INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2600 MAXIMUM CUSTOMER PART #: RE-518165 MODEL NO.: DE2635-5806
CUSTOMER'S NAME: JOHN DEERE SUPERSEDES:
ENGINE: 6068H EDITION NO.: OBS
APPLICATION: 300 SERIES DATED: 1/16/2006

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.

ALL DEGREES ARE IN PUMP DEGREES UNLESS OTHERWISE NOTED.

TEST STAND ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATION HIGH PRESSURE LINES: SAE J1418 / ISO NOTE: POPPET VALVE STROKE SETTING:
4093; .063” (1.60mm) I.D. x 25” (635mm) LONG, P/N 70050 a. FOR NEW H&R/POPPET VALVE: .0066” +/- .0002”
2. CALIBRATING INJECTORS: STANADYNE P/N 36951 b. FOR ORIGINAL H&R/POPPET VALVE: .0070” +/- .0002”
(LOW DEAD VOLUME) 0.5mm ORIFICE PLATE, 3625 PSI 1. 000 RPM: MANUALLY ROTATE SHAFT TO INSTALL TIMING PIN
(250 BAR) OPENING PRESSURE. (P/N 36275). ALIGN TIMING WHEEL WITH INDICATOR AND TIGHTEN
3. CALIBRATION FLUID: SAE J967 / ISO 4113 TIMING WHEEL INPLACE.
a. INLET TEMPERATURE: 110°- 115°F (43.3°- 46.6°C) 2. 000 RPM: REMOVE TIMING PIN, INSTALL HOUSING PRESSURE TAP
b. RETURN TEMPERATURE: 115°- 156°F (46.6°- 68.6°C) (P/N 36464) AND CONNECT TO HOUSING PRESSURE GAUGE.
c. SUPPLY PRESSURE: 5 PSI +/- 1.0 PSI (34 ± 6 kPa) AT INLET 3. 150 RPM: TEST PACKAGE PERFORMING SELF-DIAGNOSTICS.
4. 1000 RPM: (LOSSOP: 8.0°, SPW: 7.00°)
PUMP INSTALLATION: IT-117 a. SET TPP FOR 85 PSI MINIMUM. ADJUST IF NECESSARY.
ROTATION – CW* b. CHECK RETURN FUEL FOR 400-1000 CC/MIN RETURN.
NAME PLATE: LEFT SIDE** 5. 1400 RPM: (LOSSOP: 9.0°, SPW: 9.05°) WAIT FOR PUMP TO STABILIZE
#1 CYL. – 5 O’CLOCK POSITION** FOR 60 SEC.
6. 2500 RPM: (LOSSOP: 9.0°, SPW: 8.90°)
*VIEWED FROM DRIVE END a. SET TRANSFER PUMP PRESSURE TO 160 – 165 PSI.
**VIEWED FROM CONTROL SOLENOID END b. CHECK HOUSING PRESSURE 2-10 PSI.
PUMP OPERATING SPEED…HALF…ENGINE SPEED c. CHECK CLOSURE TIME 1.1-2.1 ms.
d. CHECK RETURN FUEL FOR 500-900 CC/MIN.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE ADJUST IF NECESSARY.
NOTE: USE DE ELECTRONIC CONTROL PACKAGE (P/N 36269). NOTE: IF ADJUSTMENT WAS NECESSARY RETURN TO 6a.
REFRENCE 99820 DE PUMP MANUAL FOR TEST BENCH SET-UP STABILIZE INLET FUEL TEMPERATURE AT 43.3°- 46.6° C.
INSTRUCTIONS MONITOR RETURN FUEL RATE OF CHANGE TO BE LESS THAN
SOLENOID VOLTAGE: 17 VDC 5° C/MIN. RETURN TEMPERATURE 68.6° C MAXIMUM.
7. 1500 RPM: (LOSSOP: 10.7°, SPW: 9.05°)
1. 000 RPM: MANUALLY ROTATE SHAFT TO INSTALL TIMING PIN (P/N a. CHECK FUEL DELIVERY FOR 101-121 mm3/STROKE.
36275). ALIGN TIMING WHEEL WITH INDICATOR AND TIGHTEN b. CHECK CYL-CYL VARIATION FOR A MAXIMUM OF 11.0
TIMING WHEEL IN PLACE. mm3/STROKE.
2. 000 RPM: REMOVE TIMING PIN, INSTALL HOUSING PRESSURE TAP c. (LOSSOP: 0°, SPW: 0°) CHECK SHUT-OFF FUEL DELIVERY FOR
(P/N 36464) AND CONNECT TO HOUSING PRESSURE GAUGE 4.0 mm3/STROKE MAXIMUM.
3. 150 RPM: TEST PACKAGE PERFORMING SELF-DIAGNOSTICS. 8. 150 RPM: (LOSSOP: 7.0°, SPW: 15.00°)
4. 1400 RPM: (LOSSOP: 9.0°, SPW: 9.05°) WAIT FOR PUMP TO a. CHECK TRANSFER PUMP PRESSURE FOR 16 PSI MINIMUM.
STABILIZE FOR 60 SEC. b. CHECK HOUSING PRESSURE FOR 2.0-10.0 PSI.
5. 2500 RPM: (LOSSOP: 9.0°, SPW: 8.90°) c. CHECK FUEL DELIVERY FOR 97.0 mm3/STROKE MINIMUM.
a. STABILIZE INLET FUEL TEMPERATURE AT 43.3°-46.6° C. RETURN 9. 1500 RPM: (LOSSOP: 10.7°, SPW: 9.05°) CHECK TRANSFER PUMP
FUEL IS BEING MONITORED FOR RATE OF CHANGE LESS THAN 5° PRESSURE FOR 100 PSI MINIMUM.
C/MIN. RETURN TEMPERATURE 68.6° C MAXIMUM. 10. 3000 RPM: (LOSSOP: 9.0°, SPW: 8.00°)
b. CHECK TRANSFER PUMP PRESSURE FOR 150.0 PSI MINIMUM. a. RUN PUMP LONG ENOUGH TO STABILIZE RETURN
c. CHECK RETURN OIL FOR 400-1100 CC/MIN. TEMPERATURE 46.6° C MINIMUM.
6. 1500 RPM: (LOSSOP: 10.7°, SPW: 9.05°) b. CHECK RETURN FLOW 400 - 1000 CC/MIN.
a. CHECK CYL-CYL VARIATION FOR A MAXIMUM OF c. CHECK HOUSING PRESSURE FOR 2.0 – 10.0 PSI.
11.0 mm3/STROKE. d. IF ADJUSTMENT IS NECESSARY RETURN TO STEP 6a.
b. (LOSSOP: 0°, SPW: 0°) CHECK SHUT-OFF FUEL DELIVERY FOR 4.0 11. CHECK POINTS:
mm3/STROKE MAXIMUM. NOTE: a. CLOSURE TIME AT ALL SPEEDS/LOADS: 1.1-2.1 ms
7. 150 RPM: (LOSSOP: 7.0°, SPW: 15.00°) CHECK FUEL DELIVERY FOR b. CLOSURE TIME DELTA MUST BE BETWEEN 2.0 AND 150.0
97.0 mm3/STROKE MINIMUM. MICRO SECONDS
8. 3000 RPM: (LOSSOP: 9.0°, SPW: 8.00°) STABILIZE RETURN
TEMPERATURE 46.6° C MINIMUM. 2500 RPM LOSSOP SPW FUEL DEL. (mm3) TPP (psi)
9. CHECK POINTS: a. 6.30° 8.90° 91.8 ± 7.1 162.5 ± 5.0 *
NOTE: a. CLOSURE TIME AT ALL SPEEDS/LOADS: 1.1-2.1 ms b. 7.30° 6.93° 76.3 ± 6.4
b. CLOSURE TIME DELTA MUST BE BETWEEN 2.0 AND 150.0 1400 RPM
MICRO SECONDS c. 10.7° 9.05° 110.5 ± 8.0
d. 11.95° 7.59° 93.0 ± 7.2
2500 RPM LOSSOP SPW FUEL DEL. (mm3) 800 RPM
a. 6.30° 8.90° 91.8 ± 7.1 e. 7.4° 7.08° 83.5 ± 8.0
b. 7.30° 6.93° 76.3 ± 6.4 f. 9.8 3.96° 33.8 ± 8.0
1400 RPM
c. 10.7° 9.05° 110.5 ± 8.0
d. 11.95° 7.59° 93.0 ± 7.2 * (1120.5 ± 34.5 kPa)
800 RPM
e. 7.4° 7.08° 83.5 ± 8.0 13. SPECIAL NOTE:
f. 9.8° 3.96° 33.8 ± 8.0 a. TORQUE ALL FASTENERS PER 70338.

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FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
36476 GASKET KIT 01/28/2002 24946 1
36492 HEAD AND ROTOR KIT 04/01/2002 27722 2
09/10/2002 27700 3
10/17/2002 24946 4
02/26/2003 28074 5
01/29/2004 28532 6
10/25/2004 28976 7
12/01/2004 232-M 8
02/02/2005 29151 9
04/15/2005 29291 10
06/22/2005 29368 11
09/23/2005 29619 12
01/16/2006 29824 OBS