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Documente Profesional
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7707EL00
7-3
BUZZER STOP SW BEACON LAMP SW INLET M/ACT MODE(D/FOOT) RESISTOR RELAY(HI) RELAY(M2)
TEMP M/ACT MODE(VENT)
2
8
7
2
9
8
7
9
CN-23
C13 1.25 W 1 3 M 7 1 M 4 2 7
3 M 7 1 M 4 2 7 BLOWER
3
3
FRONT WORK LAMP
1
1
ROTARY LAMP
DOOR SW
1 Lo 1
4 Hi 4
3 ML 2
2 MH 3
C11 1.25 L 2 5 5
M
2
2
4
M
5
6
7
5
6
7
1
2
3
4
1
2
3
4
5
6
7
5
6
7
1
2
3
4
1
2
3
4
10 10
10 10
SPEAKER,LH
5 5
7 6
5 5
7 6
CS-55
CS-23
CS-34
CS-1
CL-3
1
2
1
CL-7
1
2
3
4
2
3
CL-5
CL-6
21 GW
23 WR
16 BW
15 WB
1
3
1
9
3
4
9
22 BG
18 BG
9A GB
9B GB
2
8
2
19 GL
25 YB
1
17 LR
24 LB
R14B 1.25 RW 1 Lo
20 Y
20A Y
YBr
YW
CN-24
LG
YW
BG
6B RY
RY
29 YB
32 2B
R13A 1.25 V 2 Hi
33 R
36 L
C12 1.25 OR 1
36 L
G02 1.25 B 3 E
36A
2
33A
C10 1.25 GY
26
35
27
6A
28
35
R51 1.25 G 4 C
C08B 1.25 GY
C08A 1.25 GY
C09C 1.25 Or
C03B 1.25 Or
C03A 1.25 Or
C08 1.25 GY
4 HEAD LIGHT,LH SPEAKER,RH
C09 1.25 Or
B
L
C07 1.25 G
G23 1.25 B
G13 1.25 B
G12 1.25 B
G11 1.25 B
3 G09 1.25 B
G22 1.25
2 CL-24
C06 1.25
R09 1.25 Or
1 R06 1.25 LW G03 1.25 B 1
G02 1.25 B G
CN-18 R52 1.25 L 2
CN-27
COMBI,LH
C13 1.25 W 1 S.L+
C01 1.25 G 2 ACC
1 R04 1.25 OrW CN-20
C05 1.25 R 3 ILL+
2 R03 1.25 Y G04 1.25 B 1
C12 1.25 OR 4 S.R+
3 R02 1.25 BOr R05A 1.25 V 2 CN-11 NO. DESTINATION
G03 1.25 B 5 ILL- 1,2 BR
4 R01 1.25 W 1 1 GND(CONTROLLER)
HORN C11 1.25 L 6 S.L- 32 2B
5 G27 1.25 B 2 2 GND(BLOWER)
C02A 1.25 Y 7 B+ 6 RY
6 CN-25 3 3 FUSE(IG)
C10 1.25 GY 8 S.R- 3,4 RW
CN-17 G12 1.25 B 1 CN-5 4 4 FUSE(Battery)
G04 1.25 B 9 GND 33 2R
R05B 1.25 V 2 5 5 FUSE(Battery)
1 FUSE BOX 1 C01 1.25 G CASSETTE RADIO 30 LW
2 6 6 DPS(COMPRESSOR)
2 31 LY
3 7 7 CONDENSOR FAN
3 FUSE BOX C02 1.25 Y 5 G
CN-8 CL-4 8 8 ILLUMINATION
4 WORK LAMP F. RY 4 C03 1.25 Or CL-1
1 CONTROLLER 1 R01 1.25 W R14A 1.25 RW 1 Lo 2 AIR CON
5 5 C02B 1.25 Y
2 CONTROLLER 2 R02 1.25 BOr R13B 1.25 V 2 Hi
6 GND 6 G01 1.25 B C09A 1.25 Or 1
3 FUSE BOX 3 R03 1.25 Y G11 1.25 B 3 E
7
WB 15
BW 16
LR 17
BG 18
GL 19
Y 20
GW21
BG 22
WR23
LB 24
YB 25
LG 26
YBr27
BG 28
YB 29
LW 30
LY 31
7 C05 1.25 R
1
2
3
4
5
6
BrR 8
GB 9
4 RELAY 4 R04 1.25 OrW R53 1.25 W 4 C SWITCH ILL. G06 1.25 B B
RW
RW
8 8 G10 1.25 B
BR
BR
RY
GND
1.25LgB 9
1.25G 8
5 HORN RY 5 R05 1.25 V HEAD LIGHT,RH ROOM LAMP
G
6 9 CONTROLLER 9 C06 1.25 L
6 RIDE CONT.SW R06 1.25 LW
7 10 GND 10 G21 1.25 B
7 BUCKET RY R07 1.25 G CL-25
10
11
12
13
14
15
16
17
18
10
11
12
13
14
11 C07 1.25 G CL-30
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
DUCT SENSOR(GND) 9
8 R08 1.25 Br G13 1.25 B 1 11 FUSE BOX
8 BOOM UP RY 12 C02C 1.25 Y 2
12
MODE M/ACT(FOOT)
TEMP MOTOR ACT(+)
BLOWER RELAY(M1)
BLOWER RELAY(M2)
COMPRESSOR(DPS)
BLOWER RELAY(LO)
2
MODE M/ACT(PBR)
9 R09 1.25 Or R50 1.25 Or
MODE M/ACT(DEF)
9 RIDE CONT.RY
BLOWER RELAY(HI)
TEMP M/ACT(PBR)
INLET MOTOR(REC)
DUCT SENSOR(+)
MOTOR ACT(REF)
CONDENSER FAN
INLET MOTOR(FRE)
MODE M/ACT(M+)
13 13 C09B 1.25 Or 1
MODE M/ACT(M-)
1
2
10 10 COMBI,RH 14
ILLUMINATION
11 G08 1.25 B 14 G05 1.25 B B
11 GND
BATTERY(+)
BATTERY(+)
15 15
12
POWER IG
12
GND
GND
1 FUSE BOX 1 R10 1.25 R R10A 1.25 R 1 B SENSOR
NC
NC
NC
NC
NC
NC
2 2 G16 1.25 B 3 E
3 GND AC-11
3 G05 1.25 B R08 1.25 Br 4 S AC & HEATER CONTROLLER
18
1 2 3 4 5 6 7 8 9 10 1112 13 14 15161718
4 GND 4 G60 1.25 B BOOM KICK OUT
5 17 C44 1.25 Y CONDENSER FAN
GND 5 G18 1.25 B
6 16 C43 1.25 LW COMPRESSOR(DPS)
6
7
8
ILL. SW (FUSE)
ILL. SW (FUSE)
7
8
R51
R53
1.25
1.25
G
W R10B 1.25 R
CN-101
1 B
15
14
13
C42
C41
C40
1.25
1.25
1.25
YW
BOr
YW
BLOWER RELAY(HI)
BLOWER RELAY(M2)
BLOWER RELAY(M1)
AIR CONDITIONER HARNESS
9 MULTI FUNCTION SW 9 R13 1.25 V G17 1.25 B 3 E
10 MULTI FUNCTION SW 12 C39 1.25 LW BLOWER RELAY(LO)
10 R14 1.25 RW R07 1.25 G 4 S
11 MULTI FUNCTION SW 11 C38 1.25 Y MODE M/ACT(PBR)
11 R52 1.25 L BUCKET LEVELER
12 MULTI FUNCTION SW 10 C37 1.25 LW MODE M/ACT(M-)
12 R50 1.25 Or
9 C36 1.25 WOr MODE M/ACT(M+)
8 C35 1.25 BW MODE M/ACT(FOOT)
7 C34 1.25 GY MODE M/ACT(DEF)
C33 1.25 Y MOTOR ACT(REF) B G32
6 1
5 C32 1.25 G TEMP M/ACT(PBR) OR 18A
2
4 C31 1.25 BOr TEMP MOTOR ACT(-) CN-137
3 C30 1.25 L TEMP MOTOR ACT(+) RIDE CONTROL SOLENOID
2 C29 1.25 BW INLET MOTOR(FRE) FROM BATT RY
1 C28 1.25 WOr INLET MOTOR(REC)
AC-1
M
FRONT HARNESS AC-22
B G31
1 2 3 4 5 6 7 8 9 10 11 121314
14 NC 1 MOTOR RY
13 NC OR 18
2
12 NC CN-136
11 NC CONT VALVE SOLENOID CD-40
10 NC CN-17 5A B
2 Pa
9 C27 1.25 GW DUCT SENSOR(GND) CD-41 Y 1 3 BR
1 1
8 C26 1.25 BW DUCT SENSOR(+) OR 18 OR 2
Pa 1 2
7 NC 2 OR 17 BR 3 STR PUMP PS
3
6 C25 1.25 R POWER IG L 4 CD-39
4
5 C24 1.25 G ILLUMINATION BOOM DOWN B 5 5 B
5 2 Pa
4 C23 1.25 RW BATTERY(+) 4 L
6 1
3 C22 1.25 RW BATTERY(+)
B G31
W 17A
OR 17
2 C21 1.25 BrW GND MAIN PUMP PS
1 C20 1.25 BrW GND
CN-12 AC-2
CN-18
1
1 2 3 4
2 E16 1.25 W
3 E13 1.25 G
4 E12 1.25 L
5
6
E11
E10
1.25 Or
1.25 W(tw) CAB HARNESS
7
8
E14
E17
1.25 B(tw)
1.25 W
F21 3.0 W
F22 5.0 R
1
2
RIDE CONTROL HARNESS EMERGENCY HARNESS
9 CN-60
10 E18 1.25 LW
11 MASTER SW
12 E15 1.25 BW CR-1
13 E09 1.25 L R4 B G
R1
14 E07 1.25 VOr F23C 1.25 L
15 G79 1.25 B
R2 R3 BATTERY CS-0
BATT. RY
12
11 E06 1.25 G TO STARTER
CN-92
10 F23B 1.25 L 2
9 E08 1.25 W EF20A 1.25 RW 1 E18 0.85 LW A VEHICLE KEY SW INPUT
8 EF20B 1.25 RW DO-3 TO PREHEATER RY E16D 0.85 W B BATT. 24V
7 E05 1.25 R E16B 0.85 W C BATT. 24V
6 E16C 0.85 W D BATT. 24V
5 E19 1.25 V F23A 1.25 L 2 E17A 0.85 W M BATT. 24V
4 G78 1.25 B 1 E17B 0.85 W S BATT. 24V
SPF23
15 R
TCU 2 T17 1.25 Br
3 TCU 3 T18 1.25 L CD-15 CL-15 CN-94
4 4 T45 1.25 BOr 1 F53B 1.25 W 4 C CN-74
(CONVERTER) A
5 TCU 5 T05 1.25 LW T09B 1.25 BOr 2 F52 1.25 L 3 T B+ G
6 TCU B
6 T19 1.25 YW G75 1.25 B 2 E 3
7 TEMP SENSOR
TCU 7 T07 1.25 W F13B 1.25 Br 1 S E20 1.25 RW I
8 U
TCU 8 T21 1.25 Or GND
9 TCU 9 T08 1.25 WOr COMBI LAMP,LH ALT
10
11
TCU
TCU
10
11
T09
T06
1.25
1.25
BOr
G SPT09 16
GEARBOX
7707EL01
7-4
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2) Illumination switch [CS-39(1)] Switch ON, 1st step
[CS-39(7)] All switch indicator lamp ON
[CS-39(5)] Fuse box(27) I/conn [CN-3(12)] RH Combi clearance lamp ON [CL-16(4)]
I/conn [CN-10(7)] LH Head lamp ON [CL-3(4)]
I/conn [CN-12(10)] Cluster [CN-51(17)] All cluster gauge and
LCD lamp ON
Hazard switch indicator lamp ON
Fuse box(28) I/conn [CN-3(1) Number plate lamp ON [CL-21(S)]
LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(8)] RH Head lamp ON [CL-4(4)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-5
ILLUMINATION CIRCUIT
FUSE BOX
BEACON LAMP 20A
1
M17 12.5 OrW ILL.LAMP 10A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
24
TCU 10A
25
CLUSTER 10A
26
RF51 1.25 G ILL,F/L,R/R 5A
27
RF53 1.25 W ILL.F/R,R/L 5A
28
CN-36
LH HEAD LIGHT
1 Lo
2 Hi
G02 1.25 B
3 E
R51 1.25 G
4 C
2 1 CL-3
2 3
ILL & HEAD LAMP SW 3
G19 0.85 B
9 10 10 C05B 0.85 R
4 RH HEAD LIGHT
9 5 1 Lo
4 8 6 2 Hi
2 C05C 0.85 R RF51D 1.25 G R51 1.25 G G11 1.25 B
7 7 3 E
7 RF53D 1.25 W R53 1.25 W R53 1.25 W
1 6 8 4 C
5 M02 1.25 BrW
5 9 CL-4
4 10
3
NUMBERPLATE LAMP
3 11 F53A 1.25 W
II I 0
2 S
M17 12.5 OrW 12
1 CN-10 E
CS-39 CL-21
RF53C 1.25 W R53 1.25 W 3
1
1 2 RH COMBI
3 F51 1.25 G
4 C
4
3 T
5 G74 1.25 B
2 E
6
ALL SWITCH INDICATOR LAMP ON 1 S
7
CL-16
8
9 3
10 LH COMBI
F53B 1.25 W
11 4 C
RF 51C 1.25 G
12 3 T
G75 1.25 B
13 2 E
14 1 S
CN-3 CL-15
CLUSTER
12 20 TX-PC
11 19 GND
RF51A 0.85 G RF51E 0.5 G
10 17 ILL.
9 16 T/M ERROR
8 15 SERIAL-L
14 SERIAL-H
7
4 6
12 GND
11 GND
5 10 RX-PC
4 9 FWE
3 8 N.C
7 WORK LAMP
2
10 10 RF51F 0.5 G
6 HIGH BEAM
1 5 RH TURN
CN-12 4 LH.TURN
3 24V PER.
2 24V IG
1 24V IG
CS-41
CN-51
9
8
6 7
6
5 5
4
3
2
1
8
2
7
1
9
HAZARD SW
7707EL03
7-6
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box(No.3) Head light switch [CS-39(4)] Light switch ON, 2nd step [CS-39(2)]
I/conn [CN-7(7)] Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-7(6)] I/conn [CN-10(10)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-7(5)] I/conn [CN-10(9)]
LH Head light high beam ON [CL-3(2)]
RH Head light high beam ON [CL-4(2)]
I/conn [CN-12(7)]
Cluster high beam pilot lamp ON [CN-51(6)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-7
HEAD LIGHT CIRCUIT
FUSE BOX
BEACON LAMP 20A
1
ILL.LAMP 10A
2
M15 1.25 YW HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
24
TCU 10A
25
CLUSTER 10A
26
ILL,F/L,R/R 5A
27
ILL.F/R,R/L 5A
28
CN-36
LH HEAD LIGHT
R14B 1.25 RW
1 Lo
R13A 1.25 V
2 Hi
G02 1.25 B
3 E
ILL & HEAD LAMP SW 1
4 C
2
9 10 10 1
9 3 CL-3
4 8 4 G60 1.25 B
2 RH HEAD LIGHT
7 5 R14A 1.25 RW
1 Lo
7 1 6 6 7 R13B 1.25 V
2 Hi
5 5 7 G11 1.25 B
M15B 1.25 YW 3 E
4 8
R13 1.25 V 4 C
3 9
M41 1.25 W R14 0.85 RW
II I 0
2 10 CL-4
1 11
CS-39 12
CN-10
2 6
CLUSTER
CN-7
20 TX-PC
10
11
12
13
14
1
2
3
4
5
6
7
8
9
19 GND
17 ILL.
16 T/M ERROR
15 SERIAL-L
14 SERIAL-H
12 12 GND
11 11 GND
10 10 RX-PC
9 FWE
9 8 N.C
R13B 1.25 V 8 R13B 0.5 Br 7 WORK LAMP
7 6 HIGH BEAM
6 5 RH TURN
5
4 LH.TURN
M15A 1.25 YW
3 24V PER.
4
R14 0.85 RW
24V IG
R13A 1.25 V
2
4
M41 1.25 W
3 1 24V IG
4 2 CN-51
3 1
5 8 CN-12
CS-11
5
8
4
7
3
2
1
BWG 4
W6
Hi
C
Lo
Hi
B+
C
F
R
L
O
R
L
7 Y Lo
2 BW
8 WB
3 BG
5B
MULTI FUNCTION SW
7707EL04
7-8
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-39(7)] work lamp switch [CS-20(1)]
(5) Front work lamp relay [CR-3(2)→(4)] I/conn [CN-5(4) LH Front work lamp
ON [CL-6(2)]
RH Front work lamp
ON [CN-5(2)]
(7) I/conn [CN-12(8)] Cluster [CN-51(7)] Work light pilot lamp ON
(9) Work lamp switch indicate lamp ON
(2) Work lamp switch (2nd step)
Work lamp switch [CS-20(4)→(2)] Rear work lamp relay [CR-6(2)→(4)]
I/conn [CN-3(10)] LH Rear work lamp ON [CL-22(1)]
RH Rear work lamp ON [CN-23(1)]
2) CHECK POINT
7-9
WORK LIGHT SWITCH
FUSE BOX
BEACON LAMP 20A
1
M17 1.25 OrW ILL.LAMP 10A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 20A
6
CIGAR 20A
7
SWITCH 10A
8
F/R WIPER 20A
9
M10 1.25 Gr WORK LAMP 30A
10
OPTION 10A
11
CN-36
2
3
1 1
2 FRONT WORK
FR WORK LAMP RY 3 LAMP,LH
C03 1.25 Or C03 1.25 Or C03A 1.25 Or
3 4 4 4 2
M51 0.85 W G11 1.25 B
3 5 G01 1.25 B 1
M10A 1.25 Gr 6 CL-6
2
G21 1.25 B 7 3
1 2 1 FRONT WORK
8
CR-3 LAMP,RH
9 C03B 1.25 Or
2
10 G12 1.25 B
11 1
12 CL-5
13
14
15
CN-5
2
RR WORK LAMP RY
F14 1.25 Br 1
3 4 4
M52 0.85 L 2
3
M10B 1.25 Gr 3 4
2 REAR WORK
4 LAMP,LH
G22 1.25 B F14A 1.25 Br
1 2 1 5
1
CR-6 6 G19 1.25 B
7 2
1 8 CL-22
WORK LAMP SW 9 F14 1.25 Br
G13 0.85 B 10
9 10 10
9 C05F 0.85 R 11 4
4 8 12 REAR WORK
2 M59 0.85 Y 13 LAMP,RH
7 F14B 1.25 Br
14 1
7 1 6 G17 1.25 B
M51 0.85 W 15 2
5 5
C05G 0.85 R CN-3 CL-23
4
3
M52 0.85 L
II I 0
2 CLUSTER
1 C05H 0.85 R 20 TX-PC
CS-20 19 GND
17 ILL.
CS-39
16 T/M ERROR
15 SERIAL-L
9 10 10 14 SERIAL-H
9 12 12 GND
4 8 11 GND
2 C05C 0.85 R 11
7 10 RX-PC
10 9 FWE
7 1 6 9
5 M59 0.5 Y 8 N.C
5 WORK LAMP
8 7
4 7 6 HIGH BEAM
3 6 5 RH TURN
II I 0
2 4 LH.TURN
M17 1.25 OrW 5 3 24V PER.
1
4 2 24V IG
ILL & HEAD LAMP SW : ON(1st step) 3 1 24V IG
2 CN-51
1
CN-12
7707EL05
7-10
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay(R4 terminal) Fusible link [CN-60(1)]
I/conn [CN-1(1)] Fuse box (No.15) Start switch [CS-2(1)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the
shift lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-3(6)] Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)] Fuse box [No.23] Fuse box (No.22)
I/conn [CN-3(9)] I/conn [CN-12(10)] ECM[CN-92(A)]
(2) When start key switch is in START position
Start switch START [CS-2(5)] Start safety relay [CR-5(30)] Start safety relay [CR-5(87)]
I/conn [CN-2(11)] [CN-4(7)] Start relay [CR-23(2)]
Starter(Terminal B+ and M connector of start motor)
2) CHECK POINT
Engine Key switch Check point Voltage
7-11
STARTING CIRCUIT
SPEEDMETER SIG.
BUZZER STOP
WIPER RY
STEERING RY
ALT LEVEL
FUEL SENSOR
TACHO SENSOR+
PREHEATER
SERIAL-H
WASH SIG
NEUTRAL SIG
CAN-H
AUTO SEL.TCU
REMOTE FAN(+)
CAN-L
REMOTE FAN(-)
CLUTCH CUT-OFF SW
STEERING PS
STEERING P/P PS
ENG OIL PS
RIDE CONT. ON
WIPER INT SIG
PARKING SIG
SERIAL-L
GND
BUZZER
AUTO SEL.SW
BRAKE PS
TAHCO SENSOR -
AIR FILTER
IG 24V
VMGA2
ADM5
VPE2
AIP6
AIP4
AIP1
ED1
ED5
ED2
ED9
ED6
EF4
VPI
45
46
51
55
56
57
62
63
64
65
66
67
68
23
35
34
24
36
31
26
25
32
33
27
21
20
30
29
28
22
17
19
11
18
16
12
10
13
15
14
1
2
FUSE BOX
3
6
8
4
5
7
9
CN-52
T37 0.85 W
A 14
VM OUTPUT SIGNAL K CN-58
T37B 0.85 W
EF20 0.85 RW
RADIO/ROOM LAMP 5A
VP F B N D B 15
ED 1 2 3 4 1 2 3 4 1 2 3 4 C M04 1.25 Or START KEY 30A
AD1 B1 D
8 TCU 10A
16
AD2 B2 17
CN-121 ECM 10A
AD3 B3 18
AD4 V CLUSTER 10A
19
E18 0.85 LW
7 24
X1
D AD7(KD) 87a 30 86 TCU 10A
8
A ED1(VP) 9
7 CR-5 CLUSTER 10A
25
26
D AD6 10 ILL,F/L,R/R 5A
B AD4 27
11
ILL.F/R,R/L 5A
C AD5 12 28
X2
13
14 CN-36
F21 3.0 W
CN-13
BATTERY MASTER SW
BATT RY
R4 B G
F23C 1.25 L R1
G79 1.25 B
R3
R2 CS-0
CR-1
F22 5.0 R
1
2 2
F21 3.0 W
1 1
CN-1 CN-60
F23B 1.25 L
2
EF20A 1.25 RW
1
2
DO-3 STARTER
F23A 1.25 L
2 B+
EF20 0.85 RW
G12 1.25 B
1
1 DO-2
2 F23 1.25 L
2 M
5 F12 1.25 V CN-45
3 1
EF20 1.25 RW
4 DO-1 START RY
5
G15 1.25 B
6 1
E05 1.25 R
M01 1.25 WOr
M04B 1.25 Or
F12 0.85 V
7 2
9 4
M43 1.25 R
8 9 CR-23
E18 0.85 LW
9 10
6 3 10 11 1 1
11 12 2 2 CN-92
E18 0.85 LW
CS-2
1
6
2
3
14 B BATT. 24V
13 4 4 C BATT. 24V
B 14 15
0, I 5 5 D BATT. 24V
1
15 M BATT. 24V
CN-12 6 6 S BATT. 24V
CN-3 7 7 E BATT. GROUND
H 0 I II
8 8 F BATT. GROUND
4
6
5
3
2
C ST ACC BR
H H BATT. GROUND
9 9
P BATT. GROUND
START SWITCH 10 10 W BATT. GROUND
E05 0.85 R
11 11 N FAN CLUTCH
12 12 J FUEL WARMER
CN-4 ECM
CN-2
7707EL06
7-12
5. ENGINE STOP CIRCUIT
1) OPERATING FLOW
Start key OFF [CS-2(3)] Fuse box (No.20) I/conn [CN-2(8)] I/conn [CN-4(9)]
Engine stop solenoid OFF (CN-79)
2) CHECK POINT
Engine Key switch Check point Voltage
7-13
6. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(I)] I/conn [CN-4(8)] I/conn [CN-3(4)] Controller [CN-58(25)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45(B+)] Battery relay [CR-1]
Battery(+) terminal Charging
I/conn [CN-60(1),(2)] I/conn [CN-1(1),(2)] Fuse box
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (Battery)
② - GND (Battery relay)
③ - GND (ALT B+)
Running ON 20~28V
④ - GND (ALT I)
⑤ - GND (Controller)
⑥ - GND (Fuse box)
※ GND : Ground
7-14
CHARGING CIRCUIT
SPEEDMETER SIG.
BUZZER STOP
WIPER RY
STEERING RY
ALT LEVEL
FUEL SENSOR
TACHO SENSOR+
PREHEATER
SERIAL-H
WASH SIG
NEUTRAL SIG
CAN-H
AUTO SEL.TCU
REMOTE FAN(+)
CAN-L
REMOTE FAN(-)
STEERING PS
CLUTCH CUT-OFF SW
STEERING P/P PS
ENG OIL PS
RIDE CONT. ON
WIPER INT SIG
PARKING SIG
SERIAL-L
GND
BUZZER
AUTO SEL.SW
BRAKE PS
TAHCO SENSOR -
AIR FILTER
IG 24V
1
ILL.LAMP 10A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 20A
6 6
CIGAR 20A
23
35
34
24
36
31
26
25
32
33
27
21
20
30
29
28
22
17
19
11
18
16
12
10
13
15
14
1
2
3
6
8
4
5
7
9
7
SWITCH 10A
CN-58 8 F22 5.0 R
EF20 0.85 RW
F/R WIPER 20A 2 2
9 F21 3.0 W
WORK LAMP 30A
1 1
5 OPTION 10A
10
CN-1 CN-60
11
CASSETTE/BUZZER 5A
12
PREHEATER 30A
13
TURN LAMP 20A
14
RADIO/ROOM LAMP 5A
15
START KEY 30A
16
TCU 10A
17
ECM 10A
18
CLUSTER 10A
19
AC & HEATER 10A
20
SPARE 10A
21
ECM 5A
22
RCV 10A
23
1
CONTROLLER 10A BATTERY MASTER SW
24 BATT RY
TCU 10A R4 B G
25
CLUSTER 10A
26
ILL. F/L,R/R 5A R3
27 CS-0
ILL. F/R,R/L 5A
28 CR-1
CN-36 2
STARTER
M
1
2
3 B+ M
4 3 CN-45
15 R
1 5 ALTERNATOR
2 6
B+ G
3 7
EF20 0.85 RW EF20 1.25 RW E20 1.25 RW 3
4 8 I
U
5 9 GND
6 10 CN-74
7 11 4
8 12
9 CN-4
10
11
12
13
14
CN-3
7707EL07
7-15
7. ELECTRIC PARKING, DECLUTCH CIRCUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8) Parking switch OFF [CS-17(6) (8)] Parking solenoid ON (Activated)
Parking brake released (By hydraulic pressure)
(2) Parking ON
Fuse box (No.8) Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
[CS-17(5) (7)] T/M control unit [CN-52(21)]
T/M declutch
(3) Declutch ON
Fuse box (No.8) Clutch cut-off switch ON Clutch cut-off switch [CS-42(5) (1)]
Controller [CN-58(10) (29)] Service brake applied Service brake pressure switch
ON [CD-5] T/M control unit [CN-52(66)] Declutch
2) CHECK POINT
Engine Key switch Check point Voltage
7-16
ELECTRIC PARKING, DECLUTCH CIRCUIT
CLUTCH CUT-OFF PS
SERIAL-L
BUZZER STOP
WIPER RY
STEERING RY
FUEL SENSOR
PREHEATER
WASH SIG
NEUTRAL SIG
CLUTCH CUT-OFF SW
STEERING P/P PS
TACHO +
RIDE CONT. ON
WIPER INT SIG
PARKING SIG
SERIAL-H
AUTO SEL.SW
BRAKE PS
CANF-H
CANF-T
CANF-L
VPE2
VPE1
ED10
ED11
VGS
ED5
ED2
ED9
ED6
ED3
ED7
EF1
64
65
66
67
68
19
20
21
22
23
25
26
27
28
29
36 35 34 33 32 31 30 29 28 11 10 9 8 7 6 5 4 3 2 1
CN-52 CN-58
M26 0.85 Gr
T36 0.85 WOr
FUSE BOX[CN-36(2)]
9 10 10
9
4 8
2 C05C 0.85 R
7
7 1 6
5 5
4
3
II I 0
2
M17 1.25 OrW
1
ILL & HEAD LAMP SW : ON(1st step) FUSE BOX
BEACON LAMP 20A
1
ILL.LAMP 10A
4 2 1 2
HEAD LAMP 20A
3
PARKING SW BACK/STOP LAMP 10A
G17 0.85 B 4
HORN/CONVERTER 30A
9 10 10 C05K 0.85 R 5
9 AIR-CON/HEATER 20A
M44 0.85 L 6
8 CIGAR 20A
8 T26 0.85 YW 7
6 7
2 M09E 0.85 W M09 0.85 W SWITCH 10A
6 8
7 M09F 1.25 W F/R WIPER 20A
5 5 9
1
4 CN-36
3
2
1
CS-17
3
CLUTCH CUT-OFF SW
G09 0.85 B
9 10 10 M09C 0.85 C
9
8
6 7
2
G28 0.85 B
M44 0.85 L
6
7 M09C 0.85 W 6
1
5 5 5
4
CD-26
CD-5
2
1
1
2
2
CS-42
Pa
Pa
7707EL08
7-17
8. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box (No.9) Wiper relay [CR-4(30) (87a)] I/conn [CN-13(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-7(8)] Multi function switch [CS-12(6)]
Rear wiper & washer switch [CS-3(1)]
Rear wiper motor [CN-102(1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6) (2)] Washer tank [CN-22(2)] Washer operating
Controller [CN-58(5) (33)] Front wiper relay Lo
[CR-26(87) (30)] I/conn [CN-13(13)]
Front wiper motor [CN-21(5)] Wiper motor operating(Low)
(2) Front wiper switch ON
① INT position
Wiper switch ON [CS-12(6) (1)] I/conn [CN-7(13)] Controller [CN-58(8) (33)]
Wiper relay Lo [CR-26(87) (30)] I/conn [CN-13(13)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12(6) (4)] Wiper relay Lo [CR-26(87a) (30)] I/conn [CN-13(13)]
Front wiper motor [CN-21(5)] Front wiper motor operating (Low)
③ Hi position
Wiper switch ON [CS-12(6) (3)] Wiper relay Hi [CR-4(30) (87)] I/conn [CN-13(12)]
Front wiper motor [CN-21(4)] Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF Fuse box (No.9) Wiper relay Hi [CR-4(30) (87a)] I/conn [CN-13(9)]
Front wiper motor [CN-21(1) (2)] Multi function switch [CS-12(5) (4)]
Wiper relay Lo [CR-26(87a) (30)] I/conn [CN-13(13)] Front wiper motor [CN-21(5)]
Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON(1st step)
Wiper switch ON [CS-3(1) (6)] Rear wiper motor [CN-102(5)] Rear wiper motor operating
② Washer switch ON(2nd step)
Washer switch ON [CS-3(1) (3)] Rear washer tank [CN-103(2)] Washer operating
7-18
2) CHECK POINT
7-19
CS-3
G11 0.85 B
9 10 10
9
M54 0.85 W
3 8
7 6 5 Lo M
8 M55 0.85 Or M55 0.85 Or
6 6 5 4 Hi
1 4
5 G55 1.25 B
3 1B
10
4 M54 0.85 W
0,I
M56 0.85 L 2 2Pf
WIPER AND WASHER CIRCUIT
3 M14B 1.25 L
REAR WIPER
1 3E
2 CN-102
M14C 1.25 L
II I 0
8
2
36 NEUTRAL SIG
35 SAFETY RY
34 PREHEATER
M22 0.85 Gr
33 WIPER RY
32 STEERING RY
CONTROLLER
31 SERIAL-H
CN-22
G54 1.25 B 30 SERIAL-L
M 1
M27B 0.85 R 29 CLUTCH CUT-OFF PS
2 28 FUEL SENSOR
FRONT WASHER
27 HYD TEMP SENDER
26 COOLANT SIG
CN-103
G53 1.25 B 25 ALT LEVEL
M 1
M56A 0.85 L 24 REMOTE FAN(-)
2
23 REMOTE FAN(+)
22 GND
21 BUZZER
REAR WASHER
20 SPEEDMETER SIG.
19 CAN-L
18 CAN-H
17 AUTO SEL.TCU
16 TAHCO -
15 STEERING PS
14 ENG OIL PS
13 AIR FILTER
12 IG 24V
11 AUTO SEL.SW
10 CLUTCH CUT-OFF SW
8 9 TACHO +
M30 0.85 Y
Hi 7 8 WIPER INT SIG
F Lo
6 7 RIDE CONT. ON
L 6 RIDE CONT. AUTO
O 5 M27 0.85 R
R 5 WASH SIG
4
5B 4 BUZZER STOP
B+ 3
3 STEERING P/P PS
2 2 PARKING SIG
7-20
1 1
CN-58
BRAKE PS
7 Y Lo W6
Hi
2 BW L
BWG 4
3 BG C
R
II
1
9
I
0
6
J 0 G 5
CS-12 7
II BVi 3 M14D 1.25 L
6 8
I L 4
5 9
M39 0.85 G
4 10
J BY 1 M38 0.85 Br
3 11
C RW 6 M27A 0.85 R
2 12
W Gr 2 M30 0.85 Y
1 13
14
HO Y CN-7
CS-5
7
M14 1.25 L
1
2
M40 0.85 VOr
3
4
CIGAR
SWITCH
ILL.LAMP
5
FUSE BOX
F/R WIPER
6
HEAD LAMP
WORK LAMP
7
BEACON LAMP
3E 1 9
HORN/CONVERTER
30A
20A
20A
30A
20A
20A
20A
M49 0.85 G
4 12
2
1
M46 0.85 R
7
3
9
8
4
6
5
10
4 Hi 5 13
CN-36
FRONT WIPER
M
5 Lo 6 14
CN-13
5
6
M38 0.85 Br
M22 0.85 Gr
M14A 0.85 L
4
M39 0.85 G
M45B 0.85 W
M45 0.85 W
G25 1.25 B
M49 0.85 G
M45A 0.85 W
M46 0.85 R
3
85
87
86
30
85
87
86
30
87a
CR-4
87a
CR-26
30 86
30 86
87a 87 85
87a 87 85
WIPER RY LO
WIPER RY HI
7707EL09
HAZARD, TURN AND ROTARY CIRCUIT
COMBI LAMP LH
1 4 C 1
F52 1.25 L F52 1.25 L
2 3 T 2
G75 1.25 B
3 2 E 3
1 S ROTARY LAMP
4 4
CL-15 C08 1.25 GY
5 5 FUSE BOX
G13 1.25 B
6 6 C07 1.25 G BEACON LAMP 20A
1
7 7 CL-7 ILL. LAMP 10A
8 8 2
HEAD LAMP 20A
9 COMBI LAMP RH 9 3
BACK/STOP LAMP 10A
10 4 C 10 4
RF50C 0.85 Or F50 1.25 Or HORN/CONVERTER 30A
11 3 T 11 5
G74 1.25 B
12 2 E 12 AIR-CON/HEATER 20A
6
13 1 S
13 CIGAR 20A
14 CL-16 7
14 SWITCH 10A
CN-3 8
15 F/R WIPER 20A
CN-5 9
WORK LAMP 30A
10
OPTION 10A
11
CASSETTE/BUZZER 5A
12
PREHEATER 30A
13
TURN LAMP 20A
14
RADIO/ROOM LAMP 5A
15
START KEY 30A
FLASHER UNIT 16
M42 1.25 BrW TCU 10A
1 L 17
M11 1.25 R ECM 10A
2 B G 18
G62 1.25 B CLUSTER 10A
3 E 19
CN-7
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CR-11 AC & HEATER 10A
20
CN-36
CLUSTER
20 TX-PC
19 GND
17 ILL.
16 T/M ERROR
15 SERIAL-L
14 SERIAL-H
12 GND
11 GND
10 RX-PC
9 FWE
8 N.C
7 WORK LAMP
RF50A 0.5 Or 6 HIGH BEAM
5 RH TURN
4 LH.TURN
RF52A 0.5 L 3 24V PER.
2 24V IG
M42A 1.25 BrW
1 24V IG
RF50 0.85 Or
1
RF50 0.85 L
CN-51
2
3
4
5 LH TURN,FR
G03 1.25 B
CS-12
CS-11
CS-5
6 1
R52 1.25 L
6
5
4
3
2
1
8
7
6
5
4
3
2
1
7 2
M42C 1.25 BrW
M42B 1.25 BrW
RF50D 0.85 Or
C08A 1.25 GY
8
C08B 1.25 GY
RF52D 0.85 L
CL-24
BWG 4
G53 0.85 B
C07 1.25 G
G23 1.25 B
RW 6
9
W6
BVi 3
L 4
G 5
BY 1
Gr 2
10 RH TURN,FR
Y
R52 0.85 L G13 1.25 B
11 1
RF50 0.85 Or R50 1.25 Or
HO
12 2
W
II
I
Hi
C
J 0
J
C
CN-10 CL-25
0
II
CS-41
I
CS-23
Lo
10 10
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
Hi
B+
F
10
5
6
R
L
O
R
L
7 Y Lo
8 WB
2 BW
3 BG
5B
9
8
2
7
1
8
2
7
1
7707EL11
7-21