Part Name Process stages Capacity /Day

Wax pattern 960

Mold making 80

Mold Curing 5 days

Main Link

Pouring 2 days
Part Curing 8 hours
Fettling
Wax pattern 960
Mold making 80
Mold Curing 5 days
Pouring 1 day
Part Curing 8 hours
Front Link

Fettling 2 days

Wax pattern 1100

Mold making
Mold Curing
Rear Link
Pouring
Part Curing
Fettling
Wax pattern 960
Mold making
Mold Curing
Base Link
Pouring
Part Curing
Fettling
Time required for one part % Rejection

Process

Wax pattern
Mold making (Trees)
Mold Curing
Pouring
Part Curing
Fettling
Total No. Of Days

Tree Details

Main Link
Rear Link
Front Link
Base Link
 Aprx. No. of days for 900
Aprx. No. of days for 900 sets sets Components (with
With Single Cavity Components (with Single Cavity Multi- Cavity and 1
and 1 machine) machine)

120 /Shif 10 4
80 /day (12 hrs only) 3.5 3.5
5 Days Details below 5 Days 5 Days
120~150 /Shif 2 Days 2 Days
8 hrs. 8 hrs. 8 Hrs. 8 Hrs
120 /Shif/Operator 2.5 2.5
Total No. Of Days 23 17

Tree Details No. of parts 12 Hourse Shif No. Of Trees for 900 No.

6 Nos /Tree 480 150

24 Nos. /Tree 1920 37.5
18 Nos. /Tree 1440 50
18 Nos. /Tree 1440 50

8 1
8
8 2
8
8 3
8
8 4
8
8 5
8
8 6
8
8 7
8
 112
5.3333333333
 Remarks

Indipendent to Mould Cavity

Indipendent to Mould Cavity
Indipendent to Mould Cavity
Indipendent to Mould Cavity
Single Operator/day

Mould Making
No. of days required for tree - ~290 Trees
making (80 tree/day) - Process: 7 coats+ 8hrs of drying
- 150 nos. diping in one shif

2 Days

5-7 Days
1.5 days

150 150 80
1 2 3
D
Dry D
D Dry D
D D Dry
Dry D D
D Dry D
D D Dry
Dry D D
D Dry D
D D Dry
Dry D D
D Dry D
D D Dry
Dry D D
Dry D
Dry
 Part Name Process stages Capacity /Day

Wax pattern 960

Wax Assembly (Clusters) 80 trees (2 days) + 80 trees
Mold Making 5 days
Main Link
Pouring 2 days
Part Curing 8 hours
Fettling 125
Wax pattern 960
Wax Assembly (Clusters) 80 trees
Mold Making 5 days
Pouring 1 day
Part Curing 8 hours
Fettling 250
Wax pattern 1100
Wax Assembly (Clusters) 68 Trees
Mold Making 5 days
Rear Link
Pouring 1 day
Part Curing 8 hours
Fettling 400
Wax pattern 960
Wax Assembly (Clusters) 54 trees
Mold Making 5 days
Base Link
Pouring 1 day
Part Curing 8 hours
Fettling 400

1 cavity for 400 no

Wax patter 160 480
making

Tree Making 25*

 % Rejection

320
53
5 days
12%
2 days
8 hours
125

320

7%

366.6666666667

1%

1%

Main

Front

Base

Rear

Shif min

Tree per shif Main

Front
Base
Rear
wax patter capacity 960
80 trees 80 parts 240
400
480

front rear base and front

No. of mould in single tree 6 24 18

How many mould he can process in one lot

960
How many trees can be poured in one lot

Why no of Trees varrying part by part

45.833333
5 day of mold making and 2 days of pouring means, how
many parts can be processes in this time

Since wax patters are made around 900 with single cavity
why final production is only 400 no.

115.2
844.8

Patern Tree

3min 25/shifX4 150

2.5min 20/shifX4 360

2.5min 20/shifX4 360

2min 20/shifX4 480

480

25
20
20
20
600

1440

1440

1920