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Jiang et al.

EURASIP Journal on Image and Video Processing (2018) 2018:141


https://doi.org/10.1186/s13640-018-0384-5
EURASIP Journal on Image
and Video Processing

RESEARCH Open Access

Research on path guidance of logistics


transport vehicle based on image
recognition and image processing in port
area
Liupeng Jiang*, Yongjiao Fan, Qianying Sheng, Xuejun Feng and Wei Wang

Abstract
Due to the messy logistics goods in the port area, some automatic transport vehicles often have errors in cargo
transportation due to large path identification errors. Based on this, this study is based on image recognition
technology, taking the most common logistics transport vehicles in the port area as the research object and using
video image recognition technology as a guiding technology to perform image recognition processing on the
ground guidance path. Simultaneously, this study determined the image preprocessing method which is more
favorable for visual navigation, used the morphological knowledge of the image to detect the edge of the path
image, then determined the position of the path center line, and carried out simulation analysis. The research shows
that the results of this study have certain practicality and can provide theoretical references for subsequent
related research.
Keywords: Port area, Image recognition, Image processing, Logistics transport vehicle

1 Introduction the automatic transport vehicles were significantly im-


Due to the large number of goods in the port area, the proved in terms of automation and control performance.
logistics path is complex, and the climate inside the port The automatic transport vehicle entered the production
area is relatively humid and there are many water va- system as a production component and has also been
pors, the logistics path will be seriously affected, and the rapidly developed [1]. During this period, European
logistics and transportation will often be confused. Based companies standardized the size and structure of pallets
on this, it is necessary to use a reasonable transportation for containers, which accelerated the development of au-
method to effectively guide the logistics transport vehi- tomated transport technology in Europe [2]. The first
cles. In the information age, the transportation of port International Conference on Unmanned Pallets was held
area mostly uses automatic transport vehicles as the in June 1981 in London, England, which has shown a
main transport vehicles. Therefore, this study takes the breakthrough in the technology of automatic transport
automatic transport vehicles as an example to conduct vehicles [3]. In 1984, General Motors first tried an auto-
transport route guidance research. mated transport vehicle on their flexible assembly sys-
In the late 1950s, automatic transport vehicles began tem. Two years later, the number of automatic transport
to be used in warehouse automation and factory opera- vehicles increased to 1407, making it the world’s largest
tions, and Japan began to introduce automatic transport automatic transport vehicle user [4]. In 1985, due to the
vehicle technology from then on. In the mid-1970s, due development of computer microprocessors and the rise
to the application of integrated circuit technology and of control technology, computer communication and
electronic technology in automatic transport vehicles, identification technology entered the field of automatic
transport vehicles, and automatic transport vehicles de-
* Correspondence: jsjlp@hhu.edu.cn veloped toward intelligence [5]. In 1987, it was reported
College of Harbour, Coastal and Offshore Engineering, Hohai University,
Nanjing, China
that Sweden first used automatic transport vehicles in

© The Author(s). 2018 Open Access This article is distributed under the terms of the Creative Commons Attribution 4.0
International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and
reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to
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Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 2 of 8

the field of logistics systems in 1969 [6]. In 1974, the Co., Ltd., which is a successful application in China’s
Swedish Volvo Car Company applied automatic trans- automobile industry [16]. Kunming Marine Equipment
port vehicles to their car assembly lines. This improve- Research Institute successfully developed an automatic
ment has been a huge success, not only reducing labor, transport vehicle based on laser/infrared guidance for
assembly time, and assembly failures, but also speeding the first time. The Intelligent Vehicles Group of Jilin
up capital flow by 43% [7]. Many Western European University is mainly engaged in the research of auto-
countries have followed suit because of the practical eco- matic transport vehicles based on visual navigation. It
nomic benefits of this application. In the 1980s, the wave has developed JUTIV1 and JUTIV2 visual navigation ve-
of automatic transport vehicles in Europe flooded into hicles. On this basis, they developed the JUTIV3,
the US market. Many US companies transferred ad- general-purpose and assembly-type visual navigation
vanced automatic guided trolley technology to Metron automatic transport vehicles for the actual application of
through technology introduction and joint ventures ([8]. the factory [17].
In 1978, a direct computer-controlled automated trans- In the control algorithm of the automatic transport ve-
port vehicle system introduced from Europe was suc- hicle, the most widely used is PID control, because the
cessfully applied at the Keebler Distribution Center in adjustment parameters are convenient. With the devel-
Chicago, USA [9]. In 1981, John Corporation of the USA opment of intelligent control technology, many auto-
applied automated transport vehicles to automated matic transport vehicles using fuzzy control have
warehouses to increase the efficiency of material hand- emerged. In addition, advanced control algorithms such
ling during manufacturing, and the entire process was as expert systems, neural networks, learning, and genetic
monitored in real time [10]. The French outdoor guide algorithms have also seen a lot of research, but at
automatic transporter runs at speeds of up to 97 km/h present, they only exist in the theoretical research stage,
[11]. In the following 10 years, various intelligent auto- and there are few application examples in real engineer-
matic transport vehicles have emerged in an endless ing. In order to study the visual navigation automatic
stream. The automatic transport vehicles based on visual transport vehicle based on image processing, this paper
navigation have also been greatly developed. At this conducts a guided analysis of the logistics transportation
time, the typical visual navigation system mainly in- path in the port area.
cludes ARCADE system of the University of Michigan;
LANA system [12]; NAVLAB system of Carnegie Mellon 2 Research methods
University, USA; EMS, Vision system of German Federal As shown in Fig. 1, the automatic transport vehicle in-
University of Defense; ROMA system of IITB of volved in this paper is a two-wheel differential adjust-
Germany; and PVS system of MITI of Japan. According ment, which includes two drive wheels and one driven
to statistics, by 2004, there were more than 16,000 auto- wheel. In order to analyze the problem conveniently, the
matic transport vehicle systems in use worldwide and driven wheel is not considered, and the friction between
more than 100,000 automatic transport vehicles [13]. the wheel and the ground is not considered, and only
In China, the development of automatic transport ve- the two driving wheels are analyzed. Because the
hicles started late. In 1975, China’s first electromagnetic- wheeled automatic transport vehicle has the advantages
ally guided three-wheeled automatic transport vehicle of easy control, easy sliding friction, stable motion, no
was successfully developed at the Beijing Crane Trans- need to consider the balance problem during driving,
portation Machinery Research Institute [14]. In the late and low energy consumption, it has become one of the
1980s, the Beijing Machinery Industry Automation Re-
search Institute developed the first automatic transport
vehicle that can be used in the three-dimensional ware-
house and successfully applied in the Second Automo-
bile Group. During the same period, the Beijing Postal
Research Institute also successfully developed the Auto-
mated Guided Car IV [15] using two-way wireless com-
munication technology. In the 1990s, China’s research
on automatic transport vehicles entered a period of rapid
development. The automatic transport vehicle imported
from abroad was successfully applied to the CIMS ex-
perimental research at the National CIMS Engineering
Center of Tsinghua University. Shenyang Institute of
Automation developed an automatic transport vehicle
Fig. 1 Schematic diagram of automatic transport vehicle navigation
for automobile engine assembly for Jinbei Automobile
Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 3 of 8

favorite fields of intelligent service robots. Therefore, the denoted as R. The relationship between the center
kinematics analysis of the wheeled automatic transport speed of the vehicle body and the speed of the left and
vehicle and the establishment of mathematical models right wheels can be obtained as follows.
have brought together the results of many researchers. 
The automatic transport vehicle of Harbin Institute of V n ¼ ðV r þ V l Þ=2
ð1Þ
Technology’s Bitong Intelligent Robot Research Center ω ¼ ðV r −V l Þ=D
is used in automobile production assembly workshops.
It adopts three-wheel mode, the front two-wheel differ- The above equation can be transformed to obtain a re-
ential adjustment is the driving wheel, and the back is a lational Expression (3) between the radius of rotation R
universal wheel, which plays a supporting role and does and the speed of the vehicle body Vl, Vr.
not play a major role in the adjustment of speed and dir-    
D D
ection. Figure 1 is a schematic diagram of the navigation 2π R− 2π R þ
of the automatic transport vehicle. In Fig. 1, the driving 2 2
¼ ð2Þ
wheel is on the left and right sides of the front, the Vl Vr
broken line is the navigation track, Vt, Vr is the linear  
D Vr þ Vl
velocity of the left and right wheels, ω is the angular vel- R¼ ð3Þ
ocity of the two wheels, and O is the center point of the 2 V r −V l
two-wheel spacing.
Assuming that the navigation speed V_n is fixed, we
Since the rear universal wheel does not participate
can substitute the formula (1) into the Eq. (3), and then
in adjusting the speed and direction, we have further
obtain the simplified formula (4). Normally, the auto-
simplified the model in the kinematics analysis, using
matic transport vehicle travels at a stable navigation
only two wheels instead of the automatic transport ve-
speed V. Therefore, different driving rules can be clearly
hicle. The simplified model diagram is obtained as
derived from Eq. (4) to draw the following conclusions.
shown in Fig. 2.
Using only two wheels instead of the automatic trans- DV n
port vehicle, we assume that the car body quality is R¼ ð4Þ
V r −V l
even, the center position C of the two wheels is the
center of gravity of the car body, the speed of the cen- When Vr = Vl, R = ∞, Vn = Vr = Vl, which indicates that
ter point of the car body is Vn, the diameter of the the automatic transport vehicle performs linear transla-
wheel is D, and O1 and O2 are the centers of the left tion motion at this time. When Vr ≠ Vl, Rϵ(0, ∞), which
and right wheels respectively. At the same time, we as- indicates that the automatic transport vehicle performs
sume that L is the distance between the center of the circular motion with R as the radius of rotation. In short,
left and right wheels, O is the center of the space rota- the camera plays a role as a projector. This transform-
tion of the automatic transport vehicle, and the ation can be represented by orthogonal transformation
distance between O and C is the radius of rotation, or geometric perspective transformation. The model of
orthogonal transformation is a model in which the ap-
pearance of the imaging plane does not change with the
positional change of the camera in the environment, and
the geometric perspective model changes according to
the position change of the camera. In the case of auto-
matic transport vehicles, the imaging model is often rep-
resented by a geometric model. The image information
includes not only the path, but also the environment
and noise interference. The purpose of preprocessing is
to remove various noise interferences, distinguish the
environment from the path, and identify the path. After
image pre-processing, the path is basically separated
from the environment, and the path is the area between
two lines with a certain width. In order to more easily
extract the positional deviation and angular deviation of
the path, the centerline position of the path is fitted to a
straight line in this design, and its width is ignored.
Using this line as the standard of the path, it is more ac-
Fig. 2 Simplified model diagram
curate and convenient to obtain the deviation value.
Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 4 of 8

The image captured by the camera is preprocessed to denoted as P1. Then, the position detection of the right
obtain the image as shown below. The coordinate sys- edge is performed, and the detection method is similar
tem is established thereon, the horizontal right direction to the left edge detection. The difference is that the ini-
is the positive direction of the X-axis, the direction per- tial detection starts from the right side of the image, and
pendicular to the X-axis is the positive direction of the when the pixel is detected to be 1, the detection is
Y-axis, the white area is the path information, the line stopped, that is, the right edge position of the path is re-
center line equation is y = kx + b, the distance between corded as P2. When the left and right edge positions
the line and the Y-axis is d, and the angle between the have been determined, then the position of the left and
line and the Y-axis is the angle deviation. From Fig. 3, right edge position coordinates and the position of one
we can see that the path in the image exists due to the half are the position coordinate of the path center line.
installation position of the camera on the automatic Finally, the pixel value at this coordinate is assigned a
transport vehicle, the height from the ground, the angu- value of 1, the other pixels are marked as 0, and the final
lar difference from the horizontal position, and the dif- result is obtained.
ference in the distance between the camera and the Experiments prove that this method is effective. It
path, the width of the path in the image is inconsistent. can be seen from Fig. 3 that the path of different
The farther the distance is, the narrower the width is, widths, through the method of locating the centerline,
which also affects the accuracy and stability of naviga- finally integrate a straight line. This line is the pos-
tion to some extent. Therefore, it is desirable to use the ition of the center line of the path shown by the
straight line of the center line of the path as the path. broken line in Fig 3, which effectively facilitates the
After drawing this line, the pixel on the line is the pixel extraction of positional deviation and angular devi-
of the path, which can also eliminate the interference of ation. At the same time, due to taking the center pos-
some discrete noise and improve the denoising ability. ition and re-assigning, the influence of discrete noise
The main principles and processes of the path center- is suppressed to some extent. Comparing the result
line measurement algorithm are as follows: 3 × 3 square graph with the graph in the previous section, it is not
structure elements are selected, the image is etched, and difficult to find that the two white noise points below
the etched image is subtracted from the original image the original path no longer exist in the processed re-
to get Edge_Road. Then, a zero-matrix CenterR of the sult graph, and the expected effect is achieved.
same size as the original image is created, and a column After designing the fuzzy controller model, we need to
vector with the number of the CenterR is constructed. save the model and store the result in a matrix buffer in
The column vector is compared with the column vector the form of a matrix. If we want to make the designed
in the image from the left side. The path is all labeled 1 controller enter the simulation test as a module on the
and the environment is all labeled as 0. Therefore, if Simulink simulation platform, we can achieve the pur-
Edge_Road is not equal to 1, the algorithm continues to pose by assigning the output matrix variable as a param-
advance to the right for comparison. When Edge_Road eter to a packaged fuzzy module.
is equal to 1, it indicates that the left edge position of This paper chooses MATLAB to carry out simulation
the path is detected, and the coordinates are located, test of fuzzy controller and define input and output vari-
ables. First, we entered the FIS (Fuzzy Inference System)
editor and set the name and number of the fuzzy con-
troller’s input and output variables, the blur factor, and
the clearing method through the selection of the main
menu. It can be set in order as needed. Figure 4 shows
the input and output variables selected according to the
requirements of the fuzzy controller designed in this
paper. The linguistic variable membership function is

Fig. 3 Path coordinate system Fig. 4 a, b Path center line location map
Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 5 of 8

then defined as described in the previous table. The whether the above fuzzy rules and anti-fuzzification pro-
steeper the shape of the membership function, the cesses are correct. From Fig. 6, we can check the cor-
higher the resolution and the higher the control sensitiv- rectness and rationality of the designed controller from
ity. On the contrary, if the change of the membership multiple angles and intuitively.
function is slow, the control characteristics are also A set of simulation data is given as shown. Figure 7
gentle. We choose the triangle membership function as shows the trajectory of the automatic transport vehicle
needed. tracking circular. The red trajectory in Fig. 7 is the set
Then, the fuzzy control rule is defined. First, we enter path, and the blue trajectory is the trajectory when the
the main interface of the fuzzy rule editor, which is es- automatic transport vehicle tracks the path. The radius
sentially a text edit box. Fuzzy rules are shown in the of the circle is 2 m, which simulates the actual minimum
table. Here, we write the rules to the editor in turn ac- radius of rotation in the real world. The starting position
cording to the fuzzy rule writing format. After the fuzzy starts from the center of the circle and looks for the tra-
rule is correctly input according to the input mode of jectory to the right. It can be seen in Fig. 7 that the cir-
the specified editor, the 3D preview can be accessed cular trajectory can be well tracked.
through the main menu of the editor. After designing There are a positional deviation and an angular devi-
the fuzzy controller model, we need to save the model ation in the path of the automatic transport vehicle
and store the result in a matrix buffer in the form of a transport task and the actual operation. Therefore, the
matrix. If you want to make the designed controller control system needs to correct the running posture in
enter the simulation test as a module on the Simulink real time, make it set the route to run smoothly, and
simulation platform, then we need to assign the output simulate the travel route of the automatic transport ve-
matrix variable as a parameter to a packaged fuzzy mod- hicle when actually carrying out the transportation task.
ule to achieve the goal. The automatic transport vehicle starts from the center
of the circle corresponding to the simulated route.
3 Results When it reaches the far right, it starts to track the cir-
In this article, the experimental platform was first built, cumference and finally returns to the starting point of
then a large number of test experiments were carried the circumference, and the transport task is completed.
out on the experimental platform, the experimental data Automated transport vehicles follow a circular path
was carefully recorded, and the experimental data was when performing simulation tests. Since the automatic
carefully classified. It was found that the proportion of transporter follows the circular motion, it must be con-
navigation success was more than half, and the effective- stantly corrected in the X direction because the motion
ness of the method was tested. At the same time, we trajectory is curved. We observe the error value of the
carefully analyzed the experimental group of navigation automatic transport vehicle trajectory in the X direction
failures in the experiment, tried to find out the key fac- through the observer. Similarly, when the automatic
tors affecting navigation, and reasonably forecast the fu- transporter moves in a circular motion, it needs to be
ture research and development direction. The specific
results are as follows.
The linguistic variable membership function is defined.
Figure 5 shows the membership function of the control
quantity U.
The result of the 3D preview is the sharpened result
graph, and the three axes represent the two inputs and a
single output of the system. Through the 3D graph, we
can query the domain of the fuzzy variable and verify

Fig. 5 The membership function of the control quantity U Fig. 6 3D image after defuzzification
Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 6 of 8

Fig. 9 Error analysis in the Y direction

After the experimental platform was built, a large


number of experiments were carried out in the indoor
trajectory and the number of experiments was more
than 1000 times. Experiments were carried out on
straight trajectories, elliptical trajectories, circular trajec-
tories, and so on. Due to the large amount of experi-
mental data, only one of the groups was listed in this
Fig. 7 Tracking results of a circular path study. The data of the experiment was carried out on a
straight trajectory with a distance of 15 m. The speed
constantly corrected in the Y-axis direction, so that the was adjustable, and the accuracy of reaching the destin-
trolley can travel according to the set path. Figure 8 is ation was used as the evaluation standard.
the error curve in the X-axis direction, and the step size
is 1000. When the automatic transport vehicle runs nor- 4 Discussion and analysis
mally along the trajectory, the error in the X-axis direc- When the car reaches the destination from the start-
tion is about 2 cm, which is within the error tolerance. ing point, the error is recorded as qualified at about 3
The reason for this error is that the trajectory is circular, cm. When the error is exceeded, it is recorded as the
and each trajectory has a curvature, so it is necessary to navigation failure. The total number of experiments
constantly adjust the traveling direction to advance was 200, the number of successful navigation was 178,
along the path centerline position. the number of failures was 22, the success rate was
Figure 9 shows the error in the Y-axis direction. When 89%, and the failure rate was 11%. The detailed ana-
the automatic guided vehicle starts normal operation lysis below causes the error to be too large to cause
along a circular path, the error value in the Y-axis direc- navigation failure and improvement.
tion is about 2 cm, which is acceptable in the error toler- There are two experimental data in Table 1 that the
ance range. distance from the centerline of the path exceeds 10 cm

Fig. 8 Error analysis in the X direction


Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 7 of 8

Table 1 Partial experimental data achieved. In the future research, multi-sensor data fusion
Test group Speed Distance Off-center distance Initialization technology can be fully utilized, and the ultrasonic sensor
1 4000 15 m + 3 cm √ and the infrared sensor are used to cooperate with each
2 4000 15 m + 3 cm √
other to complement each other to achieve better obstacle
avoidance effects. We tested 10 groups of obstacle avoid-
3 4000 15 m + 2 cm √
ance obstacles, 7 of which were successful in obstacle
4 4000 15 m − 2 cm √ avoidance and 2 were not shown in the table. The obstacle
5 4000 15 m − 3 cm √ is the tall plank we placed above the path. The car did not
6 5000 15 m + 20 cm √ successfully evade the obstacle, but collided with the
7 5000 15 m − 3 cm √ board because the obstacle was too high and the ultra-
8 5000 15 m − 3 cm √
sonic sensor did not detect the presence of the obstacle.
Under normal conditions, when the car drives to the
9 5000 15 m + 3 cm √
end of the path, there is no longer a sign of the path, the
10 5000 15 m − 3 cm √ car will stop, but in the experiment, the car stopped
11 6000 15 m − 1 cm √ when it was in the middle of the path. After analysis, we
12 6000 15 m + 2 cm √ found that the groups of experiments that had problems
13 6000 15 m − 3 cm √ occurred under the strong sunlight of direct traffic on
14 6000 15 m + 1 cm √
the road. Analysis of strong light illumination from
image processing may result in blurred images, so no
15 6000 15 m Stopped due to collision √
path is detected, resulting in operational parking. In
16 7000 15 m − 3 cm √ addition, there are two sets of data because in the ex-
17 7000 15 m + 3 cm √ periment we deliberately covered the path with dark
18 7000 15 m − 2 cm √ coverings. When the distance covered by the path is
19 7000 15 m + 2 cm √ short, the car can still judge the continuity of the path to
20 7000 15 m − 3 cm √
continue. When the width of the covering exceeds 10
cm, the trolley makes a judgment path terminal, and
21 8000 15 m − 18 cm √
thus, a parking operation is made.
22 8000 15 m − 2 cm √ In the car experiment, if there is a bad road condi-
23 8000 15 m − 3 cm √ tion, the road is not flat, and there are gullies, etc., it
24 8000 15 m + 1 cm √ will also affect the navigation accuracy. Therefore, in
25 8000 15 m + 3 cm √ the future research, the car body can be improved
from the mechanical structure, so that it can with-
stand the general condition. The reason is that the
when the car arrives at the destination. In the local ex- road conditions are relatively stable in the actual
perimental environment at the time, this error value was workshop application, and the bad road conditions ac-
too large and it was a serious navigation failure. The rea- count for a small number of sections. It is not the case
son for this situation may be that the algorithm adapt- that the outdoor work situation is particularly strong
ability is poor. When the end of a loop does not against the road conditions.
correctly assign a value to the variable update, the navi- The working power supply is very important for the
gation fails and the car directly runs out of the trajectory normal operation of the car, which is the necessary en-
a long distance. In response to this problem, we can im- ergy. If there is no power supply, no matter how good
prove the algorithm, for example, after initialization, the controller is, it will not work. Although it is easy to
check whether the assignment is correct. If it continues operate by means of a rechargeable battery, it requires
correctly, it will be reinitialized incorrectly. manpower to replace the battery or charge when the
In the 15th experiment, a wooden board was suddenly power is exhausted. Therefore, future research can make
placed 5 cm in front of the car when the car was running efforts in the automatic charging method to make the
normally, and the car collided with the board and stopped. automatic transport vehicle more intelligent.
The car has an ultrasonic obstacle avoidance module in Through the above analysis, it is known that the path
front of the design, but according to the principle of ultra- region is divided in the image as a target region for sub-
sonic obstacle avoidance, we know that the ultrasonic obs- sequent processing to reduce interference caused by
tacle avoidance is limited by a certain distance. If the other objects in the background. Then, the translation
distance is too short, the time difference between the vector is detected by the fast gray projection algorithm,
sounds and the rounds is small, and it is almost impossible and the video image is corrected by motion compensa-
to distinguish, and the obstacle avoidance effect cannot be tion to achieve the image stabilization purpose.
Jiang et al. EURASIP Journal on Image and Video Processing (2018) 2018:141 Page 8 of 8

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Funding
Research for this paper was supported by "the Fundamental Research Funds
for the Central Universities" (No.2019B12614) and the National Natural
Science Foundation of China (NO.41401120).

Availability of data and materials


Please contact author for data requests.

Authors’ contributions
All authors take part in the discussion of the work described in this paper. All
authors read and approved the final manuscript.

Competing interests
The authors declare that they have no competing interests.

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Received: 14 October 2018 Accepted: 27 November 2018

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