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MAXIMUM
STRESSES (Code UG-23) ALLOWABLE STRESS
a. Tensile stress Sa
b. Longitudinal compressive stress The smaller of S. or the value of
factor B determined by the procedure
described in Code UG 23 (b) (2)
c. General primary membrane stress S
induced by any combination of
loadings. Primary membrane 1.5 Sa
stress plus primary bending stress
induced by combination of load-
ings, except as provided in d. be-
low.
d. General primary membrane stress 1.2 times the stress permitted in a., b.,
induced by combination of earth- or c. This rule applicable to stresses
quake or wind pressure with other exerted by internal or external pres-
loadings (See definitions pages sure or axial compressive load on a
beginn-ing473.) cylinder.
Seismic force and wind pressure need not be considered to act simulta-
neously.
S.= Maximum allowable stress in tension for carbon and low alloy steel
Code Table UCS-23; for high alloy steel Code Table UHA-23., psi. (See
properties of materials page 180- 184,)
/ ,
Uniforminternalorexternalpressureinducesinthelongitudinalseamtwotimeslargerunit
stress than in the circumferentialseam becauseof the geometryof the cylinder.
A vessel under external pressure, when other forces (wind, earthquake, etc. ) are not
factors, must be designed to resist the circumferential buckling o Tn C l oh y .d
p r ot m
v
i e od dh t e e tsh ms o tie rdge e qhn uf ei’ rW ei o mo t e hlns t t o . aaeh d ei n n r r g s
present, these combined loadings m g o a a hv y vl be
e e p an rw n ir a i eed q rt ul ei r l e
t t ph w l ah wh a s a ni t t i esact fer a chte t co sisrr yc ui mh f sbe ro ue t n oct ie ak l nl i ln gy
F O R M U L A S
t
. . C I R C U M F E R E N T I A LL O N G I T U D I N A L
+ J O I N JT O I N T
D
$ ‘ s,
3 .$ s~ = ~
N O T A T I O N
D= M d ie ao vm a eei ts n e s cr e h l f ,e s
S2 P= I n ot e e x r pt n r e ae pr sl n s a ur l r s e , i
‘ s, = Longitudinal
1 stress, psi
s, ‘/ s* = Circumferential (hoop) stress, psi
[ = Thickness of shell, corrosion allowance
,R ~ excluded, inches
EXAMPLE
;iven D = 96 inches PD 15 X 96
P= 15 psi s, = ~ = ~ = 1440 psi
f = 0.25 inches
15 X 96
s* = $ = = 2 p 8 8s
2 X 0.25
F t ou iw
o n n pe t d r er a er rewss nl s r at iunc l or r h eni haeat d iwdi b c cd ghaoe lhmi v pt cr e e h s
s s gti o rc vvb ea ep sp rera osnb x t is fm ao nt ree hdm u I y ae :
H y d r t o os mt uea l t t ii -c svc h ea m
Cs t b sU
ef r eo ( Gl s d- : e9 e 9 )
A Pneumatic test may be used in lieu of a hydrostatic test per Code UG-100
6. JOINT EFFICIENCY
The efficiency of different types of welded joints are given in table on page
172. The efficiency of seamless heads is tabulated on page 176.
T f o l phl o c aw o i fgen o g t eru am t s icu s nlo at m esr p e uqdw h tu o ei a r ee ld
t h i ac kt nm e an s xhsa li l mdw o uweo m ap r br kl ef ei st n sm gu o r ho e ar e
f r e qu u t e nso y st l a yeph h eTe de f n s lo a rfo hcl m
d y d lu i. sl n aeda hr s i c e a f lr l l
g f i t l .v o ~o ge hs i t usn ed iur ni aeas tl nugm ao hc ,vl eel i r y n s .
NOTATION
E = J e of f ip i c 1i en a n c t y 7g. e 2
P = D pe r s o e m i s a sg l aul n or R = wex I a bnrr . l as ei d i n i dc u eh s e, s
w o p r r pke is sn u gs rD = e I ndi i s a i m i n e d t c ee hr , e s
S= S vt o rma ea pl t ps e u ssr at i e= a if t l g h i ,i c e k n n ec s hs , e s
C = C o rAa r l ol ois wi .n ao nnc c eh . e s
A
CYLINDRICAL SHELL ( LS EO A N M G )
t PR SE t
P
R f= SE– O.6P = m-m
e
1. U s t su i at t ll hr s l e i yog h seo ev Sns e arn en gi m
ne g s .
p r ep c e a d i g n g e .
2 W [ w h t h aiehe c x ok. lhcnn o ete isl ae n s nd slhs ie f
r oa P e d x 0 i c S u. et f es 3 o drgE r 8 hsm
i i u5 l v , a e se
t C A po h 1p s e db nah dep - ei ap x l l i 2e l de .
PR p= 2SE t
‘= 2SE–0,2P R +0.2t
r
1. F h w e i aos at t Ih r d loua r t aisu e gnft fhg si thce i , e n e c
R f o t h t s ej h hi i ol a et f it e eeld hfno f l si thac if { es n c
1- -1 -–
o t s i e[ h h a e m h fa e s d n e .
2 W t w h t h aiehe c x 0k. l cnnR o. ePe e sl e 3xs d c 5s e 6e
0 S . t f 6 o gE r 6 hmi ti uC 5 lvA, a epo hse p e nd n n de ei
I s b -ah p ap3 l li , e l d e .
.
. 2:1 ELLIPSOIDAL HEAD
PD
b I P= -Dy;jt
‘= 2SE– O.2P
0 1. F e l l ih po sw
e o t ia hrd rado leta smh r t , a ehi j e o o
“ a m a i i on nxt t 2 1 os hihC
d r A e aspo espr e nd n : , de ei
1 - 4 ( c ) .
/1 = 1>/4
E X
D ED S AI G
T NA : E = 1 j . e of 0f oi is c0 ei n ea , n m tc l y e s f
h e a d s
P = p d pe r s e is sg ui R n=r 4 ie ni rnc a hs d ie i8 ds u es *
S= 1 p 7s vt5 o rsSa 0 e l 0 s Dtiu= s9 i e ni f A dnc i hsa mie e6 dst e e r *
5 1p @5 6l . 5a 7 0t 0 ”e= r I F e wq [ u h i ai irc ken ln d ec s lhs , e
E = 0 e . f f oi8 s cp oi 5t e - ne x, c a ym i n ef i d .
C = 0 . nc A 1o c ra 2r hl. ol e5so iws o u n n c e
j oo s ia hh n eHe t tnm sl e i f l * s dac .o crd oi r o ngo d d vi e nt a di ot n e r
s h e l l w t c i o r a rhlt ol so ihw o ea n n c e
SEEDESIGNDATAABOVE
—.
SEE DESIGNDATAABOVE
0.287 in.
SEE DESIGNDATAABOVE
NOTATION D = I dn i s ai mi n e d tc e e hr , e
P = D pe r s o e m i s a sg l aul n or a we=x Oa hbr o. l t ei an n (c lhI a eu p fd fe
w o p r r pke si sn u gs r ea dni eg g l r e e ,e s
S= . Sv to m a r a ;pl t ps e u ssr aLi e= Ia if l grn oa,s d e dii i din suec sh
r = I kn n sr u ai i c dd nk i e cl u e h s
E = J e of f ip i c 1i en a n c t y g7,r = W t e h 2ai i c k n ln ec s l sh , e
R = I rn a is d ni i dc u he s e,= C s o r a r l ol ois wi n ao nnc c eh ,
2SEt c a o
‘ c a (SE–= O.6P)
o ‘= 2D + 1.2t
s a
E A F SL A M D
N GI H EN
ES D H
E ED A
( T O R I S P HH E R I EC A L A D
W ‘ =h 1 6e / 2 n fr
0.885PL SEt
P=
f= SE– o. 1 ‘ 0.885 L+0.lt P
~
< When Vr l t 1e h s a s n
\
PLM 2SEt
‘= 2SE– O.2P ‘= LM+oo2t
V A O LF UA “ EC ST OM F R ”
1 1. .0 50 0
‘ J r
M
3
2 ●
1 3 . 0
M 1
* : L = D + 2t (see note 2 on f pa ca i
21
E X
DESIGN DATA: R = 48inchesinsideradius*
P = lOOpsidesignpressure D = 96inchesinsidediameter*
S = 17500psistressvalueof ~ = required wallthickness,inches
SA515-70plate@650°F L = 30°0nehalfoftheapexangle
E = 0.85,efficiency
ofspot-examined t = Resuiredwallthickness
inches
joints C.A = 0,125inchescon-osionallowance
E = 1.00,jointefficiencyofsearnless * incorrodedcondition
greaterwith
thecorrosionallowance
SEE DESIGN DATAABOVE SEE DESIGN DATAABOVE
Cos30° = 0.866
Determine the maximum allowable
Determine the required thickness, r working pressure, P for 0.500 in. thick
of a cone cone, when the vessel is in new
100x 96.25 condition.
‘2X 0.866(17500X 2x xO.85xO.500x0.866= 133psi
96+ 1.2XOo500Xo.866
+C.A. 0,125in.
0.500in.
Use0,500in.plate
+C.A. 0.125in.
0.611in.
Use0.625in.plate
SEEDESIGNDATAABOVE SEEDESIGNDATAABOVE
Knuckle radius r = 6 in. L/r= ~= (j %
61 Knuckle radius r = 6 in. L/r= ~ = 16
~= 1.75 from table. A4= 1.75 from table
Determine the required thickness t of a
seamless ASME flanged and dished Determine the maximum allowable
head. working pressure, P for a 0.481 in. thick
100x96,125X1.75 seamless head when the vessel is in
t= ‘0.481 in. corroded condition.
2 x 17500 100
2 x 17500X1.0xO.481 = 100psi
+C.A. 0.125in. p= 96.125X 1.75+0,2 xO.481
0.606in.
Use0.625in.min.thickhead
NOTE: When the r o La i g t r t i/e 1 a nho to6f nreca so- r n3 Cs tn otr uv,d c te aoi o hnl ) u
A b4 c a ml bc t ua f l oay tir ehe%
md +ul k L l y ae (l /: = r 3 )
22
I P N
FORMULAS IN TERMS OF OUTSIDE DIMENSIONS
NOTATION
E = Joint efficiency,page 1 7
P=D pe r s o e m i s a sgl aul n or w =ex O a ubr radius,
. l t einches
s i d e
w op r r pke si sn u gs r: eO u id ti asi m i n e d= tc ee hr ,
S= S vt o rm
a ae pl t ps e u ssr ai e= W a if t l g h ai , i c e k n ln ec s l sh , e
1 8 9 C.A: = Comosionallowance,inches
A
CYLINDRICAL SHELL ( LS EO A N
+ PR
P = R y;4t
R * = SE + 0.4P .
b
B
SPHERE and HEMISPHERICAL HEAD
PR
P - ~ y; B*
f = 2SE + 0.8P .
@
f 1 F h w e i ao s at t fh r d .loua r t asiu e gnft fhgsi thce
R o t h t s ej h hi i oi la e t fi te leed hnf o fl is t hca f
d’ o t s i et hh a e m h f ae s d n e .
R P
S t E h , e
1-3,shallbe applied.
c
2:1 ELLIPSOIDAL HEAD
PD
h P=D~l—
‘= 2S45+1,8P .
- +
1 F e l l hi po wes o t ai hr d. odra t eal m s h art ,a hei j
u m a ii o tnx t 2 so hC hi :Ar e paso e1ps1 r e- nd n 4 ,
h = D14
23
E X
DESIGN DATA:
P = IOOpsidesignpressure E = 1.OOjointefficiency
ofseamlessheads
S = 17500psistressva1ueof l? =48inchesoutsideriidius
SA515-70plate@650°F D= 96 inchesoutsidediameter
E= O.8&efliciencyofspot-examined t =Requiredwallthickness,
inches
joints ofshellandhemis.headtoshell C.A.= 0.125inchescorosionallowance
E = 1.00,jointefficiencyofseamless
100x96
8 p. + 2X
x 17500x1.0X
t=
2 x 17500 X 1 1 . . 0
96-1.8 xO.273 = 100psi
+C.A. 0,125in.
0.398in.
Use0.4375in.min.thickhead
I P N
FORMULASIN TERMSOF OUTSIDEDIMENSIONS
N ~ A T I O N
Outsidediameter.inches
P = Designpressureor max. allowable ~ = one half of the included(apex)
w o p r r psi
ke si sn u g r ea dn eg g l r e e ,e s
S= S v & o m a e a pl ts p e u ssr aLi e= O
a fi l gu r t , oa dse dii i din esuc sh
r = I kn n sr u ai i c dd nk i e lc u e h
E = J e of f ip i c 1i en a n c t y g7, = W t e h 2ai ic k n ln ec s l sh , e
R=O ur t a i s d ni i dc u e hC.A:
s =e, C os r a r l ol ois wi n ao nnc c eh
)
CONE CONICAL SECTION
PD p= 2bsEfCos CY
‘=2 Cos CY(SE+ O.4P) D –0.8t a
d
1 T h a a a h apnn g gl re.t el e3 of eaxh t, e0a t
@L 2 W
“ i hg rt e 3e snah p.a0t a ne eai rasc r°e l i qny au , s
( A C p 1po e- dn 5 d ( e i ex ) )
E A F sL A MD N GI H EN
ES D HE ED
( T O R I S P HHE R I EC A L A D
W h = 1e n 6 L 2/ r /
0.885PL SEt
P=
2=SE + 0.8P 0.885L– O.8t
f W Lh T ee1 h 6 sn a2 s
.
i
PL M 2SEt
f= 2SE+P(M– O.2)’ ‘= ML –t(ikf-O.2)
VALUES OF FACTOR M
2 2. 3 .0 3. 5 0 4 .0 0 5. 50 6 .5 0
‘ 1 / 1. 2 .r2 2. 7 5 3. 2 5 4 .7 5 5. 2 5 6 .0 5 . 00
M 1 1. 1. 0 .0 0 16 0
% ‘
7
●
: L-t = D 2
.
25
E X
3ESIGN DATA:
P = IOOpsidesignpressure D = 96inchesoutside
dimeter
S = 17500psistressvalueof ~ = 3@onehalfoftheapexmgle
SA 515-70plate@650°F L = 96inchesoutsideradiusofdish
E = 0.85,efficiency
ofspot-examinedjoints t = Requiredwallthickness,
inches
E = 1.00,jointefficiencyofseamlessheads C.A = 0.125inchescomosionallowmce
R = 48inchesoutsideradius
SEE DESIGN DATAABOVE SEE DESIGN DATAABOVE
:0s 30° = 0.866 Determine the maximum allowable
Determine the required thickness, t working pressure, P for 0.500 in. thick
of a cone cone.
00 96
‘=2 x0.866X(l\50; X0.85+Oc4X100) =
=0.372 in. ~= 2X 17500XC).85X
().5()()X().866= 134psi
96- (0.8xO.500xO.866)
+-CA. 0.125in.
0.497in.
Use:0.500in.thickplate
I E P
F
NOTATION
P = Internal or external design pressure psi E=joint efficiency
d =Inside diameter ofshell, in.
S =Maximumaflowable stiessvalue ofmaterial, psi
t = Minimum required thickness of head, exclusive of corrosion allowance, in.
t~ = Actual thickness of head exclusive of corrosion allowance, in.
tr = Minimumrequired thicknessof seamless shell for pressure, in.
t~ = Actual thickness of shell, exclusive of corrosion allowance, in.
27
I E P
E
DESIGNDATA
P = 300 psi design pressure E=joint efficiency
d =24in. inside diameter ofshell
s =15,0001psi maximum allowable stress value of SA-515-60 plate
tr =0.243 i required thickness
n of seamless
. shell for pressure.
t~ =0.3125 in. actual thickness ofshell.
DETERMINE THE MINIMUM REQUIRED THICKNESS, t
t~ 1.250
Checking the limitationof — = — = 0.052,
d 24
0.243
c = 0.33 ; = 0,33 — = 0.26
s 0.3125
Using thicker plate for shell, alesser thickness wfil be satisfactory for the head
t~ = 0.375 i n .
0.243
c = 0.33 + = 0.33 — = 0.214
0.375
2 m = 6 in”
- .. . . . .... . .
“
28
TEMPERATURE,
F MAXIMUMALLOWABLENON-SHOCKpRESSURE PSIG.
P F
STATIC HEAD
The fluid in the vessel exerts pressure on the vessel wall. The intensity of the
pressure when the fluid is at rest is equal in all directions on the sides or
bottom of the vessel and i d t t h u eo t h i f s gae l o ht be up t o iof he v di
a w t h p ri ie ch cso nst hs u i dre e e r e ds .
T s ht hwa e a t ph pi ae sl ci eb c had a bnt ad lt e d dl ep le rh s eoe dt i s osg e u n hr
v e s s e l .
T t ab h bs e lt l rh e e o lsb oha w
e t t it wpo w rne eaes h hes sn eo ut n i re eg h
w a t e r .
T f t pi r fe hnas os o udf ot ren lt e h wu hretai y v tdr a ag es hil irnt u , v e e eh
t as bb hm ul la ew t i tl sp s li lpi gee hdt rc o tia fhf v i e icl co htn su yi d e i rf ae t di
P r ie P s osp uSu r qIn e efud Dnn asi f rH rfoc eeo eWr he a nar t d t se
H e a d ,
F o e 1 e2 3t 4 5 6 7 8 9
b
w
a a F at h e r e e .q n rp h u et4p oia r t p elu3s s s iqns 3 uue nd r a e c
T f t p i r pe shns qsi o ufdeu aren fae h r ocnr e n eg e i h tie rt ao y va ta dbhe bt o n
m u t l f t h i b ep.h e l 4y e a 3e t d3 y .
H o eW ai aF dC t o er sr ee s f tper oC n nde P
it nr rg t e as si o un r
i P o p Su qnI eud nn as r rc e h
0 1 2 3 4 5 6 7 8 9
i t
30
T
f q c u o om i po ra cr e i r qps k out nl hi ir aace weight
fk d t n forevarious
ne s smaterialsdand
at different degree of radiographic examination.
Table A shows the stress value of the most frequently used shell and head materials.
Table B shows the ratios of these stress values.
EXAMPLE:
1. Foravesselusing SA 5 15-70 plate, whenspotradiographed, therequiredthickness
0.4426 inches and the weight of the vessel 12600 lbs.
2. What plate thickness will be required and what will the weight of the vessel be,
using SA 285-C plate and fill radiographic examination:
In case 1. The stress value of the material 14875
In case 2. The stress value of the material 13800
The ratio of the two stress values tlom Table B = 1.08. In this proportion will be
increased the required plate thickness and the weight of the vessel.
0.4426 x 1.08 = 0.4780 in.
12600 X 1.08= 13608 lb.
31
E P X
D eP rs e is gs un r e
T P re e s s s u tr e
S i n g vl e e - d ws e a s ls f l ei v gl a n so ocep d ua v ru ar to m c i s n ua rb hlul ma y
s u b t j a e i c n t ht e y ed d r r t on oso ant w ael t a ih hcys d r teo t si trn ane t i c
p r a c t ai pc na be l t ue m ,U e-a (t soi c t9 f . G 9 )
P n e tu m
C e a U t - soi c t 1d : 0e G 0