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V2.

0
28-Oct-15

OL100 Low intensity LED Single Obstruction Light


Operation and Installation Manual

Reddot Electronics | 700 Jiangchuan Road, Shanghai China 200240


T:+86 21 2428 2367 | F: +86 21 2428 2369 | info@reddotsignal.com
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Content
1 Introduction ............................................................................................................................................. 3
1.1 OL100(Single) Specification .................................................................................................. 3
1.2 OL100(Single) Ordering Code............................................................................................... 3
1.3 Dimensions ..................................................................................................................................... 4
2 Wiring & Operation .............................................................................................................................. 5
2.1 Wiring ................................................................................................................................................ 5
2.1.1 Wiring without alarm cable ........................................................................................... 5
2.1.2 Wiring with alarm cable .................................................................................................. 6
2.2 Configuration................................................................................................................................. 7
2.2.1 Open OL100 single lamp head .................................................................................... 7
2.2.2 Configuration........................................................................................................................ 8
3 Installation ..............................................................................................................................................10
4 Troubleshooting ..................................................................................................................................11
5 Appendix .................................................................................................................................................12
5.1 Break-Down Diagram ..............................................................................................................12
5.2 Block Diagram.............................................................................................................................13
5.3 Compliance&Certification .....................................................................................................14
6 Warranty ..................................................................................................................................................15
6.1 Limitation of Liability...............................................................................................................15
6.2 Warranty Periods .......................................................................................................................15
6.3 Warranty Note .............................................................................................................................15

Reddot Electronics | 700 Jiangchuan Road, Shanghai China 200240


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1 Introduction
REDDOT OL100 Low Intensity Single Obstruction Light is designed based on LED technology.
Complying with ICAO low intensity type A & B and FAA L-810, OL100 can be used for tall
structures less than 45m, such as airport, telecommunication tower, building, etc.

1.1 OL100(Single) Specification


Light output
Effective intensity >100 Candela
Vertical Divergence 10°
Horizontal beam 360°
LED color Red
LED lifespan 100,000 hours
Operation Mode  Steady-burning(Default)
 Flashing
Electrical
Nominal Operating voltage  85-265VAC,50-60Hz
 48VDC/24VDC/12VDC
Power consumption 8W
Mechanical Structure
Lens Polycarbonate, UV stabilized
Base Die-casting Aluminum
Protection IP65 (IP67 when 3/4 bottom hub is well sealed)
Mounting Size G3/4’’ Threaded Bottom Bub
Operating temperature -40℃—+55℃
Relative Humidity 100% with condensation
Wind Speed Up to 150mph(240kph)
Weight 0.9KG
Dimension 159mm*245mm
Optional  Flasher(20FPM/40FPM/60FPM)
 Built-in photocell
 Dry Alarm Contacts

1.2 OL100(Single) Ordering Code


Series Single AC/DC Voltage Flash Mode Photosensor Alarm Relay
OL100 S A(AC) 220 [Blank](Steady) [Blank](no [Blank](No
photosensor) Alarm
Contacts)
D(DC) 110 F(Flashing) P(With R(With Alarm
photosensor) Contacts)
48
24
12

For Example: OL100SA220P, means OL100 single obstruction light, 220VAC, red
steady>100cd, with built-in photosensor.

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1.3 Dimensions
Figure1. Side View

245
159

Figure 2. Bottom View

Ф15 9

Ф128

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2 Wiring & Operation


2.1 Wiring
OL100 single comes with 25cm 3-core*1.5sqmm or 6-core*1.5sqmm prewired cable which is
easier for cable connection without opening lamp head. Prewired cable type depends on
client’s ordering code.
2.1.1 Wiring without alarm cable
If client doesn’t need dry alarm contacts to connect additional alarm device,
prewired cable is 3-core*1.5sqmm, suggest using 3-core AWG16(Min.) power
cable, connect prewires to user’s power supply according to cable sticker on
prewired cable.
 Connect Brown wire(BRN) to AC Line or DC+
 Connect Blue wire(BLU) to AC Neutral or DC-
 Connect Yellow wire(YLW) to Grounding

Figure3. OL100Sxxx connection

85-265VAC
Alarm /48VDC IN
NO COM NC N(-) L(+) GND

Internal
Connection

Prewires
BRN L(+)
Label
BLU N(-)
YLW

AC or DC
Power Supply

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2.1.2 Wiring with alarm cable


If client needs dry alarm contacts to connect additional alarm device, prewired
cable is 6-core*1sqmm, suggest using 6-core AWG16(Min.) shielded cable,
connect prewires to power supply and user’s monitoring device.
 Connect RED wire(RED) to AC Line or DC+
 Connect BLACK wire(BLK) to AC Neutral or DC-
 Connect Yellow wire(YLW) to Grounding
 Connect Grey wire(COM) and Blue wire(NC) if user’s alarm device
responds to open contacts, make sure when wired COM and NC
contacts to user’s alarm device open if alarm.
 Connect Grey wire(COM) and Blue wire(NO) if user’s alarm device
responds to closed contacts, make sure when wired COM and NO
contacts to user’s alarm device close if alarm.
Figure4. OL100xxxR connection

85-265VAC
Alarm /48VDC IN
NO COM NC N(-) L(+) GND

Internal
Connection

RED L(+)
Prewires BLK N(-)
Label YLW
GRY COM
BLU NC
BRN NO
AC or DC
Power Supply

BMS
Connects closed if alarm

BMS
Connects open if alarm

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2.2 Configuration
Before shipping to clients, the light has been preconfigured for clients’ application. It
can be also on-site adjustable refer to the below steps.
2.2.1 Open OL100 single lamp head
 Use Allen Wrench to remove the three locking screws set (SS304
M6x30Hex locking screw, flat washer and spring washer)
 Slightly open the upper lamp head, control board shown as Figure5.
Ensure all internal wires are connected well.

Figure5. OL100 single internal control board

Photocell
connector

S2

ON
Flasher

2
ON OFF
S1

ON
Bypass

2
K11
Locking Screw set
Jump-over

Connect to OL100
Power Board

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2.2.2 Configuration
Adjust the functional switches on control board (Figure 5) to your desired setting
according to Figure 5 and Table 1.

Figure5. OL100 configuration flow diagram

OL100 Configuration

Open Lamp head to Yes Change preconfigured


set functions on
functions?
control board

Yes Connect an external No


K11=OFF K11=ON
controller?

Steady Flashing
S2=”Steady”position Steady or Flashing S2=”20/40/60FPM”positon

Yes Need built-in photocell switch No


S1=”Auto”Position S1=”Manual”Position
the light on/off automatically?

Function settings finished

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Table 1. OL100 function settings on control board


Switch No Switch Name Switch Function
Position
S1 BYPASS ON
Auto. Built-in photocell controls the light itself
automatically on and off from dusk to dawn
1 2

ON
Manual. Built-in photocell is disable. The light
will be always on itself 24/7
1 2

S2 FLASHER ON
Steady burning

1 2

ON
Flashing 20FPM

1 2

ON
Flashing 40FPM

1 2

ON
Flashing 60FPM

1 2

K11 JUMP-OVER ON ON. The light is self-controlled. All functions


including Bypass and Flasher can be
adjustable by switches.
OFF OFF. Disable all functions of this light itself. In
this position, the light can be controlled by
external controller.

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3 Installation
OL100 provides a ¾ threaded bottom hub on bottom of aluminum base for mounting. With
different types of brackets OL100 is suitable to fix to any structures.
NOTE: ENSURE BOTTOM ¾ HUB IS WELL SEALED FOR WATERPROOF AFTER
WIRING JOB IS DONE.

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4 Troubleshooting
Symptom Possible problems Solutions
The light does not operate. No power Ensure AC power
supply(85-265VAC) or
48VDC works properly.
Ensure cable connection
between light and power
supply is well.

Built-in photocell (if Use black cloth to cover


applied)detects daytime. top photocell to make the
light on.
LED module failed Replace LED module.

Power board failed Replace power board.

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5 Appendix
5.1 Break-Down Diagram
Table 2. OL100 Bill of Material
Item Qty P/N Description
1 1 SGA26P-026100LF Plastic Fresnel Lens
2 1 SGA28A-003640LF1-1 Aluminum Flange
3 1 SGA28A-003640LF1-2 Aluminum Base
4 1 LED Module
7 5 1 Power board
1
6 1 SGA34R-002550LF Gasket o‐ring
7 3 SGA30S-001540LF SS304 Screw kit with
washers
8 2 SGA28A-003620LF Safety rope ferrule
aluminum
6 2 9 1 SGA24W-001040LF Safety rope SS304 wire
10 3 SGA30S-001530LF Screws ss304 head self‐
tapping
11 2 SGA30S-001520LF SS304 Pan head screws
12 2 SGA30T-000050LF Double pass copper stud
brass
4
14 13 1 SGA30S-001520LF Screw ss304 pan head
bottom hub
14 1 SGA24W-001020LF Built-in Photosensor

10

8
11
9

12

13 3

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5.2 Block Diagram

NO COM NC

Alarm
Relay

Photosensor
L
AC/DC Constant
N Power Supply Microprocessor
Voltage Regulator
GND Flasher

DC/DC Constant
LED
Current Regulator

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5.3 Compliance&Certification
Low intensity Type A&B, ICAO Annex 14, Vol.1, 4th Edition, July 2004
L-810,FAA AC No. 150/5345-43F, 2006

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6 Warranty
REDDOT products are warranted to be free from manufacturing defects in materials and
workmanship starting from the date of delivery. The actual warranty period of the product
depends on the product category.

6.1 Limitation of Liability


The provisions of the warranty are in lieu of any other warranty, whether expressed or
implied, written or oral. REDDOT's liability arising out of the manufacture, sale, or
supplying of the product and its use, whether based on warranty, contract, negligence,
product liability, or otherwise, shall not exceed the original cost of the product. In no
event shall REDDOT be liable for unintended or consequential damages, including,
but not limited to, a loss of profits or use damages arising out of the manufacture, sale,
or supplying of the product.

Before returning a REDDOT product, please provide information like model, quantity,
your region, and product photo or situation statement of the product in order to get
quicker service. Please contact info@reddotsignal.com, or contact with individual
sales person.
6.2 Warranty Periods
Products Category Warranty Period
Light&Control device 5 years
Solar Panel 10 years
Rechargeable battery 2 years
Accessories 1 year

6.3 Warranty Note


 Please make sure connect the product according to the wiring diagram on the
category.
 For products containing rechargeable battery, REDDOT normally give 2 years’
warranty on the battery unless there is specific stating on the product’s
category.
 For products containing solar panel & rechargeable battery, the battery’s
power may reduce to insufficient level during storage and transit. In this case,
please first put the product under sunlight at daytime for several days for
battery charging purpose.
 Product warranties remain valid provided the product was properly installed
and used. Defects, malfunctions, or failures of the warranted product caused
by damage resulting from acts of God (such as floods, fire, etc.),
environmental and atmospheric disturbances, other external forces such as
power line disturbances, host computer malfunction, plugging the board in
under power, or incorrect cabling, and damage caused by misuse, abuse, and
unauthorized alteration or repair, are not warranted.
 For large order projects, customers may purchase an extended maintenance
contract. Some parts may have a limited warranty from the original supplier of
the parts. Please contact REDDOT's sales department if you would like to
extend the maintenance period of a REDDOT product.

Reddot Electronics | 700 Jiangchuan Road, Shanghai China 200240


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