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1.

Based on Lifting Point Checking

Stressing Concrete Stresses (MPa)


Beam Length H K Ks X Factor of
at At X At Mid Span
(m) Safety Roll
(cm) (kg/cm2) % (kg/cm2) m Top Bot Top Bot
16.8 90 500 80% 400 1.00 3.11 11.96 0.76 14.40 34.22
20.8 125 500 80% 400 1.00 5.07 11.02 1.64 14.09 16.58
25.8 160 500 80% 400 1.00 2.79 13.12 1.98 13.90 8.82
27.8 170 500 80% 400 1.50 2.69 10.72 1.34 11.99 11.19
30.8 170 500 80% 400 1.50 1.58 13.99 1.60 13.97 6.86
32.8 185 500 80% 400 2.00 0.90 14.87 1.43 14.38 6.75
35.8 185 500 95% 475 2.00 3.33 15.92 1.83 17.32 4.82
40.8 210 500 100% 500 3.00 3.36 17.15 1.64 18.77 4.19
45.8 210 700 85% 595 3.00 3.37 22.05 2.69 22.69 2.49
50.8 230 800 85% 680 4.00 5.03 23.53 2.56 25.85 2.61

2. Based on Standard Calculation CTC 185CM

Stressing Concrete Stresses (MPa)


Beam Length H K Ks X Factor of
at At X At Mid Span
(m) Safety Roll
(cm) (kg/cm2) % (kg/cm2) m Top Bot Top Bot
35.8 185 600 80% 480 2.00 3.33 15.92 1.83 17.32 4.85
40.8 210 600 80% 480 3.00 4.89 15.71 2.94 17.55 4.09
45.8 210 700 80% 560 3.00 4.92 20.59 4.15 21.32 2.45
50.8 230 700 80% 560 4.00 10.42 18.47 7.11 21.58 2.35

3. Propose Lifting Location

Stressing Concrete Stresses (MPa)


Beam Length H K Ks X Factor of
at At X At Mid Span
(m) Safety Roll
(cm) (kg/cm2) % (kg/cm2) m Top Bot Top Bot
35.8 185 600 80% 480 0.40 5.78 13.92 3.54 15.94 2.61
40.8 210 600 80% 480 1.75 5.65 16.40 2.56 19.19 2.53
45.8 210 700 80% 560 3.00 3.53 23.51 2.79 24.18 2.45
50.8 230 700 80% 560 4.00 4.95 23.81 2.19 26.35 2.35
4. Lifting Point Calculation using Looping Strands

Stands
Beam Length H Ac W As Wa Ww Lifting Loops
Dia
(m)
(cm) (m2) (kN) (mm) (mm2) (kN) (kN) Nos. Legs Nos. Loops
16.8 90 0.31605 143.36 12.70 98.71 68.85 86.02 1.00 1
20.8 125 0.39955 224.39 12.70 98.71 68.85 134.63 1.00 1
25.8 160 0.52955 368.88 12.70 98.71 68.85 221.33 3.00 1
27.8 170 0.6588 494.50 12.70 98.71 68.85 296.70 4.00 2
30.8 170 0.6588 547.86 12.70 98.71 68.85 328.71 4.00 2
32.8 185 0.6888 610.00 12.70 98.71 68.85 366.00 5.00 2
35.8 185 0.6888 665.79 15.20 139.5 97.30 399.48 4.00 2
40.8 210 0.7388 813.86 15.20 139.5 97.30 488.32 5.00 2
45.8 210 0.7388 913.60 15.20 139.5 97.30 548.16 5.00 2
50.8 230 0.8938 1225.94 15.20 139.5 97.30 735.56 7.00 3

Notes :

UTS 1860 MPa


Allowable stress (75% UTS) 1395 MPa
Material Safety Factor 2.00
Allowable working load each strand = (Allowable stress*As)/SF
Impact on Dead Load (I) 20%
Loading at lifting point = (1 + I)*(W/2)
Strand Loops Recommendations

• In the absence of test or experience, it is


recommended that the safe load on a
single 1/2 in. diameter 270 ksi strand
loop satisfying the above
recommendations not exceed 8 kips
• The safe working load of multiple loops
may be conservatively obtained by
multiplying the safe load for one loop by
1.7 for double loops and 2.2 for triple
loops
Strand Loops Recommendations

• To avoid overstress in one loop


when using multiple loops, care
should be taken in the fabrication to
ensure that all strands are bent the
same
• Thin wall conduit over the strands in
the region of the bend has been
used to reduce the potential for
overstress
Strand Loops Recommendations

• When using double or


triple loops, the
embedded ends may
need to be spread apart
for concrete
consolidation around
embedded ends without
voids being formed by
bundled strand
PC-I Girder, H= 1.85m, Lb= 35.8m

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I. DATA
I.1 Beam Section Analysis

Cross Section :
D = 640 mm tb = 1075 mm
H = 1850 mm tc = 70 mm
A = 800 mm tfl,1 = 130 mm
B = 700 mm tfl,2 = 75 mm
tw = 200 mm tfl,3 = 250 mm
c = 80 mm tfl,4 = 250 mm
Total Height of Beam = 1850 mm

Structures Ab (mm2) Ya (mm) Yb (mm) Ix (mm4) Iy (mm4)


PC Beam 688800.00 971.74 878.26 2.91E+11 1.85E+10
Detail Cross Section Properties analysis can be seen at Appendix 1.

Sym. Description Value Unit Remarks


3
c Concrete Unit weight 25.00 kN/m
wb Beam weight per m length 17.22 kN/m
Lb Beam length 35800.00 mm
W Beam Weight 616.48 kN
62.86 ton
K Cube concrete compressive strength K480
fc' Concrete compressive strength 40.45 MPa
= (0.76+0.2*LOG((480*9.807/100)/15))*(480*9.807/100)
Ec Modulus Elasticity of concrete 2.99E+04 MPa
= 4700*SQRT(fc')

Figure 1. Perspective of a Beam Free to Roll and Deflect Lateraly

Page 1
PC-I Girder, H= 1.85m, Lb= 35.8m

PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

II. FACTOR OF SAFETY AGAINST LATERAL INSTABILITY OR FAILURE

Sym. Description Value Unit Remarks


a End block part 400.00 mm
l1 Overhang span 35000.00 mm
Overhang Part
W1 Weight of overhang part of beam 602.70 kN
zo1 Theoritical lateral deflection of the center of gravity of the 380.99 mm
beam, computed with the full dead weight applied laterally.
= (wb/12EIL)*((1/10)*l15-a2l13+3a4l1+(6/5)*a5)
Mr1 Moment about roll axis = zo*W 229.62 kN.m
Effect of End blocks
o Slope at support, when full dead load is applied laterrally 0.0557 rad
3 2
= (wb/24EI)*(l1 -6a l1)
zo2 Centroid of the end block -22.27 mm
W2 Weight of beam end block 13.78 kN
Mr2 Moment about roll axis of end block = zo2*W2 -0.31 kN.m
= (-22.27/1000)*13.78
zo = (Mr1 + Mr2) / (W1 + W2) 371.98 mm
FS Factor of safety 2.61

Page 2
PC-I Girder, H= 1.85m, Lb= 35.8m
PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

ANALISA PENAMPANG - BALOK PRATEGANG


DATA : (Satuan : mm)

Jumlah Titik = 18 PLOT PENAMPANG


2000.0
Koordinat : Xo Yo Xo Yo
1800.0
#1: 0.00 0.00
#2: -350.00 0.00 1600.0

#3: -350.00 250.00 1400.0

#4: -100.00 500.00 1200.0


#5: -100.00 1575.00

Sumbu - X
1000.0
#6: -400.00 1650.00
#7: -400.00 1780.00 800.0

#8: -320.00 1780.00 600.0


#9: -320.00 1850.00 400.0
#10: 320.00 1850.00
200.0
#11: 320.00 1780.00
#12: 400.00 1780.00 -600.0 -400.0 -200.0
0.0
0.0 200.0 400.0 600.0
#13: 400.00 1650.00
#14: 100.00 1575.00 Sumbu - Y
#15: 100.00 500.00
#16: 350.00 250.00
#17: 350.00 0.00
#18: 0.00 0.00

Catatan: Plot penampang di atas harus tertutup sehingga perlu memasukan data koordinat
point 1 kembali di akhir.
Hasil Analisa :
Lokasi Centroid dan Luas Penampang:
Xc Jarak titik centroid dari titik referensi (sumbu - X) 0.00 mm
Yc Jarak titik centroid dari titik referensi (sumbu - Y) 878.26 mm
2
Ac Luas penampang balok prategang 688800.00 mm
Properti Penampang bedasarkan lokasi centroid
4
Ix Moment inersia penampang - sumbu kuat 2.91E+11 mm
4
Iy Moment inersia penampang - sumbu lemah 1.85E+10 mm
4
Ixy Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm
rx Radius girasi sumbu kuat 649.98 mm
ry Radius girasi sumbu lemah 163.82 mm
Properti Penampang berdasarkan Sumbu utama
4
Ix' = Moment inersia penampang - sumbu kuat 2.91E+11 mm
Iy' = Moment inersia penampang - sumbu lemah 1.85E+10 mm4
Ixy' = Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm4
rx' = Radius girasi sumbu kuat 649.98 mm
ry' = Radius girasi sumbu lemah 163.82 mm
CALCULATION OF PC I-BEAM LIFTING POINT LOCATION

L beam = 35.8 m
K = 600 kg/cm2
Age = 80% xK = 480 kg/cm2
w = 1.72 ton/m
w*Impact 1.3 = 2.24 ton/m
A = 6888.00 cm2
P Effective = 706,379.91 kg
Wa = 299,462 cm3
Wb = 331,339 cm3

At X Mid Span
P/A + P/A - P/A + P/A -
Distance M.prestressed M.Handling M.Net M. prestress M. at Handling M. Net
Mnet/Wa Mnet/Wb Mnet/Wa Mnet/Wb
x (m) (t.m) X (t.m) (t.m) kg/cm2 kg/cm2 (t.m) tengah span (t.m) (t.m) kg/cm2 kg/cm2
0.4 -130.39 -0.18 -130.57 58.95 141.96 -541.47 342.61 -198.87 36.14 162.57
1.5 -181.60 -2.52 -184.12 41.07 158.12 -541.47 298.53 -242.95 21.42 175.87
1.75 -192.77 -3.43 -196.20 37.04 161.77 -541.47 288.51 -252.96 18.08 178.90
2.5 -225.21 -7.00 -232.20 25.01 172.63 -541.47 258.46 -283.02 8.04 187.97
3 -245.96 -10.07 -256.03 17.06 179.82 -541.47 238.42 -303.05 1.35 194.02
4 -285.34 -17.91 -303.25 1.29 194.08 -541.47 198.35 -343.12 (12.03) 206.11
5 -321.91 -27.98 -349.90 (14.29) 208.15 -541.47 158.28 -383.19 (25.41) 218.20
6 -355.67 -40.29 -395.97 (29.67) 222.06 -541.47 118.21 -423.27 (38.79) 230.30

Moment Net = Moment Prestress - Moment Handling


Coeficient of Parabolic (ax^2+bx+c) is
a= 1.4066 Allowable stress
b= -49.2320 tension -32.32 kg/cm2
c= -110.9204 compression 248.0 kg/cm2
PC-I Girder, H= 2.1m, Lb= 40.8m

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I. DATA
I.1 Beam Section Analysis

Cross Section :
D = 640 mm tb = 1325 mm
H = 2100 mm tc = 70 mm
A = 800 mm tfl,1 = 130 mm
B = 700 mm tfl,2 = 75 mm
tw = 200 mm tfl,3 = 250 mm
c = 80 mm tfl,4 = 250 mm
Total Height of Beam = 2100 mm

Structures Ab (mm2) Ya (mm) Yb (mm) Ix (mm4) Iy (mm4)


PC Beam 738800.00 1103.09 996.91 4.05E+11 1.87E+10
Detail Cross Section Properties analysis can be seen at Appendix 1.

Sym. Description Value Unit Remarks


3
c Concrete Unit weight 25.00 kN/m
wb Beam weight per m length 18.47 kN/m
Lb Beam length 40800.00 mm
W Beam Weight 753.58 kN
76.84 ton
K Cube concrete compressive strength K480
fc' Concrete compressive strength 40.45 MPa
= (0.76+0.2*LOG((480*9.807/100)/15))*(480*9.807/100)
Ec Modulus Elasticity of concrete 2.99E+04 MPa
= 4700*SQRT(fc')

Figure 1. Perspective of a Beam Free to Roll and Deflect Lateraly

Page 1
PC-I Girder, H= 2.1m, Lb= 40.8m

PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

II. FACTOR OF SAFETY AGAINST LATERAL INSTABILITY OR FAILURE

Sym. Description Value Unit Remarks


a End block part 1750.00 mm
l1 Overhang span 37300.00 mm
Overhang Part
W1 Weight of overhang part of beam 688.93 kN
zo1 Theoritical lateral deflection of the center of gravity of the 488.59 mm
beam, computed with the full dead weight applied laterally.
= (wb/12EIL)*((1/10)*l15-a2l13+3a4l1+(6/5)*a5)
Mr1 Moment about roll axis = zo*W 336.60 kN.m
Effect of End blocks
o Slope at support, when full dead load is applied laterrally 0.0716 rad
3 2
= (wb/24EI)*(l1 -6a l1)
zo2 Centroid of the end block -125.35 mm
W2 Weight of beam end block 64.65 kN
Mr2 Moment about roll axis of end block = zo2*W2 -8.10 kN.m
= (-125.35/1000)*64.65
zo = (Mr1 + Mr2) / (W1 + W2) 435.92 mm
FS Factor of safety 2.53

Page 2
PC-I Girder, H= 2.1m, Lb= 40.8m
PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

ANALISA PENAMPANG - BALOK PRATEGANG


DATA : (Satuan : mm)

Jumlah Titik = 18 PLOT PENAMPANG


2500.0
Koordinat : Xo Yo Xo Yo
#1: 0.00 0.00
#2: -350.00 0.00 2000.0

#3: -350.00 250.00


#4: -100.00 500.00 1500.0
#5: -100.00 1825.00

Sumbu - X
#6: -400.00 1900.00
#7: -400.00 2030.00 1000.0

#8: -320.00 2030.00


#9: -320.00 2100.00 500.0
#10: 320.00 2100.00
#11: 320.00 2030.00
#12: 400.00 2030.00 -600.0 -400.0 -200.0
0.0
0.0 200.0 400.0 600.0
#13: 400.00 1900.00
#14: 100.00 1825.00 Sumbu - Y
#15: 100.00 500.00
#16: 350.00 250.00
#17: 350.00 0.00
#18: 0.00 0.00

Catatan: Plot penampang di atas harus tertutup sehingga perlu memasukan data koordinat
point 1 kembali di akhir.
Hasil Analisa :
Lokasi Centroid dan Luas Penampang:
Xc Jarak titik centroid dari titik referensi (sumbu - X) 0.00 mm
Yc Jarak titik centroid dari titik referensi (sumbu - Y) 996.91 mm
2
Ac Luas penampang balok prategang 738800.00 mm
Properti Penampang bedasarkan lokasi centroid
4
Ix Moment inersia penampang - sumbu kuat 4.05E+11 mm
4
Iy Moment inersia penampang - sumbu lemah 1.87E+10 mm
4
Ixy Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm
rx Radius girasi sumbu kuat 740.09 mm
ry Radius girasi sumbu lemah 158.89 mm
Properti Penampang berdasarkan Sumbu utama
4
Ix' = Moment inersia penampang - sumbu kuat 4.05E+11 mm
Iy' = Moment inersia penampang - sumbu lemah 1.87E+10 mm4
Ixy' = Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm4
rx' = Radius girasi sumbu kuat 740.09 mm
ry' = Radius girasi sumbu lemah 158.89 mm
CALCULATION OF PC I-BEAM LIFTING POINT LOCATION

L beam = 40.8 m
K = 600 kg/cm2
Age = 80% xK = 480 kg/cm2
w = 1.8470 ton/m
w*Impact 1.3 = 2.40 ton/m
A = 7388.00 cm2
P Effective = 851,129.63 kg
Wa = 366,849 cm3
Wb = 405,922 cm3

At X Mid Span
P/A + P/A + P/A -
Distance M.prestressed M.Handling M.Net P/A - Mnet/Wb M. prestress M. at Handling M. Net
Mnet/Wa Mnet/Wa Mnet/Wb
x (mtr) (t.m) X (t.m) (t.m) kg/cm2 kg/cm2 (t.m) tengah span (t.m (t.m) kg/cm2 kg/cm2
1 -162.95 -1.20 -164.15 70.46 155.64 -740.72 450.64 -290.08 36.13 186.67
1.75 -207.68 -3.68 -211.36 57.59 167.27 -740.72 413.90 -326.82 26.12 195.72
3 -278.23 -10.80 -289.04 36.42 186.41 -740.72 352.67 -388.05 9.43 210.80
3.5 -305.05 -14.71 -319.76 28.04 193.98 -740.72 328.18 -412.54 2.75 216.83
4 -331.07 -19.21 -350.28 19.72 201.50 -740.72 303.69 -437.03 (3.93) 222.87
5 -380.71 -30.01 -410.72 3.24 216.39 -740.72 254.71 -486.01 (17.28) 234.93
6 -427.14 -43.22 -470.36 (13.01) 231.08 -740.72 205.73 -534.99 (30.63) 247.00
7 -470.38 -58.83 -529.20 (29.05) 245.57 -740.72 156.74 -583.98 (43.98) 259.07

Moment Net = Moment Prestress - Moment Handling


Coeficient of Parabolic (ax^2+bx+c) is
a= 1.6012 Allowable stress
b= -64.0475 tension -32.32 kg/cm2
c= -100.5009 compression 248.0 kg/cm2
PC-I Girder, H= 2.1m, Lb= 45.8m

PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

I. DATA
I.1 Beam Section Analysis

Cross Section :
D = 640 mm tb = 1325 mm
H = 2100 mm tc = 70 mm
A = 800 mm tfl,1 = 130 mm
B = 700 mm tfl,2 = 75 mm
tw = 200 mm tfl,3 = 250 mm
c = 80 mm tfl,4 = 250 mm
Total Height of Beam = 2100 mm

Structures Ab (mm2) Ya (mm) Yb (mm) Ix (mm4) Iy (mm4)


PC Beam 738800.00 1103.09 996.91 4.05E+11 1.87E+10
Detail Cross Section Properties analysis can be seen at Appendix 1.

Sym. Description Value Unit Remarks


3
c Concrete Unit weight 25.00 kN/m
wb Beam weight per m length 18.47 kN/m
Lb Beam length 45800.00 mm
W Beam Weight 845.93 kN
86.26 ton
K Cube concrete compressive strength K560
fc' Concrete compressive strength 47.93 MPa
= (0.76+0.2*LOG((560*9.807/100)/15))*(560*9.807/100)
Ec Modulus Elasticity of concrete 3.25E+04 MPa
= 4700*SQRT(fc')

Figure 1. Perspective of a Beam Free to Roll and Deflect Lateraly

Page 1
PC-I Girder, H= 2.1m, Lb= 45.8m

PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

II. FACTOR OF SAFETY AGAINST LATERAL INSTABILITY OR FAILURE

Sym. Description Value Unit Remarks


a End block part 3000.00 mm
l1 Overhang span 39800.00 mm
Overhang Part
W1 Weight of overhang part of beam 735.11 kN
zo1 Theoritical lateral deflection of the center of gravity of the 553.54 mm
beam, computed with the full dead weight applied laterally.
= (wb/12EIL)*((1/10)*l15-a2l13+3a4l1+(6/5)*a5)
Mr1 Moment about roll axis = zo*W 406.91 kN.m
Effect of End blocks
o Slope at support, when full dead load is applied laterrally 0.0799 rad
3 2
= (wb/24EI)*(l1 -6a l1)
zo2 Centroid of the end block -239.83 mm
W2 Weight of beam end block 110.82 kN
Mr2 Moment about roll axis of end block = zo2*W2 -26.58 kN.m
= (-239.83/1000)*110.82
zo = (Mr1 + Mr2) / (W1 + W2) 449.60 mm
FS Factor of safety 2.45

Page 2
PC-I Girder, H= 2.1m, Lb= 45.8m
PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

ANALISA PENAMPANG - BALOK PRATEGANG


DATA : (Satuan : mm)

Jumlah Titik = 18 PLOT PENAMPANG


2500.0
Koordinat : Xo Yo Xo Yo
#1: 0.00 0.00
#2: -350.00 0.00 2000.0

#3: -350.00 250.00


#4: -100.00 500.00 1500.0
#5: -100.00 1825.00

Sumbu - X
#6: -400.00 1900.00
#7: -400.00 2030.00 1000.0

#8: -320.00 2030.00


#9: -320.00 2100.00 500.0
#10: 320.00 2100.00
#11: 320.00 2030.00
#12: 400.00 2030.00 -600.0 -400.0 -200.0
0.0
0.0 200.0 400.0 600.0
#13: 400.00 1900.00
#14: 100.00 1825.00 Sumbu - Y
#15: 100.00 500.00
#16: 350.00 250.00
#17: 350.00 0.00
#18: 0.00 0.00

Catatan: Plot penampang di atas harus tertutup sehingga perlu memasukan data koordinat
point 1 kembali di akhir.
Hasil Analisa :
Lokasi Centroid dan Luas Penampang:
Xc Jarak titik centroid dari titik referensi (sumbu - X) 0.00 mm
Yc Jarak titik centroid dari titik referensi (sumbu - Y) 996.91 mm
2
Ac Luas penampang balok prategang 738800.00 mm
Properti Penampang bedasarkan lokasi centroid
4
Ix Moment inersia penampang - sumbu kuat 4.05E+11 mm
4
Iy Moment inersia penampang - sumbu lemah 1.87E+10 mm
4
Ixy Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm
rx Radius girasi sumbu kuat 740.09 mm
ry Radius girasi sumbu lemah 158.89 mm
Properti Penampang berdasarkan Sumbu utama
4
Ix' = Moment inersia penampang - sumbu kuat 4.05E+11 mm
Iy' = Moment inersia penampang - sumbu lemah 1.87E+10 mm4
Ixy' = Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm4
rx' = Radius girasi sumbu kuat 740.09 mm
ry' = Radius girasi sumbu lemah 158.89 mm
CALCULATION OF PC I-BEAM LIFTING POINT LOCATION

L beam = 45.8 m
K = 700 kg/cm2
Age = 80% xK = 560 kg/cm2
w = 1.9938 ton/m
w*Impact 1.3 = 2.59 ton/m
A = 7388.00 cm2
P Effective = 1,056,604.90 kg
Wa = 366,849 cm3
Wb = 405,922 cm3

At X Mid Span
P/A + P/A - P/A + P/A -
Distance M.prestressed M.Handling M.Net M. prestress M. at Handling M. Net
Mnet/Wa Mnet/Wb Mnet/Wa Mnet/Wb
x (m) (t.m) X (t.m) (t.m) kg/cm2 kg/cm2 (t.m) tengah span (t.m) (t.m) kg/cm2 kg/cm2
1 -264.22 -1.30 -265.52 70.64 208.43 -921.79 620.25 -301.54 60.82 217.30
1.75 -309.31 -3.97 -313.28 57.62 220.19 -921.79 575.73 -346.06 48.68 228.27
3 -380.91 -11.66 -392.57 36.00 239.73 -921.79 501.54 -420.25 28.46 246.55
3.5 -408.30 -15.88 -424.18 27.39 247.51 -921.79 471.86 -449.93 20.37 253.86
4 -434.99 -20.74 -455.72 18.79 255.28 -921.79 442.19 -479.61 12.28 261.17
5 -486.21 -32.40 -518.61 1.65 270.78 -921.79 382.83 -538.96 (3.90) 275.79
6 -534.60 -46.65 -581.25 (15.43) 286.21 -921.79 323.48 -598.31 (20.08) 290.41
7 -580.14 -63.50 -643.64 (32.43) 301.58 -921.79 264.13 -657.67 (36.26) 305.03

Moment Net = Moment Prestress - Moment Handling


Coeficient of Parabolic (ax^2+bx+c) is
a= 1.4230 Allowable stress
b= -64.0367 tension -35.18 kg/cm2
c= -201.6073 compression 293.8 kg/cm2
PC-I Girder, H= 2.3m, Lb= 50.8m

PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

I. DATA
I.1 Beam Section Analysis

Cross Section :
D = 690 mm tb = 1525 mm
H = 2300 mm tc = 70 mm
A = 850 mm tfl,1 = 130 mm
B = 750 mm tfl,2 = 75 mm
tw = 250 mm tfl,3 = 250 mm
c = 80 mm tfl,4 = 250 mm
Total Height of Beam = 2300 mm

Structures Ab (mm2) Ya (mm) Yb (mm) Ix (mm4) Iy (mm4)


PC Beam 893800.00 1200.17 1099.83 5.63E+11 2.39E+10
Detail Cross Section Properties analysis can be seen at Appendix 1.

Sym. Description Value Unit Remarks


3
c Concrete Unit weight 25.00 kN/m
wb Beam weight per m length 22.35 kN/m
Lb Beam length 50800.00 mm
W Beam Weight 1135.13 kN
115.75 ton
K Cube concrete compressive strength K560
fc' Concrete compressive strength 47.93 MPa
= (0.76+0.2*LOG((560*9.807/100)/15))*(560*9.807/100)
Ec Modulus Elasticity of concrete 3.25E+04 MPa
= 4700*SQRT(fc')

Figure 1. Perspective of a Beam Free to Roll and Deflect Lateraly

Page 1
PC-I Girder, H= 2.3m, Lb= 50.8m

PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

II. FACTOR OF SAFETY AGAINST LATERAL INSTABILITY OR FAILURE

Sym. Description Value Unit Remarks


a End block part 4000.00 mm
l1 Overhang span 42800.00 mm
Overhang Part
W1 Weight of overhang part of beam 956.37 kN
zo1 Theoritical lateral deflection of the center of gravity of the 677.18 mm
beam, computed with the full dead weight applied laterally.
= (wb/12EIL)*((1/10)*l15-a2l13+3a4l1+(6/5)*a5)
Mr1 Moment about roll axis = zo*W 647.64 kN.m
Effect of End blocks
o Slope at support, when full dead load is applied laterrally 0.0937 rad
3 2
= (wb/24EI)*(l1 -6a l1)
zo2 Centroid of the end block -374.70 mm
W2 Weight of beam end block 178.76 kN
Mr2 Moment about roll axis of end block = zo2*W2 -66.98 kN.m
= (-374.7/1000)*178.76
zo = (Mr1 + Mr2) / (W1 + W2) 511.53 mm
FS Factor of safety 2.35

Page 2
PC-I Girder, H= 2.3m, Lb= 50.8m
PT WASKITA PRECAST BETON Tbk. (Tanpa kursi - Segmental)

ANALISA PENAMPANG - BALOK PRATEGANG


DATA : (Satuan : mm)

Jumlah Titik = 18 PLOT PENAMPANG


2500.0
Koordinat : Xo Yo Xo Yo
#1: 0.00 0.00
#2: -375.00 0.00 2000.0

#3: -375.00 250.00


#4: -125.00 500.00 1500.0
#5: -125.00 2025.00

Sumbu - X
#6: -425.00 2100.00
#7: -425.00 2230.00 1000.0

#8: -345.00 2230.00


#9: -345.00 2300.00 500.0
#10: 345.00 2300.00
#11: 345.00 2230.00
#12: 425.00 2230.00 -600.0 -400.0 -200.0
0.0
0.0 200.0 400.0 600.0
#13: 425.00 2100.00
#14: 125.00 2025.00 Sumbu - Y
#15: 125.00 500.00
#16: 375.00 250.00
#17: 375.00 0.00
#18: 0.00 0.00

Catatan: Plot penampang di atas harus tertutup sehingga perlu memasukan data koordinat
point 1 kembali di akhir.
Hasil Analisa :
Lokasi Centroid dan Luas Penampang:
Xc Jarak titik centroid dari titik referensi (sumbu - X) 0.00 mm
Yc Jarak titik centroid dari titik referensi (sumbu - Y) 1099.83 mm
2
Ac Luas penampang balok prategang 893800.00 mm
Properti Penampang bedasarkan lokasi centroid
4
Ix Moment inersia penampang - sumbu kuat 5.63E+11 mm
4
Iy Moment inersia penampang - sumbu lemah 2.39E+10 mm
4
Ixy Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm
rx Radius girasi sumbu kuat 793.76 mm
ry Radius girasi sumbu lemah 163.69 mm
Properti Penampang berdasarkan Sumbu utama
4
Ix' = Moment inersia penampang - sumbu kuat 5.63E+11 mm
Iy' = Moment inersia penampang - sumbu lemah 2.39E+10 mm4
Ixy' = Moment inersia penampang - antara sumbu kuat dan lemah 0.00 mm4
rx' = Radius girasi sumbu kuat 793.76 mm
ry' = Radius girasi sumbu lemah 163.69 mm
CALCULATION OF PC I-BEAM LIFTING POINT LOCATION

L beam = 50.8 m
K = 700 kg/cm2
Age = 80% xK = 560 kg/cm2
w = 2.23 ton/m
w*Impact 1.3 = 2.90 ton/m
A = 8938.00 cm2
P Effective = 1,348,222 kg
Wa = 469216.4 cm3
Wb = 512,024 cm3

At X Mid Span
P/A + P/A - M. at P/A + P/A -
Distance M.prestressed M.Handling M.Net M. prestress M. Net
Mnet/Wa Mnet/Wb Handling Mnet/Wa Mnet/Wb
x (m) (t.m) (t.m) (t.m) kg/cm2 kg/cm2 (t.m) engah span (t.m (t.m) kg/cm2 kg/cm2
1 -203.47 -1.45 -204.92 107.17 190.86 -1245.12 863.26 -381.86 69.46 225.42
2 -288.49 -5.81 -294.30 88.12 208.32 -1245.12 789.48 -455.64 53.73 239.83
3 -369.89 -13.07 -382.96 69.22 225.64 -1245.12 715.70 -529.43 38.01 254.24
3.5 -409.24 -17.79 -427.03 59.83 234.24 -1245.12 678.81 -566.32 30.15 261.45
4 -447.68 -23.24 -470.91 50.48 242.81 -1245.12 641.91 -603.21 22.28 268.65
5 -521.84 -36.31 -558.15 31.89 259.85 -1245.12 568.13 -676.99 6.56 283.06
6 -592.39 -52.29 -644.68 13.45 276.75 -1245.12 494.35 -750.78 (9.16) 297.47
7 -659.32 -71.17 -730.49 (4.84) 293.51 -1245.12 420.56 -824.56 (24.89) 311.88

Moment Net = Moment Prestress - Moment Handling


Coeficient of Parabolic (ax^2+bx+c) is
a= 1.8089 Allowable stress
b= -90.4464 tension -35.18 kg/cm2
c= -114.8321 compression 293.8 kg/cm2

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