maxDNA DISTRIBUTED CONTROL SYSTEM

m a x S T A T IO N 1 m a x S T A T IO N 2 m a x S T A T IO N 3

N e tw o r k A S w i tc h e d N e tw o r k A
1 0 /1 0 0 M b p s H u b A -1 10/100 M bps

N e tw o r k B S w i tc h e d N e tw o r k B
1 0 /1 0 0 M b p s H u b B -1 10/100 M bps

N e t w o rk A N e t w o rk B
1 0 0 /1 0 0 0 M b p s 1 0 0 /1 0 0 0 M b p s
F u ll D u p le x F u ll D u p le x

N e t w o rk A N e t w o rk A
100M bps 100M bps
S w i tc h e d
D P U 4 F 1 -1 H u b A -2 DP U 4F 2-1

S w i tc h e d
D P U 4 F 1 -2 DP U 4F 2-2
H u b B -2
N e t w o rk B N e t w o rk B
100M bps 100M bps
R e m ote R e m o te
P r o c e ss i n g P ro ce s s in g
U n it 1 U n it 2
DPU 4F CONNECTIVITY OVER maxNET

I I D PU
Switch A O O 4F

Switch B
I I D PU
O O 4F

I I I
O O O
 maxPAC I/O SYSTEM

• maxPAC I/O SYSTEM LINKS THE maxDNA DCS WITH REAL

WORLD PROCESS CONTROL I/O.
• THE I/O SYSTEM COMPRISES THE I/O MODULES & THE DPU.
• THE I/O MODULES & DPU ARE MOUNTED IN A I/O RACK
ASSEMBLY.
• THE RACK ASSEMBLY CARRIES A BACKPLANE WHICH
PROVIDES THE I/O BUS .THE I/O BUS IS THE
COMMUNICATION BUS BETWEEN THE DPU & THE I/O
MODULES. ALL I/O MODULES COMMUNICATE WITH THE
DPU THRO’ THE I/O BUS.THE COMMUNICATION IS CLOSELY
CONTROLLED BY THE DPU.
• THE RACK USED IN THE maxDNA SYSTEM IS A 8 PAC.
I/O SYSTEM RACK ASSEMBLY –8 PAC RACK
 I/O SYSTEM BACKPLANE & I/O BUS

• PROVIDES THE SYSTEM POWER & FIELD POWER CONNECTIONS

TO THE I/O MODULES & THE DPU.
• CARRIES THE I/O BUS OVER WHICH THE DPU & THE I/O MODULES
COMMUNICATE.
• I/O MODULES & THE DPU PLUG INTO CONNECTORS IN THE I/O
BACKPLANE.
• ON ANY I./O BUS, ONLY ONE / ONE REDUNDANT PAIR OF DPUs
CAN RESIDE .
• UPTO 60 I/O MODULES CAN RESIDE ON A I/O BUS.
• THE I/O BUS CAN EXTEND TO A MAXIMUM LENGTH OF 30 FT.
• MULTIPLE I/O RACKS THAT SHARE THE I/O BUS CAN BE
INSTALLED IN A CABINET.
IOP382 – 8 PAC Rack
INTERCONNECTING maxPAC I/O RACKS FOR I/O BUS EXTENSION
I/O SYSTEMS RACKS MOUNTED IN CABINET
 I/O BUS SIGNALS
(SYSTEM GND) P1A P22B (SYSTEM GND)
(SYSTEM +24V) P2A
P21B (SYSTEM +24V )
P3A
P20B
P4A
P19B
P5A P18B
P6A
P17B (ADDRESS`)
P7A
P16B ( DATA`)

I/O BUS CONNECTOR

P8A P15B ( LATCH`)
P9A P14B ( IN/OUT`)
P10A P13B (HI/LO`)
P11A
P12B (INT`)
P12A P11B (ACK`)
P13A
P10B (XACK`)
P14A P9B (D0)
( LOOP 48V +) P15A P8B (D1)
(LOOP 48V +) P16A
P7B (D2)
P17A P6B (D3)
(LOOP 24V +) P18A
P5B (D4)
(LOOP 24V +) P19A
P4B (D5)
P20A
P3B (D6)
(LOOP GND) P21A
P2B (D7)
(LOOP GND) P22A
P1B (PARITY)
 maxPAC- I/O modules
Analog Input/Output modules
IOP301- Isolated Analog Input; 16 channels
IOP302- 4-20mA, common Input; 16 channels
IOP303- 3-wire RTD input; 8 channels
69230S303A – 4-wire RTD module 8 channel
IOP304- Thermocouple /emf Input; 16 channels
IOP305- Voltage common Input; 16 channels
IOP320- (4-20)mA Common Output; 8 Channels
IOP321- Isolated (4-20)mA Output; 8 Channels
69230R306A– Resistors & Thermistor assembly
for IOP301 & IOP305 modules.
 maxPAC- I/O modules
Digital Input/Output modules:
IOP330 – 24Vdc common input; 16 Channels
IOP331 – 48Vdc common input; 16 Channels
IOP332 – 120Vac/dc isolated input; 16 Channels
IOP333 – 240Vac/dc isolated input; 16 Channels
IOP334 – 24Vdc isolated input; 16 Channels
IOP350 – Form C Relay output; 10 Channels
IOP351 – Form A/B Relay Output; 16 Channels
 maxPAC- I/O modules
Other Modules :
IOP371 – Optical Bus Extender module
IOP382 – 8 PAC Rack
CPO401– Y-Adaptor for mixed I/O racks
CPO402– I/O Bus Terminator
TYPICAL I/O MODULE FRONT PANEL
I/O MODULE CONFIGURATION OPTION – SHARED(COMMON)
CONFIGURATION
Network

D D
Back-up
P P
Cable
U U
IO Bus

I I I ••• I I I
O O O O O O

Redundant DPUs,
Common I/O Bus
I/O MODULE CONFIGURATION OPTION – REDUNDANT CONFIGURATION

Network

D D
Back-up
P P
Cable
U U
IO Bus

I I ••• I I I ••• I
O O O O O O

Redundant DPUs,
Separate I/O Bus,
Redundant I/O

CPO309
I/O MODULE CONFIGURATION OPTION – MIXED CONFIGURATION

Network

Back-up
D Cable D
P Y P
U Cable U
IO Bus

I I I I I I
O O O O O O

Common IO Bus

I I I I
O O O O

Redundant DPUs,
Mixed I/O Bus
MIXED I/O WITH Y ADAPTER
 IOP301- Isolated Analog Input; 16 channels

• 4-20mA or 0.4 to 2.0V input

• Isolation between inputs and logic
• Digital value: 15 bit data and 1 bit sign
• 100 msec scan time.
• Diagnostics and self calibration on Power-up.
• Periodic online recalibration.
• Open input detection.
• Can be used in redundant application along with
69230R306A module (4 to 20mA will be converted into
0.4 to 2.0 V externally using 69230R306A)
IOP301- Isolated Analog Input; 16 channels
IOP301- Isolated Analog Input; 16 channels
IOP301-JUMPER CONFIGURATIONS
IOP301 –INPUT CIRCUIT CONFIGURATIONS
IOP301—FIELD WIRING
IOP301 – FIELD WIRING FOR REDUNDANT MODULES
IOP301 – FIELD WIRING FOR REDUNDANT MODULES
 IOP302- 4 to 20mA Analog Input; 16 channels
IOP305- 0.4 to 2.0V Analog Input; 16 channels

• 4-20mA (IOP302) or 0.4 to 2.0V(IO305) input

• Isolation between inputs and logic
• 20 msec scan time.
• Diagnostics and self calibration on Power-up.
• Periodic online recalibration.
• Open input detection.
IOP302- 4 to 20mA Analog Input; 16 channels
IOP305- 0.4 to 2.0V Analog Input; 16 channels
IOP302/IOP305 –ANALOG I/P MODULES
IOP302- 4 to 20mA Analog Input; 16 channels
IOP302 – JUMPER SETTING INFORMATION
IOP302–FIELD WIRING
IOP305–FIELD WIRING
 IOP303- 3 wire RTD module: 8 channels
69230S303A- 4 wire RTD module: 8 channels
• 8 Channels of RTD inputs with different configuration for
each channel.(10R Cu,Pt; 25R Pt;100R Cu,Pt,Ni; 1000R Pt)
• Self calibartion on power-up.
• Periodic online recalibration.
• Channel to Channel and Channel to Logic isolation.
• Open RTD detection.
 IOP303- 3 wire RTD module: 8 channels
69230S303A- 4 wire RTD module: 8 channels
IOP303 – RTD INPUT MODULE
 IOP303- 3 wire RTD module: 8 channels
69203S303A- 4 wire RTD module: 8 channels
RTD INPUT MODULE – JUMPER SETTING INFORMATION
 IOP303- 3 wire RTD module: 8 channels
69203S303A- 4 wire RTD module: 8 channels
IOP303 --- FIELD WIRING FOR REDUNDANT MODULES
IOP304- TC input : 16 channels
 IOP304- TC input : 16 channels
• 16 Channels of TC inputs with different configuration for
each channel.(Type B,D,E,G,J,K,N,R,S,T)
• Self calibartion on power-up.
• Periodic online recalibration.
• Channel to Channel and Channel to Logic isolation.
• Open TC detection.
IOP304- TC input : 16 channels
IOP304 – JUMPER SETTING INFORMATION
IOP304 -- FIELD WIRING
IOP304 – FIELD WIRING FOR REDUNDANT MODULES WITH COMMON TC
IOP320/IOP321- 4-20mA Current Output : 8 channels
IOP320/IOP321- 4-20mA Current Output : 8 channels

• 8 Channels of 4-20mA current output

• Channel to Logic isolation.
• Open Output detection.
• Load impedance 0 to 800 ohms.
• Jumper setting to select Run mode, Calibrate mode, Hold or
reset output mode, common or redundant output mode,
primary or secondary output mode.
MODULE SPECIFICATIONS
IOP320/IOP321- (4-20)mA Current Output : 8 channels
IOP320/IOP321 – JUMPER SETTING INFORMATION
IOP320/IOP321 – FIELD WIRING
IOP 320/IOP321 – FIELD WIRING FOR REDUNDANT MODULES WITH COMMON END
ELEMENT
IOP330 – 24Vdc common input; 16 Channels
IOP331 – 48Vdc common input; 16 Channels
 IOP330 – 24Vdc common input; 16 Channels
IOP331 – 48Vdc common input; 16 Channels
• 1ms scan rate for SOE
• Field wetting voltage through fuse
• 16 common input channels
• High level at 40% to 150% of rated voltage
• Field to logic isolation
IOP330 – 24Vdc common input; 16 Channels
IOP331 – 48Vdc common input; 16 Channels
IOP330 / IOP331 – FIELD WIRING
IOP330 / IOP331 – FIELD WIRING FOR REDUNDANT
MODULES WITH COMMON DI
 IOP332 – 120Vac/dc isolated input; 16 Channels
IOP333 – 240Vac/dc isolated input; 16 Channels
IOP334 – 24Vdc isolated input; 16 Channels
• 1ms scan rate for SOE
• Jumper setting for AC input for modules IOP332 /IOP333
• 16 isolated (channel to channel) channels
• High level at 40% to 150% of rated voltage
• Field to logic isolation
• LED indication for HIGH input
IOP332 – 120Vac/dc isolated input; 16 Channels
IOP333 – 240Vac/dc isolated input; 16 Channels
IOP334 – 24Vdc isolated input; 16 Channels
IOP333 – DIGITAL INPUT MODULE.
IOP332 – 120Vac/dc isolated input; 16 Channels
IOP333 – 240Vac/dc isolated input; 16 Channels
IOP334 – 24Vdc isolated input; 16 Channels
IOP332 – 120Vac/dc isolated input; 16 Channels
IOP333 – 240Vac/dc isolated input; 16 Channels
IOP334 – 24Vdc isolated input; 16 Channels
IOP332/333/334 – FIELD WIRING FOR REDUNDANT MODULES
 IOP350 – Form C Relay output; 10 Channels
IOP351 – Form A/B Relay Output; 16 Channels

• 10(IOP350)/16 (IOP351) isolated (channel to channel)

channels
• Contact rating: 5A at 250Vac, 3A at 30Vdc.
• Field to logic isolation
• IOP351 can be changed from Form A to Form B by
changing a set of resistors.
• Maximum speed 20 CPM.
 IOP350 – Form C Relay output; 10 Channels
IOP351 – Form A/B Relay Output; 16 Channels
IOP351 – 16 CHANNEL DIGITAL OUTPUT MODULE
 IOP350 – Form C Relay output; 10 Channels
IOP351 – Form A/B Relay Output; 16 Channels
IOP351 – FIELD WIRING
IOP350 – FIELD WIRING
IOP350/ IOP351 – FIELD WIRING FOR REDUNDANT MODULES
WITH COMMON END ELEMENT
 IOP371 – Optical Bus Extender module

• Extends DPU bus up to 2000 meters through Optical links

• Digital output indication for link failure indication
• Jumper setting for remote, local, common or redundant
application.
IOP371 – Optical Bus Extender module
IOP371 – Optical Bus Extender module connectivity
IOP371 – Optical Bus Extender module connectivity

D Back-up D
P Cable P
U U

Common Local I/O Bus

I I I B B B
O O O E E E
M M M

6,500 ft. 6,500 ft.

F.O. Link F.O. Link
To Remote
Location #3

B B
E Remote Location #1 E Remote Location #2
M M
Common Remote I/O Bus Common Remote I/O Bus

I I I I I I I I
O O O O O O O O

Redundant DPUs, Common I/O Bus, Common I/O,

Multiple Remote Locations
IOP371 WITH MIXED I/O
BEM – FUNCTIONAL BLOCK DIAGRAM
IOP371 – JUMPER CONFIGURATION
TERMINATION OF LOCAL & REMOTE I/O BUSES