Company Name - Dynamic Engineering

Name of the person / Owner - Mr. Murugan, Chennai.

Phone Number - 9941288225
Date - 20-08-2018
Background of the person

1. He Worked in furnace / boiler company in Chennai & Kenya

2. He don’t have any bakery cooking experience
3. Based on furnace / boiler experiences he started doing Bakery ovens.
4. For more than 100 kg rice we can go for stream cooking. But as on 2018 we are using
5 kg rice in ashram. So, waste of doing stream cooking for us, he stated.

Overview of different types of oven

1. Electric oven needs 9 kv for baking it also needs 3 phase to run the oven
2. In Diesel oven If current off we need to put generator for single phase Operation for
even removing of Tray from the oven
3. Gas oven does not needs generator. An invertor is enough to operation single phase
4. His suggestion for us is Gas oven because less production and voltage drop.

Basic calorie value of combustion materials.

For combustion, kilo calorie value is must, which determines the wastage material.

Higher the calorie value, lower the wastage after combustion.

Material Calorie value

Wood 2500 kilo calorie
Furnace oil 7500 kilo calorie

Diesel 10500 kilo calorie

LPG (gas) 12500 kilo calorie

For Diesel oven 1 kw heat requires 650 kil/cal.

for Diesel = 10500/650 = 9 kv of power needed either 3 phase or generator

Manual Gas Oven is dangerous because it has high chances of fire which is not
safety compared to Electric and Diesel Oven
Mechanism
1. 2 Burner in gas oven one at top and one at bottom
2. Bottom temperature should be set higher than top burner temperatare.
3. Blower is to blow oxygen for combustion, it requires less than 100 watt for
working.
4. Solinoid value takes care of gas flow. if gas stop alarm will come
5. It has 1 timer, 2 controls & Solinoid value

Advantages
1. for small scale production up to 4 tray is good
2. No generator required
3. less maintenance & problem as calorie value is High
4. Best for cake manufacturing ( for softness )
5. Self life of product is high as baking time is high when compared to rotary oven
6. All restaurant uses gas oven because of pipe line

Dis advantages

1. uneven biscuit tone

2. Chances of wastage of goods (Biscuits)
3. Labor needed to shuffle tray after half time. (for biscuit if total 20 minites of time
required for baking then we need to change tray after 10 min )
4. Have to set burner temperature separately top & bottom
5. No hot air blow like microoven. so uneven baking of biscuits
6. Baking time for cake is 20 minutes extra than rotary oven
7. Carbon formation in gas, which needs periodic maintenance.

Electic oven
Mechanism

1. uses filaments evenly up & down for baking & heat production inside oven.

Advantages

1. 90% even baking

2. uses for small / large scale production
3. very low maintenance required compared to gas & diesel
4. No need to shift tray due to filament heating it bakes evenly.
5. Self life is high compared to diesel oven
6. No carbon formation
Dis advantages

1. If voltage fluctuate then filament gets damage & regular maintenance is needed
2. Need of stabilizer is mandatory during power off
3. Only works at 3 phase

Rotary Oven
Mechanism

Diesel burns Heat generates Burner gets heat

Product bakes with Blower blows air to oven Through pipe hot air
hot air circulation goes

Functions with 25% electric & 75% diesel

Advantages

1. 100% even baking

2. Uses for large scale production
3. baking time is quick
4. Good for biscuit, bun, puffs & rusk
5. Runs in 1 phase also

Dis advantages

1. less self life for cake alone

2. only for large scale production

Key Information
1. No 100% organic biscuits in market, 70% refined flour & 30% organic flour
2. Whole wheat bread in market contains essence & 30% wheat & 70% Refined
flour
3. Multigrain bread contains 100 grams of multigrain in 1 kg of flour.
4. For bun, normal mixture will not give raising when kneed this may be a drawback
if our bun goes for market competition
5. Self life for all pure organic product is less if you added chemical then self life is
high
6. In deck oven baking is slow so cake comes good
7. All restaurants used deck oven as they have gas pipe line connection commenly
8. He told mechanism of gas, electric & diesel oven fully
9. Diesel has moisture and easily forms sweat in it. Dust easily forms in diesel. Dust
dumps at filter then burner and pump and nozzile. Diesel has moisture and easily
forms sweet in it. Dust casily forms in diesel. Carbon will be deposited in diesel
at high rate. compared to gas & electric so service is required periodically
10. 9 kv generaor required for diesel & electric oven in the absence of electricity.
compared to 100 watts of power required for gas.
11. 80 breads oven needs 1 hp motor for baking diesel
12. gas oven needs 100 watt to run meter & fan to run, so UPS is enough to run
13. If you don’t have labor then go for rotary diesel
14. if you have labor then go for gas as you have power fluctuation
15. In international market 4 tray in gas. but in local we have upto 10 tray
16. While buying mixture go and choose advanced mixture which has bowl
movement
17. Bakery & medicine are the best business in the world, fast food has become
reduced.
18. Best cooking master are from Ambur, thirupatur & hosur since, its close to
bangaluru
19. Oven should be used based on prioritization. mix yeast items first then during
proofing time go for without yeast items like biscuit/cake/puffs.
20. use tobacco for rat & cockroach
21. Diesel  25% electric 75% in diesel oven .
22. for 1 cylinder 100 kg maida production

for Electric oven 1 hour needs 9 unit =Rs. 70.

for Diesel 1 and half liters for heating for optimum heat it requires 20 minuites

After that less diesel is required . Next half liter for 40 minuites.

Total 2 liters – Rs. 150 for 1 st hour for 8 liter it takes 4 liter = Rs. 300

23. He give diesel oven 12 tray which contains 64 breads for 2.75 lakhs.But for
ashram 2.50 lakhs.
24. He gives different wheel for not passing heat to flour.
25. For relocation he asked 3 labors in 3 days with food & accommodation and any
amount you give since its an ashram.
26. Machine can be inbuilt if you need we can assemble in or place also.
Company Name - N. S. Bakery
Sales Person Name - Mr. Siddhik Ali, Chennai.
Phone Nuber - 9094332766
Date - 19.09.2018

1. A dedicated labor who already have bakery experience is needed to monitor baking
products

2. Best of all ovens (Electric, Gas, Diesel) is Diesel oven (Rotary Rack Oven)

3. Rotary oven have alarm facility after the product is baked. Diesel oven is expense to buy
but has even baking of product when compared to Electric and Gas oven

4. This company is can manufacture 10 trays capacity Diesel oven for Ashram

5. Size of the tray is 20"* 20"

6. Buns and puffs can also be manufactured in Diesel oven

7. When using Gas oven we have to shift the tray because here the tray does not rotate and
hot air does not blows. But in Diesel oven we don’t need to shift the tray since tray is rotating

8. Due to less maintenance only once in four years we need to do service

9. This company manufactures Rotary oven that can operate both in single phase and three
phases.

10. We should plan in such a way that once oven is on we have to off after all work is done.
Frequent on and off of oven will result in higher cost production cost. So, Planning of product
and timing is must in bakery field.

11. On one side Gas oven is best compared to Electric Oven and Diesel oven as it does not
need Electricity to run.

12. Automatic Gas oven is failure because service problem occurs.

13. Firing in Gas oven occurs due to rise in temperature in oven and also carelessness on ON
and OFF of oven.

14. He will come and assemble in our place

15. we can fix oven before flooring also. You can use kaddappa stone also for flooring.

16. An Exhaust fan of high speed is required for bakery room.

17. In Gas oven for baking 500 biscuits 20 minutes is required which cost around Rs.50 to
100-/-

18. 3 liters of Diesel is required for baking 500 biscuit which costs around Rs. 250-/- per day

19. Rotary oven can be operated using Gas, Electricity. wood and Diesel

20. In our area we can use wood but it is waste we have to check regularly if wood is in stove
or not. If we forget to add wood then temperature will be reduced and baking is problem. You
have to maintain same temperature while baking. IF temperature rises, you will not get
consistent shape and size.

21.50 bread capacity oven has 10 tray and weight around 750 kgs, it requires ape or 407 for
transport.

22. Cost of 50 bread capacity oven is around 2.5 lacs. For 120 bread capacity oven 2.5+ 1.5 =
4 lacs.

23. Cost of Dough mixture of 30 Kg is Rs.40,000-/-

24. Spiral mixture of 30 kgs capacity is 2.50 lacs.

25. Shifting charge for about Rs.30,000-/- is required during change of place for oven future.

26. Net weight of Diesel oven is around 700 Kgs, So crane is needed if assembled and
transported in company.

27. Dimension of Oven is 7'x 5' X 5' and half feet for gap, between wall and machine.

28. 21 inch exhaust fan is required.

29. 8 inch hole for silencer near exhaust fan can be incorporated in the wall.

30. While flooring kadappa stone no gap should be entertained

31. Even if the motor in diesel oven is 3 phases motor or single phases motor it has inverter in
it.So, rain/water should not reach oven

Bakery room Specification

1. Tiles for upto 7 feet on wall can be constructed in bakeryoven.

2. 1 feet gap should be maintained betweeen window and oven

3. 2 Feet rack at the right side of Oven near 20 inch column

4. Dough mixture can be placed at the right side of column/beam and on the wall an EB box
to be installed
5. Dimension of the oven is 7 feet x5 feetx5 1/2 feet

6. For dough kneading use left side of the entrance with the dimesion of 4.6x3 feet a slab to
be constructed.

7. Meter box 720 junction with 20 Amps.

8. A 2 pole MCP is necessary

9.3/4 inch heat resistance tiles can also be layed for flooring instead of kadappa stone.

Bakery Room Drawing

Window

Store
Self

Oven
Dough
Mixture

Dough Knead Self Store

Self

Entrance
Company Name - Star Touch
Sales Person Name - Mr.Sumith
Phone Nuber - 8660994127
Date - 25.08.2018

 For large scale production Diesel Oven is best, which costs around 2.5 lacs
 Size of the tray is 12”*14”.
 A gas oven with 12 tray capacity we can bake around 300 biscuits
 Electric oven needs 10 kv power (Generator) capacity is required to run the oven
 An Electric oven containing 8 to 10 tray costs around Rs.50000-/-
 For teaching Bakery product a chef will be sent to Ashram by the company
 Their oven does not require any service until 3 years if any problem occurs this before
3 years this company will provide free service
 Cost of Gas oven fully Automatic with 30 bread capacity is Rs.1,80,000-/-
 Instead of buying Gas oven Automatic we can buy Rotary oven which is 40% of less
maintenance than Gas Oven
 Rotary oven is just like Microwave Oven.
 Baking of product is even in Rotary oven compared to Electric and Gas oven
 We don’t need to monitor the oven as the Rotary oven will alarm when programmed
time is reached. But, in gas oven one person has to monitor the product inide the oven
once in 5 minutes to check if the product is good or not
 A dedicated labor should be appointed for gas oven to check if the product inside the
gas oven is good
 After 360 degree gas oven.
 Star Touch Company is 7 years old, but they manufactured 4 stroke oven compared to
a famous company Techno Heat who manufacture 2 stroke model oven even now.
 This company is the only company who manufactures oven just like dual sim phone.
oven usually runs by Diesel. If Diesel is off then the oven will switch to Electric and
keep on running
 Star Touch manufactures 4*6 gas oven comparing 4*4 of techno heat which is less
fuel saving compared to Star Touch
 For Diesel oven to work for one hour it needs 1 liter of Diesel
 For Gas oven to work for 1 hour it needs 1 kg of Cylinder
 Firing chances for Diesel Oven is less . So, Factories go for Diesel Oven instead of
Gas oven
 Cost of Diesel Oven of 64 bread capacity is 2.5 lacs
 This company will send Chef to teach Bakery Products
 He suggested manual Gas oven cost about Rs.50000-/-
 In Bangalore people are using Stone for Bakery room because it absorbs heat. You can
also tiles for Bakery room. But, if you use stone it will be grip compared to tiles
  Nowadays Bakery Oven is not like Olden days oven which emits heat.
 Labor with food and accommodation with any amount is enough.

Questions for Backery Persons -

1. What are the types of oven?

2. Which oven is ea8sy for maintenance?
3. Which oven is best for production?
4. Which oven is best for large scale production?
5. Which oven is best for cake manufacturer?
6. If I s use for 8 hours per day & daily usage which oven is best?
7. If I use oven once in a week which is best?
8. Which oven produced wastage in oven?
9. What is 2 stroke and 4 stroke model oven and what is the difference
10. Problems we face with Manual and Automatic Oven
11. Which is famous oven in market have you differ form then, why should we choose you?
12. How many years of experience do you have what is your previous occupation?
13. Do you have any experience with bakery baking?
14. What will be the tray size of oven?
15. What will be the highest & lowest temperature set in oven?
16. For safety purpose suggest one oven?
17. At what situation I can go for Gas oven?
18. At what situation I can go for Diesel oven?
19. At what situation I can go for Electric oven?
20. We have power fluctuation in our area, will electric oven suit us?
21. We have less ventilation in kitchen can we use Gas oven?
22. We are in remote area is it advisable for use diesel oven?
23. Most of bakery people first buy Gas oven then in a short span of time they go for
Diesel / Rotary oven why?
24. Advantage of Diesel oven?
25. Advantage of Electric oven?
26. Advantage of Gas oven?
27. Disadvantage of Gas oven?
28. Disadvantage of Electric oven?
29. Disadvantage of Diesel oven?
30. How is bakery field, is it have good future?
31. Services wise which needs less maintenance?
32. Flooring for ovne which is best kadappa kal, Sadharali, Tiles & Weather proof tiles ?
33. Why to use Kadappa stone?
34. Why not weather proof tiles?