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INSTRUCTION PROGRAM
REINFORCING
STEEL SAFETY
REINFORCING
(EMPLOYER NAME) STEEL SAFETY
DISCLAIMER
GENERAL: (EMPLOYER NAME) will ensure that all potential hazards regarding
Reinforcing Steel at our job sites are evaluated. This standard practice instruction is
intended to address comprehensively the issues of; evaluating and identifying
potential deficiencies, evaluating the associated potential hazards, communicating
information concerning these hazards, and establishing appropriate procedures, and
protective measures for employees.
RESPONSIBILITY: The Company Safety Officer is responsible for all facets of this
program and has full authority to make necessary decisions to ensure success of the
program. The Safety Officer is authorized to amend these instructions and is
authorized to halt any operation of the company where there is danger of serious
personal injury.
TABLE OF CONTENTS
1. WRITTEN PROGRAM
(EMPLOYER NAME) will review and evaluate this standard practice instruction on an
annual basis, or when changes occur to the governing regulatory standards, that
prompt revision of this document, or when operational changes occur that require a
revision of this document. Effective implementation requires a written program for job
safety and health, that is endorsed and advocated by the highest level of
management within (EMPLOYER NAME) and that outlines our goals and plans. This
written program will be communicated to all required personnel. It is designed to
establish clear goals, and objectives.
2. GENERAL REQUIREMENTS
All job sites and equipment owned by (EMPLOYER NAME) will be maintained in a
safe and healthful manner. Certain work conditions may contain a reasonable
probability of injury that can be prevented by proper maintenance and supervision.
(EMPLOYER NAME) will do all possible to ensure the safety of our employees. No
employee will knowingly be subjected to a hazardous condition without all possible
protective measures first being implemented.
3.1 All protruding reinforcing steel, onto and into which employees could fall,
shall be guarded to eliminate the hazard of impalement.
3.2 Reinforcing Steel walls, piers, columns, and similar vertical structures shall
be adequately supported to prevent overturning and to prevent collapse.
3.3 Employees shall take measures to prevent unrolled wire mesh from
recoiling. Such measures may include, but are not limited to, securing each
end of the roll or turning over the roll.
3.5 Reinforcing steel. All protruding reinforcing steel, onto and into which
employees could fall, shall be guarded to eliminate the hazard of impalement.
3.6.1 Signs and barriers shall be erected to limit employee access to the
post-tensioning area during tensioning operations.
4.1 Project Foremen shall conduct daily jobsite safety inspections. Inspections
4.4 The project Supervisor shall conduct daily visual inspections of falsework,
formwork and excavations. Hazards shall be corrected before workers are
permitted to continue work. Documentation shall be maintained for all
inspections noting any hazards and the corrective action taken.
The following requirements shall be met to prevent falls on walking working surfaces
and to lower levels.
5.1 Consideration shall be given to worker access at all projects. Work decks
or platforms, stairways, walkways, guardrails and ladders shall be provided by
the controlling contractor and constructed to OSHA specifications. Proper
access shall be installed as soon as practicable to minimize the need for
PFAS. (CONTRACTOR NAME) employees shall not access work areas that
are not protected by the required fall protection.
5.2 Planning must include work practices that provide for 100% fall protection.
Other access considerations include:
5.3.1 Each PDS shall consist of a body belt and rebar chain assembly
(or a positioning lanyard) and an anchorage, which meet the
requirements of OSHA 29 CFR 1926, Subpart M. Other requirements
include:
5.3 Personal Fall Arrest Systems (PFAS). A PFAS shall be worn by those
employees whose work exposes them to falls in excess of 24 feet while
working on the face of reinforcing steel assemblies, or 6 feet from the perimeter
All workers who may be exposed to fall hazards shall be trained to recognize and
minimize these hazards. Workers shall be informed of the contents of all (EMPLOYER
NAME) and OSHA fall protection policies. This instruction shall include:
6.1 A written record of training and instruction shall be maintained on the job site
and at (EMPLOYER NAME)’s office. Records shall include:
If a fall occurs, any employee hanging from the fall-arrest system must be rescued
safely and quickly. Planning shall take place before there is any risk of a fall. One or
more of the following methods shall be utilized:
7.1 The methods for rescue, as listed above, should only be utilized if the rescue
can be accomplished safely. Move the victim carefully, as injuries may exist.
All employees shall know the availability and location of rescue equipment.
Reinforcing steel for walls, piers, columns, and similar vertical structures, shall be
guyed, braced, or supported to prevent collapse. Guys, supports, and braces shall be
installed and removed as directed by a qualified person. Never climb on a rebar
structure that is not secure or properly and sufficiently guyed. The following guidelines
shall be followed:
1. Use the appropriate size and strength material for guys, braces, and supports.
Always guy to a suitable anchor or install a proper deadman.
2. When lashing is used for guy anchors, make sure that clips are tight and that
there is at least one dead turn on the lashing.
3. When installing cable clips, be sure that you have the proper size and amount.
Use only forged steel clips. Start by tightening the clip furthest away from the
thimble or eye. Complete the tightening of clips before going on to any other
job.
Step 1: Apply first clip - one base width from dead end of wire rope - U-
Bolt over dead end - live end rests in clip saddle. "NEVER SADDLE A
DEAD HORSE!" (Never saddle the dead end.) Tighten nuts evenly to
recommended torque.
Step 2: Apply second clip - nearest loop as possible - U-Bolt over dead
end turn on nuts firm but DO NOT TIGHTEN.
5. After strain has been applied to the cable, make sure that clips are tight. Wire
rope diameter becomes smaller under strain, clips should be checked
frequently.
6. Choose the correct turnbuckle for the job. To prevent turnbuckle from
unscrewing under strain, wire or attach it to a solid object.
7. Caution tape should be applied to guy wires at eye level for visibility.
REINFORCING STEEL
The following Project Safety Requirements are to ensure a safe work environment
for our employees. Employees are to understand and acknowledge these
requirements. Violations may result in disciplinary action.
2. Each employee shall have a thorough understanding of his or her specific job.
5. Injuries don’t always happen to the other person - be careful; bend down
projecting nails and wire ends to prevent puncture injuries; report worn or
frayed rigging; keep all tools and equipment in first class condition and use
them properly.
6. Follow proper lifting procedures for the task you are performing.
7. Do not wear shirts or jackets open or with loose, baggy sleeves that could
hang up on dowels and formwork. Ragged or torn clothing or gloves are a
hazard. Wearing rings or jewelry should be avoided. Appropriate work
boots, in good condition, shall be worn.
10. Scuffling, practical jokes, or horseplay of any kind could result in injury.
13. Regardless of where you are working, keep a solid footing. Clean any
slippery spots on floors or decks. Be especially careful when walking on
freshly oiled forms.
14. Use caution near floor openings and edges of slabs and remove any loose
material near them. Immediately replace any guardrails removed to land
bundles, equipment, or other materials. Use signs, flags or watchmen to
mark all dangerous openings.
15. Do not drop or throw material to a lower level. You could seriously injure
someone below.
16. Observe good housekeeping; keep work areas clear of debris, trash and
unused materials. Maintain a 20” walkway throughout your work area.
17. Do not use a torch unless you have been trained to do so. A fire
extinguisher shall be kept near each torch when in use.
21. Never enter a trench or excavation five (5) feet or deeper unless properly
sloped or shored. Ladders are required in trenches over four (4) feet deep
and are extended from the floor of the excavation to at least three (3) feet
above the top of the excavation. Ladders are to be located so as to provide
means of exit without more than twenty-five (25) feet of lateral travel.
22. Do not operate any equipment you are not qualified to operate.
24. Riders are not allowed on forklifts, crane hooks or crane loads.
25. Secure toolboxes or buckets when working over other employees or aisles.
26. Only approved positioning belts, body harnesses and lanyards with double
locking snaphooks shall be used. Do not use leather belts for positioning,
as they will rot and become weak with age.
27. Do not begin work without being shown where to locate fire extinguishers,
First-Aid supplies, and emergency phone numbers. Report any shortage or
lack of items in the First-Aid Kit to your supervisor.
28. Do not enter into or work in an area without sufficient lighting. Be assured
that the area is free of hazards such as items that may cause you to trip
and stumble, unsafe ladders, scaffolding equipment, partially framed walls
and pits, holes, trenches, etc.
30. Make sure all back-up alarms, horns, lights, hook safety latches, dead-man
triggers and similar safety devices are operative at all times.
31. Be sure all public vehicle and pedestrian traffic is protected from work
operations.
32. Alert machine operators when workers are in trenches to avoid injury to
workers.
REINFORCING STEEL
TRUE OR FALSE
T F
2. Guardrail or safety cable systems are required at a leading edge when a fall
exposure is in excess of 6 feet.
T F
T F
T F
5. Keeping excess material and debris out of walkways and work areas is a
good housekeeping policy. You must maintain a 20” walkway.
T F
MULTIPLE CHOICE
c) Never.
c) Both a and b.
a) Six feet
b) Three feet
c) Two feet
c) Both a and b.
2. Reinforcing steel for walls, piers, columns, and similar vertical structures
shall be guyed, braced, or supported _________________________.
Ironworkers working on reinforcing steel structures shall be protected from falling six
(6) feet or more to lower levels by personal fall arrest systems, positioning device
systems, guardrail or safety cable systems. Exception: When working and moving
point to point on reinforcing steel structures up to a height of 24 feet. A positioning
device system is an affective and accepted means of fall protection at heights below
24 feet. The following practices shall be followed:
6. When climbing, be aware of embeds, greased dowels, and loose bars around
block-outs and penetrations.
7. Body belts with D-rings and safety hooks shall be worn. Requirements for
snaphooks, D-rings and other connectors used with positioning device systems,
must meet the same criteria as those for personal fall arrest systems.
8. Belts, and all fall protection equipment, shall be visually inspected before each
use.
9. When carrying rebar up a wall, keep rebar on top of legs, using both hands to
climb.
10. Never overload yourself. Remember, you are supporting yourself and the
rebar.
REINFORCING STEEL
DATE: PROJECT:
SUPERVISOR:
ATTENDEES:
REINFORCING STEEL
DATE: PROJECT:
SUPERVISOR:
ATTENDEES:
(√) – Acceptable (X) – Correction Made (Comment Necessary) (NA) – Not Applicable
ON
COMMENTS
UR
ED
SU
ES
SA
TU
TH
FR
W
M
N
T
I
1. Access/Walkways
2. Guardrail/Railing/Cable
3. Floor Openings
4. Fall Arrest/Positioning
5. Impalement Protection
6. Crane/Hoisting/Rigging
7. Excavation/Trenches
8. Guying/Forms/Shoring
9. Oxy/Act/Propane/Welding
10. Fire Extinguishers/Protection
11. Forklift/Aerial Lift/Inspection
12. Elect/Overhead Power Lines
13. Post Tensioning
14. Material Storage
15. IIPP/MSDS/First Aid
16. Sanitary Facilities/Water
Supervisor: Comments:
(EMPLOYER NAME) SCAFFOLD SAFETY
EMPLOYEE ACKNOWLEDGEMENT
SIGNATURE DATE