARY GEAR 1
J040769 18 GEAR 02-42 39-876 PLANETARY GEAR 1
. . . . .
J040772 4 JOINT 02-14 08-819 FLANGE 1
J040873 4 PLANET CARRIER 02-42 39-876 PLANETARY GEAR 1
J041825 4 INSTRUCTION 01-14 AH9247ZZ INTAKE PIPES 1
. . . . .
J041826 5 GASKET 01-84 LC9261ZZ OIL COOLER 1
J041837 1 PLATE 01-16 AP90254ZZ PLATE 1
J041914 3 VIBRATION DAMPER 01-32 DA9281ZZ VIBRATION DAMPER 1
J041916 1 SIGN PLATE 01-36 ED9071ZZ SIGN 2
J041917 2 SIGN PLATE 01-36 ED9071ZZ SIGN 1
. . . . .
J041919 4 GASKET 01-84 LC9261ZZ OIL COOLER 1
J041920 1 SEAL RING 01-22 BR9191ZZ CRANKCASE VENTILATION 1
J041921 1 SCREW 01-46 FA9336ZZ FAN DRIVE 3
J041923 1 WASHER 01-116 TP97519ZZ PIPEWORK 1
J041924 2 PIPE 01-24 CC9353ZZ PIPE 1
. . . . .
J041925 3 TUBE 01-24 CC9353ZZ PIPE 1
J041926 3 SCREW 01-98 PP43862ZZ PISTON 12
J041927 2 CLAMP 01-78 IT9039ZZ CONNECTION 1
J041928 1 TURBOCHARGER 01-100 PP9025ZZ TURBOCHARGER 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
J041929 4 GASKET 01-100 PP9025ZZ TURBOCHARGER 1

. . . . .
J041930 4 SPACER 01-112 TB92332ZZ EXHAUST MANIFOLD 1
J041931 5 SCREW 01-112 TB92332ZZ EXHAUST MANIFOLD 1
J041932 5 SEAL 01-54 FH9490ZZ FLYWHEEL HOUSING 1
J041933 25 CONNECTOR 01-98 PP43862ZZ PISTON 6
J041934 5 HOUSING 01-104 RL9765ZZ ROCKER ARM 1
. . . . .
J041935 11 CLAMP 01-24 CC9353ZZ PIPE 2
J041936 4 CONNECTION 01-132 XS9198ZZ CONNECTION 1
J041937 17 GASKET 01-102 PP98291ZZ CYLINDER HEAD 1
J041939 7 FUEL PUMP 01-58 FP92331ZZ FUEL PUMP 1
J041940 11 AIR COMPRESSOR COMPL. 01-30 CP9665ZZ COMPRESSOR 1
. . . . .
J041942 12 PIPE 01-24 CC9353ZZ PIPE 1
J041943 5 HEATER 01-14 AH9247ZZ INTAKE PIPES 1
J041944 7 GASKET 01-112 TB92332ZZ EXHAUST MANIFOLD 6
J041945 4 CONNECTION 01-120 WI9370ZZ CONNECTION 1
J041946 4 IDLER 01-126 WP97285ZZ IDLER 1
. . . . .
J041947 1 ALTERNATOR 01-38 EE9397ZZ ALTERNATOR 1
J041948 3 CLAMP 01-74 IC9480ZZ CONNECTION 1
J041949 33 INJECTOR 01-98 PP43862ZZ PISTON 6
J041950 1 FUEL FILTER 01-62 FS90121ZZ FUEL FILTER 1
J041951 9 CLAMP 01-116 TP97519ZZ PIPEWORK 1
. . . . .
J041952 7 STICKER 01-118 VC9304ZZ VALVE COVER 1
J041953 17 SIGN 01-96 PH9304ZZ CONTROL UNIT 1
J041954 1 PLATE 01-72 HD9716ZZ PLATE 1
J041958 2 CONNECTION 01-122 WO9026ZZ CONNECTION 1
J043000 1 OIL PAN 01-94 OP9453ZZ OIL SUMP 1
. . . . .
J043001 9 PLUG 01-102 PP98291ZZ CYLINDER HEAD 7
J043002 1 PIPE PLUG 01-78 IT9039ZZ CONNECTION 1
J043003 2 SCREW 01-94 OP9453ZZ OIL SUMP 2
J043004 1 SCREW 01-54 FH9490ZZ FLYWHEEL HOUSING 2
J043005 10 PLUG 01-114 TK9036ZZ PLUG 1
. . . . .
J043006 1 SCREW 01-82 LA9146ZZ BOLT 4
J043007 1 SCREW 01-124 WP9215ZZ BELT TIGHTENER 1
J043008 2 SUPPORT 01-46 FA9336ZZ FAN DRIVE 1
J043009 5 QUICK COUPLING 01-24 CC9353ZZ PIPE 1
J043009 4 QUICK COUPLING 01-24 CC9353ZZ PIPE 1
. . . . .
J043010 6 CONNECTOR 01-24 CC9353ZZ PIPE 1
J043011 6 WIRING HARNESS 01-104 RL9765ZZ ROCKER ARM 3
J043012 7 RETAINER 01-104 RL9765ZZ ROCKER ARM 6
J043013 2 PLUG 01-20 BB9206ZZ CYLINDER BLOCK 2
J043014 4 SEAL RING 01-20 BB9206ZZ CYLINDER BLOCK 1
. . . . .
J043018 7 SCREW 01-24 CC9353ZZ PIPE 1
J043019 1 SEAL RING 01-74 IC9480ZZ CONNECTION 1
. . . . .
J043020 3 SEAL RING 01-78 IT9039ZZ CONNECTION 1
J043021 1 SCREW 01-14 AH9247ZZ INTAKE PIPES 1
J043022 3 SCREW 01-116 TP97519ZZ PIPEWORK 2
J043022 4 SCREW 01-30 CP9665ZZ COMPRESSOR 2
J043022 2 SCREW 01-58 FP92331ZZ FUEL PUMP 2
. . . . .
J043023 1 SCREW 01-104 RL9765ZZ ROCKER ARM 2
J043023 1 SCREW 01-76 IM9111ZZ INTAKE MANIFOLD 1
J043024 1 SCREW 01-90 LP9065ZZ OIL PUMP 4
. . . . .
J043026 1 PLUG 01-88 LG90651ZZ DIPSTICK 4
J043028 1 PLUG 01-92 OB9169ZZ PLUG 1
J043030 2 SCREW 01-68 GG9836ZZ FRONT COVER 6
J043031 7 GUIDE RING 01-20 BB9206ZZ CYLINDER BLOCK 2
. . . . .
J043032 1 SCREW 01-42 EM9194ZZ ENGINE BRACKET 2
J043033 8 SCREW 01-20 BB9206ZZ CYLINDER BLOCK 13
J043034 1 SCREW 01-120 WI9370ZZ CONNECTION 2
J043035 6 SCREW 01-64 FT9113ZZ FUELPIPES 2
. . . . .
J043036 2 SCREW 01-104 RL9765ZZ ROCKER ARM 5
J043037 2 SCREW 01-18 BB9131ZZ GEAR HOUSING 2

TL165
INDEX LIST
S/N SH21604-SH21606
.

J043039 2 CLAMP 01-132 XS9198ZZ CONNECTION 1
. . . . .
J043040 3 SCREW 01-132 XS9198ZZ CONNECTION 1
J043040 2 SCREW 01-82 LA9146ZZ BOLT 2
J043040 8 SCREW 01-24 CC9353ZZ PIPE 1
J043041 2 SCREW 01-120 WI9370ZZ CONNECTION 1
J043042 11 DOWEL PIN 01-98 PP43862ZZ PISTON 1
. . . . .
J043044 3 SEAL 01-120 WI9370ZZ CONNECTION 1
J043045 2 SEAL 01-128 WP9757ZZ WATER PUMP 1
J043046 9 COVER PLATE 01-54 FH9490ZZ FLYWHEEL HOUSING 1
J043047 10 PLUG 01-54 FH9490ZZ FLYWHEEL HOUSING 1
. . . . .
J043048 11 SEAL RING 01-54 FH9490ZZ FLYWHEEL HOUSING 1
J043050 9 SCREW 01-24 CC9353ZZ PIPE 1
. . . . .
J043053 3 PULLEY 01-46 FA9336ZZ FAN DRIVE 1
J043054 2 CLAMP 01-48 FA9734ZZ FAN DRIVE 1
J043055 3 HOSE CLAMP 01-22 BR9191ZZ CRANKCASE VENTILATION 1
. . . . .
J043058 4 HOSE 01-22 BR9191ZZ CRANKCASE VENTILATION 1
J043059 4 PIPE 01-78 IT9039ZZ CONNECTION 1
J043061 6 RETAINING RING 01-98 PP43862ZZ PISTON 6
. . . . .
J043061 5 RETAINING RING 01-98 PP43862ZZ PISTON 6
J043062 4 PLUG 01-116 TP97519ZZ PIPEWORK 1
J043063 5 SCREW+WASHER 01-96 PH9304ZZ CONTROL UNIT 1
. . . . .
J043065 1 SCREW 01-102 PP98291ZZ CYLINDER HEAD 26
J043067 3 SCREW 01-42 EM9194ZZ ENGINE BRACKET 2
J043068 3 GASKET 01-58 FP92331ZZ FUEL PUMP 1
J043069 5 EXHAUST VALVE 01-102 PP98291ZZ CYLINDER HEAD 12
. . . . .
J043070 6 INTAKE VALVE 01-102 PP98291ZZ CYLINDER HEAD 12
J043071 3 PUSH ROD 01-104 RL9765ZZ ROCKER ARM 12
J043072 7 RETAINER 01-102 PP98291ZZ CYLINDER HEAD 24
J043073 14 VALVE 01-102 PP98291ZZ CYLINDER HEAD 12
J043074 15 RING 01-102 PP98291ZZ CYLINDER HEAD 12
. . . . .
J043075 4 CROSS PIECE 01-104 RL9765ZZ ROCKER ARM 12
. . . . .
J043080 3 SPACER 01-112 TB92332ZZ EXHAUST MANIFOLD 11
J043081 9 VALVE TAPPET 01-20 BB9206ZZ CYLINDER BLOCK 12
J043082 3 GUIDE RING 01-68 GG9836ZZ FRONT COVER 2
J043084 12 CAMSHAFT 01-98 PP43862ZZ PISTON 1
. . . . .
J043085 8 GUIDE RING 01-98 PP43862ZZ PISTON 1
J043086 3 WIRING HARNESS 01-60 FS9841ZZ FUEL FILTER 1
J043087 16 DOWEL PIN 01-20 BB9206ZZ CYLINDER BLOCK 1
J043088 9 RING 01-98 PP43862ZZ PISTON 1
J043089 8 CONNECTION 01-64 FT9113ZZ FUELPIPES 1
. . . . .
J043090 14 GEAR 01-98 PP43862ZZ PISTON 1
J043091 10 SEAL RING 01-24 CC9353ZZ PIPE 2
J043093 11 BRACE 01-20 BB9206ZZ CYLINDER BLOCK 1
J043094 5 BREATHER 01-22 BR9191ZZ CRANKCASE VENTILATION 1
. . . . .
J043096 16 BEARING 01-98 PP43862ZZ PISTON 6
J043097 17 PISTON RING 01-98 PP43862ZZ PISTON 6
J043098 6 BREATHER PIPE 01-22 BR9191ZZ CRANKCASE VENTILATION 1
J043099 6 FLYWHEEL HOUSING 01-54 FH9490ZZ FLYWHEEL HOUSING 1
J043100 23 CAP 01-20 BB9206ZZ CYLINDER BLOCK 6
. . . . .

TL165
INDEX LIST
S/N SH21604-SH21606
.
J043101 24 CAP 01-20 BB9206ZZ CYLINDER BLOCK 1

J043103 2 FRAME 01-84 LC9261ZZ OIL COOLER 1
J043104 1 VALVE COVER 01-118 VC9304ZZ VALVE COVER 1
. . . . .
J043106 2 BELT TIGHTENER 01-124 WP9215ZZ BELT TIGHTENER 1
J043107 8 CYLINDER HEAD 01-102 PP98291ZZ CYLINDER HEAD 1
J043108 19 MANIFOLD 01-98 PP43862ZZ PISTON 1
J043109 7 SCREW 01-22 BR9191ZZ CRANKCASE VENTILATION 2
J043110 20 PIPE 01-98 PP43862ZZ PISTON 1
. . . . .
J043115 12 MAIN BEARING 01-20 BB9206ZZ CYLINDER BLOCK 6
J043116 13 MAIN BEARING 01-20 BB9206ZZ CYLINDER BLOCK 7
. . . . .
J043117 14 THRUST BEARING 01-20 BB9206ZZ CYLINDER BLOCK 1
J043118 6 EXHAUST MANIFOLD 01-112 TB92332ZZ EXHAUST MANIFOLD 1
J043119 10 CAMSHAFT 01-98 PP43862ZZ PISTON 1
J043120 9 RETAINER 01-104 RL9765ZZ ROCKER ARM 3
J043121 4 OIL SEAL 01-68 GG9836ZZ FRONT COVER 1
. . . . .
J043122 24 BEARING 01-98 PP43862ZZ PISTON 6
J043123 5 FLANGE NUT 01-118 VC9304ZZ VALVE COVER 6
J043124 1 BRACKET 01-80 LA9145ZZ LIFTEYE 1
J043125 2 SCREW+WASHER 01-66 FW9934ZZ BOLT 4
J043125 1 SCREW+WASHER 01-66 FW9934ZZ BOLT 4
. . . . .
J043126 2 FILTER CAP 01-118 VC9304ZZ VALVE COVER 1
J043128 2 COVER 01-14 AH9247ZZ INTAKE PIPES 1
J043129 10 STUD 01-104 RL9765ZZ ROCKER ARM 6
J043130 4 GASKET 01-94 OP9453ZZ OIL SUMP 1
. . . . .
J043131 3 GASKET 01-118 VC9304ZZ VALVE COVER 1
J043132 11 GASKET 01-104 RL9765ZZ ROCKER ARM 1
J043133 6 SOUND INSULATION 01-118 VC9304ZZ VALVE COVER 6
J043134 8 CLAMP 01-22 BR9191ZZ CRANKCASE VENTILATION 1
J043135 11 PRESSURE SENSOR 01-96 PH9304ZZ CONTROL UNIT 1
. . . . .
J043136 14 SCREW 01-64 FT9113ZZ FUELPIPES 2
J043137 1 PLUG 01-64 FT9113ZZ FUELPIPES 1
J043138 1 FUELPIPES 01-50 FF9646ZZ FUELPIPES 1
J043139 2 FUELPIPES 01-50 FF9646ZZ FUELPIPES 1
J043140 26 PISTON PIN 01-98 PP43862ZZ PISTON 6
. . . . .
J043141 3 FILTER HEAD 01-84 LC9261ZZ OIL COOLER 1
J043142 1 PIPE PLUG 01-70 HC9026ZZ PLUG 4
J043144 2 BRACKET 01-80 LA9145ZZ LIFTEYE 1
J043145 2 PIPE PLUG 01-70 HC9026ZZ PLUG 1
. . . . .
J043146 2 PIPE 01-74 IC9480ZZ CONNECTION 1
J043147 5 GASKET 01-94 OP9453ZZ OIL SUMP 1
J043148 15 CRANKSHAFT 01-20 BB9206ZZ CYLINDER BLOCK 1
J043149 17 CRANKSHAFT 01-20 BB9206ZZ CYLINDER BLOCK 1
J043150 16 SPRING 01-102 PP98291ZZ CYLINDER HEAD 24
. . . . .
J043151 2 CYLINDER HEAD 01-102 PP98291ZZ CYLINDER HEAD 1
J043152 5 GEAR HOUSING 01-18 BB9131ZZ GEAR HOUSING 1
J043153 28 NOZZLE 01-98 PP43862ZZ PISTON 6
J043154 6 ADAPTER 01-94 OP9453ZZ OIL SUMP 1
J043155 12 HOUSING 01-104 RL9765ZZ ROCKER ARM 1
. . . . .
J043156 2 PUMP 01-90 LP9065ZZ OIL PUMP 1
J043157 4 VALVE COVER 01-118 VC9304ZZ VALVE COVER 1
J043158 3 SCREW 01-14 AH9247ZZ INTAKE PIPES 1
J043159 7 INTAKE PIPE 01-94 OP9453ZZ OIL SUMP 1
J043160 29 CONNECTING ROD 01-98 PP43862ZZ PISTON 6
. . . . .
J043161 4 INTAKE MANIFOLD 01-76 IM9111ZZ INTAKE MANIFOLD 1
J043162 26 BUSHING 01-20 BB9206ZZ CYLINDER BLOCK 2
J043163 18 CYLINDER BLOCK 01-20 BB9206ZZ CYLINDER BLOCK 1
J043164 7 PIPE 01-116 TP97519ZZ PIPEWORK 1
J043165 13 ROCKER ARM 01-104 RL9765ZZ ROCKER ARM 6
. . . . .
J043167 30 THRUST PLATE 01-98 PP43862ZZ PISTON 1
J043168 31 CLAMP 01-98 PP43862ZZ PISTON 6
J043169 5 BRACKET 01-132 XS9198ZZ CONNECTION 1

TL165
INDEX LIST
S/N SH21604-SH21606
.
J043170 32 INJECTOR 01-98 PP43862ZZ PISTON 6

J043171 8 FLEXIBLE HOSE 01-116 TP97519ZZ PIPEWORK 1
. . . . .
J043172 5 FRONT COVER 01-68 GG9836ZZ FRONT COVER 1
J043173 13 SPACER 01-24 CC9353ZZ PIPE 1
J043174 6 SEAL RING 01-68 GG9836ZZ FRONT COVER 1
J043175 18 PRESSURE SENSOR 01-96 PH9304ZZ CONTROL UNIT 1
JP102131 62 FRAME 02-22 16-1846 VALVE, FILTER 1
. . . . .
JP116887 1 SCREW 01-20 BB9206ZZ CYLINDER BLOCK 2
RA3883004-1 AXLE HOUSING 03-16 RA3883004A REAR AXLE 0
RA3883004-2 DIFFERENTIAL 03-16 RA3883004A REAR AXLE 0
RA3883004-3 PLANET WHEEL 03-16 RA3883004A REAR AXLE 0
RA3883004-4 PLANET WHEEL 03-16 RA3883004A REAR AXLE 0
. . . . .
RA3883004-5 BRAKE 03-16 RA3883004A REAR AXLE 0
RA3883004-6 BRAKE 03-16 RA3883004A REAR AXLE 0
SK8363B 10 SCHEMATIC 10-12 HS1505A HYDRAULICS 0

TL165

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Spare Part Catalogue

9 Frame, body, cab and accessories

4 3.2 DRIVE SHAFT 5 2/24

Ref. Part no. Description EN Description FI Qty Notes

1 N2001140H CARDAN SHAFT 4

6 51010160 NUT 32 ISO7040N M16

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1.5 MECHANICAL PARTS 96/106

Ref. Part no. Description EN Qty Notes

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Ref. Part no. Description EN Qty Notes

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A. N5899940 Assembly is sold as a spare part.

Instructions for ordering spare parts

Form for copying

To: Kalmar USA, Inc.

Date: .................................... - .................. - ..................

26.5.2017 Spare Parts Catalogue

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2.3 MECHANICAL TRANSMISSION

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4.3 POWER-ASSISTED BRAKE SYSTEM

5.1 CONTROLS AND INSTRUMENTS

07. LOAD HANDLING

7.9 LOAD CARRIER

09. FRAME, BODY, CAB AND

9.1 CONTROLS AND INSTRUMENTS

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10. COMMON HYDRAULICS

10.3 TANKS AND ACCUMULATORS

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11.5 DISTRIBUTION OF ELECTRICITY

Spare Parts Catalogue 26.5.2017

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12. COMMON PNEUMATICS

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