Diagnostic Code Conversion Wire Description

Component Location
¹Code Flashed CID-FMI Description Schematic Machine Schematic Machine
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
SENR6735-02 Harness And Wire Electrical Schematic Symbols
11 Faults Not Applicable
Component
Location Location
Component
Location Location January 2018
12 Faults Not Applicable Alarm - Action (EMS) D-3 C Sensor - Lift Cyl Head End Press G-1 23
Power Circuits Accessory Circuits (Continued) Symbols
101 RD Battery + 503 BR Wiper - Rear (Park)
21 368-02 Auto/Manual Switch Signal Not Correct Alarm - Backup D-14, E-15 1 Solenoid - A/C Clutch D-15 23
102 RD Marker Lamps 504 YL Wiper - Rear (Low)
22 621-02 Downshift Switch Signal Not Correct Alternator F-14 2 Solenoid - Bucket Float B-5 24
105 RD Key Switch 505 BU Wiper - Rear (High)
24 190-08 Engine Speed Sensor Signal Not Correct Batteries B-15, F-14 3 Solenoid - Bucket Positioner B-6 24 108 RD Converter Output 506 PU Washer - Front T
25 191-08 Transmission Speed Sensor Signal Not Valid Breaker - Blower Motor C-9 A Solenoid - Engine Shutdown C-14 25
31 641-05 Solenoid 1 Open Circuit
109 RD Alt B+ 507 WH Washer - Rear Pressure Temperature Level Flow Circuit Breaker
Breaker - Main A-14 B Solenoid - Lift Positioner B-6 24 110 GN Flasher 508 PU Radio Speaker - Left
32 642-05 Solenoid 2 Open Circuit Symbol Symbol Symbol Symbol Symbol
Breaker - Running Lamp A-13 B Solenoid - Ride Control B-2, D-1 26 112 PU Main Breaker Output 509 WH Radio Speaker - Left (Common)
33 643-05 Solenoid 3 Open Circuit Control - CST Autoshift (Transmission) D-10, E-9 4 Solenoid - Start Aid C-14 27 113 OR Operator Monitor Panel 511 BR Radio Speaker - Right
34 644-05 Solenoid 4 Open Circuit Control - Transmission (Shifter) F-5 A Solenoid - CST Valves (Transmission) F-9 28 114 RD Fwd Horn 512 GN Radio Speaker - Right (Common)
Symbols and Definitions
35 645-05 Solenoid 5 Open Circuit Converter - Voltage F-6 5 Suppressor - Arc D-14 29 116 BR Rear Flood Lamps 513 OR A/C Compressor/Refrigerant Pressure Sw
36 646-05 Solenoid 6 Open Circuit Flasher E-4 C Switch - AIH E-9 A
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
118 GY Wipers 515 GY Blower Motor (HI) through it.
41 641-06 Solenoid 1 Short to Ground Fuses C-9 A Switch - Beacon E-7 A 120 YL Sw'd Converter 516 GN Blower Motor (MED)
42 642-06 Solenoid 2 Short to Ground Fuses - Alarm, Horn, Stoplamp And Key A-13 B Switch - Blower D-4 C 121 YL Backup Alarm To Lamp 517 BU Blower Motor (LOW) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
43 643-06 Solenoid 3 Short to Ground Gauge - Engine Coolant Temp F-3 C Switch - Brake Oil Pressure (EMS) F-8 30 124 GN Blower Motors 518 OR COSA Flasher Signal circle indicates that the component has screw terminals and a wire can be disconnected from it.
44 644-06 Solenoid 4 Short to Ground Gauge - Fuel Level E-13 C Switch - Bucket Positioner C-2, F-1 31 126 PK XMSN Control 521 YL A/C High/Low Press Sw To Compressor
45 645-06 Solenoid 5 Short to Ground Gauge - Hydraulic Oil Temp E-3 C Switch - Dimmer (COSA ATTCH) A-3 33
127 OR Aux Flood Lights 522 WH A/C Thermostat Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
46 646-06 Solenoid 6 Short to Ground Gauge - Torque Converter Temp F-3 C Switch - Disconnect B-15 3 128 PK Kickout & Ride Control 537 GN Flasher Output No circle indicates that the wire cannot be disconnected from the component.
51 641-03 Solenoid 1 Short to + Battery Ground - Platform C-5 6 Switch - Engine Coolant Temp (EMS) F-12 2 129 BU Cigar Lighter 538 BR Flasher Output
52 642-03 Solenoid 2 Short to + Battery Ground - Engine End Frame A-6, B-6 7 Switch - Engine Coolant Temp (Start Aid) F-12 2 130 GN Stop Lamps Lighting Circuits Ground (Wired): This indicates that the component is connected to a grounded wire. The
53 643-03 Solenoid 3 Short to + Battery Ground - Roof E-6 5 Switch - Engine Oil Press (EMS) B-14 29 135 BU Sw'd Converter Output 603 PK Beacon grounded wire is fastened to the machine.
54 644-03 Solenoid 4 Short to + Battery Heater - Air Intake D-11 8 Switch - Flood Lamp D-7 A 144 GN Beacon & Heated Seat 604 OR Stop Lamp
55 645-03 Solenoid 5 Short to + Battery Horn - Forward C-2, E-1 9 Switch - Forward Horn D-5 22 160 PU Start Aid Rly - AIH Lamp 605 YL Left Turn Ground (Case): This indicates that the component does not have a wire connected to ground.
56 646-03 Solenoid 6 Short to + Battery Lamp - Action (EMS) D-3 C Switch - Front Intermittant Wiper/Washer E-6 A It is grounded by being fastened to the machine.
164 WH XMSN Cont To Data Link 606 GY Right Turn
61 660-02 Invalid Shift Lever Input Line 12 Lamp - Air Intake Heater F-3 C Switch - Front Wiper/Washer D-8 A 193 PU Ride Control/Dvtr 608 GN Rear Flood Lamps
62 661-02 Invalid Shift Lever Input Line 13 Lamp - Diagnostic (Transmission) E-10 10 Switch - Fuel Press (EMS) B-14 25 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Ground Circuits 610 OR Dimmer Switch
63 662-02 Invalid Shift Lever Input Line 14 Lamp - Neutralizer Override F-3 C Switch - Hydraulic Lock/Detent Override B-7 36 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
200 BK Main Chassis 611 PU High Beam Headlights

924F Wheel Loader

64 663-02 Invalid Shift Lever Input Line 15 Lamp - Ride Control F-3 C Switch - Key Start D-6 A 201 BK Operator Monitor Panel 614 PU Park/Tail/Dash Lamps
65 664-02 Invalid Shift Lever Input Line 16 Meter - Service E-7 A Switch - Lift Positioner C-2, F-1 32 Sender: A component that is used with a temperature or pressure gauge. The sender
202 BK Controller 615 YL Cab Flood Lights
66 665-02 Invalid Shift Lever Input Line 17 Meter - Speedometer F-7 C Switch - Neutralizer A-3 33 measures the temperature or pressure. Its resistance changes to give an indication to
Battery Side Of Disconnect LH Head/Position/Turn - Tail Lamps

Electrical System
206 BK 617 BR T
67 666-02 Invalid Shift Lever Input Line 18 Monitor - Operator (EMS) E-3 C Switch - Parking Brake (EMS) D-10 34 the gauge of the temperature or pressure.
276 BK XMSN Ident Code 0 619 GN Low Beam Headlights
68 667-02 Invalid Shift Lever Input Line 19 Motor - Blower C-3 11 Switch - Primary Steering Press (EMS) A-15 35 277 BK XMSN Ident Code 1 Control Circuits
69 668-02 Invalid Shift Lever Input Motor - Front Washer F-8 12 Switch - Rear Wiper/Washer D-8 A Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
278 BK XMSN Ident Code 2 710 GN XMSN Speed
71 168-00 System Voltage Above Normal Motor - Front Wiper B-4 13 Switch - Refridgerant High/Low Press (A/C) D-15 23 It has a coil that makes an electromagnet when current flows through it. The
279 BK XMSN Ident Code 3 720 PU Neutralizer Sw
electromagnet can open or close the switch part of the relay.
72
74
168-01
650-02
System Voltage Below Normal
Invalide Harness Code
Motor - Rear Washer F-8 12 Switch - Ride Control E-7 A 280 BK XMSN Ident Code 4 751 GN XMSN Solenoid 1 4YN1-UP
Motor - Rear Wiper E-9 14 Switch - Running Lamp D-7 A 281 BK XMSN Ident Code 5 752 YL XMSN Solenoid 2
¹Codes given using the Diagnostic Indicator for a specific CID-FMI. Motor - Starter F-13 15 Switch - Start Aid E-9 A Basic Machine Circuits 754 BU XMSN Solenoid 3
5NN1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Relay - Main A-13 B Switch - Stop Lamp A-3 33 coil that makes an electromagnet when current flows through it. The electromagnet
Relay - Start A-14 B Switch - Secondary Steer (EMS) A-15 35
301 BU Shutdown Sol 755 OR XMSN Solenoid 4 6MN1-UP can open or close a valve or move a piece of metal that can do work.
304 WH Start Relay Output 761 GY Lift Positioner Sol
Relay - Start Aid D-11 15 Switch - Test (EMS) E-8 A 306 GN Start Relay 762 YL Bucket Positioner Sol 7PN1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
Resistor - Alternator A-13 B Switch - Thermostat C-3 11 307 OR Key Switch Start 900 PU XMSN Solenoid 5 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Resistor - Blower Motor Speed C-3 11 Switch - Torque Converter Oil Temp (EMS) B-13 19 308 YL Main Relay 901 WH XMSN Solenoid 6 that make electromagnet when current flows through them. It also has an internal switch that places
Sender - Engine Coolant Temp (Gauge) F-12 2 Switch - Transmission Auto/Manual E-8 A 310 PU Start Aid Signal 910 YL XMSN Neutralizer Override Indicator the latch coil circuit open at the time the coil latches.
Sender - Fuel Level (Gauge) E-12 17 Switch - Transmission Downshift B-6 36 321 BR Backup Alarm 921 WH XMSN Solenoid 1 Return
Sender - Hydraulic Oil Temp (Gauge) B-13 18 Switch - Transmission Neutralizer Override E-8 A
Sender - Torque Converter Temp (Gauge) B-14 20 Switch - Turn Signal F-5 22
322 GY Fwd Horn 922 BR XMSN Solenoid 2 Return Harness and Wire Symbols
326 PU Key Switch Off - "C" Terminal 923 GY XMSN Solenoid 3 Return
Sensor - Engine Speed (Transmission) B-10 20 Timer - Air Intake Heater D-9 A 373 GN AIH Timer 924 GN XMSN Solenoid 4 Return Wire, Cable, or Harness Harness Identification Letter(s):
Sensor - Transmission Speed (Speedometer) F-10 21 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Monitoring Circuits 925 YL XMSN Solenoid 5 Return Harness Identification Letters and
Harness Connector Serialization Code:
Machine locations are repeated for components located close together. B Located in the console. 403 GN Alternator (R) Terminal 926 BU XMSN Solenoid 6 Return Harness Connector Serialization
The "C" stands for "Connector" and the
A Located in the cab. C Located in the relay panel. 404 YL XMSN Oil Temperature Indicator 944 OR CAT DATA LINK+ Codes (see sample).
number indicates which connector in the
405 GY Engine Oil Pressure 945 BR CAT DATA LINK- AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
406 PU Coolant Temperature Indicator 963 GN Bucket Positioner Sol 111-7898 3E-5179 3E-5179
417 GY Steering Pressure 964 BU Fork Position Select Part Number: for Connector Plug 1
409 OR Operator Monitor Neutral 965 WH Trans Sol 1 Sw To Ground Part Number: for Connector Receptacle
410 WH Operator Monitor Action Alarm 966 GY Trans Sol 3/Fwd Sw To Gnd 2
411 PK Operator Monitor Action Lamp 967 BU Fwd Park Sw To B+
Plug Receptacle
413 BR Operator Monitor Fuel Pressure 968 BR Trans Sol 2/Rev Sw To Gnd
Pin or Socket Number
415 GN Operator Monitor Test Sw 969 YL Trans Sol 2/Rev Park Sw 5A
416 OR Secondary Steering Sw 970 GN Trans Sol 4/Speed 1 Sw To Gnd 1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
417 GY Primary Steering Sw 971 YL Trans Sol 5/Speed 2 Sw To Gnd 2 sockets and the receptacle contains all pins.
419 YL Operator Monitor Test Sw 972 BU Trans Sol 6/Speed 3 Sw To Gnd
325-AG135 PK-14
428 OR Operator Monitor Test Sw 973 BR XMSN Cont - Auto/Manual Sw 2 Sure-Seal connector: Typical representation
1 Harness identification code:
432 PK Operator Monitor Test Sw 974 PU XMSN Cont - Slow Mode Sw 2 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
441 OR Engine Coolant Temp Gauge 975 WH XMSN Cont - Solenoid Return
442 GY Hydraulic System Temp Gauge 976 OR Ride Control Output
443 YL Converter Oil Temp Gauge 977 YL XMSN Cont - Auto/Manual Sw 1
447 PK Fuel Level Gauge 978 GN Downshift Signal
449 BU Speedometer Signal 987 WH Diverter Sol © 2018 Caterpillar. All Rights Reserved Printed in U.S.A.
450 YL Tachometer Signal B757 WH Unused A/S Sw
Accessory Circuits B758 GN Unused A/S Sw
500 BR Wiper - Front (Park) B766 WH Kickouts/Detent Disable Sw To Kickouts
501 GN Wiper - Front (Low) C920 GY XMSN Control - Diagnostic Indicator
502 OR Wiper - Front (High)

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-1906 Solenoid: A/C Compressor 17.6 ± 0.6
3E-6332 Solenoid: Valve - Start Aid 6.0
3E-6269 Solenoid: Valve - CST 41.9 ± 2.1
12
4W-9972 Sender: Hydraulic Gauge
30
560 to 716 @ 54.4°C
34 Converter Oil Temperature Gauge
7 72.1 to 81.8 @ 110°C
44 Coolant Gauge
3
38 18 33
Connector Location1 6T-7864 Resistor: Alternator 39 ± 1.95
15 21
17 8
35 5 41 26 Schematic Machine 8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
1 2 Connector Number

(Dimensions: 39 inches x 24 inches)

22 Location Location 10.3 ± 1.03
39
20 14
4 37 C 13
31 CONN 1 A-14 1 9G-1950 Resistor: Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05
28 11
23 25 27 42 CONN 2 A-13 B Activation Of Diagnostic Indicator Operations 9X-3267 Solenoid: Valve - Ride Control 13.8 ± .4
19
29
B 40
36 6 36 CONN 3 A-13 B (Quick Reference) 109-1739 Solenoid: Bucket Float
A 32 CONN 4 B-13 4 Bucket Positioner 85.3 ± 5.0
10 16 Operation Contact 1¹ Contact 3¹ Contact 5¹
9
24 43 CONN 5 D-13, D-15 38 Lift Positioner

SENR6735-02
To Scroll ACTIVE Faults Ground² Open Open
CONN 6 C-12 6 134-9878 Solenoid: Valve - Ride Control 13.8 ± .4
To Scroll INACTIVE Faults Open Open Ground²
CONN 7 C-11, C-12 39 141-2633 Sender: Fuel Level Empty: 240 to 260
CONN 8 C-11 39 To Clear ³ Faults Open Ground Open Full: 27.5 to 39.5
CONN 9 E-10 40 ¹These contacts are located in the harness code connector. ¹ At room temperature.
CONN 10 Data Link Plug E-10 10 ²Remove the connection to ground in order to place the desired information shown
CONN 11 C-10 36
during scrolling on-hold.
CONN 12 B-10 12
CONN 13 B-9 42 ³A fault is cleared only while it is on-hold. A fault that is active cannot be cleared.
CONN 14 B-9 36
CONN 15 D-9 36
CONN 16 D-9 16
CONN 17 D-9 A
5 41 CONN 18 E-8 A
16
CONN 19 A-7 36
CONN 20 B-7 36
CONN 21 B-7 36
CONN 22 B-7, B-8 36
CONN 23 E-6 21 Related Electrical Service Manuals
14 CONN 24 C-6 36
22 Title Form Number
36 CONN 25 C-6 36
Alternator: 9W-3043 SENR3685
1 44 C 13 32 CONN 26 C-6 36 Off Machine Switch Specification
34 Electronic Transmission Control SENR5751
4 A CONN 27 A-6 36
Part No. Function Actuate Deactuate Contact Position
27 31
40 10 24 CONN 28 B-5 36 (CST Autoshift)
18 11 4 grams 1.5 grams
2 25 8 36 6 CONN 29 E-5, F-5 C Electric Starting Motor: 3E-5381 SENR3828 3E-6429 Supplemental Steering Oil Pressure Normally Open
23 39 9 (.14 oz) (.05 oz)
29 12 33 CONN 30 E-5 22 Operator Monitor (EMS) 8C-3508 SENR2945
30 7 38 ± 3° C 27° C Min.
20 42 26 3E-6449 Start Aid Coolant Temperature Normally Closed

20 Page,
37 CONN 31 C-4 A (100 ± 5.4° F) (80.6° F)
3 B 19 28
43 CONN 32 A-3 37 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
17 38 35 3E-6450 Primary Steering Oil Pressure
15 CONN 33 B-3 37 (175 psi MAX) (101.5 ± 15 psi) A-B, Normally Open
21
CONN 34 B-3 37 107.0 ± 3.0° C 93° C Min.
3E-6451 Engine Coolant Temperature (EMS) Normally Closed
CONN 35 B-2 26 (224.6 ± 5.4° F) (199.4° F MIN)
CONN 36 E-1 26 129.0 ± 3.0° C 118° C Min.
1 3E-6453 Torque Converter Oil Temperature (EMS) Normally Closed
The connectors shown in this chart are for harness to harness connectors. (264.2 ± 5.4° F) (244.4° F MIN)
Connectors that join a harness to a component are generally located at or near 70 kPa MAX 40 ± 20 kPa A-C, Normally Closed
the component. See the Component Location Chart. 3E-6454 Fuel Pressure (EMS)
(10 psi MAX) (5.8 ± 3.0 psi) A-B, Normally Open
90 ± 21 kPa 70 ± 21 kPa A-C, Normally Closed
3E-6455 Engine Oil Pressure (EMS)
(13 ± 3.0 psi) (10 ± 3.0 psi) A-B, Normally Open
10700 kPa MAX 8960 ± 537 kPa A-B, Normally Open
3E-7693 Service Brake Oil Pressure
(1501.9 psi MAX) (1300 ± 77.8 psi) A-C, Normally Closed
275 kpa¹ 170 ± 55 kPa
Machine Harness Connector and Component Locations 114-5333 Refrigerant Pressure (AC)
Low
(40 psi) (25 ± 8 psi) 1-3 Normally Open
2800 ± 140 kPa 1750 ± 200 kPa 2-3 Normally Closed
High
(406 ± 20.3 psi) (254 ± 29 psi)

¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
² Contact position at the contacts of the harness connector.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L5 L5
RD-0 L20 200-BK
L20 506-PU

CAB FLOOD CAB FLOOD

DD CC ZZ E E 507-WH

(LOC F-2)
GND-ROOF
NEG POS DIAL SHIFTER

(LOC D-5)
301-BU-10 BK 1 406-PU-18 432-PK-18
OPERATION

200-BK
12V BATTERY COOLANT SW

506-PU
BK 2 201-BK-18 201-BK-18
3T-5760 STD S E G 3E-6451 FRONT WASHER SPEEDOMETER

615-YL
BK-0

9X-3404 ATT E E 7T-8890 24V OUTPUT 119-6703 STD XMSN 113-OR-18

F L38 F

200-BK
301-BU-10 MTR BAT CC T E D 105-BR WH-18 DOME LAMP GND ALSO N B 119-6704 CREEPER XMSN 113-OR-18 605-YL
L22 202-BK-18 2 M M L5
ZZ L22 SOL 3 MOTOR 6T-4864 SOLENOID / U F +24 200-BK-18 LEFT TURN B
ALTERNATOR 101-RD-4 BK 1 311-WH 710-GN-18 1 923-GY-18 2 GN-18 200-BK 200-BK 200-BK BK-18 GEAR 1 2 3 4 5 6 S F

(LOC D-2)
9W-3043 STARTER KK COOLANT SW BK 2 200-BK 754-BU-18 1 GN-18 FWD LOW N 969-YL-18 REV PAR SW TO B+ 200-BK-18 614-PU LAMP B766-WH B766-WH OR-18 BUCKET

(LOC E-2)
MOTOR L37 L37 4F G A + BATTERY

BEACON
109-OR-6 3E-5381 3E-6449 200-BK 968-BR-18 REV SW TO GND 200-BK-18 7N-5876 762-YL BU-18 POSITIONER SW

200-BK
TRANS/SPEEDO

507-WH
EEE 3F B SOLENOID

ROT. BEACON
F

(LOC D-10)
(START AID) D N LAMP SIG 3E-7843

603-PK

200-BK
200-BK
SPEED 2F

200-BK
967-BU-18 FWD PAR SW TO B+ 160-PU

615-YL
E 200-BK 200-BK-18 C BK-18 GROUND
E T SENSOR SOL 2 ANTENNA AS. 1F 7X-2058 AIR INTAKE HEATER
922-BR-18 2 GN-18 GND-PLATE 120-YL 1 RD-18 +24V (SWITCHED) 966-GY-18 FWD SW TO GND 200-BK-18 200-BK-18

(LOC D-2)
E N

BRAKE
REV LAMP

200-BK
W 6V-2455 752-YL-18 1 GN-18 (LOC D-9) PARK 9W-3072 200-BK 2 BK-18 GROUND 965-WH-18 4TH GEAR SW TO GND 1R F B

GND-PLATE
E

PARK
E M M 7N-5876 LIFT

615-YL
D+ B+ 200-BK-10 MOTOR 200-BK 102-BU +24V (UNSWITCHED) 972-BU-18 3RD GEAR SW TO GND 2R 200-BK-18 A BK-18

(LOC D-9)
EE BRAKE BBB F GROUND POSITIONER SW
D 3R
B- E EEE 206-BK-18 2 BK-18 GROUND 971-YL-18 2ND GEAR SW TO GND 910-YL-18 B766-WH B OR-18 + BATTERY
F (LOC D-10) 3E-7844
F

449-BU-18
SOL 1 NEUTRALIZER

603-YL
921-WH-18 2 GN-18 REAR WASHER 135-BU-18 1 OR-18 +12V (SWITCHED) 970-GN-18 1ST GEAR SW TO GND 200-BK-18 761-GY C BU-18 SOLENOID
E

200-BK
200-BK
START FWD HIGH OVERRIDE LAMP

200-BK
BK-0
COOLANT GAUGE E L21 751-GN-18 1 GN-18 7T-8890 A513-PK-18 3 PK-18 +12V (UNSWITCHED) 720-PU-18 NEUTRALIZER 200-BK-18

200-BK-18
L21
309-GY

RECEPTACLE 7N-5876
403-GN

SENDER 441-OR-18 4 ANTENNA 202-BK-18 GROUND 200-BK-18

419-YL-18
N F

1
2

1
2
VOLTAGE CONVERTER

120-YL
E BK-00 4W-9972 5 YL MEMORY 321-BR-18 BACKUP ALARM 200-BK-18 976-OR
200-BK-6 200-BK-6 T CST SOLENOID N N 3 114-7143 306-GN-18 START RELAY 200-BK-18 200-BK-18 RIDE CONTROL B
BK

419-YL
C RD-00 GROUND

200-BK-14

200-BK
VALVES P F LAMP

200-BK
200-BK 110-2706 STRAP EEE A 6 RD + BATTERY 307-OR-18 START SW 200-BK-18 5
608-GN EE 3E-6269 432-PK-18 A BK 1 WH/BK LEFT SPKR + 409-OR-18 NEUTRAL (EMS) 11 449-BU-18 605-YL 7N-5876 611-PU 4 BU-18 LH HEAD/POSITION/
TO 201-BK-18 RD 164-WH-18 B+ (24V) 605-YL-14 605-YL 976-OR 619-GN TURN LAMP
B 2 WH LEFT SPKR - 120-YL 31 6 RD-18
FLOOD LAMP ENGINE BLOCK D N NOTE S
C BU 8 GY RIGHT SPKR + 33 976-OR 910-YL-18 617-BR 3 WH-18
9X-1439 ENGINE END FRAME 101-RD-4 755-OR-18 1 GN-18 SOL 4 7 GY/BK RIGHT SPKR - 120-YL 1 RD-18 +24V (SWITCHED) CONTROL - GP 32 910-YL-18 160-PU 605-YL 1 YL-18

120-YL
L38 L38

419-YL-18
403-GN 924-GN-18 2 GN-18 SPD 1 BRAKE OIL SW 200-BK BK-18 TRANSMISSION 6 160-PU COOLANT TEMP CONV TEMP 200-BK 2 BK-18
C CCC 2 GROUND

419-YL
3E-7693 RADIO (SHIFTER)

120-YL

603-PK
604-OR 102-BU 442-GY-18

120-YL
S

615-YL
512-GN-18 39

509-WH-18
+24V (UNSWITCHED)

508-PU-18
TA 617-BR D 511-BR-18 NOTE C BK-18 136-7822 443-YL-18 CLUSTER GAUGE
2 GROUND 8
605-YL GN-18 SOL 5 OR-18 441-OR-18 GROUP

441-OR-18
TU 900-PU-18 +12V (SWITCHED) 9

406-PU-18
1 1
925-YL-18 2 GN-18 SPD 2 SPEAKER AS. PK-18 +12V (UNSWITCHED) TURN SIGNAL SW 447-PK-18 9X6752
200-BK 3 24 GND GND

403-GN
N N 6T-7695 9G-5589 416-OR-18
37

10

10
VOLTAGE CONVERTER

9
1
2
7
5
4
3
8
6

9
1
2
7
5
4
3
8
6
STOP/TAIL D 406-PU-18 F SEND SEND
114-7143 40 B
CCC CCC
304-WH-10

TURN LAMP SOL 6 SPEAKER AS. FORWARD

301-BU-10
200-BK-10

901-WH-18 1 GN-18 16 415-GN-18 8 RD-18 IGN IGN 322-GY-18

109-OR-6
101-RD-6

5C-9931 926-BU-18 2 GN-18 SPD 3 OPEN ROPS RADIO OPEN ROPS LIGHTING 6T-7695 38 413-BR-18 614-PU GN-18 114-GN-18 HORN
3
309-GY

V3
200-BK

409-OR-18 614-PU B 7T-0969

102-BU-14
25 4 PU-18
2 113-OR-18 WH-18
26 1

105-BR
603-PK
120-YL

615-YL
L31
27 432-PK-18 441-OR-18 6 OR-18
L37 L37

200-BK-18
BACKUP ALARM 28 405-GY-18 443-YL-18 9 GY-18
N CCC 6 417-GY-18 442-GY-18 YL-18 IGN IGN
29 5

611-PU
619-GN
123-6449 L19 L19 5
C 202-BK-18 102-BU-14 1 102-BU 22 403-GN-18 447-PK-18 7 PK-18 SEND SEND
L27
L29

L33

BK-18 1 121-YL-18 202-BK-18 SWITCH PANEL 2 L2 23 200-BK-18 2 BK-18

FRONT DASH ASSEMBLY

L11 GND B
BK-18 2 321-BR-18 202-BK-18 DATA 308-YL CONN 23 15 428-OR-18 GND
608-GN

LINK REAR WIPER 308-YL L11 977-YL-18

L19
L19 3 419-YL-18 5
9X-3392 L10 4 1 RH HEAD/POSITION/
202-BK-18 PLUG CONN 10 973-BR-18 V 12 113-OR-18 611-PU 4 BU-18

OPERATOR STATION
C 19 201-BK-18 113-OR-18 619-GN 6 RD-18 TURN LAMP
LICENSE C FUEL LVL SENDER NOTE M GG XMSN NEUTRALIZER L37 L38 NOTE S
2 200-BK L 606-GY-14 14 606-GY 113-OR-18 HYDRAULIC TEMP FUEL LEVEL 614-PU 3 WH-18
141-2633 CONN 9

8
7
6
5
4
3
1
2

J
F
E

B
H

D
C

G
PLATE 1 614-PU 121-YL-18 9 AIH OR XMSN AUTO/ OVERRIDE SW NOTE G RIDE CONTROL SW 18 615-YL L38 113-OR-18 6 B766-WH 606-GY 1 YL-18
LAMP FF FF EMS TEST SW MANUAL SW 7X-6396 6T-3990 NOTE D L10 L37
200-BK
200-BK

START AID SW
604-OR

619-GN
321-BR-18 2 N MOTOR H 6T-6066 6T-3991 L 611-PU-14 13 611-PU 5 762-YL 200-BK 2 BK-18
608-GN 3 201-BK-18 200-BK 6T-6066 L 193-PU 36 4 761-GY

164-WH-18
E

537-GN-14
E

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18

944-OR-18
6 L

606-GY-14
- +

611-PU
L25 2

945-BR-18

605-YL-14
202-BK-18

BK-14
617-BR 5 447-PK-18 T BEACON SW L L L L 34 538-BR F 3 200-BK

200-BK
STOP/TAIL/TURN LAMP A A 118-GY
L L L L L 2 1 L L 5 3 L 6T-3990 L NOTE F
605-YL

200-BK
5 322-GY-18

200-BK
200-BK
113-OR-18 + BATTERY 8

200-BK
7

200-BK
5C-9930 3 1 2 1 2 3 1
C 606-GY 8 503-BR 4 L 2 3 35 413-BR-18 13 FUEL PRESS. 10 114-GN-18
TT L
S 604-OR 604-OR 604-OR 4 505-BU 2 L 10 537-GN-14 409-OR-18 9 NEUTRAL 7 619-GN
CST AUTOSHIFT 2 3 L

373-GN
614-PU 504-YL 102-BU-14

B757-WH-18
TA 614-PU 614-PU 6 1 17 419-YL-18 PARK BK 1 605-YL

B758-GN-18
FRONT 19

415-GN-18
V

720-PU-18
201-BK-18
L

910-YL-18

3
2
1
126-PK-18

126-PK-18
CONTROL RIDE

202-BK-18
TU 606-GY 200-BK-14 1 614-PU-14 7 614-PU 403-GN-18 3 ALTERNATOR 2 606-GY B U U

987-WH
N INTERMITTENT

976-OR
CONN 30

1
2
3
144-GN

603-PK
CONN 18

193-PU
130-1469 STD XMSN CONTROL

310-PU
200-BK 10 WIPER SW 4 F 417-GY-18 17 PRIM STEER 9 976-OR-18 976-OR-18 1 976-OR 1 GN-18
L33 130-1468 CREEPER XMSN ACTION P VALVE GP-SOL

964-BU
538-BR 200-BK-18 GN-18

963-GN
2 11 200-BK

762-YL
11 L27 3E-0155 415-GN-18 15 TEST SW IN 2 2
L27 FF LED OPERATOR 9X-3267
C 12 L1 200-BK-14 30 200-BK F C2 HAZARD 416-OR-18 14 SUPP STEER 12

537-GN-14
L29 L31

606-GY-14
L29 CONN 36

605-YL-14
3E-8679 MONITOR

HIGH SPEED
608-GN HARNESS CODE 0 24 276-BK-18 21 200-BK 31 GROUND 406-PU-18 6 COOL TEMP B

LOW SPEED
L31
200-BK 277-BK-18 SERVICE METER GND 537-GN-14 (EMS)
HARNESS CODE 1 25 20 49A HEAD LAMP 432-PK-18 12 BK OIL PRESS 6

GROUND

WASHER
L19 6T-7337 ROOF F 2 8C-3508

200-BK
HARNESS CODE 2 26 278-BK-18 L 1 49 + BATTERY 405-GY-18 5 ENG OIL PRESS 2 617-BR
FLOOD LAMP

PARK
HARNESS CODE 3 27 279-BK-18 + 200-BK-18 200-BK-18 - + C 428-OR-18 7 TC OIL TEMP 1 611-PU
9X-1439 L L8 CONN 29

B+
B+
HARNESS CODE 4 28 280-BK-18 200-BK 30B 201-BK-18 4 GROUND 3 614-PU

202-BK-18
202-BK-18

516-GN-14

124-GN-14
517-BU-14

515-GY-14
281-BK-18 200-BK-18

521-YL-14
COSA ROADING ATTACH HARNESS CODE 5 29 CIGAR LIGHTER F 201-BK-18 2 GROUND 4

373-GN
310-PU
200-BK
308-YL

403-GN-18
1 F GERMAN
129-BU

200-BK
ACTION LAMP 30 9W-0335 102-BU-14 200-BK

200-BK
C920-GY-18

FRONT WIPER SW ATTACHMENT

C 201-BK-18 18 GROUND 7

614-PU
200-BK
ROADING

WH-14
RD-14
RD-18

BU-14
BR-18
BK-18
FLOOD FLASHER

YL-14
200-BK DATA LINK HIGH 8 944-OR-18 NOTE N L L3 201-BK-18 8 GROUND 5
LAMP L L41 8D-6946 FLASHER

200-BK-18
608-GN DATA LINK LOW 9 945-BR-18 20 8

201-BK-18
L 8V-2514

L41
9X-1439 UNUSED 10 164-WH-18 16 B
L 2

200-BK

200-BK
3 L 608-GN

200-BK-18
1
2
3
4
UNUSED 40 164-WH-18 L REAR WIPER SW 116-BR 410-WH-18 10 ALARM COSA ROADING FRONT HARNESS
CONN 17 SWITCH PANEL

614-PU
1
2
3
4
C UNUSED 11 202-BK-18 3T-6655 411-PK-18 11 LAMP
UU LAMPS L 5 6 L
RD-18 604-OR UNUSED 37 127-OR 615-YL 200-BK-18

965-WH-18

164-WH-18
S

307-OR-18
306-GN-18
409-OR-18
A

970-GN-18

972-BU-18

720-PU-18
321-BR-18
202-BK-18
7N-5876

968-BR-18
967-BU-18
966-GY-18

971-YL-18
GN-18
RD-18
BK-18

YL-18

969-YL-18
1
2
3
4
5
6
7
8
BK-18 HHH WH-18 617-BR AIR INTAKE + BATTERY 1 164-WH-18 202-BK-18 L 200-BK 200-BK-18
T C TO

BK-18
HEATER L H B B L 8 9 L LL
3 2 513-OR-14 BK-18 B 200-BK-18 UNUSED 38 202-BK-18 PLATFORM NOTE R 505-BU 614-PU-14 200-BK 200-BK-18 F
2 BK-18 521-YL 6I-4753 UNUSED A/S SW 4 B758-GN-18 200-BK-18 410-WH-18 RD
1 L 11 1
1 STOP/TAIL/PARK LAMP 12 L

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
118-GY
118-GY
AUTO/MAN SW 2 21 973-BR-18 200-BK-18 105-BR 200-BK-18 201-BK-18 2 BK

502-OR
501-GN
500-BR
506-PU
118-GY
118-GY
200-BK
JJ

614-PU-14
3E-6467
WIRE GROUP COLOR DESCRIPTIONS

200-BK-18
110-2706 STRAP AUTO/MAN SW 1 20 977-YL-18 200-BK

606-GY
538-BR

611-PU
615-YL
AIH

200-BK-18
HI/LOW ALARM
C FWD HI SW 12 965-WH-18 200-BK-18

102-BU-14
LEFT TURN TIMER L L FLOOD 9G-9813 L5

1
4
2
3
7
6
8
5
9
200-BK-18
L42

10

7
8
2
1
5
4
3
6
PRESSURE SW N N

160-PU-4

614-PU
200-BK
LAMP RD-18 1 605-YL-14 REV PAR SW 19 969-YL-18 4Y-7948 NOTE H L 504-YL LAMP SW P P PANEL LAMPS
PW GROUND CIRCUIT

BK
114-5333 CAB FLOOD

617-BR
E

200-BK
BK-18 2 200-BK-18 REV SW 14 968-BR-18 419-YL-18 7N-5876

614-PU
604-OR

614-PU
3E-6466 L L L 9X-1423 L1

615-YL
200-BK
200-BK
200-BK
603-PK
NOTE A C 311-WH 1 BK-18 FWD PAR SW 18 967-BU-18 503-BR LAMP

901-WH-18
L19 F

921/965-WH-18
751-GN-18

755-OR-18

900-PU-18
F

924/970-GN-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

926/972-BU-18
F

922/968-BR-18
754/967-BU-18
923/966-GY-18

925/971-YL-18
PARKING RR 9X-1439

752/969-YL-18
HHH E

614-PU
614-PU
HHH BK-18 1 121-YL-18 310-PU 2 BK-18 FWD LOW SW 13 966-GY-18 200-BK-18 HIGH BEAM

507-WH
CONN 16 F

105-BR
L2

1
2
GN-14 1 521-YL 1 513-OR-14 BK-18 2 321-BR-18 C A SPD 1 SW 15 970-GN-18 BRAKE SW 118-GY 611-PU LAMP
L30 L L11 LL N X X WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
GN-14 2 522-WH 2 522-WH 121-YL-18 9 121-YL JJ SPD 2 SW 16 971-YL-18 3T-3132 118-GY FORWARD 614-PU 7N-5876 615-YL
KK
200-BK-18
200-BK-18

D BACKUP ALARM 2 321-BR-18 101-RD-4 160-PU SPD 3 SW 17 972-BU-18 118-GY HORN SW 614-PU 614-PU 200-BK
D

102-BU-14

128-PK
L F STARTING CIRCUIT

B766-WH
A/C COMPRESSOR 123-6449 3 608-GN A UNUSED A/S SW 3 B757-WH-18 614-PU L 2T-3360 614-PU 200-BK-18 N X X
200-BK

2 RIGHT TURN

615-YL
105-BR
3

603-PK
120-YL

615-YL
3E-1906 START AID RELAY N L 606-GY

308-YL
308-YL
5 617-BR GROUND 2 202-BK-18 614-PU-14 102-BU-14 105-BR P LAMP START AID CIRCUIT
522-WH

605-YL-14 3E-0075 SPEEDO DRIVER 7 449-BU-18 419-YL-18 614-PU-14 L KEY START SW BK/YL-18 BEACON
521-YL

7 L24 L25 10 105-BR 12 7N-5876

CONN 5 C 606-GY-14 ENG SPD INPUT 450-YL-18 503-BR 614-PU 9G-7641 200-BK 128-6983
8 L24
6 6 L L 11 614-PU-14
L6
F TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
RD-18 1 606-GY-14 604-OR 4 604-OR XMSN SPD INPUT 5 710-GN-18 8 118-GY 200-BK 102-BU-14 614-PU 200-BK-18 MASTER ACTION H
L42 F N H

322-GY-18
BK-14 11 513-OR-14 BK-18 2 200-BK-18 614-PU 614-PU-14 FWD HI SOL 31 751-GN-18 3 505-BU L 124-GN-14 411-PK-18 LAMP 7N-5876 603-PK 1 RD MONITOR CIRCUIT
6
12 521-YL-14
HHH
200-BK-14 FWD LOW SOL 33 754-BU-18 504-YL
LH BB 9 L 308-YL
L R 521-YL-14
F 1 200-BK 2 BR
1 4 L 610-OR-14 F
1
2

TTT C A RIGHT TURN LAMP 200-BK-14 10 REV SOL 32 752-YL-18 5 102-BU-14 102-BU-14 8 L C OFF 515-GY-14 2
F
N H CHASSIS / AWD CIRCUIT
F 5
LOC D-13 3E-6466 11 513-OR-14 SPD SOL 1 34 755-OR-18 603-PK 7 603-PK 326-PU 516-GN-14 200-BK-18 HAZARD FLASHER
6 L ON F 4 INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT
12 521-YL-14 SPD SOL 2 35 900-PU-18 2 615-YL 307-OR-18 L S ST 517-BU-14 538-BR LAMP
C SPD SOL 3 36 901-WH-18 105-BR 5 B 3
1 105-BR 7N-5876 N X X
S RD-18 A 604-OR 604-OR CONN 5 SOL RETURN 39 975-WH-18 9 120-YL
L L
P W BLOWER SW 615-YL HEATER AND AIR CONDITIONER CIRCUIT
ARC SUPPRESSOR L10 F
SLOW MODE SW 1 22 6P-3236

415-GN-18

610-OR-14

403-GN-18

307-OR-18
C 614-PU 978-GN-18 200-BK-18 200-BK

102-BU-14
102-BU-14
720-PU-18

614-PU-14
WH-18

126-PK-18

126-PK-18

201-BK-18
202-BK-18
T

910-YL-18
106-8704 L22 CONN 15 FRONT L L
L8 FLOOD TURN SIGNAL / WIPER WASHER CIRCUIT

B766-WH
BK-18 B 200-BK-18 SLOW MODE SW 2 23 974-PU-18 RUNNING 615-YL N X X

507-WH
987-WH

502-OR
501-GN

127-OR
LAMP

500-BR
506-PU
118-GY
118-GY
963-GN

976-OR

144-GN

608-GN
129-BU
614-PU
L1

116-BR

105-BR
105-BR
193-PU

964-BU

310-PU

617-BR

326-PU
L1

105-BR
603-PK

200-BK
128-PK

762-YL

615-YL
615-YL

308-YL
MUR440 202-BK-18 WIPER LAMP SW
7N-5876 CAB FLOOD
STOP/TAIL/PARK LAMP 6T-3989
200-BK

R134A REFRIGERANT CIRCUITS

3E-6467
SW
3T-6655 L2 L2
FRONT DASH ASSEMBLY
LAMP
9X-1439
OTHER COLOR DESCRIPTIONS

L3
L3
L P HIGHWAYS
C J
FLOOD L4 L4

L9
L12
608-GN L7 1 501-GN
LAMP RESISTOR
311-WH

311-WH
310-PU

200-BK H H N J L7 2 118-GY 516-GN-14

710-GN-18

L4
202-BK-18

9X-1439 RD 1 603-PK 603-PK 200-BK-14 2 TO PLATFORM 3 500-BR 537-GN-14 9G-1950

L33 L33 SS
BK 2 200-BK 200-BK A576-GN-14 1 GROUND 102-BU-14 4 502-OR 409-OR-18 517-BU-14 515-GY-14

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
N 5 403-GN-18 403-GN-18 P SS
L9

901-WH-18
BEACON

751-GN-18

755-OR-18

710-GN-18

978-GN-18

L9
754-BU-18

900-PU-18

974-PU-18
449-BU-18
202-BK-18
A576-GN-14 615-YL 615-YL 522-WH-14 522-WH-14 200-BK-14

752-YL-18

450-YL-18
6 3
START AID
E 311-WH 128-6983 CONN 11 J J STRIP L12 L12
L7
8 102-BU-14 614-PU-14 516-GN-14 4 SS
WH-18 1 311-WH 310-PU 310-PU 967-BU-18 24 751-GN-18 8V-0404 FUSE 614-PU 7 614-PU-14 102-BU-14 517-BU-14 5

L1
VALVE AS. 15A HOLDER L1
PU-18 2 310-PU 965-WH-18 22 921/965-WH-18 8R-2814 403-GN-18 9 B757-WH-18 976-OR 515-GY-14 1
3E-6332 THERMOSTAT SW
969-YL-18 23 752/969-YL-18 CIRCUIT BREAKER 4K-5122 L8 10 B758-GN-18 L40 910-YL-18 200-BK-14 2 BUCKET POSITIONER
IDENT PART NO. CHG LOC NOTE
968-BR-18 415-GN-18 3E-5464 3E-7843
202-BK-18 922/968-BR-18 3T-2662 L SPARE 614-PU 200-BK-14 6
L30 L30
9 J 10A CONN 24 HARNESS AS.
450-YL-18 967-BU-18 3 754/967-BU-18 112-PU-14 10A CONVERTER 120-YL 113-OR-18 200-BK-18 7 200-BK-14 200-BK-14 B766-WH B766-WH A OR-18 + BATTERY A 124-4727 00 A-3
L
966-GY-18 12 923/966-GY-18 10A WIPER MOTORS 118-GY 124-GN-14 200-BK-14 762-YL B BU-18 SOLENOID
L32 L32 L CONN 31 B 110-7560 01 B-3 STD
C 164-WH-18
970-GN-18
19
14
755-OR-18
924/970-GN-18
L6 L6
112-PU-10 10A
L 10A L
L
XMSN SHIFTER 126-PK-18
RIDE CONT/DVTR 193-PU 144-GN L P
419-YL-18
201-BK-18 515-GY-14
200-BK-18
B
C BK-18 GROUND B
C
116-0968
130-0118
00
00
D-2
D-13
ATCH
STD
C

L2
18 900-PU-18 CIRCUIT BREAKER 10A BEACON/LOAD CHK 144-GN 144-GN 144-GN 10 419-YL-18 449-BU-18 515-GY-14 515-GY-14 C 140-1711 E-14
00 ATCH
6N-8589 LIFT POSITIONER

200-BK-18
E START L33 971-YL-18 13 925/971-YL-18 L 1 910-YL-18 521-YL-14 D 102-9298 01 B-9
L BLOWER MOTORS L9 3E-7844

200-BK-14
515-GY-14
200-BK-14
301-BU-10 10 901-WH-18 112-PU-10 124-GN-14 2 415-GN-18 406-PU-18 E 108-1123 03 A-12
L31

307-OR-18

306-GN-18
15A
L30

720-PU-18

321-BR-18
202-BK-18
200-BK-10 L32 L28 972-BU-18 15 926/972-BU-18 L 3 124-GN-14 413-BR-18 200-BK-18 A BK-18 GROUND F 102-5888 03 E-5
16 GN-18 FUSE 10A EMS/GAUGES 113-OR-18 113-OR-18 428-OR-18 B766-WH B OR-18
201-BK-18

4 + BATTERY
201-BK-18

GND L G 8Y-7607 00 A-13

2 3K-8782 10A AUX FLOOD LAMPS 127-OR 5 307-OR-18 416-OR-18 761-GY C BU-18 SOLENOID
L H 4E-1188 02 D-2/C-11 ATCH
SHUTDOWN E B757-WH-18 5 112-PU-10 10A REAR FLOOD LAMPS 116-BR 6 720-PU-18 160-PU
L B J 128-4952 00 C-9 ATCH
513-OR-14

441-OR-18
406-PU-18
114-GN-18

102-BU-14

428-OR-18

710-GN-18

SOLENOID
121-YL-18

413-BR-18
405-GY-18
201-BK-18

202-BK-18
443-YL-18

450-YL-18

326-PU 11 112-PU-10 10A CIGAR LIGHTER 129-BU 7 977-YL-18 442-GY-18 SS MOTOR AS B L 4E-0598 07 B-7
8C-3663 L L10 SS FORWARD
522-WH
306-GN

KICKOUTS 128-PK 973-BR-18 201-BK-18 200-BK-14 114-GN-18

403-GN

112-PU-6 443-YL-18
130-GN

17 10A 8
105-BR

STOP
308-YL

M 4E-0602 F-8
326-PU

310-PU

L 9G-8697 03

1
2
L39 HORN

1
2
405-GY-18 7 L 10A AUTOSHIFT 164-WH-18 9 164-WH-18 202-BK-18 441-OR-18 322-GY-18 N 102-5891 01 D-9 STD

202-BK-18
L32 7T-0969
413-BR-18 202-BK-18 8
L6 SWITCH PANEL SWITCH PANEL CONN 25 447-PK-18 L3 N 4E-4186 03 F-7 ATCH
201-BK-18 201-BK-18 4 TO PLATFORM BK-14
CONN 7

201-BK-18 ENGINE MOTOR N 4E-8854 01 F-8 ATCH

200-BK-14
L40 FRONT FLOOD
201-BK-18 201-BK-18 164-WH-18 20 B757-WH-18 WH/RD-14 B P 102-5889 01 B-5
E E E L40 WIPER LAMP
977-YL-18 6 B758-GN-18 405-GY-18

606-GY-14
619-GN-14

605-YL-14
CONN 8 U 136-7462 01 B-2 ATCH
1
2
3
4
5
6
7
8
9
7
2

10

12
1
6
8
5

9
4
3

11
10

11

L39
12
2
1

973-BR-18 21 307-OR-18 9X-3392 200-BK 9X-1439

A A A V 4E-0597 02 E-5 ATCH
413-BR-18
405-GY-18
201-BK-18

201-BK-18

B758-GN-18 1 720-PU-18 432-PK-18 WH/RD-14 MOTOR MOTOR AS X 4E-0630 01 D-2

322-GY-18
CONN 6

200-BK-18
FRAME BK-14 9G-8693 K
CONV OIL GAUGE FF P L Y 8Y-7770 01 A-14 ATCH
326-PU-18
522-WH-14

200-BK
TEMP Z 4E-2379 03 A-14 ATCH L
E NOTE: TO INSTALL AUTOSHIFT CONTROL, P H B LEFT FF 122-6078 00 D-10
4W-9972 MOTOR TURN
(Dimensions: 39 inches x 24 inches)

443-YL-18 UNPLUG 24 PIN CONNECTOR AT FLOOR OF CAB, 605-YL-14 1 RD-18 LL 101-5308 01 D-6 ATCH

417-GY-18

606-GY-14
611-PU-14
T

605-YL-14
121-YL PLUG AUTOSHIFT HARNESS INTO CAB HARNESS L12 200-BK-18 2 BK-18 LAMP MM 101-4629 00 B-6
E E T HEATER GP - 100-3965 3E-6466
AND INTO FLOOR MOUNTED CONNECTOR. RRR P 118-GY 3 SS 7X-6015 03 C-3
C

CONDITIONER GP - AC 106-7281
B

L4
A

2
1

513-OR-14 1 164-WH-18 500-BR 4 CCC 8R-9190 01 F-7 ATCH

975-WH-18

975-WH-18

975-WH-18

975-WH-18

975-WH-18
901-WH-18
975-WH-18
751-GN-18

755-OR-18

710-GN-18

978-GN-18
754-BU-18

900-PU-18

974-PU-18
449-BU-18
202-BK-18
NOTE P
752-YL-18

450-YL-18

403-GN-18
614-PU-14
521-YL-14 200-BK-18 502-OR

102-BU-14
2

126-PK-18

306-GN-18

710-GN-18
2 E

720-PU-18

321-BR-18
FFF 8Y-7929 01 A-2 ATCH

610-OR-14
B766-WH
RIDE
BK-18
BK-18
BU-18
RD-18

U
BK-18

449-BU-18 501-GN B U

507-WH
3 1 GGG 4E-8960 04 A-3

987-WH
144-GN
506-PU

310-PU

326-PU
105-BR
963-GN

976-OR

608-GN
CONTROL

308-YL
964-BU

617-BR
762-YL
E

976-OR
GN-18 4 710-GN-18 P 976-OR 1 976-OR 1 GN-18 HHH 144-0664 00 D-14 ATCH
VALVE GP-SOL
BK 2 201-BK-18 200-BK-18 2 200-BK 2 GN-18
TORQUE 1 428-OR-18
CONN 26 134-9878 UUU 124-4725 00 B-7
CONVERTER BK L
FF
L P CONN 35 WIRE AS.
RIGHT
BK-0

3E-6453 OPERATOR STATION B J

9

4
8
7

6
2
3

1
5
HH 8Y-7526 00 B-13

11
17
15
18

16
10

24
22
23
9
3
19
12
14
18
13
10
15
8
16
5
20

11
17
4
2
7
21
20
1
6
14

6
8

5
19

4
2

1
12

3
9

7
23

11
19
22

14
22
23

12
24

15
10

20
13

24
21

18
13

17
16

21
T HH A CONN 12 CONN 14 KEYED "C" CONN 34 TURN
CONN 22 KEYED "A"

619-GN-14
KEYED "B" 606-GY-14 1 RD-18 JJ 104-5467 01 D-11 ATCH
SENR6735-02

D A HYDRAULIC LOCK/ XMSN DOWNSHIFT SW A LAMP

ENGINE OIL FUEL BK-18 A 201-BK-18 A 9X-4959 MM CONN 28 B766-WH 6 200-BK-18 2 BK-18 KK 104-5466 01 D-11 ATCH
NOTE J L23 L23 DETENT OVERRIDE SW A MM 3E-6466

306-GN
617-BR
417-GY-18 202-BK-18

321-BR-18
E

A519-GN-18
BK-18 762-YL

403-GN

441-OR-18
B B
B

405-GY-18
417-GY-18

606-GY-14

322-GY-18
432-PK-18
901-WH-18

720-PU-18

449-BU-18

406-PU-18
413-BR-18
ENGINE 5
921-WH-18

442-GY-18
H766-GN

447-PK-18

605-YL-14
PRESSURE SW NN 8Y-8744 00 A-13

428-OR-18
416-OR-18
522-WH-14

521-YL-14

443-YL-18
PRESSURE SW
751-GN-18

755-OR-18
924-GN-18

710-GN-18

978-GN-18

326-PU-18
112-PU-6

754-BU-18
923-GY-18

900-PU-18

926-BU-18

974-PU-18
449-BU-18
922 BR-18

202-BK-18
1 2
925-YL-18

450-YL-18
752 YL-18

3E-6455 BK-18 C 416-OR-18 450-YL-18 2 SPEED 7N-8001 NOTE U 974-PU-18 A 974-PU-18 202-BK-18 BUCKET LIFT BUCKET 761-GY 4
3E-6454 L35 PP 8Y-8745 00 A-13

976-OR

611-PU
160-PU
POSITIONER POSITIONER FLOAT

614-PU-14
L36
202-BK-18 1 SENSOR 978-GN-18 B 978-GN-18 3 4 200-BK-14 3 WW 8Y-8746 00 A-13
CONN 4 6V-2455 UUU 202-BK-18 C
SOLENOID SOLENOID SOLENOID 322-GY-18 8 B FLOOD
RR 4E-2898 00 D-9 H
UUU

8R-6359 GND STRAP

DISCONNECT SW 976-OR 9 619-GN-14 LAMP
HYDRAULIC GAUGE L20 L20 CONN 21 TT 4E-2899 01 E-8
7N-0718 619-GN-14 7 619-GN-14 200-BK 9X-1439 R
SENDER L21 L21 L16 UU 101-9161 01 D-9
4W-9972 605-YL-14 1 ZZ 8R-6892 00 F-13

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
L35 963-GN 606-GY-14
BB AA A 2 DDD 8Y-7833 00 A-7 T
BK-0 442-GY-18 D 144-GN L17 114-GN-18 10 JJJ 8Y-7606 00 A-13
L36 L36
DD BB CONN 13

606-GY-14
605-YL-14
11 RRR 110-0553 00 B-6 P

606-GY-14
T

605-YL-14
4
1
3
5
6
2

POS NEG 201-BK-18 L21 614-PU-14 A UUU 12

BK-0

TRANSMISSION FRAME TTT 110-8223 01 D-15

L21

BREAKER BOX 405-GY-18 710-GN-18 A 310-PU 1 B766-WH FRAME FRONT

A B
413-BR-18 450-YL-18 102-BU-14 2 H766-GN CABLE AS.
12V BATTERY AA L21
443-YL-18 201-BK-18 974-PU-18 403-GN CONN 20 964-BU 6 AA 4E-3187 01 B-15
3T-5760 STD 326-PU-18 201-BK-18 978-GN-18 L35 617-BR 617-BR VALVE GP 617-BR 2 NOTE BB 4E-3186 00 B-15
9X-3404 ATT L18 A
TO ENGINE 428-OR-18 201-BK-18 202-BK-18 202-BK-18 608-GN B766-WH 6E-2748 (TYP) 611-PU-14 1 LOC CC 4E-3185 01 F-14

3
4
5
2
1
6
END FRAME 202-BK-18 200-BK-14 308-YL 144-GN 144-GN 144-GN A 614-PU-14 3 DD 4E-3184 00 F-15
CONN 3 450-YL-18 202-BK-18 326-PU-18 B766-WH B766-WH 200-BK-18 B NOTE B A L15 144-GN 4 CONN 33 E-8 NOTE G: USED ONLY WITH 924F (IT24F BUCKET/FORK EE 128-8817 00 F-13
109-OR-6

FUSE 15A 9W-1441 TO ENGINE

101-RD-6

614-PU-14
G E 710-GN-18 403-GN 105-BR 610-OR-14 976-OR 200-BK-14 7

200-BK
761-GY
B766-WH
963-GN
C POSITIONER SELECT SW LOCATION)

200-BK
L29 BBB 9W-3073 02 F-7 ATCH

200-BK
FUSE 10A 9W-1442 109-OR-6 19 109-OR-6 310-PU 614-PU-14 617-BR END FRAME 322-GY-18 987-WH 5
L13 D-9 NOTE H: USED ONLY WITH 924F (IT24F KICKOUT NEUTRALIZER EEE 4E-0773 00 F-13 ATCH
NOTE K PP 101-RD-6 20 101-RD-6 521-YL-14 617-BR 964-BU 605-YL-14 8 SW LOCATION)
Y Y A G BACKUP ALARM 121-YL 121-YL-18 522-WH-14 310-PU 762-YL 606-GY-14
101-RD-10 10A 2 A B B-13 NOTE J: TO ATTACH SECONDARY STEERING CIRCUIT REMOVE PLUG AS. - CODE
PRIMARY G FORWARD HORN 114-GN 114-GN-18 160-PU 102-BU-14 126-PK-18 611-PU
BK A 201-BK-18 201-BK-18 A FUSE BLOCK 10A 3 WIRE AS. HH AND ATTACH HARNESS AS. Y OR Z GG 116-4236 00 E-10 ATCH M
STEERING G G G STOPLAMPS 130-GN 130-GN 403-GN 608-GN 987-WH 720-PU-18
RD B 417-GY-18 417-GY-18 B PP 9W-2035 PP 10A G 4 A-14 NOTE K: FOR USE WITH SECONDARY STEERING
PRESSURE
SW 3E-6450 BU C 201-BK-18 C 60A 101-RD-10 101-RD-10 15A KEY 105-BR 5 105-BR 406-PU-18 308-YL A519-GN-18 976-OR ATTACHMENT TO INDICATE PRIMARY STEERING
PP G SPARE WH
101-RD-10 10A 6 441-OR-18 326-PU-18 614-PU-14 200-BK-14 LH VALVE AS FAILURE
NN WW RUNNING LAMP 10A G L18
L25

COSA ROADING ATTACH 101-RD-10

G
SPARE WH 15
L25
447-PK-18 105-BR CONN 27 M A 200-BK-14 8R-8529 A-14 NOTE L: FOR USE WITH SECONDARY STEERING
BREAKER SPARE WH 201-BK-18 449-BU-18 506-PU 506-PU 761-GY CONN 32 NOTE E
109-OR-6

MAIN BREAKER 15A 16 B ATTACHMENT TO INDICATE PRIMARY STEERING

L28

9S-0174 3T-2662 1 608-GN 507-WH C 507-WH L36 NEUTRALIZER SW

WW G L28 L20 L20 FAILURE AND/OR REDUCED SECONDARY
101-RD-10 102-BU-14 102-BU-14 9 102-BU-14 617-BR 522-WH-14 200-BK A 200-BK 976-OR 619-GN-14 1 610-OR-14 105-6118 STEERING OIL FLOW
15A
7 L24 605-YL-14 521-YL-14 432-PK-18 976-OR 610-OR-14 2 E-10 NOTE M: USED WITH 924F AUTOSHIFT (MACHINE CODE PLUG) THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
L24
NOTE L BK-18 BK-18 10 306-GN 321-BR-18 406-PU-18 L16 201-BK-18 976-OR 611-PU 611-PU-14 3 E-8 NOTE N: 9U-7204 FLUORESCENT SERVICE LAMP IS NOTE TOGETHER AT LEAST 1 TURN PER 25 mm
BK BK 308-YL 606-GY-14 413-BR-18 L16 144-GN
14 L17 4 GGG AVAILABLE AND IS POWERED FROM THE LOC
BK-18 308-YL 308-YL 604-OR 428-OR-18 L17
21 L15 762-YL 126-PK-18 5 126-PK-18 CIGAR LIGHTER SOCKET UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L15
L27

Z BK G G 11 614-PU-14 416-OR-18 B766-WH 720-PU-18 6 720-PU-18

L27 B-6 NOTE P: TO ATTACH TUV GOVERNOR CONTROL REMOVE D-15 NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
A PRIMARY
STEERING
PRESSURE
BK
RD
A
B
201-BK-18
417-GY-18 START RELAY
309-GY 17
13
309-GY 200-BK-14
308-YL
442-GY-18
443-YL-18
DDD A
1 A519-GN-18
L13 L13 987-WH
610-OR-14
130-GN
604-OR
7
8
130-GN-18
604-OR-18
GGG
D-9
WIRE AS. RRR
NOTE R: TO ATTACH AIH TIMER REMOVE WIRE AS. UU
B-6 NOTE B: CONNECTION FOR IT24F LOAD CHECK RELEASE SW
F-7 NOTE C: RADIO TO BE INSTALLED BY DEALER
A
BU C 3E-7640 G NN RESISTOR 18 306-GN 441-OR-18 BK-18 2 976-OR 964-BU
SW 3E-6450 NN JJJ A GGG GGG E-1 NOTE S: FOR COSA LH TRAFFIC ROADING USE: 3E-7587 E-7 NOTE D: LOCATION FOR IT24F 4TH FUNCTION DIVERTER VALVE
Z A 109-OR-10 112-PU-6 6T-7864 8 105-BR 447-PK-18 126-PK-18
201-BK-18 A 304-WH-10 24 304-WH-10 130-GN 405-GY-18
NOTE T CONN 19 617-BR
GGG FOR COSA RH TRAFFIC ROADING USE: 3E-7586 SW
FOR ITALY ROADING USE: LEFT MOUNT - 105-4849 A-3 NOTE E: TO ATTACH DIMMER SWITCH REMOVE 610-OR-14 JUMPER
Z B MAIN RELAY BK-18 12 202-BK-18 114-GN-18 417-GY-18 614-PU-14 RIGHT MOUNT - 105-4850 INSERT PINS FROM HARNESS FFF
BK-18 1 416-OR-18 C 109-OR-6 3E-9171 BK 23 200-BK 102-BU-14 160-PU 604-OR STOP LAMP SW
L16 L14 L14 A-8 NOTE T: USED ONLY WITH 924F(IT24F RIDE CONTROL TILT E-7 NOTE F: UNUSED SWITCH LOCATION (FUTURE DEVELOPMENT)
BK-18 2 201-BK-18 304-WH-10 22 442-GY-18 321-BR-18 130-GN 105-6117 INTERRUPT CIRCUIT CONNECTOR)
CONN 1 25 L23 416-OR-18 306-GN
L15
200-BK 114-GN-18 B-7 NOTE U: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER
L23
417-GY-18 606-GY-14 201-BK-18 200-BK-18 DETENTS WHEN THE IMPLEMENT HYDRAULIC LOCKOUT
SECONDARY JJJ A 201-BK-18 605-YL-14 201-BK-18 200-BK LEVER IS IN THE ROADING POSITION
L18 L18 FFF FFF
STEERING 112-PU-6 112-PU-6 130-GN 201-BK-18 200-BK DIMMER SW
SW 3E-6429 L14
604-OR 201-BK-18 200-BK 1 619-GR-14 2H-1855
CONN 2 114-GN-18 200-BK-14 200-BK-14 2
COSA ROADING ATTACH BREAKER GP 8Y-7609 200-BK-14 3 611-PU-14
610-OR-14
ENGINE END FRAME GND COSA ROADING ATTACH E96829
20 Page,

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ABBREV COLOR SYMBOL DESCRIPTION THIS SCHEMATIC IS FOR THE 924F WHEEL LOADER ELECTRICAL SYSTEM
RD RED CIRCUIT CONNECTED
MEDIA NUMBER: SENR6735-02
WH WHITE
OR ORANGE
CIRCUIT NOT CONNECTED
SCHEMATIC PART NUMBER: 111-9858, CHANGE: 06
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
YL YELLOW in neutral and with parking brake set.
INTERNAL ELECTRICAL CONNECTION
PK PINK TO SURFACE OF COMPONENT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
BK BLACK CONNECTOR

GY GRAY H# CIRCUIT GROUPING DESIGNATION

PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
BU BLUE TERMINAL