Documente Academic
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Documente Cultură
AP Oil BU Digitalization
- A Journey to improve reliability, availability and performance
Buddy S. Bocarile
Manager
Projects / Systems
September 7, 2018
Founding principles
Quality first
Pioneering spirit
Contribution to society
Founder:
The Yokogawa Philosophy Dr. Tamisuke Yokogawa
As a company,
our goal is to contribute to society through broad-ranging activities in
the areas of measurement, control, and information
Individually,
we aim to combine good citizenship with the courage to innovate
Core Values
▪Respect ▪Value creation ▪Collaboration ▪Integrity ▪Gratitude
Joined Yokogawa
1917 1924 1950 1969 1975 1991 1996 2002 2005 2010 2014 2015
First First First World’s 1st World’s 1st World’s 1st World’s World’s 1st World’s 1st World’s 1st World’s 1st World’s 1st
electronic portable electronic vortex DCS: fully digital largest MAC-PJT integrated ISA100 smart compre-
meters oscillograph recorders flowmeter CENTUM transmitter DCS-PJT DCS-SIS compliant configurable hensive
in Japan in Japan in Japan with silicon field devices I/O : security
resonant CENTUM VP management
sensor solution
Main factories
in Japan
Kanazawa
Life science-related equipment
Komagane
Silicon sensors
Komine
Analytical
Kofu instruments
Field instruments
Measuring instruments
Analytical instruments
The Netherlands Russia China Korea Taiwan USA Bahrain India Singapore Brazil
1990 Yokogawa Customer Support Center is established to support local DCS Installations
1995 CENGLOS Phils., Inc. is established. Global Centum DCS engineering center serving the
region and the world.
Tamisuke Yokogawa
1996 Yokogawa Phils., Inc. is established. Direct Yokogawa sales and service office in the
Philippines
Founding
principles
1999 CENGLOS Phils., Inc. changed its name to Yokogawa Technical Services Inc. to bring
together the local Yokogawa companies.
Quality first
2000 Yokogawa Phils., Inc. and Yokogawa Technical Services, Inc. are formally merged; Yokogawa
Pioneering Phils., Inc. as surviving entity.
President (223)
Project Engineering
Solutions Sales
Marketing
1990
1980
1970
PILIPINAS SHELL
PETROLEUM CORP.
PETRON BATAAN
REFINERY
PHILIPPINE GEOTHERMAL
PRODUCTION CO.
WATER
AP Renewables Inc.
Capacity
2 x 20MW Unit 7 & Unit 8 Plant D
Steam Turbines
THP A1/A2
Cold brine
pond BP1A/B
SC200
SV200
MB-15
SIL200A/B
RA1
THP
RA2 RM200
BP2A/B
URC Distillery
Capacity
100,000 LPD Ethanol
EPC Contractor
Thermax India, Ltd.
I&C Vendor
Yokogawa India. Ltd. in cooperation with YPI
YPI – Local Engineering Support
Control System
Yokogawa Centum VP R5
Yokogawa Safety System Prosafe RS
| Document Number | March 23, 2016 |
© Yokogawa Electric Corporation
34
Greenfield Projects (New Facility)
Connected world
Cyber attack Smart city & community
IIoT
Green tech Industrie4.0 Demographic change
Rise of #Populism
High uncertainty
ShiftArtificial intelligence
Oil and gas supply exceeds demand
OT/IT convergence Resource depletion and optimization
Sharing economy Nationalism and isolationism Geo-political challenges
Blockchain
Human mobility
Digital transformation Disruptive technological innovation
Renewables Change GHG emissions
Automated society
Brexit Climate change Globalization
Industry consolidation Terrorism
Environmental change
Complexity
VUCA: Volatile, Uncertain, Complex, and Ambiguous
| January 26, 2017 |
© Yokogawa Electric Corporation
39
Key industry challenges
Changing business
Digital transformation environment
40
Critical Issues
41
Priorities for manufacturing
Improve energy efficiency
Optimize production with real-time KPI Retain and transfer knowledge
monitoring Promote cross-functional collaboration
Operate with total control & complete Institute best practice behaviors
predictability
Efficiency
Human
reliability
for Operations
Safety Availability
& Security & Reliability
Wired or Telemetry (High & Low speed radios, Cell, Micro wave, VSAT)
Interface Protocols (OPC, OPC UA, CIP, Modbus, Serial, Profibus, DeviceNet plus propriety, e.g. VNET)
Operations Finance
Offshore
46
How we transform?
47
True OT-IT convergence needs business & domain knowledge
Connected enterprise
Business beyond the plant
& Domain Cloud & Remote
Knowledge Solutions
OT IIoT
Operations Process
Management Optimization
& Control & Analytics
48
Expansion of our value proposition through M&A
Industrial
Knowledge
SOTEICA VM
KBC Advanced
Technologies
Energy management
YOKOGAWA and optimization
Secure cloud services
Supplier/Customer collaboration
Strategic consulting for operations management
Leading simulation technology for hydrocarbon industry
49
Continuous value creation for customers
Define potential Design and deploy Perform safe and Maintain value
improvement areas solutions stable operations creation cycle
50
Value proposition of Synaptic Business Automation
51
Reference: The value for Resilient Operation
Resilient
Resilient Business
Operations
Operation Innovation
Optimized
Production
Resilient Operation
Manage customers’ business risks with
improving operational resilience
regarding HSSE, organizational
optimization and regulatory compliance.
52
Reference: The value for Optimized Production
Resilient Business
Operation Optimized Innovation
Optimized
Production
Production
Optimized Production
Optimize the total expenditure (TOTEX)
components of capital expenditure
(CAPEX) and lifecycle operational
expenditure (OPEX) and operations
throughout a supply chain, and improve
reliability, productivity and profitability.
*A typical 200k bpd refinery
53
Reference: The value for Business Innovation
Resilient Business
Business
Operation Innovation
Innovation
Optimized
Production
Supply chain visibility
& collaboration
54
Definition of Digital Transformation
Improving
by Isaac Sacolick decision-making Realizing smart
process Optimizing manufacturing
supply chain
55
Unprecedented value creation through Digital Transformation
56
Realize Digital Transformation through Synaptic Business Automation
Performance Management
Knowledge
Maintain License to Operate
Integrated
IT Big Data & Analytics
57
Preferred process – How we work with you
Delivered
sustainable
value
58
Key enablers for Synaptic Business Automation
Define potential Design and deploy Perform safe and Maintain value
improvement areas solutions stable operations creation cycle
59
Why Yokogawa?
60
Why Yokogawa?
・ Strategy & Business Excellence, Production Maximization, ・ Aligning with customers through co-innovation and
・ Commitment to deliver
・ 400+ Plant-wide profit improvement programs executed,
・ 44,000 Projects, 4,000 Project engineers
delivering over 1B USD in benefits
61
Synaptic Business Automation creates
sustainable value by connecting everything in
our customers’ organization.
Yokogawa integrates its business and domain
knowledge with digital automation technologies,
and co-innovates with customers to drive their
business process transformation.
62
4. Future Direction
Customer
Design
Suppliers
Plants
Manufacturing operations Buyers
management
Manufacturing control
Engineering
Business
partners
Intelligent field devices
Commissioning
and are directly integrated and Green and and suppliers is the norm
taking full advantage of
optimized to the
accessible maximum eco-friendly cloud
technologies are
IIoT flexibility of preferentially used technologies
plant capabilities
Production
management
Asset Simulation
management & design
Operation Legacy system
management integration
Information
Manufacturing operation Advanced asset
Technology Cyber Cloud
management and management
security enabled
decision support system
(DaaS)
IIoT
Advanced analytics
ready
Cloud-based
Modular engineering distributed automation
Operational
Technology
Field digital Innovative Sensing:
and wireless Disposable, Multicomponent…