Industrial Internet of Things in

Intelligence
in Asset Health

Andy Rodes, CMRP

andy.rodes@semeq.com
June, 2018
 Integrated Asset Health Management
Lubricant
IIOT Analysis Thermography

Vibration
Analysis

Online System

Acoustic
Emission
Analysis

Motor Circuit Lubrification

Analysis Management
 Smart Maintenance
Offline Factory Procedures
Data

PLCs Alerts
Artificial
intelligence

Data Mining
Online
Technology Business laboratories
Intelligence
Comparators

Climate and Cyber-Physical System

Weather

Lubricants
Analysis
Vibration
Analysis
 Real World IIOT- Identification to Work Order

• Company: Major Candy Manufacture

• March / 2017: Installation of initial Wireless Sensors
• 8 Sensors
• 2 Air Handling Motors and Fans
• 14 Identified Issues over 12 months of monitoring

Number of Defects
Identifed By Type
0 2 4 6 8
LUBRICATION ISSUE 6
MISALIGNMENT 6
ROTATING LOOSENESS 1
STRUCTURAL LOOSENESS 1
 Real World IIOT- Identification to Work Order

Real World Example – Lubrication Issue Identification and Work Order Creation Using IOT concepts

SEMEQ SEMEQ SEMEQ AI Generated

Network of Cellular Ready Proprietary Email
iovibe 4.2 Internet Artificial Notification to
Sensors Gateway Intelligence Semeq Analyst

SMQ CS-797

A.I.

Online Vibration Analysis Portal (MySEMEQ) - Allows a centralized view of Near Real Time
Vibration Data across all Equipment
 Real World IIOT- Identification to Work Order

Analyst Begins Review of Indicated Machine Issue

Online Vibration Analysis Portal (IoVibe.semeq.com) - Allows a centralized view of Near Real Time
Vibration Data across all Equipment
 Real World IIOT- Identification to Work Order

The Anlysist begins by reviewing the various CBD Bands across 7hz to 10Khz frequency range

The Analyst quickly notes that there is an Alarm condition at the 5khz to 7khz Band on point 3V
 Real World IIOT- Identification to Work Order

The Anlysist quickly identifies that this specturm band has been trending upward in by reviewing
the various CBD Bands across 7hz to 10Khz frequency range

By Quickly trending across days using the calendar tool, the Analyst can see that the 5k-7khz band
is consistently trending higher
 Real World IIOT- Identification to Work Order

The Anlysist quickly identifies that this specturm band has been trending upward by reviewing the
various CBD Bands across 7hz to 10Khz frequency range

The Analyst Confirms the AI indicated issue using the Semeq IoVibe Online Analysis Tool which
triggers an SAP Work Request in the Plant’s SAP CMMS System via Systems Integration
 Real World IIOT- Identification to Work Order

The Scheduler Notes new Maintenance Request, and can drill down on Analyst’s Diagnosis

The Scheduler/Planner then plans and schedules the maintenance task

✓Integrated KPI
Dashboards

✓Drill Down History on

Maintenance Events
and Condition
Monitoring Reports
 CORPORATE PORTAL - MYSEMEQ

Corporate Portal (MySEMEQ) – View the results of all Techniques being performed on all equipment on one screen!
 CORPORATE PORTAL - MYSEMEQ

Corporate Portal (MySEMEQ) – Mouse over any dot to see historical performance and view PDM Reports
 CORPORATE PORTAL - MYSEMEQ

Corporate Portal (MySEMEQ) – Mouse over any dot to see historical performance and view PDM Reports
 CORPORATE PORTAL - MYSEMEQ

Corporate Portal (MySEMEQ) – Also view detailed “Prescriptions” which do deep investigations on repeat issues
 IIOT Dashboard for Location Based Equipment Health Status

Quickly Locate Equipment as located in the Facility and see their Health In Real Time.
Thank You!
Andy Rodes, CMRP
VP of Business Development,
North America I 817 905 0687 Cell
andy.rodes@semeq.com www.semeq.com

Intelligence
in Asset Health