KENR5942

Component Locations October 2007 FLUID POWER SYMBOLS

Part Machine Schematic BASIC COMPONENT SYMBOLS
Description
Number Location Location VIBRATORY
Cylinder Gp - Hydraulic (Steering) NOTE A 1 C-3 PUMP MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
Filter & Mtg Gp - Hydraulic 218-2976 2 C-3
Motor Gp - Piston (Axle) 296-5160 3 C-7
(Drum Drive) 296-5159 4 D-1 VARIABILITY SPRING LINE RESTRICTION PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
ATTACHMENT
(ADJUSTABLE) (VARIABLE)
(Vibratory) 136-8869 5 A-2 RE COMPENSATED

AR VALVES
Pump Gp - Gear (Steering) 255-0625 6 B-2 FR VALVE ENVELOPES VALVE PORTS
AM
Pump Gp - Piston (Axle Propel) 284-5884 7 C-7 E
(Drum Propel) 284-5885 8 B-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
(Fixed Frequency Vibratory Control) 284-5887 B-3
9 CONTROL VALVES CHECK VALVES
(Variable Frequency Vibratory Control) 277-5072 D-2
AB AB
Tank Gp - Hydraulic 222-7874 10 A-6
Valve Gp - Bypass (Hydraulic Oil Cooler) 162-2453 11 A-5 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Valve Gp - Flow Control (HMU Steering) 274-1512 12 C-1
FLUID STORAGE RESERVOIRS
Valve Gp - Shift Pressure 276-2609 13 C-6

NOTE A: Refer to Parts Manual for your specific machine. VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

CP/CS54 Vibratory Compactor

MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
Tap Locations
Pressure, Sampling, and Sensor C5R1-UP
Tap Schematic
C5W1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Description C5Y1-UP
Number Location MANUAL CONTROL SYMBOLS
AA Axle Propel Pump Pressure Port (MA) B-5 DRUM
BB Axle Propel Pump Pressure Port (MB) C-5
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
CC Drum Propel Pump Pressure Port (G) B-4
FR PILOT CONTROL SYMBOLS
DD Drum Propel Pump Pressure Port (MA) B-4 ON RELEASED PRESSURE REMOTE SUPPLY PRESSURE
TF
EE Drum Propel Pump Pressure Port (MB) C-4 RA
ME
FF Vibratory Pump Pressure Port (MA) B-2
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
GG Vibratory Pump Pressure Port (MB) C-2 SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

HH Charge Pump Pressure B-2
SOS Oil Sampling Port C-2
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
FW
D HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

VIBRATORY MOTOR DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

LINES GP - VIBRATORY
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2007 Caterpillar Printed in U.S.A.

All Rights Reserved

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Electrical Symbols Table

Hydraulic Symbols (Electrical)

G M
EE DD
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
SOS

(Dimensions: 34 inches x 24 inches)

RE
HYDRAULIC FILTER FF AR
FRA BB AA
ME
STEERING UNIT

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

7 8 9 6 1 12 5 (Adjustable)

KENR5942
VIB Electrical Symbols (Electrical)
PUMP

13 2 T

7 Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol
12 ER
G CYLIND
STEERIN Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

EE Current Standard Current Standard

Harness identification code
This example indicates
HYD
DD

16 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
FILTER Identification
FWD
325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
FW
D GG (LOCATED BEHIND PUMP)
Wire
Wire Color
SOS
325-PK-14
B A
3 8 11 9 6 10 1 4 5 Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)

MACHINE COMPONENT LOCATIONS LINES GP - STEERING LINES GP - FILTER

 7 6 5 4 3 2 1

SHUT OFF
NEEDLE VALVE

EZ
E CONTROL VARIABLE PUMP GP E
PORT P FREQUENCY PISTON
VIB
TO DRUM DRUM RELEASE CONTROL
277-5072
PROPEL PUMP BRAKE A B
R T1 PS G B MB

BRAKE RELEASE
AXLE BRAKES HAND PUMP
(OPTIONAL)

T2 X1 X2 G1 MA A

OPTIONAL: DRUM DRIVE

BRAKE RELEASE OPTION VARIABLE FREQUENCY VIB CONTROL M12 BRAKE
D D

DRUM DRIVE
A
MOTOR
L

L1
AXLE
MOTOR X

SHIFT VALVE GP CHARGE FILTER MOTOR GP

SHIFT PRESSURE
B VALVE 2
276-2609 SOS PISTON
296-5159
MOTOR GP
PISTON 3
296-5160

FILTER & MTG GP

HYDRAULIC B X L1 L A
VALVE GP
218-2976
FLOW CONTROL
C 274-1512 C

EE STEERING HMU
HW DRUM GG
AXLE PROPEL VIBRATORY
HW EZ
CONTROL CONTROL
PROPEL
CONTROL FIXED

PUMP PUMP STEER CYLINDERS T

FREQUENCY
BB PUMP
VIB
CONTROL
STEER /
R PS P FE MB B R T2 PS P FE B MB R T1 PS G B MB
CHARGE
PUMP L
(Dimensions: 34 inches x 24 inches)

DIESEL
ENGINE R
2300 RPM STEER /
HIGH IDLE, CHARGE
2200 RPM
RATED

B PUMP GP
P B
KENR5942

T1 T2 X1 X2 G MH S A MA T1 X1 X2 G MH S MA A T2 X1 X2 G1 MA A GEAR
255-0625 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEER/CHARGE PUMP OUTPUT

PUMP GP PUMP GP PUMP GP

HH SHIFT CONTROL CIRCUIT

AA CC DD FF
VIBRATORY PUMP OUTPUT
PISTON PISTON PISTON DRUM PROPEL PUMP OUTPUT
284-5884 284-5885 284-5887 AXLE PROPEL PUMP OUTPUT
SUPPLY LINE
MOTOR GP
DRAIN / RETURN LINE
PISTON
STEERING HMU CIRCUIT
136-8869
THERMAL BYP / RETURN BRAKE CONTROL CIRCUIT OPTION
VIBRATORY PUMP CONTROL CIRCUIT

MANIFOLD VALVE
BRAKE CONTROL CIRCUIT

A B LINE PATTERNS
16 Page, Color 2,

TC Pressure Line

Pilot / Load Sensing Pressure

VALVE GP
BYPASS Drain / Return Lines

R (HYDRAULIC OIL COOLER) Component Group

162-2453
Attachment
COOLER
Air Line
A CALLOUTS
A
YY Taps (Pressure, Sampling,Sensor) by letter
OIL
VIBRATORY MOTOR 52 Components by number

THIS SCHEMATIC IS FOR THE CP/CS 54 VIBRATORY COMPACTOR

TANK GP Note: Section May be Replaced MEDIA #: KENR5942
HYDRAULIC by Optional Variable Frequency PART #: 280-2067 CHG 01

HYDRAULIC TANK
Components are shown installed on a fully operable machine with the key and engine
222-7874 Vibratory Control off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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