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Effect of Sulfur Impregnation Method air (2, 3). Several studies (4-6) have indicated that electro-
static precipitators are ineffective in removing volatile ele-
on Activated Carbon Uptake of ments such as mercury, allowing at least 90% of the mercury
to be discharged into the atmosphere.
Gas-Phase Mercury Control of Mercury Emissions. Currently there are no
regulations on the control of mercury emissions from the
electric utilities. However, the Clean Air Act Amendments of
JOHN A. KORPIEL AND
RADISAV D. VIDIC*
1990 (Title III, Section 112[b][1]) required the major sources
to use maximum available control technology and mandated
Department of Civil and Environmental Engineering,
the U.S. EPA to perform a study on the significance of mercury
943 Benedum Hall, University of Pittsburgh,
emissions from various sources.
Pittsburgh, Pennsylvania 15261-2294
Air pollution control processes capable of controlling
mercury emissions include activated carbon adsorption (7-
12) and wet scrubbing (13, 14). Activated carbon adsorption
The dynamics of granular activated carbon (GAC) adsorbers can be accomplished in two different processes: powdered
for the uptake of gas-phase mercury was evaluated as a activated carbon (PAC) injection and fixed-bed granular
activated carbon (GAC) adsorption. PAC injection involves
function of temperature, influent mercury concentration,
the injection of PAC directly into the plant’s flue gas stream
and empty bed contact time. Sulfur-impregnated carbons where it adsorbs gas-phase mercury and is collected in
exhibited enhanced mercury removal efficiency over virgin downstream particulate control devices, such as fabric filters
carbon due to the formation of mercuric sulfide on the carbon or ESPs. In situations in which fixed-bed GAC adsorption
surface. The effect of the sulfur impregnation method may be used, the adsorber should be placed downstream of
on mercury removal efficiency was examined through experi- the flue gas desulfurization (FGD) units and particulate
ments conducted on commercially available sulfur- collectors, serving as the final treatment process before the
impregnated carbon (HGR) and carbon impregnated with flue gas is discharged into the atmosphere. Although wet
sulfur in our laboratory (BPL-S). Although HGR and BPL-S scrubbing is primarily intended for the removal of SO2 from
possess similar sulfur contents, BPL-S is impregnated at a the flue gas, it can provide significant removal of mercury
under certain conditions (15, 16).
higher temperature, which promotes a more uniform
Sinha and Walker (9) investigated the effect of sulfurization
distribution of sulfur in the GAC pore structure. At low
of activated carbon on the mercury adsorptive capacity at 25
influent mercury concentrations and low temperatures, and 150 °C. At 25 °C, they found that the adsorptive capacity
HGR and BPL-S performed similarly in the removal of mercury was greatest for the virgin carbon and decreased with
gas. However, as the temperature was increased above increasing sulfur loading. However, at 150 °C, the adsorption
the melting point of sulfur, the performance of HGR of mercury by the virgin carbon was negligible compared to
deteriorated significantly, while the performance of BPL-S that of the sulfur-impregnated carbons, due to the mercury
slightly improved. At high influent mercury concentrations, reacting with sulfur on the carbon surface to form HgS.
HGR performed better than BPL-S, regardless of temperature. Otani et al. (12) discovered that increasing the sulfur
For both HGR and BPL-S, the observed dynamic mercury content of activated carbon from 0% to 13.1% by weight causes
adsorptive capacities were far below the capacities an increase in mercury adsorptive capacity at 36 °C. They
predicted by the stoichiometry of mercuric sulfide formation. also observed that the amount of mercury adsorbed by sulfur-
impregnated activated carbon is much less than that predicted
In HGR carbon the sulfur is very accessible, but ag-
by the stoichiometry of the reaction Hg + S f HgS, which
glomeration that occurs at high temperatures causes the led to a conclusion that some fraction of the impregnated
sulfur to be relatively unreactive. In BPL-S carbon, on sulfur does not participate in the reaction with mercury gas.
the other hand, the sulfur remains in a highly reactive form, The unreacted sulfur is considered to be chemically adsorbed
but its location deep in the internal pores makes it relatively and stable.
inaccessible and prone to blockage by HgS formation. Krishnan et al. (15) observed that temperature had an
insignificant effect on Hg0 sorption by HGR, a commercially
available sulfur-impregnated carbon, within the first 4 h of
Introduction the experiment. Beyond 5 h, HGR at 140 °C captured more
Hg0 than HGR at 23 °C. Heat treatment of virgin activated
In the past couple of decades, environmental control agencies
carbon samples at 140 °C for 4 h resulted in a significant
have expressed increasing concern about the release of
reduction in mercury capture. The authors explained that
mercury to the environment. Two types of combustion
this was due to the deactivation or depletion of surface active
processes that are major sources of mercury emissions are
sites. Exposing HGR to heat treatment, however, did not
coal-fired power plants (CFPPs) and municipal waste com-
affect its dynamic adsorptive capacity, because the primary
bustors (MWCs). It is estimated that world-wide fossil fuel
sorption site (S) was not deactivated.
combustion produces 1500 t of mercury annually from
electricity generation and 1210 t from other industrial uses, Livengood et al. (16) found that chemically pretreating
with CFPPs accounting for 10-15% of the U.S. total mercury virgin activated carbon with sulfur can greatly increase the
emissions (1). Mercury emissions from CFPPs exist in various removal capacity. The relative superiority of sulfur-impreg-
valence states: elemental Hg0 and oxidized Hg2+ forms, such nated carbon with respect to virgin carbons was enhanced
as HgCl2 and HgO. Elemental mercury gas, however, is the at lower temperatures. The authors found that the dynamic
dominant form of mercury in the plume of a CFPP, ranging mercury adsorptive capacity of activated carbon decreased
from 92% to 99% of the total mercury concentration in the with increasing temperature, decreasing inlet mercury con-
centration, and increasing particle size.
* Corresponding author phone: 412-6124-1307; fax: 412-624-0135; Vidic and McLaughlin (17) investigated the effects of
e-mail: vidic@engrng.pitt.edu. temperature, mercury concentration, and method of sulfur
S0013-936X(96)00926-1 CCC: $14.00 1997 American Chemical Society VOL. 31, NO. 8, 1997 / ENVIRONMENTAL SCIENCE & TECHNOLOGY 9 2319
FIGURE 1. Schematic representation of the experimental setup.
impregnation on mercury removal performance using three meation device was designed to provide a uniform and stable
different carbons: F-400 (virgin carbon), HGR (commercial release of mercury gas into the carrier gas stream at a given
sulfur-impregnated carbon), and F-400S (F-400 impregnated temperature. The permeation device was sealed in a glass
with sulfur at 600 °C under inert atmosphere). The authors permeation tube holder with inlet and outlet ports and was
observed that the sulfur-impregnated GACs showed much immersed in a temperature-controlled oil bath. Industrial
greater adsorptive capacity than virgin activated carbon, grade nitrogen was used in the experiments as a carrier gas
especially in the temperature range of 25-90 °C. The to transport the mercury gas out of the permeation tube
enhanced performance of sulfur-impregnated carbon was holder. The flow rate of the carrier gas stream was controlled
due to the chemisorption of mercury facilitated by the by Model FC-280S mass flow controllers (MFCs) connected
formation of HgS on the carbon surface. The mercury removal to a Model RO-28 readout/control box (Tylan General,
efficiency by HGR was found to be highly temperature specific, Torrance, CA). Two three-way valves, placed immediately
exhibiting poor performance at 140 °C. At the low mercury upstream and downstream of the glass permeation tube
concentration of 55 µg/m3, F-400S performed better than holder, were used to bypass the permeation device when
HGR while containing 21% less sulfur. This was explained flushing the system with clean carrier gas. By varying the oil
by the improved method of sulfur impregnation at 600 °C, bath temperature and the carrier gas flow rate, a wide range
which promotes more uniform distribution of the sulfur in of mercury concentrations could be generated. A schematic
the GAC pore structure. Sulfur analysis revealed that the representation of the experimental setup is shown in Figure
chemically bonded sulfur found on F-400S is less likely to be 1.
volatilized at higher temperatures, while the condensed sulfur A mercury trapping impinger solution was used to collect
found on HGR is easily removed at temperatures greater than batch mode mercury samples in order to calibrate the atomic
140 °C. absorption spectrophotometer and to determine the total
The main objective of this study was to further understand mercury concentration in the effluent stream from a fixed-
the role of different impregnation methods on the availability bed carbon adsorber. The impinger solution used for
of sulfur to bond gas-phase mercury and the corresponding absorbing the gas-phase mercury was prepared with 1.5%
impact on the dynamics of a fixed-bed adsorption systems potassium permanganate in 10% (3.6 N) sulfuric acid as
under various process and operational conditions. described by Shendrikar et al. (18). All glassware was covered
with aluminum foil due to the instability of the impinger
Materials and Methods solution in the presence of light, and the solution was always
Two types of activated carbon were used in this study: HGR used within 12 h from the time it was prepared.
and BPL-S. HGR, a commercially available sulfur-impreg- Analytical Methods. The concentration of elemental
nated carbon, was supplied by the manufacturer (Calgon mercury in the gas stream was measured continuously by a
Carbon Corporation, Pittsburgh, PA) in 12 × 30 and 4 × 10 Perkin-Elmer Model 403 atomic absorption spectrophotom-
U.S. Mesh sizes. BPL-S was produced by impregnating a eter (AAS) (Perkin-Elmer, Norwalk, CT) fitted with an 18-cm
bituminous coal-based virgin activated carbon, BPL (Calgon hollow quartz gas cell (Varian Australia Pty. Ltd., Mulgrave,
Carbon Corporation, Pittsburgh, PA), with sulfur in a pure Victoria, Australia). The wavelength of the mercury hollow
nitrogen atmosphere at 600 °C. The particle sizes used in cathode lamp (Fisher Scientific, Pittsburgh, PA) was adjusted
this study were 60 × 80 and 4 × 10 U.S. Mesh size, having to 253.7 nm. Calibration of the AAS was performed by passing
geometric mean particle diameters of 0.021 and 0.49 cm, a mercury laden gas at a flow rate of 1.0 L/min through the
respectively. Prior to their use in the experiments, the carbon quartz cell while capturing the effluent gas in an impinger
was dried in an oven at 105 °C for 24 h and stored in a train consisting of two 250-mL gas impingers with coarse
desiccator. The sulfur contents of HGR and BPL-S are 9.7% fritted cylinders (Corning, Inc., Horseheads, NY) connected
and 10.0%, respectively. in series. The mercury-laden stream was collected for 1 h,
A mercury permeation device manufactured by VICI with AAS absorbance and flow rate measurements recorded
Metronics (Santa Clara, CA) was used as the source of at 5-min intervals. After the impinger train was taken off-
elemental mercury (Hg0) throughout the study. The per- line, the solutions were transferred into PTFE bottles, and 10
Based on the discussion presented above, it is believed If the external mass transfer is the rate-limiting step in the
that the sulfur in HGR carbon is predominantly in the form overall process of mercury uptake from the gas phase, then
of S8 rings and is weakly bonded to the carbon surface in the an increase in the flow rate, which results in a decrease of the
macroporous region of the carbon particle. On the other concentration boundary layer thickness, should have caused
hand, the sulfur in BPL-S carbon is strongly bonded to the an improved rate of mercury uptake from the beginning of
carbon surface in the microporous region of the carbon the experiment. Since this was not observed experimentally,
particle, requiring mercury to diffuse a longer distance for it can be concluded that the external mass transfer resistance
chemisorption to occur. A much larger proportion of the is negligible under these experimental conditions. Similarly,
sulfur in BPL-S carbon is believed to be in the form of S2 and internal mass transfer resistance is typically not considered
S6 chains, which are more reactive than the S8 rings present a rate-limiting step for gas-phase applications of activated
in HGR carbon. carbon. In addition, it has already been suggested that sulfur
GAC Performance at Short EBCT. All adsorber experi- in HGR carbon is located in a macroporous region of a GAC
ments conducted at short EBCT (e0.11 s) utilized 60 × 80 particle, making it easily accessible for mercury molecules.
U.S. Mesh size GAC. Experiments were conducted at 140 °C The only other possibility is that the rate of mercuric sulfide
using 100 mg of HGR carbon and an influent mercury formation and subsequent diffusion into the sulfur bulk phase
concentration of 55 µg/m3. As shown in Figure 3, the is the rate-limiting step in the adsorption dynamics of HGR
performance of HGR carbon improved as the flow rate carbon. As the flow rate is increased at a given mercury
increased from 0.1 to 5.0 L/min. Although the dynamic concentration, the mercury loading rate (µg/min) increases,
mercury adsorptive capacity was observed to increase with causing an increase in the amount of mercury molecules that
increasing flow rate, it was in all cases negligible as compared contact the sulfur surface in a given time period. Higher
to the capacity predicted by the stoichiometry of HgS mercury loadings establish a surface excess of mercury, which
formation (0.607 g of Hg/g of HGR). increases the rate of HgS formation and drives the HgS
molecules to diffuse more rapidly into the sulfur bulk phase. HGR carbon exhibited significant deterioration in the ability
The increasing mercury loading rates accelerate the exo- to remove mercury from the feed stream. This may be due
thermic reaction of HgS formation, resulting in thermal to the fact that 140 °C is above the melting point of sulfur
agitation, which breaks up the sulfur chains more rapidly. (115.2 °C), which induces the sulfur that is weakly bonded to
The resulting increase in the number of sulfur terminal atoms the surface of HGR carbon to melt and agglomerate as a liquid
causes the reactivity of the impregnated sulfur to increase. in the form of long polymer chains (20) and decreases the
This hypothesis is further discussed later in the text. sulfur surface area available for contact with the incoming
In order to compare the effect of temperature on the mercury molecules. Thus, the performance of HGR carbon
performance of HGR and BPL-S carbons, adsorber experi- at 140 °C may be limited by the slow diffusion of mercury
ments using 200 mg of 60 × 80 U.S. Mesh carbon were through the liquid-state sulfur. The stronger bonding and
conducted for a duration of 10 h at the low influent mercury more uniform distribution of sulfur in BPL-S carbon prevented
concentration of 55 µg/m3, a flow rate of 1.0 L/min, and at the sulfur from agglomerating, which ensured that the
temperatures of 25, 90, and 140 °C. The breakthrough curves performance of BPL-S carbon did not deteriorate at higher
illustrated in Figure 4 show that HGR and BPL-S carbons temperature.
performed similarly in the uptake of mercury at 25 and 90 °C. An adsorber experiment in which the mercury-laden gas
However, when the temperature was increased to 140 °C, the was periodically diverted around the adsorber (while the
performance of BPL-S carbon improved slightly while temperature of the adsorber was maintained constant) was
FIGURE 7. Effect of temperature on mercury uptake by HGR and BPL-S carbons at 1.0 s EBCT.
conducted at 140 °C using the influent mercury concentration TABLE 2. Summary of HGR Performance in Each Mercury
of 55 µg/m3, a flow rate of 1.0 L/min, and 100 mg of 60 × 80 Loading
U.S. Mesh HGR carbon. As shown by the breakthrough curve
(Figure 5), four mercury loading steps were performed over mercury duration Hg uptake cumulative Hg uptake
a period of 8 days. Note that in the first two loading steps, loading Step (h) (µg of Hg/g) (µg of Hg/g)
after 100% breakthrough was reached and the adsorber was 1 4.1 34.9 34.9
bypassed for over 1 day, the adsorber exhibited additional 2 5.6 45.4 80.3
capacity after it was placed back on-line. The performance 3 13.5 155.0 235.3
of HGR in each mercury loading step is summarized in Table 4 21.1 263.0 498.3
2.
The following is a possible explanation for the behavior state bulk sulfur is slow, the HgS monolayer blocks the
illustrated in Figure 5. By the time 100% breakthrough is incoming Hg molecules from reacting with the bulk sulfur
reached in the first loading step, the available surface area that is still available in the carbon pores. During the period
of the sulfur agglomerates is completely covered by a that the adsorber was bypassed, the HgS molecules had
monolayer of HgS. Since the diffusion of HgS through liquid- sufficient time to diffuse into the sulfur liquid phase, breaking