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GT5-A402

2 CHANNEL POWER AMPLIFIER


SERVICE MANUAL

JBL Consumer Products


250 Crossways Park Dr.
Woodbury, New York 11797 Rev0 3/2008
Released 2007
Discontinued XXXX
GT5-A402

- CONTENTS -

SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION DRAWINGS………………3
CONTROL/INSTALLATION INSTRUCTIONS………....4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
P.C.B. DRAWINGS….………………………...…….…….8
ELECTRICAL PARTS LIST ..……….……….…….……10
IC/TRANSISTOR PINOUTS..…………………………….13
SCHEMATICS……………..………….…….………..…...14

GT5-A402 Specifications

Output Power: 40W RMS x 2 channels @ 4 ohms; ≤1% THD + N


(14.4V supply) 60W RMS x 2 channels @ 2 ohms; ≤1% THD + N
120W RMS x 1 channel (bridged) @ 4 ohms; ≤1% THD + N
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
101dBA (reference rated power into 4 ohms)
Total Peak power: 240W
Frequency response: 10Hz – 100kHz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Channel Separation ≥50db
Input Impedance 15kΩ
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20% 12dB/oct
Bass Boost @ 50Hz 6dB
DC Offset <30mV
Output regulation: 38dB
Idle Current @ 4 ohms 0.46A
Max Current Draw ≤11A
Remote Operating Voltage 5V
Turn-on delay time 3 sec
Circuit Protection Temperature (85±5C), Short circuit, Operating voltage range (8-16V)
Dimensions: 2 1/8 x 7 1/2 x 9 1/4" (54 x 191 x 235mm)
Fuse: 15A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in
this and related JBL publications are therefore subject to change without notice.

1
GT5-A402

PACKAGING

2
GT5-A402

4x 1x 1x

9-1/4"
235mm

7-1/2"
191mm

2-1/8"
54mm

A B C D E
A

3
GT5-A402
GT5-A402 CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Installation Warnings and Tips 0 Speaker Output Connectors 5 Power On LED
• Disconnect the negative (–) lead from your vehicle’s • Connect the speakers to these terminals, • Illuminated when the amplifier is on.
battery. observing proper polarity. 6 Protect LED
• At the installation sites, locate and make a note of • Two-channel operation: Connect the left • Illuminated under any of the following fault
all fuel lines, hydraulic brake lines, vacuum lines speaker to the L+ and L– terminals and the conditions: battery over/under voltage, short
and electrical wiring. Use extreme caution when right speaker to the R+ and R– terminals. circuit in speaker wires, amplifier is too hot,
cutting or drilling in and around these areas. • One-channel (bridged) operation: Connect the amplifier’s output circuit has failed (DC voltage
• Choose a safe mounting location away from moisture. single speaker to the R+ and L– terminals. is present in the amplifier’s output).
• Make sure there is sufficient air circulation at the • Minimum speaker impedance for 2-channel 7 Crossover-Frequency Control
mounting location for the amplifier to cool itself. operation is 2 ohms. Minimum speaker impedance • 12dB/octave crossover, variable from
• Mount the amplifier, using the supplied hardware. for 1-channel (bridged) operation is 4 ohms. 32Hz to 320Hz.
1 Fuse • See B for the adjustment procedure.
Specifications • Replace only with the same type and rating. 8 Crossover-Filter Selector
• 40W RMS x 2 channels @ 4 ohms and ≤1% THD + N* 2 Power Input Connectors • LP: Select for subwoofer(s).
• 60W RMS x 2 channels @ 2 ohms, 14.4V supply and • +12V: Connect to the positive terminal of the • FLAT: Select for full-range speakers when
≤1% THD + N* vehicle’s battery. 10 AWG wire is recommended. no subwoofer will be used in the system.
• 120W RMS x 1 channel @ 4 ohms, 14.4V supply and Install an appropriate fuse holder and fuse (15A • HP: Select for midrange speakers or
≤1% THD + N* minimum) within 18 inches of the battery. Make full-range speakers when a subwoofer is
sure the wire is not damaged or pinched during used in the system.
• THD + N: 0.05% (rated power @ 4 ohms)*
installation. Install protective grommets when 9 Bass-Boost Control
• Signal-to-noise ratio: 85dBA routing wires through the firewall or other sheet
(reference 1W into 4 ohms)* • Provides 6dB of boost at 50Hz. Set the Bass-
metal. Boost control according to your preference,
• Signal-to-noise ratio: 101dBA • GND: Connect to the vehicle’s chassis. Refer to being careful not to apply enough boost to
(reference rated power into 4 ohms) the picture below. damage the speaker(s).
• Frequency response: 10Hz – 100kHz (–3dB)*
Factory Bolt Ring Connector A Setting Input Level
• Total peak power: 240 watts A Turn Input-Level control counterclockwise to
Ground Wire
* CEA-2006A-compliant 6V (minimum).
B With a dynamic music track playing, turn the
head unit’s volume control to the 3/4 position.
C Turn Input-Level control clockwise until the
music is so loud that it no longer sounds clear
(distortion is present in the output).
D Turn Input-Level control counterclockwise
Note: Remove any paint Star Washer
gradually, just until the music sounds clear,
below ring connector.
once again.
• REM: Connect to the “Remote Out” lead from E Input level is now adjusted correctly.
the source unit or to a source of switched B Setting the Crossover
12V+ (ACC). A Crossover setting for 5" or larger full-range
3 Input Connectors (RCA) speakers when no subwoofer is included in
• Connect to the RCA outputs from the source unit the system.
or signal processor. B Crossover setting for midrange and/or
4 Input-Level Control full-range speakers when a subwoofer
• Used to match the input level of the amplifier is included in the system.
to the output level of the source unit. C Crossover setting for subwoofers.
• See A for the adjustment procedure. Note: Acceptable frequency ranges are indicated
in gray.

4
GT5-A402

Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON


Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition


Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing

3. Engine Noise From Speaker(s)


Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music


Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective

5
GT5-A402

EXPLODED VIEW
GT5-A402

7
FUSE-RA
4P WF-9402P 3P

P02 2P P01
JA03

C01

1N5404
104P

D01
4.7/0.5W 4.7/0.5W F01
R253 1K L01
R153
104(M) 104(M) R06
C230 C130
104P
100/16V C17 CL-300
C05 4.7KF C04
1000/35V"LXV"

R37 17.5m/m
4.7K 10.5KF
4.7K R07 C03 J01
R36 104P Q10
R08 47/16V 4.7K 1N4004 D02 47
A1266GR C06 R26
R01 10/0.5W
Q03 J70 R03
6m/m A1023Y 15m/m J02
10K 10
R10 R11 56K 15m/m J03
FQP50N06

Q01 R04
10K 10K 10/16V 430K
GT5-A402

R21 R09 R28 1K


C02 R24
A1266GR 4.7K 8.2K
C3198GR Q04 R05
Q07 47K R02 C3198GR Q11
22K Q02
R14 47

TL494CN
A1266GR R27
R15 102(M) Q9
C10
104P 22K 1SS133 1SS133 D14 12.5m/m J04
T01
C07 R16 D05 12.5m/m J05
FQP50N06

C3198BL 100/16V 470 1SS133 D13


C09 R23 1K
Q05 U01 470 220K R32 29PHI->6(0.7x6):11(0.7x3) R25
68K R22 W01
100/16V 1SS133 10K 473P
R12 R33 C14 WIRE
20m/m 1K 33K C11 D04 473P 60m/m
A1266GR 22P C28
J18 R17 R19 A1268GR C13
Q8
J06

20m/m Q06
1SS133 22K 10K K30AGR
J19 15K
D03 R18 Q12
20m/m R20 R34
820 10/25V 473P
222(M) C21

J20
100/2W

C15 47/35V
20m/m

R13 C33 47/16V


YG225D2

C12 C29
R31

D12
J08 12.5m/m

C23
R35

10m/m
J13 10m/m

J21
FR154
FR154
FR154
FR154

15K
473P

12.5m/m
J07 12.5m/m

473P

R161

J22
J16 12.5m/m
J15
YG225D2

1000/35V"MHA"

C25
J14
1000/35V"MHA"

10m/m
J09 12.5m/m

J11

C24
2.2/50V C27
D07
D09

J23 C22 D11

R248
D08
D06
2.2/50V C26

J17

12.5m/m J10
20m/m
15m/m

0.1/5W

TH01
150/2W
150/2W

FTD5-350
17.5m/m

R162
Q213
C131
Q113

17.5m/m
R148

15m/m
J24
J12 10m/m

J44
6m/m
J45 6m/m
100/16V

56K
C3198GR

56K
C3198GR
0.1/5W

R252 R152 10m/m J39


1.5K R250 1SS133 15K
15K 1SS133

8
C3200GR J40 15m/m
R251 D201 100/25V D151 R154 Q112
100/25V

12.5m/m J25 6m/m


D718
D718

100/16V 100/16V 104P J41 12.5m/m


C3200GR J90 C134 C133 J91
C225 1N4744 1N4744 B59100C70A70
Q212 C125 1.5KC151 J42 12.5m/m
104P 1K 1.1K D103 D102 1K
Q210 1.1K R150 Q110
C229 R234 R245 R134
33P 10m/m R145 47
J26

6.8K 33P A1266GR


47 A1266GR C228 6.8K R239 J31 R141
R241 R133 C128 Q105
Q205 560 10m/m
0.1/5W

R246 6.8K 6.8K 560 C1027Y


C3200GR

J32 R146 220P


C3200GR

C1027Y 220P C3198GR R233 R139


R149

C3198GR C126
20m/m

Q207 Q208 C226 Q203 22 22 Q114 Q107


R236 R136 Q103 3.9K
3.9K 6m/m A1266GR 6m/m
J30 22 22 A1266GR J37 R127
R242 Q204 R238
R249

R138 2.7K
R247
J27

2.7K 22 Q104 47
0.1/5W

47 22
120

R172
120

R243 R244 R235


6m/m
R147

R144
Q201

R135 C3198GR
473(M) R237 Q101 C3198GR 473(M)
B688

C3198GR 22
B688

C224 22 Q123 C140


Q206 R137
J43 10m/m

6m/m
J28
6m/m

220P R230 220P 6m/m


J38
Q202

Q211 J29 C227 C127 Q111


J34 6m/m
C122

J35 10m/m
J36 10m/m

10K
J33 10m/m

A1023Y 1K R130 1K A1023Y


2.2/50V"DSA"

C3198GR A1266GR

Q209 R240 Q200 10K R140 Q124


K30AGR 5.6KF Q100
R229

R131 K30AGR
22K
68P

5.6KF R231 R129


A1266GR
C123

68P
22KF

100K
100K

7P
R132

JA02
C223
R232
C222
Q102

2.2/50V"DSA"

JA01 7P

R206 6m/m
560 6m/m J66
22P 10K 5.1K 5.1K
U102 J52 U103 U104 47P U105 R214 U106 R222 U108 R122 U107
22P U101 C106 R208 C211
C205 47KF 680 10K 10K 104(M) 104(M)
R209 C215 C115
47KF R105 R213
10K
5.6K
R217

183(M) 183(M)
C212

22K
823(M)
104P
C118

R204 47KF 10/16V


823(M)

R210 6.8K C216 C116


R103 C207 R212
47P

47KF 22P R216


C208

10K 1M 1M
R202 10P 4.7K C209 5.6K 6m/m R123
C213

C104 R207 R211 R215 R223


10P 6m/m 6m/m J63 6m/m 6m/m
C204 17.5m/m 12.5m/m J68
NJM2068L
NJM2068L
NJM2068L
NJM2068L

J51 J67
NJM2068L
NJM2068L
NJM2068L

J56 J62
104P
C117

J53 10m/m J64


NJM2068L

47KF 10K 5.6K 10K 10K


47KF 4.7K R219 R119
R203 R102 R107 R109 R113
22K 10K 10K
6.8K
47P

22P 22P 680 R120


C108

R110 R220
C112
C113

R114
823(M)
823(M)

C206 C105 R108


10K 27K 47P
47KF 47KF 10/16V VR02 R221 C114
R205 R104 R111
C107 47P 5.6K 47P 27K
560 C111 R115 C214 R121
R106 10m/m
VR01 J54 50KC*4
1K

22/16V"DSA"
R218

10K
1K

R112
J69

22/16V"DSA"
22/16V"DSA"
22/16V"DSA"
R118

7.5m/m
6m/m
2.2/50V
2.2/50V

7.5m/m

J65
7.5m/m

C203 C202 C103 C102 7.5m/m C221 C121


22KF 22KF 20KB*2 SW01 SW02
J57

R201 RCA1 R101 12.5m/m


J58
J59

J55 LED01 JSS2319 JSS2219


10m/m

AV2-8.4-13A 7.5m/m J71 +


10m/m J60
J61

2.2K/0.25W
10/16V"DSA"

R163
C201
C101

10/16V"DSA"
L-H322005GB

2007/08/07
GT5-A402

9
GT5-A402

GT5-A402 Electrical Parts List


Part Number Description Qty Reference Designator

Semiconductors

TR-KTA1266GR TRANS SMALL SIGNAL PNP,TO-92KTA1266GR 10 Q03,04,8,9,102,104,105,202,204,205


TR-KTA1268GR TRANS SMALL SIGNAL PNP,TO-92KTA1268GR 1 Q06
TR-KTC3198BL TRANS SMALL SIGNAL NPN,TO-92KTC3198BL 1 Q05
TR-KTC3198GR TRANS SMALL SIGNAL NPN,TO-92KTC3198GR 10 Q02,07,101,103,113,123,201,203,206, 213
TR-KTC3200GR TRANS SMALL SIGNAL NPN,TO-92KTC3200GR 2 Q112,212
TR-KTA1023Y TRANS SMALL SIGNAL PNP,TO-92KTA1023Y 3 Q01,124,209
TR-KTC1027Y TRANS SMALL SIGNAL NPN,TO-92KTC1027Y 2 Q114,208
DIODE-1N4148 DIODE SWITCHING SIGNAL1SS133 7 D03,04,05,13,14,151,201
DIODE-1N4004 DIODE RECTIFIER 1N4004 1 D02
DIODE-FR154 DIODE FAST RECOVERYFR154/1504 4 D06,07,08,09
DIODE-1N4744 DIODE ZENER, 15V/1W1N4744 2 D102,103
IC-TL494CN IC PWM IC,SO-16TL494CN 1 U01
IC-NJM208LD IC DUAL OP AMP,SSOP-08NJM2068L 8 U101,102,103,104,105,106,107,108
FET-K30AGR TRANS N-CH JFET,TO-92KTK30AGR 3 Q12,100,200
FET-50N60P TRANS N-CH POWER MOSFET,TO-220 KEC50N60P 2 Q10,11
TR-KTC3200GR1 TRANS SMALL SIGNAL NPN,TO-92KTC3200GR 2 Q107,207
TR-KTD718 TRANS AUDIO POWER NPN,TO-3PKTD718 2 Q110,210
TR-KTB688 TRANS AUDIO POWER PNP,TO-3PKTB688 2 Q111,211
DIODE-1N5404 DIODE RECTIFIER1N5404 1 D01
DIODE-YG225D2 DIODE FAST RECOVERY, TO-220YG225D2 2 D11,12
LED3 LED 3PHI,GREEN/RED ARRAY L-H322005GB 1 LED01
LED2 LED ACYLE 3.0 AWG#24,RED/BLACK150m/m 1 LOGO BACKLIGHT

Capacitors - see legend last page

CAP0502R2-E-1 CAPACITOR ELECTROLYTIC"DSA" ,5m/m 2.2uF/50V 2 C122 222


CAP0502R2-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 2.2uF/50V 4 C26,27,121,221
CAP016100-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 10uF/16V 5 C02,101,107,201,207
CAP025100-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 10uF/25V 1 C33
CAP016220-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 22uF/16V 4 C102,103,202,203
CAP016470-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 47uF/16V 2 C06,12
CAP035470-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 47uF/35V 1 C29
CAP016101-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 100uF/16V 6 C05,09,11,125,131,225
CAP025101-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 100uF/25V 2 C133,134
CAP100102-M CAPACITOR MYLAR,100V 5% 102(M) 1 C10
CAP100183-M CAPACITOR MYLAR,100V 5% 183(M) 2 C116,216
CAP100222-M CAPACITOR MYLAR,100V 5% 222(M) 1 C21
CAP100473-M CAPACITOR MYLAR,100V 5% 473(M) 2 C140,224
CAP100823-M CAPACITOR MYLAR,100V 5% 823(M) 4 C112,113,212,213
CAP100104-M CAPACITOR MYLAR,100V 5%,BOX or TL104(M) 4 C115,130,215,230
CAP050100-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 10 pF 2 C104,204
CAP050220-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 22 pF 6 C28,105,106,205,206,209
CAP050330-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 33 pF 2 C128,228
CAP050470-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 47 pF 6 C108,111,114,208,211,214
CAP050680-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 68 pF 2 C123,223
CAP050221-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 220 pF 4 C126,127,226,227
CAP050473-C CAPACITOR DISK TYPE, CERAMIC, 50V 473 pF 5 C13,14,15,23,25
CAP050104-C CAPACITOR DISK TYPE, CERAMIC, 50V 104 pF 8 C01,03,07,17,117,118,151,229
CAP0351022-E-1 CAPACITOR ELECTROLYTIC"WL"1000/35V" 1 C04
CAP0351022-E CAPACITOR ELECTROLYTIC"SHL/SD"1000/35V"SHL" 2 C22,24

Resistors

RES47011/8-F RESISTOR METAL FILM 1/8WF 4.7K 1 R37


RES56011/8-F RESISTOR METAL FILM 1/8WF 5.6K 2 R131,231
RES10521/8-F RESISTOR METAL FILM 1/8WF 10.5K 1 R36
RES22021/8-F RESISTOR METAL FILM 1/8WF 22K 3 R101,201,232
RES47021/8-F RESISTOR METAL FILM 1/8WF 47K 8 R102,103,104,105,202,203,204,205
RES1001/8-J RESISTOR CARBON FILM 1/8W 10 1 R11
RES2201/8-J RESISTOR CARBON FILM 1/8W 22 8 R135,136,137,138,235,236,237,238
RES4701/8-J RESISTOR CARBON FILM 1/8W 47 6 R26,27,141,144,241,244
RES1211/8-J RESISTOR CARBON FILM 1/8W 120 2 R147,247

10
GT5-A402
Part Number Description Qty Reference Designator

RES6811/8-J RESISTOR CARBON FILM 1/8W 680 2 R108,208


RES4711/8-J RESISTOR CARBON FILM 1/8W 470 2 R22,23
RES5611/8-J RESISTOR CARBON FILM 1/8W 560 4 R106,146,206,246
RES8211/8-J RESISTOR CARBON FILM 1/8W 820 1 R13
RES1021/8-J RESISTOR CARBON FILM 1/8W 1K 10 R06,17,24,25,118,134,218,234,140,240
RES1521/8-J RESISTOR CARBON FILM 1/8W 1.5K 2 R150,250
RES2721/8-J RESISTOR CARBON FILM 1/8W 2.7K 2 R172,243
RES3921/8-J RESISTOR CARBON FILM 1/8W 3.9K 2 R127,242
RES4721/8-J RESISTOR CARBON FILM 1/8W 4.7K 6 R01,02,07,08,107,207
RES8221/8-J RESISTOR CARBON FILM 1/8W 8.2K 1 R05
RES5121/8-J RESISTOR CARBON FILM 1/8W 5.1K 2 R122,222
RES5621/8-J RESISTOR CARBON FILM 1/8W 5.6K 4 R113,115,215,217
RES6821/8-J RESISTOR CARBON FILM 1/8W 6.8K 6 R114,133,139,216,233,239
R09,10,21,33,34,109,111,112,119,120,130,
RES1031/8-J RESISTOR CARBON FILM 1/8W 10K 19
209,210,211,213,214,219,220,230
RES1121/8-J RESISTOR CARBON FILM 1/8W 1.1K 2 R145,245
RES1531/8-J RESISTOR CARBON FILM 1/8W 15K 4 R20,35,154,251
RES2231/8-J RESISTOR CARBON FILM 1/8W 22K 6 R15,16,18,110,132,212
RES3331/8-J RESISTOR CARBON FILM 1/8W 33K 1 R19
RES2731/8-J RESISTOR CARBON FILM 1/8W 27K 2 R121,221
RES4731/8-J RESISTOR CARBON FILM 1/8W 47K 1 R14
RES5631/8-J RESISTOR CARBON FILM 1/8W 56K 3 R252,152 R04
RES6831/8-J RESISTOR CARBON FILM 1/8W 68K 1 R12
RES4341/8-J RESISTOR CARBON FILM 1/8W 430K 1 R28
RES2241/8-J RESISTOR CARBON FILM 1/8W 220K 1 R32
RES1041/8-J RESISTOR CARBON FILM 1/8W 100K 2 R129 ,R229
RES1051/8-J RESISTOR CARBON FILM 1/8W 1M 2 R123,223
RES2221/1-J RESISTOR METAL FILM 1/4W J 2.2K 1 R163
RES4R71/2-J RESISTOR METAL FILM 1/2WJ4.7/0.5W 2 R153,253
RES1001/2-J RESISTOR METAL FILM 1/2WJ10/0.5W 1 R03
RES1012-J RESISTOR MOR, 2WJ100/2W 1 R31
RES1512-J RESISTOR MOR, 150/2W J 2 R161,162
RES0R15-J RESISTOR MOR, 5WJ0.1/5W 4 R148, 149,248,249
3B20Kx2 LEVEL POT V9M(7x5) G3(PH2R)N 15S-3B20Kx220KB*2 1 VR01
15C50Kx4 FREQ POT V9M(7x5) G(4R)(PH2R)N15S-15C50Kx450KC*4 1 VR02
RET94011/8-F RESISTOR DISK TYPE,NTC 50K50K 1 TH01

Miscellaneous

CORE-GT402 TRANSFORMER 29PHI ,ISU29PHI 6t(0.7x6):11t(0.7x3) 1 T01


CORECL-300 INDUCTOR BAR CORECL-300 1 L01
TER-3P 3P TERMINAL PLATED,3P,POWERJSZ3-02 POWER 1 P01
TER-4P 4P TERMINAL PLATED,4P,SPEAKER JSZ4-03 SPEAKER 1 P02
AV2-8.4-13A RCA JACK PLATED 2P(TOP:RED, BOTTOM:WHITE) 1 RCA1
15PWF-9402 FUSE HOLDER WF-9402PWF-9402P 1 for F01
FUSE-15A FUSE FUSE 15A 1 F01
SW-2PJSS-2219 SWITCH SLIDE SW,2C-2PJSS-2219 BASS BOOST 1 SW02
SW-3PJSS-2319 SWITCH SLIDE SW,2C-3PJSS-2319 HP/LP/FLAT 1 SW01
PLAL0640-02P 2P NEILSBED 2.54m/m pitch, 2PLAL0640-02 1 JA03
PLAL0640-07 7P NEILSBED 2.54m/m pitch, 7PLAL0640-07 1 JA02
W-60MM GROUND 1007,AWG#24,4.5PHI RING LUG60m/m 1 W01
W-7-80MM 7P CONNECT WIRE AWG#24, HOUSING to WAFER80m/m 1 J01
FIBER6-200 SLIP 200.0×6.0×0.5t 0.4
FIBER8-200 SLIP 200.0×8.0×0.5t 0.3
BUSHING0.7 BUSHING 0.7PHI 8m/m*4 3.2cm Q107,207,TH01
HEA-GT402 HEATSINK AL/Die-casting L=170.0mm 1 BLACK SPRAY
END CAP END CAP ABS(XR401) 2 SILVER(8400C) SPRAY END CAP
PAN-RGT402 FRONT PANEL EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1˚
PAN-FGT402 REAR PANEL EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1˚
BOTC-GT402 BOTTOM COVER SECC,1.0t 1 BLACK SPRAY
LOGO-B-PC LOGO BADGE PC(ORANGE CLEAR) 1 SILVER HOT STAMPING
BSBM-24 CUPRUM BRACKET BSBM H5, L=24.0mm 3 MAIN PCB+SUB PCB
JIG-30-15 TRANS CLAMP SPCC 30x15x3(mm) 2 WITH SLIP 48.152.0280130011
JIG-46-15 TRANS CLAMP SPCC 46x15x3(mm) 2 WITH SLIP 48.152.0450140011
PAD-70-23 SILICON PAD (SP1000)70.0x23.0x0.2t 1
PAD-50-23 SILICON PAD (SP1000)50.0x23.0x0.2t 2

11
GT5-A402
Part Number Description Qty Reference Designator

FELT-15-7 WEAVE FELT, 15.0x7.0x0.3t 2


RUB10-10-2 RUBBER RUBBER,10.0x10.0x2.0t 2 for FET
FIBER70-148 SLIP FIBER 148x70x0.5t 1 SUB PCB
SCR-BH3-8BK SCREW STT2 BH 3x8 BK 3 RCA(1),TERMINAL(2)
SCR-BH3-6NI SCREW STT2 BH 3x6 NI 1 for FET
SCR-PH2-10BK SCREW STT1 PH 2x10 BK 1 for FUSE
SCR-MB3-6NI SCREW SMB 3x6 NI-P 10 PCB+HEATSINK(4), PCB SUPPORT(6)
PANEL+HEATSINK(2) TOP HEAT SINK
SCR-MB3-6BK SCREW SMB 3x6 BK 6
+BOTTOM COVER(4)
SCR-FH3-8BK SCREW STT3 FH 3x8 BK 8 PANEL+HEATSINK(8) SIDE
SCR-BH3-5NI SCREW STT2 BH 3X5 NI WASHER 2 BADGE
SCR-MB4-14NI SCREW SMB 4X14NI LOCK HEAD 4 TR BRACKET

General Capacitance Codebreaker Chart

pico-farad nano-farad micro-farad capacitance


(pF) (nF) (mF,uF or mfd) code
1000 1 or 1n 0.001 102
1500 1.5 or 1n5 0.0015 152
2200 2.2 or 2n2 0.0022 222
3300 3.3 or 3n3 0.0033 332
4700 4.7 or 4n7 0.0047 472
6800 6.8 or 6n8 0.0068 682
10000 10 or 10n 0.01 103
15000 15 or 15n 0.015 153
22000 22 or 22n 0.022 223
33000 33 or 33n 0.033 333
47000 47 or 47n 0.047 473
68000 68 or 68n 0.068 683
100000 100 or 100n 0.1 104
150000 150 or 150n 0.15 154
220000 220 or 220n 0.22 224
330000 330 or 330n 0.33 334
470000 470 or 470n 0.47 474

12
GT5-A402

13
< SUB PCB >
CROSSOVER(HP/LP/AP) BASS BOOST
(32~320Hz,12dB/oct) (0dB/6dB SELECTABLE,@45Hz)
C105
22P R112 10K

C102 R102 R104 C111 47P


22/16V 47KF 47KF
C112 823M C113 823M
R111 10K
R-CH
C107 U102-A VR102B
R109 VR102D
R101 C104 2 10/16V NJM2068L 2 50KC R118 C121
RCA01-A - 3 10K - 2 50KC HPF
22KF 10P 1 - 2 1K OFF 2.2/50V +15V R161
AV-8.4-13A + 1 2 + 1 - LPF 3
3 R106 3 R113 + 1 + ON 150/2W
C103 R103 R110 U104-A 3 R115 + 1 FLAT
U101-A 510 5.6K 3 - 1 +VCC2
22/16V 47KF 22K NJM2068L U105-A 5.6K U106-A 2 SW02-A
NJM2068L R107 SW01-A R119 U107-A
NJM2068L NJM2068L 10K JSS-2219 C133 D102 +VCC1
4.7K C108 JSS-2319 NJM2068L
R114 6.8K 100/25V 1N4744
C101 R108 47P R134 R141 PROTECT
R105 C106 R121 27K Q113
10/16V 680 R120 R133 1K 47
47KF 22P C3198GR Q213
10K 6.8K
VR101-B C115 C114 47P Q105 C3198GR
20KB 104M A1266GR Q110
Q101 Q103 C126
R122 5.1K D718 Q112
C3198GR C3198GR 220P
R151 C3200GR
C116
15K
183M
5 Q108
+ U107-B R252 R152
R142 C1027Y R150
R123 - 7 NJM2068L R135 R136 3.9K 56K 56K
C205 R214 6 R131 C122 1.5K C131
1M 22 22
22P 10K 5.6KF 2.2/50V R148 100/16V
C209 C124 C129
Q107 R147 0.1/5W
22P 473M 104P
RCA01-B C202 R202 R204 C3200GR 220
C211 47P
AV4-8.4-13A 22/16V 47KF 47KF R129 R137 R138 R143 D101
R210 Q109 R149
C212 823M C213 823M 100K 22 22 2.7K 1SS133
10K R213 10K A1023Y 0.1/5W
C207
L-CH NJM2068L R209 VR102-A
R201 C204 6 10/16V R211 VR102-C
- 3 10K 6 50KC R218 C221 Q100 R132
C123
22KF 10P 1 6 10K - 6 50KC HPF Q104 C127
+ 7 2 7 - 6 1K OFF 2.2/50V K30AGR 22K68P Q102
5 R206 5 + 7 - LPF 3 A1266GR 220P Q111
C203 R203 5 R215 + 7 + ON A1266GR Q106
U101-B 560 R212 U104-B 5 R217 + 7 FLAT B688
22/16V 47KF R207 5.6K 5 - 1 R130 C3198GR
NJM2068L 22K NJM2068L U105-B 5.6K U106-B R219 2 SW02-B
4.7K C208 SW01-B U108-A 10K R139
U103-B NJM2068L NJM2068L 10K JSS-2219 R140
47P JSS-2319 NJM2068L 6.8K R144
C206 R208 NJM2068L R216 6.8K 1K
C201 R205 47
22P 680 R221 27K -15V R162
10/16V 47KF R220 -VCC1
+15V 150/2W
VR101-A 10K
C117 C215 C214 47P -VCC2
20KB 104P R145 1.1K P02
104M R146
C134 D103 SPEAKER-TERMINAL
R222 5.1K 560 C128 33P
100/25V 1N4744
C125
6 C216
7 U103-A 100/16V
5 183M SP(+)
NJM2068L 5
C118 + U108-B MUTE R153
104P R223 - 7 NJM2068L 4.7/0.5W SP(-)
6
1M C130
+15V
104M SP(+)
-15V +VCC1

Q01 R230 R234 R241 SP(-)


CASE GND R06 R03 L01 F01 P01
A1023Y 10K R233 1K 47
W01 1K 10/0.5W CL-300 FH-9402 POWER-TERMINAL
60m/m 6.8K
Q205 R253
JA03 C01 BATT A1266GR Q210 4.7/0.5W
R01 4.7K Q201 Q203 C226
LAL640-02 D01 104P D718 Q212 C230
C3198GR C3198GR 220P
C13 C14 C02 10/16V 1N5404 REMOTE R251 C3200GR 104M
473P 473P D02 15K
1N4004 Q200
LED3 LED2 R02 R28 GROUND Q208
K30AGR R242
C15 473P ORANGE ORANGE 4.7K 430K C1027Y R250
R235 R236 3.9K
R231 C222 1.5K
R34 10K 22 22
Q02 5.6KF 2.2/50V R248
R04 C124 C229
C3198GR D06 FR154 Q207 R247 0.1/5W
R05 56K +VCC2 473M 104P
C26 C3200GR 220
8.2K D07 FR154
2.2/50V R237 R238 R243 D201
R229 Q209 R249
D08 FR154 22 22 2.7K 1SS133
R36 D04 C27 100K A1023Y 0.1/5W
10.5KF 1SS133 D09 FR154 2.2/50V
-VCC2
Q10 T01 R232 C223
Q204 C227
C06 Q08 R26 FQP50N06 +VCC1 22K 68P Q202
R07 47/16V A1266GR 220P Q211
R09 16151413121110 9 A1266GR 47 A1266GR Q206
4.7K R11 D11 B688
4.7KF

10K R24 C22 C23 R239 C3198GR


104P

10 1K C03 YG225D2
U01 11T 1000/35V 473P 6.8K
Q03 R22 104P 6T R31 R240
TL494CN 100/2W R244
470 1K
A1266GR 47
C17

R37

Q04 1 2 3 4 5 6 7 8 C21 C24 C25 -15V -VCC1


R23
A1266GR 222M 1000/35V 473P
470 C04 6T 11T
R25 R245 1.1K
1000/35V"RX" R246
R08 C05 R10 R16 1K -VCC1
22K Q09 560 C228 33P
4.7K 100/16V 10K D12
A1266GR YG225D2 C225
Q11
TH01 R12 MUTE 100/16V
68K C10 C11 FQP50N06 R32 Q12
FTD5-350 C09 D05 R27 D13
R14 102M 100/16V 220K K30AGR
47/16V 47K 1SS133 47 1SS133 C29
PROTECTION +15V 47/35V
R21 D14 R33 C28
R13 D03 Q07 1SS133 10K
R15 1K LED01-A R163 22P
820 1SS133 22K C3198GR
L-H322005GB 2.4K/0.25W
Q06
A1268GR LED01-B
Q05
+VCC1 POWER L-H322005GB
C3198BL
R17 R18 C12
C07 R20
1K 22K R19 47/16V -15V
104P 15K
C08 33K
PROTECT
10/25V
R35 15K

GT5-A402

14

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