Sc545exe PDF

SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of SC-545EX.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to
be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright 2009 ROLAND DG CORPORATION
8799-10
Contents
1 Structure & Spare Parts
1-1 COVERS .......................................................................................................................................................... 1-1
1-2 FRAME ............................................................................................................................................................ 1-3
1-3 HEAD CARRIAGE............................................................................................................................................. 1-5
1-4 DRIVE UNIT ..................................................................................................................................................... 1-7
1-5 CHASSIS .......................................................................................................................................................... 1-9
1-6 PINCH ROLLER ..............................................................................................................................................1-11
1-7 STAY ROLL .................................................................................................................................................... 1-12
1-8 TOOL CARRIAGE .......................................................................................................................................... 1-13
1-9 WIPER SYATEM ............................................................................................................................................. 1-14
1-10 PUMP SYSTEM ............................................................................................................................................. 1-15
1-11 INK SYSTEM .................................................................................................................................................. 1-18
1-12 BASE FRAME ................................................................................................................................................ 1-19
1-13 ACCESSORIES & STAND .............................................................................................................................. 1-20
1-14 TUC-1 CONTROLLER .................................................................................................................................... 1-21
1-15 TUC-1 OTHERS .............................................................................................................................................. 1-22
1-16 TUC-1 ACCESSORIES ................................................................................................................................... 1-23
1-17 TU-550 ............................................................................................................................................................ 1-23
2 Electrical Section
2-1 WIRING MAP ................................................................................................................................................... 2-1
2-2 MAIN BOARD ................................................................................................................................................... 2-3
2-3 HEAD / SERVO BOARD .................................................................................................................................2-11
2-4 SUB BOARD .................................................................................................................................................. 2-23
2-5 TUC-1 .............................................................................................................................................................. 2-29
2-6 HEATER BOARD ........................................................................................................................................... 2-30
2-7 MAINTENANCE PARTS LIST ........................................................................................................................ 2-32
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ................................................................................................................................... 3-2
3-2 WIPER REPLACEMENT .................................................................................................................................. 3-9
3-3 CAP TOP REPLACEMENT .............................................................................................................................3-11
3-4 TOOL CARRIAGE REPLACEMENT .............................................................................................................. 3-16
3-5 CARRIAGE MOTOR REPLACEMENT .......................................................................................................... 3-19
3-6 PUMP REPLACEMENT ................................................................................................................................. 3-23
3-7 INK TUBE REPLACEMENT ........................................................................................................................... 3-27
3-8 BOARDS REPLACEMENT ............................................................................................................................ 3-31
3-9 BATTERY REPLACEMENT ........................................................................................................................... 3-43
3-10 CARRIAGE WIRE REPLACEMENT .............................................................................................................. 3-47
3-11 ENCODER SCALE REPLACEMENT ............................................................................................................. 3-52
3-12 PINCH ROLLER REPLACEMENT ................................................................................................................. 3-55
3-13 CUTTER PROTECTION REPLACEMENT .................................................................................................... 3-55
4 Adjustment
4-1 SPECIAL TOOLS ............................................................................................................................................. 4-1
4-2 SERVICE MODE .............................................................................................................................................. 4-2
4-3 HOW TO UPGRADE FIRMWARE .................................................................................................................. 4-16
4-4 HEAD ALIGNMENT......................................................................................................................................... 4-19
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ............................................................................... 4-30
4-6 LINEAR ENCODER SETUP .......................................................................................................................... 4-34
4-7 CAP HEIGHT ADJUSTMENT ......................................................................................................................... 4-36
4-8 CROP MARK SENSOR ADJUSTMENT ........................................................................................................ 4-38
4-9 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ............................................................................ 4-42
4-10 PRINT/CUT POSITION ADJUSTMENT ......................................................................................................... 4-45
4-11 CALIBRATION (FEEDING DIRECTION) ....................................................................................................... 4-49
4-12 TOOL HEIGHT ADJUSTMENT ...................................................................................................................... 4-51
4-13 TOOL PRESSURE ADJUSTMENT ................................................................................................................ 4-53
4-14 CARRIAGE WIRE TENSION ADJUSTMENT ................................................................................................ 4-56
4-15 NETWORK BOARD INITIALIZE ..................................................................................................................... 4-59
4-16 OPERATION OF THE HEATER CONTROLLER ........................................................................................... 4-61
4-17 SETTING THE PARAMETER OF THE HEATER CONTROLLER ................................................................ 4-62
5 Supplemental Information
5-1 SENSOR MAP .................................................................................................................................................. 5-1
6 Troubleshooting
6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ............ 6-1
6-2 IT DOESN’T PRINT AT ALL .............................................................................................................................. 6-2
6-3 INK DROPS ON MEDIA .................................................................................................................................... 6-2
6-4 SHIFTING IN PRINTING ................................................................................................................................... 6-3
6-5 VERTICAL BANDING........................................................................................................................................ 6-3
6-6 PRINT DOES NOT MATCH WITH CUT ............................................................................................................ 6-4
6-7 STITCH CUT ..................................................................................................................................................... 6-5
6-8 START AND END POINTS DO NOT MATCH ................................................................................................... 6-6
6-9 DISTORTED FIGURE ....................................................................................................................................... 6-7
6-10 MEDIA SHIFTING ............................................................................................................................................. 6-7
6-11 MOTOR ERROR ............................................................................................................................................... 6-8
6-12 ERROR MESSAGE/SERVICE CALL ................................................................................................................ 6-9
6-13 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE ............................................................ 6-10
6-14 RESULTS OF PRINTING ARE COARSE ....................................................................................................... 6-10
6-15 ERROR MESSAGE (HEATER CONTROLLER) ..............................................................................................6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST .......................................................................................................................... 7-1
7-2 MAINTENANCE CHECK LIST ........................................................................................................................ 7-21
7-3 SPECIFICATION ............................................................................................................................................. 7-23
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2005.2.17 First Edition Inagaki Sato
1 2005.2.25 1-2 FRAME, 1-13 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani
1-3,4,12,13 Part No. has been revised.

2 2005.6.22 Kato Hioki
6-11 Motor Error codes have been added.
1-4 : DRIVE UNIT 1-5 : CHASSIS Parts have been revised.

3 2005.8.5 2-7 : MAINTENANCE PARTS LIST_Electrical Parts has been revised. Kato Mabuchi
4-3 : HOW TO UPGRADE FIRMWARE Step8_The Xkey has been corrected.
1-9 : WIPER SYSTEM, 1-3 HEAD CARRIAGE Parts have been revised.
4 2006.1.12 Kato Misako
7-2 : MAINTENANCE CHECK LIST_Check Points has been revised.
1-4 : DRIVE UNIT 1-10 : PUMP SYSTEM 2-1 : WIRING MAP Parts have been
revised.
3-9 : BATTERY REPLACEMENT Procedures have been revised.
3 Replacement of Main Parts have been revised.
6 2007.5.21 Sect1 : Parts have been revised. Kato Mabuchi
1-3 : HEAD CARRIAGE, 1-4 : DRIVE UNIT, 1-10 : PUMP SYSTEM,

7 2007.11.16 1-13 : ACCESSORIES & STAND Parts have been revised. Kato Misako
Sect3: "WARNING" has been added.
1-5 : CHASSIS, 1-14 : TUC-1 CONTROLLER Parts have been revised.

8 2008.3.13 Kato Mabuchi
2-1 : WIRING MAP Parts have been revised.
9 2008.7.31 1-4 : DRIVE UNIT, 1-9 : WIPER SYSTEM Parts have been revised. Kato Misako
1-10 : PUMP SYSTEM Parts have been revised.
5-1: SENSOR MAP have been revised.
To Ensure Safe Work
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means anger of electrocution
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.

About the Labels Affixed to the Unit
Turn off the primary power SW Do not recharge, short-circuit,

before servicing. disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
S6
14
S6
S9
10
1-1 COVERS
12
S1 S6
1 2
S10
28
1 Structure & Spare Parts
24
9
11
1
S11 S7 S10 S6
15 16
5 S5 S1 S6
33
S10 18
35
1-1
17
6
S3
S6
S2 S8
27
S2 33 S5
32
S6
S10 S11
3 5
S7 7
S10 13
S8 S8 S5
6
S6 S6
34 22
S8 4 29
8
S2 20 23
26
S8 30 25
S2 S4 19
S10 21 S5
31
1-1 COVERS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts No. Parts Name
1 11879107 ABSORBER TK-12 S1 31029816AS BUSH SET,ROLL 3*4 100 PCS.
2 22095143 APRON,B CJ-540 S2 31029819AS BUSH SET,ROLL 3*9 100 PCS.
3 22095137 APRON,F FJ-540 S3 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
4 22095142 APRON,F UNDER FJ-540 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
5 22025986 COVER,INK SYSTEM SJ-740540 S5 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
6 22025965 COVER,INK SYSTEM MOTOR FJ-540 S6 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
7 22025972 COVER,INNER INK SYSTEM FJ-540 S7 31149703AS RING SET,E-RING ETW-4 100 PCS.
8 22045378 COVER,PANEL SJ-745EX S8 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
9 22025964 COVER,PLATE L FJ-540 S9 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
10 22025979 COVER,RAIL B FJ-540 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
11 22025983 COVER,RAIL F SJ-540 S11 31139104 SCREW,PLAPOINT M4*6 BK FE
12 22025673 COVER,SIDE L FJ-540
13 22025674 COVER,SIDE R FJ-540
14 22025967 COVER,TOP L FJ-540
15 22025970 COVER,TOP R FJ-540
16 22225101 ESCUTCHEON FJ-500
17 22115881 FRAME,COVER F FJ-540
18 21655252 HOLDER,COVER F FJ-540
19 21645106 HOOK,INK SW FJ-540
20 22495211 KEYTOP,DS-LD1H BLK
21 22495210 KEYTOP,DS-LX1H BLK
22 22535287 LABEL,CAUTION CARRIAGE #LA266
23 22535394 LABEL,CLAMP MEDIA FJ-540 #LA502
24 22535483 LABEL,CORPORATE LOGOTYPE#LA696
25 22535390 LABEL,EMERGENCY STOP #LA496
26 22535529 LABEL,HEATER SJ-745EX #LA759
27 22535524 LABEL,LOGO SC-545EX #LA751
28 22535535 LABEL,SOLJET PRO2 V #LA777
29 22535330 LABEL,WARNING SOL INK #LA396
30 W811502130 PANEL BOARD ASSY CJ-540
31 22055356 PLATE,F COVER CM-500
32 22055550 PLATE,COVER F FJ-540
33 22155958 SHAFT,COVER F FJ-540
34 21475195 SHEET,PANEL SC-545EX
35 21425110 WASHER,COVER FJ-50
1-2
S26
S7
6
43 3
67 2 44
39 4
S16
8
44 4 S7
S25 30
37 7 85
34
1-2 FRAME
S7
60
S7 26
S10 S7 77
54 56 55
S23 39
57 87 S7 S5
56
S25 S9
91 17
S10 39 S26
54 S10
10
S28 19 S29
72 9
S7 61
1
47 S6
64 38
S19 S8 20
S27 S30 S10
63 52
S28 42 58
13 S25 27
12 63 65
S28 S27 S25
22
59 88 S10
19
63 S7 91
S27 S14 S23 27
63 71 18
S28 S7 17
22 46 11 S7
13 21 17
12 S8 9
S27
71 73 66 87 48
69 S8 S21 11 16
87
46 S25 S23
S6
1-3
73 28
S24
S21 S3 S13
S15 5 92 86
45
35 S22
S5
40 94 50 S9
83 S22
S24 89 73 S25
81 S7
S24 S18 S21 41 S15 25
S16 S15 S31
S21 S13
74 S8
S1 14
24 S4
S2
S24 S16 S7 78
23 93
76
32
15
S16 S16 75
S12
S6 S15
53
36 S14
S16 49 S18 90
62 S16
51 S1
S11 S22
79 S15
S12 S7 33 S16 24
S22
S9
70
29 68
62 S7
S20 31
80 82
68
S24
S9 S24
S17
S24 76
29 84
S24
S20
S24
1-2 FRAME
PARTS LIST -Main Parts-

1 11879122 ABSORBER,K-16 64 22155967 SHAFT,FEED FJ-540
2 11909133 ADAPTER,SCREW 2FAI FJ-50 65 22295263 SHAFT,SQUARE FJ-540
3 11909167 ADAPTER,SCREW 3FAI FJ-540 66 22665275 SHEET,LINEAR SCALE FJ-540
4 11909168 ADAPTER,TUBE 2-3FAI FJ-540 67 21475141 SHEET,RAIL CABLE FJ-540
5 22805484 ASSY,GRIT ROLLER CJ-540 68 22125432 SHUTTER,FAN FJ-540
6 22805467 ASSY,TUBING 2*1850MM FJ-540 69 22125431 SHUTTER,GRIT ROLLER FJ-540
7 22805478 ASSY,TUBING 2*20MM FJ-540 70 21625101 SHUTTER,PLATEN HU-540
8 22805469 ASSY,TUBING 3*1300MM FJ-540 71 22185128 SLIDER,CLAMP MEDIA FJ-540
9 22355808 BASE,RAIL CJ-540 72 22175122 SPRING,BACK UP PNC-960
10 22355810 BASE,SHAFT L CJ-540 73 22625106 SPRING,PLATEN HEATER HU-540
11 22355809 BASE,SHAFT R CJ-540 74 22625122 SPRING,PREHEATER SJ-745EX
12 22175870 BEARING 10-19ZZ 75 22625123 SPRING,US-602 SJ-745EX
13 22115106 BEARING HOUSING A 211-106 76 22715337 STAY,BED JOINT FJ-540
14 22005134 BED,CJ-540 77 22715346 STAY,PLATE CABLE 2 FJ-540
15 22005137 BED,F FJ-540 78 22715478 STAY,PREHEATER SPRING SJ-745EX
16 12159573 BUSH,80F-0603 79 22715335 STAY,PINCH ROLLER SENSOR B FJ-540
17 12159508 BUSH,SHAFT OILES 80F-1206 80 22715336 STAY,PINCH ROLLER SENSOR F FJ-540
18 23475205 CABLE CARD 12P1 2510L BB 81 22715318 STAY,RAIL CABLE FJ-540
19 21775101 CAM,SHAFT P-ROLLER CJ-500 82 22715341 STAY,RAIL CABLE RIGHT FJ-540
20 11769118 CLAMP,FCM2-S6-14 83 22715328 STAY,GUIDE RAIL L CJ-540
21 21765122 CLAMP,MEDIA FJ-540 84 22715329 STAY,GUIDE RAIL R CJ-540
22 22165165 COLLAR 85 22715376 STAY,TUBE 2 FJ-540
23 22025974 COVER,FEED MOTOR FJ-540 86 22135441 STOPPER,LINEAR SCALE FJ-540
24 22025992 COVER,INNER INK SYSTEM TOP FJ-540 87 22135365 STOPPER,SHAFT SQUARE CX-24
25 22045479 COVER,RAIL UNDER CJ-540 88 22325443 SUPPORT,CABLE CJ-540
26 22235415 CUSHION,PLATE CABLE FJ-540 89 22325447 SUPPORT,FRAME L FJ-540
27 W8115021A0 CUT FLEX BOARD CJ-540 90 22325448 SUPPORT,FRAME R FJ-540
28 W811502180 CUT ORG BOARD ASSY CJ-540 91 22785105 SUPPORT,SHAFT SQUARE FJ-540
29 21715110 FAN SCBD24H7-016 FJ-540 92 25415104 THERMISTOR LCA-PT-N
30 12399352 FILTER(E) FRC-45-12-6.5 93 22805512 THERMOSTAT,BED
31 22195154 FRAME,DRIVE PULLEY SJ-745EX 94 22805513 THERMOSTAT,PLATEN
32 22115882 FRAME,MIDDLE L FJ-540
33 22115894 FRAME,MIDDLE R2 FJ-540
34 22115885 FRAME,PICH ROLLER RAIL CJ-540 PARTS LIST -Supplemental Parts-
35 22115891 FRAME,SIDE L FJ-540 Parts No. Parts Name
36 W811904240 GRIT ENCODER BOARD ASSY FJ-540 S1 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.
37 22135656 GUIDE,FLEXIBLE CABLE CJ-540 S2 31499101 CLAMP SET,BASE SKM-1 50PC
38 22135660 GUIDE,CABLE CJ-540 S3 31379102 CLAMP,FLAT CABLE FCS-25P
39 22135559 GUIDE,TUBE 8 FJ-500 S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
7838602700 HEATER,BEAD HU-540 100V S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
40
7838603600 HEATER,BED HU-540 220-240V S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
7838602500 HEATER,PLATEN HU-540 100V REVISED1 S7 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
41 7838603200 HEATER,PLATEN HU-540 117V S8 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
7838603500 HEATER,PLATEN HU-540 220V S9 31129102 PIPE,POLYCA 4*8*10
42 21655131 HOLDER,LINEAR SCALE CJ-70 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
43 11659149 HOLDER,RING O 2FAI FJ-50 S11 31409702 SADDLE,LOCKING EDGE LES-1010
44 11659249 HOLDER,RING O 3FAI FJ-540 S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
45 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 S13 31409811 SADDLE SET,LOCKING WIRE LWS-1211Z 20P
46 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 S14 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
47 21895152 L-BEARING LWES15C3R2320QE S15 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
48 22145457 LEVER,SHAFT CJ-540 S16 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
49 21575109 NUT,BOSS H14MM S3MM N3MM S17 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P
50 22635116 PAD,CUTTER CJ-540 S18 31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS
51 22055558 PLATE,AUTOCUT JOINT FJ-540 S19 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
52 22055316 PLATE,LINEAR SCALE CJ-70 S20 31049172 SCREW SET,CAP M3*20 NI 20PCS
53 22055583 PLATE,SHUTTER 2 FJ-540 S21 31049119 SCREW SET,CAP M3*4 NI 20PCS.
54 22055581 PLATE,CABLE GUIDE SHUTTER CJ-540 S22 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
55 22055585 PLATE,STAY CABLE 2 FJ-540 S23 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
56 22055561 PLATE,TUBE GUIDE FJ-540 S24 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
57 22185431 RAIL,GUIDE CJ-540 S25 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
58 22185432 RAIL,CABLE CJ-540 S26 31069104 SCREW,CAP M4*6+FL NI
59 22185436 RAIL,LINEAR SCALE FJ-540 S27 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
60 22185430 RAIL,PINCH ROLLER CJ-540 S28 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
61 11509111 ROLLER,STAY CABLE FJ-600 S29 31239112 SCREW SET,W-SEMS M3*45 3CBC 50 PCS.
62 15099115 SENSOR-INTERRUPTER GP2A25NJ S30 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
63 22075126 SET,GRIT ROLLER CJ-540 S31 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS
1-4
S7
S7
16 CARRIADGE BOARD PART
17
S3 21
S7
6
13
18 S6 29 S6
S7 S3
1-3 HEAD CARRIADGE
38
12 11
REVISED4
20 25
7 S3 49
15 43 35
31 S6
12 4
S3
30
10 S3 40
14 28
47 22
REVISED7 5 S3 47
S14
37 19
3 S5 S8
1-5
41
45
42 S3 S8
S2
23
S3 S5
S3
39
24 14
S13 44
S9 1 48
S3
9 S1
S15 34
8 32
S10 S7
S16
S12 S4
S2 S12
46 23 S3
36 33
S14
S3 S12
26
27 2
26
S3 S12
S3
1-3 HEAD CARRIADGE

1 21905170 ADAPTER,CARRIAGE L FJ-540 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
2 21905169 ADAPTER,CARRIAGE R FJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3 21905166 ADAPTER,HEAD FJ-540 S3 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
4 11909133 ADAPTER,SCREW 2FAI FJ-50 S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
5 1000002201 ASSY,HEAD INKJET SOL XC-540 REVISED 7 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.
6 22805476 ASSY,PLATE DAMPER FJ-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
7 22805467 ASSY,TUBING 2*1850MM FJ-540 S7 31159901AS RIVET SET,NYLON P3045W 20 PCS.
8 22355815 BASE,HOLDER CARRIAGE FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
9 22355814 BASE,CARRIAGE AL FJ-540 S9 31019120 SCREW SET,BINDING M3*15 NI 100 PCS
10 23505851 CABLE ASSY,HEAD UD SENS FJ-540 S10 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
11 23505853 CABLE ASSY,P-SIDE SENSOR FJ-540 S11 31049104 SCREW,CAP M2.6*4 3CBC
12 23475206 CABLE-CARD 21P1 330L BB S12 31069104 SCREW,CAP M4*6+FL NI
13 23475200 CABLE-CARD 36P1 2480L BB S13 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
14 21775103 CAM,CARRIAGE FJ-540 S14 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
15 22025958 COVER,CARRIAGE F PC FJ-540 S15 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
16 22025957 COVER,CARRIAGE T FJ-540 S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
17 22025959 COVER,CARRIAGE BOARD FJ-540
18 22025960 COVER,HEAD BOARD FJ-540
19 12029989 COVER,TKP0180-2B R50-75
20 6081181200 ASSY,INK DAMPER 3 2FAI SJ-540 REVISED 4
21 12399352 FILTER(E) FRC-45-12-6.5
22 22115888 FRAME,CARRIAGE BASE FJ-540 *REVISED 4 Refer to Service Information: SC545EX-007
23 22115889 FRAME,CARRIAGE SIDE UD FJ-540 *REVISED 7 Refer to Service Information: SC545EX-010
24 22115890 FRAME,CARRIAGE UD FJ-540
25 22135602 GUIDE,CABLE FJ-500
26 22135618 GUIDE,CARRIAGE CAP FJ-540
27 22135440 GUIDE,HEAD AL FJ-540
28 22135559 GUIDE,TUBE 8 FJ-500
29 21655248 HOLDER,CABLE FJ-540
30 11659149 HOLDER,RING O 2FAI FJ-50
31 22145454 LEVER,CARRIAGE FJ-540
32 W811502150 LINEAR ENCODER BOARD ASSY
33 21345105 LOCK,CJ-500
34 22395112 MAGNET,CJ-540
35 15229705 PHOTO INTERRUPTER GP1A71A1
36 22055557 PLATE,ENC SENS FJ-540
37 22055547 PLATE,GND FJ-540
38 22055486 PLATE,HOLD FILTER W11 CX-500
39 22055548 PLATE,SLIDER CARRIAGE FJ-540
40 W8115021C0 PRINT CARRIAGE BOARD ASSY CJ-540
41 22155960 SHAFT,HEXAGON CARRIAGE FJ-540
42 22185127 SLIDER,CARRIAGE FJ-540
43 22165216 SPACER,UD LEVER FJ-540
44 22175159 SPRING,CARRIAGE SIDE FJ-50
45 22175520 SPRING,HEAD ADJUST 500 FJ-540
46 22625132 SPRING,LOCK D0.8 CJ-540
47 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 REVISED2
48 22715322 STAY,HOLDER CARRIAGE FJ-540

49 22715321 STAY,SENSOR CARRIAGE FJ-540
1-6
S25
43
33
S5
9 54
S8 22
S21 56
S8 S24 S8 S24
32
S26 25
S2
1-4 DRIVE UNIT
S4
S17 24 21
16 51
S29
S32 11 34
2 14
REVISED9
S29 S24 REVISED3 39 S8
S8 S8
S8 27
30
S1 22
S4 21 S28 44
29 S8 S8 58
S8 S8 S23 60
S4 S4
35
7
S8 S17
S24 16
S1 S13 S28
S4
S27
S12 S8 10
S11 S28
3
S1 S25 37
S8 7 59 S22 42
1 63
S25 S11
1-7
S18 12 53 S19 31
36
23 10
S26
15 13
S16 S1 S14 51
S17 S4 S7
S16 12 S14 S9
S1 S19 26
47 46
S4 S7
S16 S16 S24
S16 8
28 52
S24
S31
S1 S15
S24
S2
S8
S4 S7 4
62 S15 49 20
61 24
S20 5 S21
50
45 17
41 64 REVISED5
S3 18 48 S6
19 S20
REVISED7 S30
S15 40
S10 57 38 6
55 REVISED7
S16 S10
1-4 DRIVE UNIT

1 12359113 ABSORBER TK-2320 53 22035161 STAND,LEVER FJ-500
2 7811509000 ASSY,FEED MOTOR CJ-540 REVISED3 54 22035193 STAND,PULLEY FJ-540
3 22805471 ASSY,PULLEY HD48.46S16 FJ-540 55 22715484 STAY,PANEL CABLE GUIDE SJ-745EX
4 7811909010 ASSY,SCAN MOTOR 2 FJ-540 REVISED5 56 22715320 STAY,GRIT ROLLER ENCODER FJ-540
5 11869103 BALL,4MM 57 22715505 STAY,HC BOARD R SJ-745EX REVISED7
6 22845144 BASE,ADJUSTER CJ-540 58 22715244 STAY,CARRIAGE SENCOR FJ-500
7 22355807 BASE,RAIL FJ-540 59 22715325 STAY,PINCH ROLLER SENSOR FJ-540
8 22355811 BASE,SCAN MOTOR FJ-540 60 22715249 STAY,PULLEY SHAFT FJ-500
9 22175870 BEARING 10-19ZZ 61 22715475 STAY,THERMOSTAT SJ-745EX
10 22175815 BEARING F8-16ZZ 62 23115108 SW,PXR-4
11 12159573 BUSH,80F-0603 63 21945144 WIRE FJ-540
12 12159563 BUSH,80F-1006 64 22715506 STAY,HC BOARD L SJ-745EX REVISED7
13 23415266 CABLE-ASSY ESD SJ-1000
14 23505847 CABLE ASSY,FEED MOTOR 54 FJ-540
15 23505833 CABLE ASSY,FRONT COVER SW FJ-540 Revised 3
16 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 7811509000 ASSY,FEED MOTOR CJ-540
17 23505845 CABLE ASSY,SCAN MOTOR FJ-540 Refer to the Service Information : SC545EX-002
Revised 5
18 23415281 CABLE-ASSY ACJ-SW 5EX 7811909010 ASSY,SCAN MOTOR 2 FJ-540
19 23415282 CABLE-ASSY HUJ-SW 5EX Refer to the Service Information : SC545EX-005
20 21365103 CASE,LOCK CJ-70
21 21745109 COLLAR,LEVER FJ-540 PARTS LIST -Supplemental Parts-
22 22025963 COVER,IS COVER SENSOR FJ-540 Parts No. Parts Name
23 22025980 COVER,FRONT COVER SENSOR FJ-540 S1 31029101 BUSH,NB-19
24 12399334 FILTER(E),TFC-16-8-13 S2 31329602AS CLAMP SET,INSULOK T-18L 100 PCS.
25 21995124 FLANGE,MOTOR FEED FJ-540 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
26 21995122 FLANGE,MOTOR SCAN FJ-540 S4 31379116 CLAMP SET,WIRE T30MR 20PCS
27 22115882 FRAME,MIDDLE L FJ-540 S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
28 22115894 FRAME,MIDDLE R2 FJ-540 S6 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
29 22115891 FRAME,SIDE L FJ-540 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
30 21685128 GEAR H300 S10(B6C16POM) S8 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
31 21685149 GEAR,H235S20(B8)T2 S9 31289107 CUPSCREW SET,M3*12 NI 100 PCS
32 25095120 GRIT ENCODER TS5217N561 FJ-540 S10 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
33 22115121 HOUSING,R-BEARING FRAME FJ-540 S11 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
34 22485104 KNOB FJ-50 S12 31129102 PIPE,POLYCA 4*8*10
35 22485113 LEVER,CAM PINCH SC-545EX S13 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
36 12399102 MAGNET CATCHER TL-105 S14 31149705 RING SET,E-RING ETW-7 SUS 50PCS
37 15229705 PHOTO INTERRUPTER GP1A71A1 S15 31409702 SADDLE,LOCKING EDGE LES-1010
38 22055717 PLATE,ADJUSTER LOCK 2 CJ-540 S16 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
39 22055564 PLATE,LINK LEVER CJ-540 S17 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
40 22055637 PLATE,SPACER LOCK CJ-540 S18 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
41 13129170 POWER SW AJ7201B S19 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
42 21975157 PULLEY,HD48.46S16(B35C39.5 F53) S20 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
43 21975154 PULLEY,UD49.2S4(B4.6C6.6) S21 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
44 15229506 SENSOR INTERRUPTER,GP1A05A5 S22 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
45 22295117 SHAFT,LOCK CJ-70 S23 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
46 22155963 SHAFT,PULLEY FJ-540 S24 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
47 22125429 SHUTTER,F-M-R FJ-540 S25 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
48 W880101420 HU JUNCTION BOARD SJ-745EX S26 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
49 22185101 SLIDER,LOCK CJ-70 S27 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
50 22175134 SPRING,A CJ-70 S28 31069104 SCREW,CAP M4*6+FL NI
51 22175157 SPRING,C P-ROLLER CM-500 S29 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
52 22625132 SPRING,LOCK D0.8 CJ-540 REVISED2 S30 31049130AS SCREW SET,CAP M4*12 C+PW 20 PCS.
S31 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
REVISED9 S32 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1-8
20 S6
S6
S6
1-5 CHASSIS
S1
32
S5 S5
2 36
38
S5
S17 S5 S5 S12
3
35
S5
S6
8
CN2 30
CN3
S4
S14
11 S14
S5 S17
40
25 S10 39 5 17
16
S13 S12
29
31
1-9
REVISED3 21 S4 12 15
23 33
S15 31 S5
S3 14
S10 S4
S5 4 10
S16 S5 S8
S12 37
26 7 28 9
19 S12 S5
S11 31 S4
S12 27
S11 6 S5
S7 13 24
S11 S15
S15
1
18 S8 S9
41
S15
S5
S11 S12
S6
S10 22
S2
31
S12 S5
34
1-5 CHASSIS

1 W880101410 AC JUNCTION BOARD SJ-745EX S1 31379111 CLAMP,CABLE CKS-13-H
2 22805353 ASSY,NETWORK BOARD FJ-500 S2 31379102 CLAMP,FLAT CABLE FCS-25P
3 15009101 BATTERY CR2032 S3 31379101 CLAMP,FLAT CABLE FCS-50P
4 23505849 CABLE ASSY,GRIT ENCODER 54 S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
5 23505999 CABLE ASSY,HEAD BOARD FAN FJ-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
6 23505462 CABLE-ASSY JUNBI A FJ-50 S6 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
7 23505463 CABLE-ASSY JUNBI B FJ-50 S7 31279116 LABEL,EARTH MARK-1 NO.E-580
8 23505842 CABLE ASSY,PAPER SENSOR FJ-540 S8 31279121 LABEL,FLASH-LIGHTING NO.E-582
9 23505840 CABLE ASSY,POWER HEAD FJ-540 S9 31279191 LABEL,WARNING FUSE REPLACE #347
10 23505841 CABLE ASSY,POWER SERVO FJ-540 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
11 23505843 CABLE ASSY,PRINT CARRIAGE SENSOR S11 31409702 SADDLE,LOCKING EDGE LES-1010
12 23415287 CABLE-ASSY,5EX HU SIGNAL S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
13 23415288 CABLE-ASSY,AC GROUND GREEN 5EX S13 31019123 SCREW SET,BINDING M3*30 NI 100 PCS.
14 23415277 CABLE-ASSY,5EX POWER AC S14 31019137 SCREW SET,BINDING M3*8 NI ETW 50PCS
15 23415275 CABLE-ASSY,5EX POWER SUPPLY S15 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
16 23475196 CABLE CARD 24P1 850L BB FJ-540 S16 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
17 23475197 CABLE CARD 25P1 105L BB FJ-540 S17 31209118 SPACER,WPCS-12S-4.0
18 23475203 CABLE CARD 26P1 810L BB FJ-540
19 22815157 CHASSIS,SJ-745EX
20 22025971 COVER,CHASSIS FJ-540
21 1000000012 FAN,109R0624H459 REVISED3
22 12399351 FILTER(E) FRC-40-12-6.5 FJ-540

23 12399331 FILTER(E),FPC-31-12
12559104 FUSE,ULTSC N1 6.3A/125V
24
12559572 FUSE 5*20CEE-3.15AT WICKMANN
25 W811904020 HEAD BOARD FJ-540
26 14049102 INLET,SUP-J10G-E
27 22535257 LABEL,CAUTION VOLTAGE #LA167
31279109 LABEL,FUSE 6.3A/125V #LA626
28
31279128 LABEL,FUSE T3.15A/250V NO.E-573
29 22535117 LABEL,POWER CM-500 NO.893
7853905000 MAIN BOARD SJ-1000
30
1000002977 ASSY,MAINBOARD SJ-1000 REVISED8 * Revised 8 Refer to the Service nformation : SC545EX-012
31 22055487 PLATE,HOLD FILTER W26 CX-500
32 22055565 PLATE,NET CARD FJ-540
33 13129170 POWER SW AJ7201B
34 22425112U0 POWER UNIT SWITCHING FJ-540
35 W811904010 SERVO BOARD FJ-540
36 21475147 SHEET,COATING SEAL FJ-540
37 22715483 STAY,HTR CABLE GUIDE SJ-745EX
38 22715494 STAY,SB SHIELD SJ-745EX
39 22715326 STAY,SERVO BOARD FJ-540
40 22715327 STAY,CHASSIS FAN FJ-540
41 22715477 STAY,HEATER J BOARD SJ745EX
1-10
1-6 PINCH ROLLER
7 10
11
S2
7 10
S1 S1
3 3
6 6
S1 S1
S1 S1
S1 4 S1 4
1 2
6 6
5 5
S1 S1 S1
S1
S3 S3
9 8
S3 S3

1 22805483 ASSY,P-ROLLER LR CJ-540 S1 31149702AS RING SET,E-RING ETW-3 100 PCS.
2 22805482 ASSY,P-ROLLER M CJ-540 S2 31239102AS SCREW SET,W-SEMS M3*8 3CBC 100 PCS
3 22115765 FRAME,P-ROLLER CJ-500 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P
4 22145458 LEVER,P-ROLLER CJ-540
5 22145831 PIN NO.1 (214-831)
6 22145832 PIN NO.2 214-832
7 22175105 PINCH ROLL SPRING
8 21565103 P-ROLLER FD16S4(B10) TYPE2
9 21565102 P-ROLLER TD16S4(B10) TYPE2
10 22175157 SPRING,C P-ROLLER CM-500
11 22715332 STAY,SENSOR P-ROLLER CJ-540
1-11
1-7 STAY ROLL
S2 5
S1
S3
S4 7
3 6
2
S1
5
4 S3
S1
S1

1 22145217 ARM,CJ-540 S1 31049157 SCREW,CAP M6*20 3CBC+PW+SW
2 22145222 ARM,L CJ-540 S2 31109808 NUT,HEXAGON M5 C
3 7498804000 ASSY BRAKE PNS-501 S3 31109603 NUT,SQUARE M5 8.5*8.5*2.3 C
4 7811500300 SHAFT SHEET ASSY CJ-540 S4 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100P
5 7498805000 ASSY STOPPER SCREW PNS-501
6 21815106 BOLT,SHOULDER PNS-501
7 22135362 STOPPER PNS-501
1-12
1-8 TOOL CARRIADGE
S7
12
S8
S4
23
S5
20
S5 13
S15
24
S16
3 S5
4 S11
11
16
S10 S12
18 6
2
S14 S13
S1
1 10
S6
S2 S3
19 S9
15 21
17
5
14
9
22
S5
S5

1 22805292 ASSY,CLAMP BLADE CM-500 23 W8115021B0 TOOL CARRIAGE BOARD ASSY CJ-540
2 22805291 ASSY,HOLDER BLADE CM-500 24 21945144 WIRE FJ-540
3 22805396 ASSY,PLATE CAM SLIDE FJ-500
4 22355656 BASE,CUTTER CM-500
5 21815101 BOLT,PENHOLDER PARTS LIST -Supplemental Parts-
6 23505837 CABLE ASSY,PINCH SENSOR CJ-540 Parts No. Parts Name
7 23475205 CABLE CARD 12P1 2510L BB S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS
8 22025956 COVER,CARRIAGE BOARD CJ-540 S2 31029803AS BUSH SET,ROLL 3*5 20 PCS.
9 22025404 COVER,CARRIAGE CX-24 S3 31379116 CLAMP SET,WIRE T30MR 20PCS
10 W811502190 CROP SENS BOARD ASSY CJ-540 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
11 22115798 FRAME,CUTTER FJ-500 S5 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
12 22135656 GUIDE,FLEXIBLE CABLE CJ-540 S6 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
13 21655255 HOLDER,CUTTER CJ-540 S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.
14 22285503 NUT,PENHOLDER S8 31159901AS RIVET SET,NYLON P3045W 20 PCS.
15 21495115 SCREW,BLADE SET CM-500 S9 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
16 15099115 SENSOR-INTERRUPTER GP2A25NJ S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
17 21475148 SHEET,CROP SENSOR FILTER CJ-500 S11 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
18 22175154 SPRING,BLADE UP CM-500 S12 31069104 SCREW,CAP M4*6+FL NI
19 22175155 SPRING,SCREW CM-500 S13 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
20 22715334 STAY,TOOL CARRIAGE BOARD CJ-540 S14 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
21 22715333 STAY,TOOL CARRIAGE HOLDER CJ-540 S15 31239106AS SCREW SET,W-SEMS M4*8 3CBC 50 PCS
22 7811501800 TOOL CARRIAGE ASSY CJ-540 S16 31249402AS WASHER SET,EXTERNAL TOOTH M4 C100
1-13
1-9 WIPER SYSTEM S1
21
12
46
9
11
S1
S2 24 S2
S2 32
S2 REVISED4
13 38 S7 33
S2
14 34
S9
S5
7 25
27 31 S6
REVISED9
45
5 S2
S2
22 10 8
1 S3
5 S2 44
S13 35
15
S2 S2
29
37 4 REVISED4
S2 S2
S2 41 S3
3
S2 8 17
19
16 26 S5
S12 S10 34 S8 28
S13 23
S3 40
36 S2 S5
15 S7
30 S2 2
S11 42
S13 39 43
S3 7 S2 S2
20 S2
S4
23
S10 18
PARTS LIST -Main Parts- * No.13 REVISED 4 Refer to the Service Information : SC545EX-004
1 22145221 ARM,SERGE MIST SJ-540 33 22185444 RAIL,WIPER R FJ-540
2 22355812 BASE,WIPER FJ-540 34 15229506 SENSOR INTERRUPTER,GP1A05A5
3 22355813 BASE,WIPER MOTOR FJ-540 35 22155962 SHAFT,HEXAGON WIPER FJ-540
4 11929138 BELT,408P2M4-530 36 22295132 SHAFT,IDLE PULLEY STX-7
5 12159536 BUSH,B-S6-17 37 22155961 SHAFT,WIPER FJ-540
7 23505996 CABLE ASSY,WIPER SENSOR FJ-540 38 22125433 SHUTTER,WIPER F FJ-540
8 21775103 CAM,CARRIAGE FJ-540 39 22185127 SLIDER,CARRIAGE FJ-540
9 22025977 COVER,SERGE MIST FJ-540 40 22175159 SPRING,CARRIAGE SIDE FJ-50
10 22025985 COVER,WIPER R FJ-540 41 1000000029 SPRING,PULL WIPE 2000 REVISED4
11 22025953 COVER,WIPER FJ-540 REVISED4 42 22175140 SPRING,TENSIONER STX-7

12 22045141 COVER,SCRAPER SP-300 43 22715324 STAY,WIPER HEIGHT SENSOR FJ-540
13 1000000415 FILTER(M),SERGE MIST 3 SJ-540 44 21445106 TRAY,WIPER FJ-540
14 22275122 FILTER(M),INNER SERGEMIST SJ-540 45 1000003390 WIPER,HEAD FOR SOLINK REVISED9
15 21995104 FLANGE,PULLEY STX-7 46 21375107 WIPER,SCRAPER FJ-540

16 22115887 FRAME,WIPER FJ-540 *Revised 9: Refer to the Service Information SC545EX-14.
17 22115886 FRAME,WIPER VERTICAL FEED FJ-540
18 21685122 GEAR,S10S20 PARTS LIST -Supplemental Parts-
19 21685144 GEAR,S53S5(B15) FJ-540 Parts No. Parts Name
20 21685143 GEAR,S90(B5M0.8HEX6) FJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
21 21655250 HOLDER,SCRAPER FJ-540 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
22 21655245 HOLDER,WIPER FJ-540 S3 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 22435106 MOTOR,103-593-1041 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
24 21545159 PAD,WIPE F SJ-540 S5 31019120 SCREW,BINDING M3*15 BC
25 21545160 PAD,WIPER TRAY SJ-540 S6 31019160 SCREW,BINDING M3*25 BC LL
26 22055555 PLATE,WIPER HEIGHT SESOR FJ-540 S7 31069101 SCREW,CAP M3*6+FLC
27 22055537 PLATE,SERGE MIST FJ-540 S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
28 22055548 PLATE,SLIDER CARRIAGE FJ-540 S9 31089117 SCREW SET,PAN 3*6 NI+PW 100 PCS.
29 21975124 PULLEY,T14P2S4 + GEAR,S53 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
30 21975123 PULLEY,WD6.94S9 S11 31258119 TUBE,SPIRAL SPP-08L 100M L=320MM
31 22185443 RAIL,GUIDE WIPER FJ-540 S12 31258122 TUBE,VINYL 12*16 10M L=450MM
32 22185445 RAIL,WIPER L FJ-540 S13 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
1-14
1-10 PUMP SYSTEM_Old Type Revised 5
21
S3
10
38 27
9 18
30
REVISED7 2 36
S3 S7
13
REVISED10 33 S3
S3
14 28
S10 42 S3
S5 S10 S3 4
S8
S3
17 S5 S2
8
29
43
S11 18 1
22 S11 14 S3
17 S10 23
11 S8
31
39
34 S3 3
24 S3
7 S3
7 34 28
34
35 6
6 S3 6
35 37 10
S3
S3
19 6 S6 5
S8
19
26 34
S1 S1
S8
S12
S8 21
41 S13
S3 20 40
S3 25
15
S8 12
16
S3
S9
S3 32
*REVISED10 Refer to the Service Information: SC545EX-015 S4 S3
*REVISED7 Refer to the Service Information: SC545EX-011
1 7576340000 ASSY,PUMP FOR SOL INK SC-500 30 22155956 SHAFT,GUIDE TABLE FJ-540
1000002794 ASSY,CAP-TOP XC-540 REVISED7 31 22155957 SHAFT,SCREW M8 FJ-540
2
1000004546 ASSY,CAP-TOP 2 XC-540 REVISED10 32 22165178 SPACER,6FAI FJ-50
3 1000000529 BASE,BOTTOM 2 FJ-540 REVISED6 33 22175334 SPRING,CAP HEAD FJ-540
4 22355801 BASE,TABLE MOTOR FJ-540 34 22175332 SPRING,PLATE BUSH FJ-540
5 21925137 BELT,166P2M4-530 35 22175326 SPRING,TABLE FJ-540
6 12159589 BUSH,S10-1050 36 22175324 SPRING,TABLE MOTOR FJ-540
7 22335146 CAP,TABLE SPRING FJ-540 37 22715364 STAY,NUT SP-300
8 21365121 CASE,CAP TOP FJ-540 38 22135436 STOPPER,GUIDE SHAFT FJ-540
9 22025671 COVER,CAP CASE FJ-540 39 22325444 SUPPORT,TUBE 16FAI FJ-540
10 22565406 DRIVE PULLEY 40 22325452 SUPPORT,TUBE FR 16FAI FJ-540
11 22115876 FRAME,BACK UP FJ-540 41 21965150 TABLE,CAP-CASE 3 FJ-540
12 22115875 FRAME,FRONT CAP FJ-540 42 22805477 ASSY,TUBING 1.4*20MM
13 22115896 FRAME,MAIN CAP 2 FJ-540 43 23415278 CABLE-ASSY,PUMP MOTOR 2 FJ-540
14 22115895 FRAME,SIDE CAP 2 FJ-540 PARTS LIST -Supplemental Parts-
15 21685122 GEAR,S10S20 Parts No. Parts Name
16 21685120 GEAR,S34S4.3 S1 31029105 BUSH,NB-8
17 22135616 GUIDE,CAP CASE FJ-540 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
18 22135614 GUIDE,SIDE FRAME FJ-540 S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
19 21655264 HOLDER,T-SPRING SP-300 S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
20 21645105 HOOK,CAP CASE FJ-540 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
21 22435106 MOTOR,103-593-1041 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
22 21575126 NUT,TABLE FJ-540 S7 31409702 SADDLE,LOCKING EDGE LES-1010
23 21545161 PAD,TUBE SJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
24 22055602 PLATE,NUT SP-300 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
25 22055540 PLATE,PUMP MOTOR FJ-540 S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
26 22055579 PLATE,TABLE SHUTTER 2 FJ-540 S11 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
27 22055541 PLATE,TABLE MOTOR FJ-540 S12 31258122 TUBE,VINYL 12*16 10M L=400MM
28 11889107 R-BEARING,D10S6(B3FL) S13 31258119 TUBE,SPIRAL SPP-08L 100M L=320MM
29 15229506 SENSOR INTERRUPTER,GP1A05A5
1-15
49
21
51 50 44
S3
10 49
38 27 46 48
9 18 50
30 50
Revised 7 2 36 45
S3 S7 S14
13
Revised 10 33 S3
S3
14 28 S14
S9
1-10 PUMP SYSTEM_New Type
S10 42 15
S5 S10 S3 4
S8
S3 21
17 S5 S2
8
29
23
S11 18
22 S11 14 S14
17 S10 S8
11
31
S15
34 S3 S3 43
1-16
S14
7 24
S3
S7
7 34 28
34
35 6
6 S3 6 S8 S15
35 37 10 52
S3
S3
19 6 S6 5
19 52
26 34
S1 S1
47
S8 3
41
S3 20
S3
S14
S8 12 S8
S3 S13
S12 S14
Revised 5 40
1-10 PUMP SYSTEM_New Type

1000002794 ASSY,CAP-TOP XC-540 REVISED7 S1 31029105 BUSH,NB-8
2
1000004546 ASSY,CAP-TOP 2 XC-540 REVISED10 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
3 1000000529 BASE,BOTTOM 2 FJ-540 REVISED6 S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
4 22355801 BASE,TABLE MOTOR FJ-540 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
5 21925137 BELT,166P2M4-530 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
6 12159589 BUSH,S10-1050 S7 31409702 SADDLE,LOCKING EDGE LES-1010
7 22335146 CAP,TABLE SPRING FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
8 21365121 CASE,CAP TOP FJ-540 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
9 22025671 COVER,CAP CASE FJ-540 S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
10 22565406 DRIVE PULLEY S11 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
11 22115876 FRAME,BACK UP FJ-540 S12 31258122 TUBE,VINYL 12*16 10M L=400MM
12 22115875 FRAME,FRONT CAP FJ-540 S13 31258119 TUBE,SPIRAL SPP-08L 100M L=320MM
13 22115896 FRAME,MAIN CAP 2 FJ-540 S14 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. Revised 5
14 22115895 FRAME,SIDE CAP 2 FJ-540 S15 31409811 SADDLE SET,LOCKING WIRE LWS-1211Z 20P
15 21685122 GEAR,S10S20
17 22135616 GUIDE,CAP CASE FJ-540
18 22135614 GUIDE,SIDE FRAME FJ-540 *REVISED7 Refer to the Service Information: SC545EX-011
19 21655264 HOLDER,T-SPRING SP-300 *REVISED10 Refer to the Service Information: SC545EX-015
20 21645105 HOOK,CAP CASE FJ-540
21 22435106 MOTOR,103-593-1041
22 21575126 NUT,TABLE FJ-540
23 21545161 PAD,TUBE SJ-540
24 22055602 PLATE,NUT SP-300
26 22055579 PLATE,TABLE SHUTTER 2 FJ-540
27 22055541 PLATE,TABLE MOTOR FJ-540
28 11889107 R-BEARING,D10S6(B3FL)
29 15229506 SENSOR INTERRUPTER,GP1A05A5
30 22155956 SHAFT,GUIDE TABLE FJ-540
31 22155957 SHAFT,SCREW M8 FJ-540
33 22175334 SPRING,CAP HEAD FJ-540
34 22175332 SPRING,PLATE BUSH FJ-540
35 22175326 SPRING,TABLE FJ-540
36 22175324 SPRING,TABLE MOTOR FJ-540
37 22715364 STAY,NUT SP-300
38 22135436 STOPPER,GUIDE SHAFT FJ-540
40 22325452 SUPPORT,TUBE FR 16FAI FJ-540
41 21965150 TABLE,CAP-CASE 3 FJ-540
42 22805477 ASSY,TUBING 1.4*20MM
43 1000002100 BASE,PUMP PRO2 SJ-540
44 1000002095 FITTING,TUBE PP VFY206
45 1000001585 PLATE,P-MOTOR XC-540
46 1000002019 STOPPER,PUMP XC-540
47 1000002108 CABLE-ASSY,PUMP EXTENSION SJ-540
48 1000002120 TUBE,EPDM ID2-OD4 200MM Revised 5
49 1000002121 TUBE,EPDM ID2-OD4 150MM
50 1000002123 TUBE,EPDM ID2-OD4 50MM
51 6700319010 ASSY,PUMP SUB XC-540
1000002458 CABLE-ASSY,PUMP MOTOR 3 FJ-540
52
23415278 CABLE-ASSY,PUMP MOTOR 2 FJ-540
1-17
1-11 INK SYSTEM
3 S4
S2 10
11
S1 8
S2
S7 9
14
6 S4
2 S2
1 5
S2
7 S3
2 15
S6
1 18 12
13
S2
S6
4
S6
S4
16
S5
S4 S4
17
17
S4

1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2 22805479 ASSY,TUBING 2*100MM FJ-540 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
3 23475201 CABLE,CARD 6P1 255L BB FJ-540 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
4 22045384 COVER,HTR WIRE SJ-745EX S4 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
5 22025984 COVER,IC FJ-540 S5 31409811 SADDLE SET,LOCKING WIRE LWS-1211Z 20P
6 11659218 HOLDER,IC SC-500 S6 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
7 11659149 HOLDER,RING O 2FAI FJ-50 S7 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS
8 W811502110 INK TANK BOARD ASSY CJ-540
9 22535534 LABEL,SET INK SC-545EX #LA780
10 22535328 LABEL,USE ONLY SOL INK #LA387
11 22535330 LABEL,WARNING SOL INK #LA396
12 22055594 PLATE,INK CARTRIDGE HOLDER SP-300
13 22055699 PLATE,INK CMCM SJ-745EX
14 22055567 PLATE,INK JOINT FJ-540
15 22625103 SPRING,PRESS CARTRIDGE SP-300
16 22035195 STAND,INK CARTRIDGE SJ-745EX
17 22715317 STAY,STAND IC FJ-540
18 21435109 TUBE,SILICONE 3*5*8 FJ-540
1-18
1-12 BASE FRAME
S7
15
S5 S3
S4
S8
14
S4
S6
11
S10 5 10
S9
1
4
3 S2
8 7 16
2 11
S9 S1
12
13

1 22355803 BASE,AL FJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
2 23505997 CABLE ASSY,3 COVERS SW FJ-540 S2 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
3 23415279 CABLE-ASSY,CAP MOTOR 2 FJ-540 S3 31109802 NUT SET,HEXAGON M4 NI 100PCS
4 23505856 CABLE ASSY,CAPPING SENSOR FJ-540 S4 31409702 SADDLE,LOCKING EDGE LES-1010
5 23505850 CABLE ASSY,FAN MOTOR FJ-540 S5 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
7 23505836 CABLE ASSY,SW JUNCTION 54 FJ-540 S6 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
8 23415280 CABLE-ASSY WIPER MOTOR 2 FJ-540 S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. REVISED2
9 W811904270 FAN JUNCTION BOARD ASSY FJ-540 S8 31069104 SCREW,CAP M4*6+FL NI
10 22195155 FRAME,SIDE R SJ-745EX S9 31049157 SCREW,CAP M6*20 BC+PW+SW
11 21655257 HOLDER,ARM FJ-540 S10 31369101 SPACER,PCB SUPPORT PCB-8L
12 W811904220 MOTSENS JUNCTION BOARD ASSY
13 21575109 NUT,BOSS H14MM S3MM N3MM
14 22165213 SPACER,BED LOWER FJ-540
15 22165212 SPACER,BED UPPER FJ-540
16 22325451 SUPPORT,TUBE FF2 16FAI FJ-540
1-19
1-13 ACCESSORIES & STAND
27 9
14
S7
23
S8
16
S5 20 25 S2
S6 S4 28
29 30
18 17 12
4
15 26
S1
19 117V
240VE 230V
S1
21 2 3 6
24 240V 230VC
S1 7
11 5 13
22
8
10
S3
REVISED2
1 11879122 ABSORBER,K-16 23 22535527 LABEL,CARTON SC-545EX #LA754
2 13499111 AC CORD H05VV-F 240VE 10A S 26015504 MANUAL,USE EN SC-545EX(ENGLISH)
24
3 13499109 AC CORD SJT 117V 10A 3PVC 26015503 MANUAL,USE JP SC-545EX(JAPANESE)
4 23495214 AC CORD VCTF 100V 7A 3P-S 25 22155133 PIPE,TOOL D9*L150 FJ-540
5 23495124 AC CORD 3ASL100 240VA 10A SAA 26 22055569 PLATE,DRAIN BOTTLE FJ-540
6 23495125 AC-CORD H05VV 230V 10A S 27 22035194 STAND,BASE FJ-540
7 13499209 ADAPTER PLUG (100V) 28 22135446 STOPPER,DRAIN TUBE FJ-540
8 22145219 TRANSPORT BAR FJ-540 29 12569656 TWEEZERS PTS-01
9 7811900800 ASSY,STAND FJ-540 30 11379105 WIPER,HEAD ASP FJ-50
10 22805480 ASSY,STOPPER CARRIAGE FJ-540
11 22355817 BASE,DRAIN BOTTLE FJ-540
12 11849102 BLADE,OLFA AUTO CUTTER XB10 PARTS LIST -Supplemental Parts-
13 13439801 CABLE-AC 3P CHINA 10A250V S Parts No. Parts Name
14 7811500200 CJ-540 CARTON SET REVISED1 S1 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
15 11369122 CASE,PE BOTTLE 5-038-03 S2 31279201 LABEL,REPACKAGE #LA16
16 12329505 CASTER,BWS-50BN S3 31049123 SCREW SET,CAP M6*20 NI 20 PCS.
17 ST-037 CLEAN STICK TX712A S4 31049157 SCREW,CAP M6*20 BC+PW+SW
18 21995112 FLANGE,GUIDE PNS-501 S5 31049156 SCREW,CAP M6*8 3CBC+FLANGE
19 12139657 GUIDE,INK FUNNEL PE 6-316-03 S6 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS
20 22565682 HEXAGONAL WRENCH 5 S7 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100P
21 21655254 HOLDER,FUNNEL FJ-540 S8 31249310 WASHER,SP M8 C
22 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501
1-20
1-14 TUC-1 CONTROLLER

1 6440709020 ASSY,COVER GEAR TUC-60/70 REVISED8 S1 31049159 SCREW SET,CAP DIPPING VCP-3 BK 50 PCS.
2 22805229 ASSY,GEAR S80S60 TUC-6070 S2 31109501 NUT,WELL-NUT B-832
3 22805226 ASSY,MOTOR TUC-6070 S3 31119701 PIN,SNAP M14 SUS
4 6559609010 ASSY,FRAME R TUC-1 REVISED8 S4 31149502 RING,EXTERNAL C STW-14 SUS
5 21985112 BRACKET,TUC-6070 S5 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.
6 23505370 CABLE ASSY,3P FBSW TUC-6070 S6 31019129 SCREW SET,BINDING M4*15 NI 100 PCS.
7 23505371 CABLE ASSY,3P MODESW TUC-6070 S7 31019151 SCREW,BINDING M5*10 BC
8 23505372 CABLE ASSY,4P POWER TUC-6070 S8 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.
9 23505373 CABLE ASSY,DIN TUC-6070 S9 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.
10 13369134 CONNECTOR TCS-2230-01-1101 S10 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS
11 22025669 COVER,TUC-1 S11 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.
12 21995107 FLANGE,MOTOR TUC-6070 S12 31049136AS SCRWE SET,CAP M4*20 BC 20 PCS.
13 21685115 GEAR,S24S6(B6.5C12) TUC-6070 REVISED6
14 21655244 HOLDER,ADAPTER TUC-1
15 7599609000 MAIN BOARD ASSY TUC-1
16 13129170 POWER SW AJ7201B
17 22295148 SHAFT,M4TAP TUC-6070
18 22295149 SHAFT,SUPPORT TUC-6070
19 13119310 SW,M-2013J-G
20 13119311 SW,M-2018J-G
1-21
1-15 TUC-1 OTHERS

1 22805231 ASSY,ARM TUC-6070 S1 31279149 LABEL,DO NOT KICK
2 22805227 ASSY,MIRROR TUC-6070 S2 31119701 PIN,SNAP M14 SUS
3 22805230 ASSY,SCREW TUC-6070 S3 31149503 RING,C CTW-14 SUS
4 22805228 ASSY,SENSOR TUC-6070 S4 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
5 21985113 BRACKET,SENSOR TUC-6070 S5 31049112 SCREW SET,CAP M4*10 BC 20 PCS
6 22115714 FRAME,L TUC-6070 S6 31179902AS SCREW SET,UREA M3*6 N-1 BK 20 PCS
7 21655139 HOLDER,SLIDER TUC-6070 S7 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS
8 21545125 PAD,STAY TUC-6070 S8 31239101 SCREW SET,W-SEMS M3*6 BC 100 PCS. REVISED6
9 22295147 SHAFT,TUC-6070 S9 31239104 SCREW,W-SEMS M3*15 3C

10 22185103 SLIDER,1 TUC-6070
11 22185102 SLIDER,GUIDE TUC-6070
12 22715134 STAY,MIRROR TUC-6070
13 22715131 STAY,SENSOR LOW TUC-6070
14 22715132 STAY,SENSOR UP TUC-6070
15 22135337 STOPPER,MIRROR TUC-6070
1-22
1-16 TUC-1 ACCESSORIES Revised 5
15,16,17, Revised 7
18,19,20 14
*Revised 5: Refer to the Service Information TUC1-001.

PARTS LIST -Main Parts- *Revised 7: Refer to the Service Information TUC1-002.
1 23495214 AC CORD VCTF 100V 7A 3P-S 15 23495118 CABLE-AC,2P 100V 2.5M TW
2 13499109 AC CORD SJT 117V 10A 3PVC 16 23495119 CABLE-AC,2P 117V 2.5M TW
3 23495124 AC CORD 3ASL100 240VA 10A SAA 17 23495123 CABLE-AC,2P 240VA 2.5M TW Revised 5
4 13499111 AC CORD H05VV-F 240VE 10A S 18 23495122 CABLE-AC,2P 240VE 2.5M TW
5 23495125 AC-CORD H05VV 230V 10A S 19 23495120 CABLE-AC,2P 230V 2.5M TW
6 13439801 CABLE-AC 3P CHINA 10A250V S 20 13499220 CABLE-AC GB-6A 250V(230VC)
7 13499209 ADAPTER PLUG (100V)
8 22605275 CARTON,TUC-6070 PARTS LIST -Supplemental Parts-
9 21995106 FLANGE,GUIDE 2 PNS-70 Parts No. Parts Name
10 26015383 MANUAL,USE JPEN TUC-1 S1 31379103 CLAMP,FLAT CABLE FCN-3010
11 22425111 POWER UNIT,AC-ADP.DCP-801 S2 31469101 CODE KEEP,K-106
12 21935130 TOOL,HEXAGON 3 ZN S3 31049147 SCREW SET,CAP M4*40 NI 20 PCS
13 21935131 TOOL,HEXAGON 6 ZN S4 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.
14 1000003501 POWER UNIT,AC-ADP.DCP-A01 Revised 7 S5 31049148 CAP-SCREW,8*10 NI REVISED6
1-17 TU-550

1 22185427 RAIL,SLIDER TU-550 S1 31119702 PIN,SNAP M16 SUS
2 12339121 CAP,50*30 S2 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
3 22155124 PIPE,TAKE UP TU-500 S3 31249209AS WASHER SET,PLAIN 4*8*0.5 NI 100 PCS
4 22135578 GUIDE,PAPER PNS-50
5 22325428 SUPPORT,MEDIA TU-550
6 22805230 ASSY,SCREW TUC-6070
7 22805406 ASSY,SLIDER ADJUST TU-550
8 22605345 CARTON,SET TU-550
1-23
2 Electrical Section
2-1 WIRING MAP
2
Revised 5
Revised 8
Revised 8
2-1
SC-545EX WIRING MAP
Revised 5
Revised 8
Revised 8
2-2
2-2 MAIN BOARD
Model Selection
Arrangement Diagram_ Component Side DIP SW SC-545EX SJ-645/745EX
bit 1 ON -
bit 2 ON ON
bit 3 - -
bit 4 Reserved
It indicates the version of the Main Board. bit 5
Always OFF
bit 6
bit 7 ON ON
bit 8 Always OFF
2-3
2
VCC3 A0 R131 33 RA0
MD[0..15] MA[0..25]
A1 R132 33 RA1
A2 R133 33 RA2 IC63
TXD2
A3 R40 33 RA3 MD0 29 25 MA1
1
6
1
6
1
6
1
6
D0 A0
VCC3 A4 R41 33 RA4 MD1 31 24 MA2
R73 D1 A1
RA2 RA3 RA4 RA5 A5 R42 33 RA5 MD2 33 23 MA3
D2 A2
10K A6 R43 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
VCC3 A7 R44 33 RA7 MD4 38 21 MA5
D4 A4
T5 A8 R45 33 RA8 MD5 40 20 MA6
D5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
A9 R46 33 RA9 MD6 42 19 MA7
10
10
10
10
R12 D6 A6
T4 VCC3 A10 R47 33 RA10 MD7 44 18 MA8
10K R13 D7 A7
A11 R48 33 RA11 MD8 30 8 MA9
D8 A8
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
10k A12 R49 33 RA12 MD9 32 7 MA10
/ WR2 D9 A9
A13 R50 33 RA13 MD10 34 6 MA11
D10 A10
VCC3 VCC3 A14 R51 33 RA14 MD11 36 5 MA12
PC7 D11 A11
A15 R52 33 RA15 VCC3 MD12 39 4 MA13
/ WR2
D12 A12
VCC1.5 VCC3 A16 R53 33 RA16 MD13 41 3 MA14
33
PC10 D13 A13
RRXD2
R95
/ IRL3
/ IRL2
/ IRL1
/ IRL0
CE1u A17 R134 33 RA17 MD14 43 2 MA15
PC8 10K R111 D14 A14
A18 R135 33 RA18 MD15 45 1 MA16
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
D15 A15
PC9 CE1u A19 R136 33 RA19 48 MA17
0 A16
CE1u A20 R137 33 RA20 17 MA18
PC11 J P1 A17
R116
CE1u A21 R138 33 RA21 3 16 MA19
/ Cmd_HS_StoM / CS0 A18
A22 R139 33 RA22 14 9 MA20
WP/ ACC A19
CE1u A23 R140 33 RA23 2 26 10 MA21
CE A20
A24 R141 33 RA24 28
/ MRD OE
VCC3 VCC1.5 VCC1.5 A25 R142 33 RA25 1 11 VCC3
PC12 / MWE0 WE
T1 T2 T3 PC1 12 15
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F 17
F 18
E19
E20
G17
G18
F 19
F 20
J 17
J 18
G19
G20
H19
H20
K17
K18
J 19
J 20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
PC2 J P3 / RESET RP RY/ BY
VCC3 VCC3 47
VIH
CE1u CE1u VCC3 27
RA[0..25] GND
CE1u R14 46 37
GND VCC3
CA
R74 2.2K PC3 R15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
10K
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
T6 MBM29LV160B- 90PF TN( HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
EXTAL2
RD/ WR2
R10 10K CE1u B17 W20 D25 T7 10K
VSS- RTC
MD0/ SCK
VDD- RTC
VDDQ D25 PC29
MD2/ RXD2
MD1/ TXD2
C16 U18
R9 10K CTS2 DREQ1 CE0.1u
A17 U17
TCLK DREQ0
B16 V17
MD8/ RTS2 RXD RRXD
C15 Y20 D22
/ Cmd_HS_MtoS VDDQ D22
VCC3 T9 D15 W19 D24
VSSQ D24 R55 33
R17 10K B15 Y19 D23 DQM7
Cmd_MtoS MD7/ TXD D23 DQM7
A16 W18
SCK2/ MRESET WE7/ CAS7/ DQM7/ REG R56 33
R86 10K C14 U16 DQM6
VDD VSSQ DQM6
RA6 D14 V16
VSS VDDQ R57 33
6 5 A25 A18 A15 Y18 DQM3 CN12
A18 WE6/ CAS6/ DQM6 DQM3
7 A24 A19 B14 W17 MA25 MA1
A19 WE3/ CAS3/ DQM3/ ICIOWR R58 33 20 21
4 A23 C13 Y17 DQM2 MD0 MA2
VDDQ WE2/ CAS2/ DQM2/ ICIORD DQM2 19 22
8 A22 D13 W16 MD1 MA3
VSSQ RD/ WR R59 33 18 23
3 A21 A20 A14 U15 / WR MD2 MA4
A20 VSSQ / WR 17 24
9 A20 A21 B13 V15 MD3 MA5
Main Board _ 1/7 Circuit Diagram
A21 VDDQ R60 33 16 25

2 A19 A22 A13 Y16 / RD MD4 MA6
EXBA10E103J
A22 RD/ CASS/ F RAME / RD 15 26
1 10 A18 A23 B12 W15 VCC MD5 MA7
A23 RAS R61 33 14 27
C12 U14 / RAS MD6 MA8
VDDQ VSS / RAS 13 28
D12 V14 MD7 MA9
VSSQ VDD R62 33 12 29
A24 A12 Y15 / CS2
A24 CS2 / CS2 11 30
T13 T14 T11 T8 T10 A25 B11 W14 MD8 MA10
A25 CS3 R63 33 10 31
A11 U12 T15 T16 / CS3 MD9 MA11
R18 10K MD3/ CE2A VSSQ / CS3 9 32
A10 V13 MD10 MA12
MD4/ CE2B VDDQ 8 33
C11 U13 VCC3 MD11 MA13
VDDQ DRAK0 7 34
D11 IC16 V12 RA7 MD12 MA14
VSSQ DRAK1 6 35
B10 Y14 A2 A2 10 1 MD13 MA15
MD5/ RAS2 A2 5 36
R75 A9 W13 A3 A3 2 MD14 MA16
DACK0 A3 4 37
B9 U11 A4 9 MD15 MA17 VCC3
R76 DACK1 VSSQ 3 38
A0 C8 V11 A5 3 MA18
R19 10K A0 HD6417297BP267 VDDQ 2 39
A0 C10 Y13 A4 A6 8
2.2K 2.2K VDDQ A4 1 40
D10 W12 A5 A7 4
10K VSSQ A5
EXBA10E103J
R20 A1 A1 D8 Y12 A6 A8 7 PS- 40PE- D4T1- PN1
A1 A6
A8 W11 A9 5 6 IC46
T12 STATUS0 CKIO2 R99 33
B8 U10 16 2 CLK120_1
R21 10K STATUS1 VSSQ T104 F BK CLKA1 CLK120_1
A7 V10 3
MD6/ IOIS16 VDDQ CLKA2
2-4
C9 Y11 CLK120 1 14
T222 VDDQ CKIO REF CLKA3 R100 33
D9 Y10 A7 15 CLK120_2
VSSQ A7 R54 33 CLKA4 CLK120_2
VCC3 B7 W10 A8 9 VCC3
STATUS0 T224 ASEBRK/ BRKACK A8 S1 R101 33
A6 Y9 A9 8 6 CLK60_1
STATUS1 T225 TDO A9 S2 CLBA1 CLK60_1
C7 U9 7
R82 10 VDD VSSQ R97 R98 CLKB2 R102 33 R24
D7 V9 VCC3 10 CLK60_2
T223 VSS VDDQ CLKB3 CLK60_2
T18 B6 W9 A10 RA8 11
TMS A10 CLKB4
+ C21 A5 Y8 A11 A10 10 1
10u/ 16V T19 TCK A11 10k 10K
B5 W8 A12 A11 2 10k CY2308- 2 IC8
T20 TDI A12
C4 V4 A12 9 VCC3 2 18
/ RESET TRST NC TP15 Cmd_StoM D1 Q1 RRXD
C3 U8 A13 3 3 17
CKIO2ENB VSSQ PC64 RXD2 D2 Q2 RRXD2
C6 V8 A14 8 4 16
R83 10 NC VDDQ D3 Q3
A4 Y7 A13 A15 4 5 15
VDD- PLL2 A13 CE0.1u D4 Q4 R96
D6 W7 A14 A16 7 6 14
EXBA10E103J
VSS- PLL2 A14 D5 Q5
+ C22 B4 U7 A17 5 6 7 13
10u/ 16V VDD- PLL1 VSS D6 Q6
D5 V7 8 12
VSS- PLL1 VDD D7 Q7 10K
A3 Y6 A15 9 11
VDD- CPG A15 R114 33 D8 Q8
B3 W6 A16 / WE0
VSS- CPG A16 / WE0
A2 U6 1 VCC3
R84 10 XTAL VSSQ R65 33 STATUS0 E1
A1 V6 DQM0 19
EXTAL VDDQ DQM0 STATUS1 E2 PC66
C5 Y5 A17
NC A17 R66 33
+ C23 D16 W5 DQM1 74LVC541
10u/ 16V NC WE0/ CAS0/ DQM0 DQM1 CE0.1u
H17 Y4
NC WE1/ CAS1/ DQM1 R67 33
H18 W4 DQM4 VCC3
NC WE4/ CAS4/ DQM4 DQM4
N3 Y3
NC WE5/ CAS5/ DQM5 R68 33 PC65
N4 U5 DQM5
NC VSSQ DQM5
C10 U4 V5
R85 0 NC VDDQ R64 33 CE0.1u
V18 W3 CKE VCC3 VCC3
NC CKE CKE
VCC3
CE9p Y1 R115 33 / WE1 R93 R94
/ WE1 1K 1K
VCC1.5 PC30
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/ BSREQ
BREQ/ BSACK
D8
D7
C11
TP2 IC20C IC20D TP3
PC4 VCC3 IC21
CE9p F A365 16.666MHz CE0.1u 2 1 5 6 9 8
J3
J4
J2
J1
F3
F4
F2
F1
B2
B1
C2
C1
E4
E3
E2
E1
L1
L2
L3
L4
P1
P2
R1
R2
P3
P4
T1
T2
R3
R4
T3
T4
CE1u VDD OUT / RESET
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC3 R23 3 5
GND Cd C1 74LVC14 74LVC14
T21
PC5 10K RN5VD29A
CE0.1u
CE1u
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
PC6
T17 T198
CE1u
T197
R22
10K
33
33
33
33
33
33
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
R121
R122
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
CS0
CS1 R117
CS4 R118
CS5 R119
CS6 R120
RESET
RA9 RA10 RA11 RA12
/
/
/
/
/
/
/ RD2
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
VCC3
DD33 8
DD46 7
DD32 6
DD47 5
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1 8
DD14 7
DD0 6
DD15 5
DD3 8
DD12 7
DD2 6
DD13 5
DD5 8
DD10 7
DD4 6
DD11 5
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59 8
DD52 7
DD58 6
DD53 5
DD57 8
DD54 7
DD56 6
DD55 5
DD25 8
DD24 7
DD22 6
DD23 5
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
/ CS0
/ CS1
/ RD2
/ CS4
/ CS5
/ CS6
/ RESET
DD[0..63]
RA19 RA20 RA21 RA22 RA32 RA33 RA34 RA35 RA36 RA37 RA38 RA39 RA40 RA41 RA42 RA43
EXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330J
VCC3 VCC3
PC31
DD[0..63] PC32 MD[0..15]
CE0.1u CE0.1u
IC60
DD[0..63]
1 48
LAB/ BA / LOE
DD0 2 47 MD0
LB0 LA0 RA[3..17]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC51 IC52 IC53 IC54
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
GND GND A4 D4 A4 D4 A4 D4 A4 D4
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
GND GND A9 D9 A9 D9 A9 D9 A9 D9
HB2 HA2 A10/ AP D10 A10/ AP D10 A10/ AP D10 A10/ AP D10
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 48 DD60 48 DD44 48 DD28 48 DD12
VCC3 VCC3 D12 D12 D12 D12
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 18 18 18 18
HB6 HA6 / RAS RAS RAS RAS RAS
DD15 23 26 MD15 17 17 17 17
HB7 HA7 / RD CAS CAS CAS CAS
24 25 16 16 16 16
/ WR2 HAB/ BA / HOE / CS0 / WR WE WE WE WE
19 19 19 19
/ CS2 CS CS CS CS
SN74LVCH16245ADGG- EL 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
15 15 15 15
DQM6 LDQM LDQM LDQM LDQM
VCC3 VCC3 37 37 37 37
CKE CKE CKE CKE CKE
38 VCC3 38 VCC3 38 VCC3 38 VCC3
PC33 CLK120_1 CLK CLK CLK CLK
PC35
6 1 6 1 6 1 6 1
CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
CE0.1u 12 3 12 3 12 3 12 3
GND VCC3 GND VCC3 GND VCC3 GND VCC3
IC61 28 9 28 9 28 9 28 9
RA[0..25] GND VCC3 GND VCC3 GND VCC3 GND VCC3
1 48 41 14 41 14 41 14 41 14
LAB/ BA / LOE GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA0 2 47 MA0 46 27 46 27 46 27 46 27
LB0 LA0 GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA1 3 46 MA1 52 43 52 43 52 43 52 43
LB1 LA1 TP4 GND VCC3 GND VCC3 GND VCC3 GND VCC3
4 45 MA0 54 49 54 49 54 49 54 49
GND GND GND VCC3 PC37 GND VCC3 GND VCC3 PC39 GND VCC3
RA2 5 44 MA2 PC38
LB2 LA2 PC40

RA3 6 43 MA3 MA19 TP5 uPD45128163G5- A75- 9J F uPD45128163G5- A75- 9J F uPD45128163G5- A75- 9J F uPD45128163G5- A75- 9J F
LB3 LA3
7 42
VCC3 VCC3 CE0.1u CE0.1u CE0.1u
RA4 8 41 MA4 MA20 TP6 CE0.1u
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP7
GND GND DQM3
RA6 11 38 MA6
LB6 LA6 DQM2
RA7 12 37 MA7 MA22 TP8
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP9
HB1 HA1
15 34
GND GND
RA10 16 33 MA10 MA24 TP10
HB2 HA2
RA11 17 32 MA11
HB3 HA3
18 31
VCC3 VCC3
RA12 19 30 MA12
HB4 HA4
RA13 20 29 MA13
HB5 HA5
21 28
GND GND
RA14 22 27 MA14
HB6 HA6
RA15 23 26 MA15 IC55 IC56 IC57 IC58
HB7 HA7
2-5
HAB/ BA / HOE A0 D0 A0 D0 A0 D0 A0 D0
RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
A1 D1 A1 D1 A1 D1 A1 D1
SN74LVCH16245ADGG- EL RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
A2 D2 A2 D2 A2 D2 A2 D2
A3 D3 A3 D3 A3 D3 A3 D3
A4 D4 A4 D4 A4 D4 A4 D4
VCC3 VCC3 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
MA[0..25] A5 D5 A5 D5 A5 D5 A5 D5
PC34 A6 D6 A6 D6 A6 D6 A6 D6
PC36 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
A7 D7 A7 D7 A7 D7 A7 D7
CE0.1u A8 D8 A8 D8 A8 D8 A8 D8
CE0.1u RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
A9 D9 A9 D9 A9 D9 A9 D9
IC7 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
A10/ AP D10 A10/ AP D10 A10/ AP D10 A10/ AP D10
LAB/ BA / LOE A11 D11 A11 D11 A11 D11 A11 D11
RA16 2 47 MA16 36 48 DD60 36 48 DD44 36 48 DD28 36 48 DD12
LB0 LA0 A12 D12 A12 D12 A12 D12 A12 D12
RA17 R236 0 3 46 MA17 21 50 DD61 21 50 DD45 21 50 DD29 21 50 DD13
LB1 LA1 BA1 D13 BA1 D13 BA1 D13 BA1 D13
4 45 20 51 DD62 20 51 DD46 20 51 DD30 20 51 DD14
GND GND BA0 D14 BA0 D14 BA0 D14 BA0 D14
RA18 5 44 MA18 53 DD63 53 DD47 53 DD31 53 DD15
LB2 LA2 D15 D15 D15 D15
RA19 6 43 MA19 18 18 18 18
LB3 LA3 RAS RAS RAS RAS
7 42 17 17 17 17
VCC3 VCC3 CAS CAS CAS CAS
RA20 8 41 MA20 16 16 16 16
LB4 LA4 WE WE WE WE
RA21 9 40 MA21 19 19 19 19
LB5 LA5 / CS3 CS CS CS CS
10 39 39 39 39 39
GND GND UDQM UDQM UDQM UDQM
RA22 11 38 MA22 15 15 15 15
LB6 LA6 LDQM LDQM LDQM LDQM
RA23 12 37 MA23
LB7 LA7
TP12
TP13
RA24 13 36 MA24 37 37 37 37
HB0 HA0 CKE CKE CKE CKE
RA25 14 35 MA25 38 VCC3 38 VCC3 38 VCC3 38 VCC3
HB1 HA1 CLK120_2 CLK CLK CLK CLK
15 34
GND GND
16 33 6 1 6 1 6 1 6 1
/ RD HB2 HA2 / MRD GND VCC3 GND VCC3 GND VCC3 GND VCC3
17 32 12 3 12 3 12 3 12 3
/ WE0 HB3 HA3 / MWE0 GND VCC3 GND VCC3 GND VCC3 GND VCC3
18 31 28 9 28 9 28 9 28 9
VCC3 VCC3 GND VCC3 GND VCC3 GND VCC3 GND VCC3
19 30 TP14 41 14 41 14 41 14 41 14
/ WR HB4 HA4 GND VCC3 GND VCC3 GND VCC3 GND VCC3
20 29 46 27 46 27 46 27 46 27
/ CS1 HB5 HA5 TP1 GND VCC3 GND VCC3 GND VCC3 GND VCC3
21 28 52 43 52 43 52 43 52 43
GND GND GND VCC3 GND VCC3 GND VCC3 GND VCC3
22 27 54 49 54 49 54 49 54 49
HB6 HA6 GND VCC3 GND VCC3 GND VCC3 GND VCC3
23 26
HB7 HA7 PC41 PC42 PC43 PC44
24 25 uPD45128163G5- A75- 9J F uPD45128163G5- A75- 9J F uPD45128163G5- A75- 9J F uPD45128163G5- A75- 9J F
HAB/ BA / HOE
SN74LVCH16245ADGG- EL CE0.1u CE0.1u
CE0.1u CE0.1u
DQM5
DQM4
DQM1
DQM0
RA15 R151 NON
R149 0
RA16 R152 NON
R150 0
RA17 R153 NON

2
2
DB[0..7]
DD[0..63]
VCC VCC VCC
D1 RA23
1 10 IC6
PC67 PC68 2 9 TO CENTRO DD7 18 2 DB7
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
1SS355( NON) B0 A0
NON NON 3 8 DD6 17 3 DB6
B1 A1
4 7 DD5 16 4 DB5
B2 A2
5 6 DD4 15 5 DB4
CD[0..7] B3 A3
CN8 DD3 14 6 DB3
57RE- 40360- 730B( D29) _( NON) B4 A4
EXBA10E332J ( NON) DD2 13 7 DB2
B5 A5
IC11 RA15 EXBV8V330J ( NON) 1 19 DD1 12 8 DB1
B6 A6
TP17
TP18
TP19
TP20
TP21
TP22
TP23
CD0 2 18 1 8 2 20 DD0 11 9 DB0
TP16
A0 B0 1 8 B7 A7
CD1 3 17 2 7 3 21
A1 B1 2 7
CD2 4 16 3 6 4 22 19
A2 B2 3 6 E
CD3 5 15 4 5 5 23 1
A3 B3 4 5 DIR
CD4 6 14 6 24 VCC3
A4 B4
CD5 7 13 RA16 EXBV8V330J ( NON) 7 25 74LVC245 VCC3
A5 B5 PC69
CD6 8 12 1 8 8 26
A6 B6 1 8
CD7 9 11 2 7 9 27
A7 B7 2 7 R16
3 6 10 28 CE0.1u
3 6
19 4 5 11 29
E 4 5
1 12 30 10K VCC CN13
REVERSE_DIR DIR R235
13 31
/ GATE 2
74LS245( NON) 14 32 270 1%
/ WR2 D8 C26 1
VCC 15 33 +
IC12 RA17 EXBV8V330J ( NON) 16 34 SML- 210MT 100u/ 25V B2PS- VH
SELECT 2 18 1 8 R77 17 35
SELECT A0 B0 1 8
/ F AULT 3 17 2 7 18 36
/ F AULT A1 B1 2 7
/ ACK 4 16 3 6
/ ACK A2 B2 3 6
BUSY 5 15 4 5 3.9K( NON)
BUSY A3 B3 4 5
PERROR 6 14
PERROR A4 B4
7 13
A5 B5
8 12 R79 VCC D5
A6 B6
9 11
A7 B7
33( NON)
19 1SS355 VCC3
E
1 TP24
DIR IC17 LT1086CM
74LS245( NON) 3 2
VI VO
C8 R104
R81 + C14
ADJ
100u/ 25V
IC13 RA18 120 1% CE0.1u 10k
1
/ INIT 2 18 1 8
/ INIT A0 B0 1 8
/ SELECTIN 3 17 2 7
/ SELECTIN A1 B1 2 7 R88
/ AUTOF D 4 16 3 6
/ AUTOF D A2 B2 3 6
/ STB 5 15 4 5
/ STB A3 B3 4 5 C7 120 1%
6 14 +
A4 B4
7 13 EXBV8V330J ( NON)
A5 B5 1.25( 1+ 390/ 240) + 240( 120E- 6) = 3.31V
8 12
A6 B6 NON R80
9 11 C6
1
2
3
4
A7 B7
/ INIT_NET
/ INIT_NET RA24 120 1%
/ SELECTIN_NET 19 CE1000p( NON)
/ SELECTIN_NET E R78
1
2
3
4
/ AUTOF D_NET 1 1 10 RA27 VCC3 D6
/ AUTOF D_NET DIR
/ STB_NET 2 9
8
7
6
5
/ STB_NET 270 1%
74LS245 3 8 EXBV8V102J ( NON)
4 7 1SS355 VCC1.8
8
7
6
5
5 6 TP25
VCC IC18 LT1086CM
EXBA10E332J ( NON) 3 2
PC70 VI VO
R91 C9 + C15 R105
ADJ
CE0.1u 100u/ 25V

270 1% CE0.1u 10k
2-6
1
R89
C25 + 120 1%
VCC VCC VCC
RA25 NON 1.25( 1+ 120/ 270) + 120( 120E- 6) = 1.82V
1 10
PC71 PC72 2 9
CE0.1u CE0.1u 3 8
4 7 VCC3 D7
5 6 VCC TO NETWORK
ND[0..7]
VCC3
EXBA10E332J CN9 VCC3 1SS355 VCC1.5
IC14 / STB GND R108 TP26
1 40 1K IC19 PQ070XZ1HZ
ND0 2 18 D0 GND
A0 B0 2 39 PC45
ND1 3 17 D1 GND 1 3
A1 B1 3 38 IC20A IC20B VIN VO
ND2 4 16 D2 GND IC62 R106
A2 B2 4 37 CE0.1u R92 C12 C16
ND3 5 15 D3 GND 2 1 1 2 3 4 2 4 +
GND
A3 B3 5 36 VDD OUT VC VADJ 100u/ 25V

ND4 6 14 D4 GND
A4 B4 6 35 120 1% CE0.1u 10k
ND5 7 13 D5 GND 3 5
A5 B5 7 34 GND Cd 74LVC14 74LVC14
5
ND6 8 12 D6 GND C13

A6 B6 8 33
ND7 9 11 D7 GND RN5VD29A
A7 B7 9 32 CE0.01u R110
/ ACK GND
10 31
19 BUSY GND
E 11 30 120 1%
1 PERROR GND
REVERSE_DIR_NET DIR 12 29
SELECT / INIT
13 28
74LS245 / AUTOF D / F AULT R90
14 27
IC15 NC GND
15 26
SELECT_NET 2 18 GND NC 1K 1%
1.25( 1+ 240/ 1000) = 1.55V
SELECT_NET D1 Q1 16 25
/ F AULT_NET 3 17 GND NC
/ F AULT_NET D2 Q2 17 24
/ ACK_NET 4 16 VCC / SELECTIN
/ ACK_NET D3 Q3 18 23
BUSY_NET 5 15 VCC / RESET
BUSY_NET D4 Q4 19 22
PERROR_NET 6 14 NC NC
PERROR_NET D5 Q5 20 21
7 13
D6 Q6
8 12 PS- 40SG- D4TS1- 1
D7 Q7
9 11
D8 Q8
1
E1
19
E2
TC74VHCT541AF T
/ HRESET
1
2
3
4
RA26
1
2
3
4
1 10 RA28
2 9
8
7
6
5
3 8 EXBV8V102J
4 7
8
7
6
5
5 6
EXBA10E332J
IC24
DB0 2 19 CD0 VCC3
1D 1Q
DB1 3 18 CD1
2D 2Q PC73
DB2 4 17 CD2
3D 3Q
DB3 5 16 CD3
4D 4Q NON
DB4 6 15 CD4
5D 5Q
DB5 7 14 CD5
6D 6Q
DB6 8 13 CD6
7D 7Q
DB7 9 12 CD7
8D 8Q
1
/ REVERSE OC
CENT_ECP_I/ F ( NONE) / CENT_WE
11
CLK
74LVC574( NON)
DB[0..7]
DB[0..7]
IC9
DB0 18 2 CD0
Q1 D1
DB1 17 3 CD1 VCC3
Q2 D2
DB2 16 4 CD2
Q3 D3 PC74
DB3 15 5 CD3
Q4 D4
DB4 14 6 CD4
Q5 D5 NON
VCC3 DB5 13 7 CD5
Q6 D6
PC46 DB6 12 8 CD6
Q7 D7
VCC3 DB7 11 9 CD7
Q8 D8
NON R25 1
E1
19
E2
10K
74LVC541( NON) CD[0..7]
CD[0..7]
27
17
32
12
1
/ DIRECT_RD
IC22
IC25
11
CLK STB_CLK
NC
NC
NC
NC
18 2 1
VCC
/ R / W OC
DB0 10 7 12 9 CD0
Q0 D0 8Q 8D
DB1 11 6 13 8 CD1 VCC3
Q1 D1 7Q 7D
DB2 13 5 14 7 CD2
Q2 D2 6Q 6D PC75
DB3 14 4 15 6 CD3
Q3 D3 5Q 5D
DB4 19 31 16 5 CD4
Q4 D4 4Q 4D NON
DB5 20 30 17 4 CD5
Q5 D5 3Q 3D
DB6 21 29 18 3 CD6
Q6 D6 2Q 2D
DB7 22 28 19 2 CD7
Q7 D7 1Q 1D
15 3
Q8 D8
74LVC574( NON)
/ CS1
/ STB
/ AUTOF D
STB_CLK
/ ACK
/ F AULT
/ INIT
/ DIRECT_RD
24 9
SELECT
/ REVERSE
PERROR
BUSY
/ SELECTIN
/ CENT_WE
REVERSE_DIR
/ EF / FF
26 25
/ F L/ RT / RESET / RESET
23 8
/ XO/ HF / XI
GND
/ F IF O_RD
VCC3 / F IF O_WR
IDT72V03L35J - PR( NON)
16
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
I5
F A[16..25]
1 75
GND
GND
GND
GND
GND
GND
GND GND
VCC3
VCC3
2 74
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
TDI TDI TDO TO_MACH2
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/ O63 D0
I/ O62 D2
I/ O61 D4
I/ O60 D6
I/ O59 D8
3 73
I/ O58 D10
I/ O57 D12
I/ O56 D14
/ CS4 I/ O8 A1 TRST
4 72 / F IF O_F ULL
F A22
F A23
/ CS6
5
6
I/ O9 A3
I/ O10 A5
I/ O55 D1
I/ O54 D3
71
70
/ F IF O_HALF
/ F IF O_EMPTY
NET_ECP_I/ F
I/ O11 A7 I/ O53 D5
F A24 7 69
I/ O12 A9 I/ O52 D7 PERROR_NET
F A25 8 IC2 68
I/ O13 A11 I/ O51 D9 BUSY_NET
9 67
/ WE0 I/ O14 A13 I/ O50 D11 / ACK_NET
2-7
10 66
DB[0..7] / RD2 I/ O15 A15 I/ O49 D13 / F AULT_NET
11 65
CLK60_1 I1/ CLK0 I/ O48 D15 SELECT_NET
12 64 IC26
VCC3 I4/ CLK3 / STB_NET
13 M4A3- 128/ 64 TQF P100 63 DB0 2 19 ND0 VCC3
GND GND 1D 1Q
14 62 DB1 3 18 ND1
/ RESET I1/ CLK1 VCC3 2D 2Q PC76
DB0 15 61 DB2 4 17 ND2
I/ O16 B15 I3/ CLK2 / AUTOF D_NET 3D 3Q
DB1 16 60 DB3 5 16 ND3
I/ O17 B13 I/ O47 C15 / SELECTIN_NET 4D 4Q CE0.1u
DB2 17 59 DB4 6 15 ND4
I/ O18 B11 I/ O46 C13 / INIT_NET 5D 5Q
DB3 18 58 DB5 7 14 ND5
I/ O19 B9 MACH1 I/ O45 C11 REVERSE_DIR_NET 6D 6Q
DB4 19 57 DB6 8 13 ND6
I/ O20 B7 I/ O44 C9 / REVERSE_NET 7D 7Q
DB5 20 56 DB7 9 12 ND7
I/ O21 B5 I/ O43 C7 STB_CLK_NET 8D 8Q
DB6 21 55
I/ O22 B3 I/ O42 C5 / CENT_WE_NET
DB7 22 54 1
I/ O23 B1 I/ O41 C3 / DIRECT_RD_NET / REVERSE_NET OC
23 53 11
TMS TMS I/ O40 C1 / CENT_WE_NET CLK
24 52
TCK TCK ENABLE
25 51 74LVC574
GND GND R27 10k
GND
GND
I/ O24 B14
IO/ 25 B12
I/ O26 B10
I/ O27 B8
I/ O28 B6
I/ O29 B4
I/ O30 B2
I/ O31 B0
I2
VCC3
GND
GND
VCC3
I/ O32 C0
I/ O33 C2
I/ O34 C4
I/ O35 C6
I/ O36 C8
I/ O37 C10
I/ O38 C12
I/ O39 C14
GND
GND
IC10
DB0 18 2 ND0
Q1 D1
DB1 17 3 ND1 VCC3
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Q2 D2
DB2 16 4 ND2
Q3 D3 PC77
DB3 15 5 ND3
Q4 D4
DB4 14 6 ND4
Q5 D5 CE0.1u
VCC3 RA1 VCC3 DB5 13 7 ND5
PC49 Q6 D6
6 5 DB6 12 8 ND6
Q7 D7
PC47 PC48 7 VCC3 DB7 11 9 ND7
Q8 D8
4
CE0.1u CE0.1u 8 CE0.1u 1
E1
3 / F IF O_RD_NET R28 19
E2
9 / F IF O_F ULL_NET
10K
EXBA10E103J
2 / F IF O_HALF _NET 74LVC541 ND[0..7]
ND[0..7]
1 10 / F IF O_EMPTY_NET
27
17
32
12
1
/ DIRECT_RD_NET
/ INT1284
IC23
IC27
16
15
14
13
12
11
10
9
/ INT1284_NET
11
/ INT_NET_HALF
CLK STB_CLK_NET
/ INT_CENT_HALF
NC
NC
NC
NC
18 2 1
VCC
/ R / W OC
VCC3 DB0 10 7 12 9 ND0
Q0 D0 8Q 8D
DB1 11 6 13 8 ND1 VCC3
Q1 D1 7Q 7D
DB2 13 5 14 7 ND2
Q2 D2 6Q 6D PC78
TP27
TP28
TP29
R26 DB3 14 4 15 6 ND3
/ GATE
Q3 D3 5Q 5D
1
2
3
4
5
6
7
8
VCC3 DB4 19 31 16 5 ND4
Q4 D4 4Q 4D CE0.1u
CN10 10K DB5 20 30 17 4 ND5
Q5 D5 3Q 3D
DB6 21 29 18 3 ND6
1 SW1 Q6 D6 2Q 2D
DB7 22 28 19 2 ND7
2 TDO KSD- 08 Q7 D7 1Q 1D
15 3
3 TDI Q8 D8
74LVC574
4
24 9
5 / EF / FF
26 25
6 TMS / F L/ RT / RESET / RESET
23 8
7 / XO/ HF / XI
GND
8 TCK
53398- 0890
R29 IDT72V03L35J - PR
16
10K
TP30
TP31
TP32
/ F IF O_WR_NET
2
2
VCC3 VCC3
PC50 PC51 F F 0_DAC_A[0..9]

DD[0..63]
IC33
CE0.1u F 0_DAC_A0 2 18 R154 0 F F 0_DAC_A0
CE0.1u D1 Q1
/ CE
/ ALT_CS
/ ALT_WE
IC28 F 0_DAC_A1 3 17 R155 0 F F 0_DAC_A1
D2 Q2
1 48 F 0_DAC_A2 4 16 R156 0 F F 0_DAC_A2
LAB/ BA / LOE D3 Q3
/ ALT_RD
/ F 0_INTREQ
DDA_CLK
ENC_PHB
ENC_PHA
DD0 2 47 F D0 VCC1.8 VCC3 F 0_DAC_A3 5 15 R157 0 F F 0_DAC_A3
DDA_StoM
DDA_MtoS
LB0 LA0 D4 Q4
T199
DD1 3 46 F D1 F 0_DAC_A4 6 14 R158 0 F F 0_DAC_A4
LB1 LA1 F D[0..31] D5 Q5
4 45 F 0_DAC_A5 7 13 R159 0 F F 0_DAC_A5
GND GND PC13 PC14 D6 Q6
LB2 LA2 D7 Q7
T201
T200
DD3 6 43 F D3 CE1u CE1u F 0_DAC_A7 9 11 R161 0 F F 0_DAC_A7
T202
F D9
F D8
F D7
F D6
F D5
F D4
F D3
F D2
F D1
F D0
LB3 LA3 D8 Q8
F A22
F A21
F A20
F A19
F A18
F A17
F A16
F D31
F D30
F D29
F D28
F D27
F D26
F D25
F D24
F D23
F D22
F D21
F D20
F D19
F D18
F D17
F D16
F D15
F D14
F D13
F D12
F D11
F D10
7 42
VCC3 VCC3
DD4 8 41 F D4 1 VCC
LB4 LA4 E1
DD5 9 40 F D5 VCC1.8 VCC3 19
LB5 LA5 E2 PC79
10 39
GND GND
DD6 11 38 F D6 PC19 PC20 TC74VHCT541AF T
LB6 LA6 CE0.1u
DD7 12 37 F D7 VCC3 VCC1.8
LB7 LA7
DD8 13 36 F D8 PC16
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
HB0 HA0
DD9 14 35 F D9 PC15 CE1u CE1u
HB1 HA1 CE1u
15 34
GND GND
DD10 16 33 F D10 CE1u IC34
HB2 HA2
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
GND
GND
GND
HB3 HA3 D1 Q1 F F 0_DAC_LAT[0..3]
# TDO
18 31 F 0_DAC_A9 3 17 R163 0 F F 0_DAC_A9
# TRST
^nCEO
F AST1
F AST2
VCC3 VCC3 D2 Q2
VCCIO2
VCCIO1
VCCINT
DD12 19 30 F D12 1 180 F 0_DAC_A0 F 0_DAC_LAT0 4 16 R164 0 F F 0_DAC_LAT0
HB4 HA4 VCCINT I/ O D3 Q3
DD13 20 29 F D13 F 0_SA_A0 2 179 F 0_DAC_LAT1 5 15 R165 0 F F 0_DAC_LAT1
HB5 HA5 I/ O VCCINT D4 Q4
21 28 F 0_SA_A1 3 178 F 0_DAC_A1 F 0_DAC_LAT2 6 14 R166 0 F F 0_DAC_LAT2
GND GND I/ O I/ O D5 Q5 F F 0_DAC_B[0..9]
DD14 22 27 F D14 F 0_SA_A2 4 177 F 0_DAC_LAT3 7 13 R167 0 F F 0_DAC_LAT3
HB6 HA6 I/ O VCCIO8 D6 Q6
DD15 23 26 F D15 F 0_SA_A3 5 176 F 0_DAC_A2 F 0_DAC_B0 8 12 R168 0 F F 0_DAC_B0
HB7 HA7 I/ O I/ O D7 Q7
24 25 F 0_SA_A4 6 175 F 0_DAC_A3 F 0_DAC_B1 9 11 R169 0 F F 0_DAC_B1
HAB/ BA / HOE I/ O I/ O D8 Q8
F 0_SA_A5 7 174 F 0_DAC_A4
I/ O I/ O
SN74LVCH16245ADGG- EL F 0_SA_A6 8 173 F 0_DAC_A5 1 VCC
I/ O I/ O E1
F 0_SA_A7 9 172 F 0_DAC_A6 19
I/ O I/ O E2 PC80
F 0_SA_A8 10 171 F 0_DAC_A7
I/ O I/ O
VCC3 VCC3 F 0_SA_A9 11 170 F 0_DAC_A8 TC74VHCT541AF T
I/ O I/ O CE0.1u
12 169 F 0_DAC_A9
PC52 PC54 / CS5 VCCIO3 I/ O
F 0_SA_A10 13 168
I/ O I/ O
14 167
I/ O I/ O
CE0.1u CE0.1u 15 166 / F 0_DAC_RESET
I/ O I/ O / F 0_DAC_RESET
IC29 F 0_SA_A11 16 165 IC35
I/ O GND
1 48 F 0_SA_A12 17 164 F 0_DAC_LAT0 F 0_DAC_B2 2 18 R170 0 F F 0_DAC_B2
LAB/ BA / LOE I/ O I/ O D1 Q1
DD16 2 47 F D16 F 0_SA_D0 18 163 F 0_DAC_LAT1 F 0_DAC_B3 3 17 R171 0 F F 0_DAC_B3
LB0 LA0 I/ O I/ O D2 Q2
DD17 3 46 F D17 19 162 F 0_DAC_B4 4 16 R172 0 F F 0_DAC_B4
LB1 LA1 GND GND D3 Q3
4 45 F 0_SA_D1 20 161 F 0_DAC_LAT2 F 0_DAC_B5 5 15 R173 0 F F 0_DAC_B5
GND GND I/ O I/ O D4 Q4
DD18 5 44 F D18 F 0_SA_D2 21 160 F 0_DAC_LAT3 F 0_DAC_B6 6 14 R174 0 F F 0_DAC_B6
DD19 6 43 F D19 F 0_SA_D3 22 159 F 0_DAC_B7 7 13 R175 0 F F 0_DAC_B7
LB3 LA3 I/ O VCC_CKLK4 D6 Q6
7 42 F 0_SA_D4 23 158 F 0_DAC_B8 8 12 R176 0 F F 0_DAC_B8
VCC3 VCC3 I/ O GND_CKLK4 D7 Q7
DD20 8 41 F D20 F 0_SA_D5 24 IC31 157 F 0_DAC_B0 F 0_DAC_B9 9 11 R177 0 F F 0_DAC_B9
DD21 9 40 F D21 F 0_SA_D6 25 156 F 0_DAC_B1
LB5 LA5 I/ O I/ O
10 39 26 155 1 VCC
GND GND GND CLKLK_F B2p T111 E1
DD22 11 38 F D22 27 154 19
LB6 LA6 VCCINT CLK4p T109 E2
T203
T204
T205
DD23 12 37 F D23 28 153 PC81
LB7 LA7 GND ^DATA0 / ALT_DATA
DD24 13 36 F D24 29 152 TC74VHCT541AF T

HB0 HA0 ^MSEL0 ^DCLK / ALT_DCLK CE0.1u
DD25 14 35 F D25 30 EP20K100EQC240- 3 151 T107
HB1 HA1 ^MSEL1 CLK2p
15 34 31 150 C17 C18
GND GND CLK1p ^nCE
DD26 16 33 F D26 32 149 T108
HB2 HA2 CLKLK_ENA # TDI SSCK[0..3]
DD27 17 32 F D27 33 148
HB3 HA3 / ALT_CONF IG ^nCONF IG VCCIO6 CE22p CE22p
18 31 34 147 IC40
VCC3 VCC3 CLK3p GND_CKLK2
DD28 19 30 F D28 F 0_SA_D7 35 146 SCK0 2 18 SSCK0
HB4 HA4 I/ O GND D1 Q1
DD29 20 29 F D29 F 0_SA_D8 36 145 SCK1 3 17 SSCK1
HB5 HA5 I/ O VCCINT D2 Q2
21 28 F 0_SA_D9 37 144 SCK2 4 16 SSCK2
GND GND I/ O VCC_CKLK2 D3 Q3 SSI[0..3]_A
DD30 22 27 F D30 F 0_SA_D10 38 143 F 0_DAC_B2 SCK3 5 15 SSCK3
HB6 HA6 I/ O I/ O D4 Q4
DD31 23 26 F D31 F 0_SA_D11 39 142 SI0_A 6 14 SSI0_A
HB7 HA7 I/ O VCC_CKOUT2 D5 Q5
24 25 F 0_SA_D12 40 141 SI1_A 7 13 SSI1_A
/ WR2 HAB/ BA / HOE F A[16..25] I/ O GND_CKOUT2 D6 Q6
F 0_SA_D13 41 140 F 0_DAC_B3 SI2_A 8 12 SSI2_A
I/ O I/ O D7 Q7
SN74LVCH16245ADGG- EL 42 139 SI3_A 9 11 SSI3_A
GND CLKLK_OUT2p T110 D8 Q8
F 0_SA_D14 43 138
I/ O I/ O,LOCK2 T105
F 0_SA_D15 44 137 1 VCC3
I/ O GND E1
VCC3 VCC3 45 136 F 0_DAC_B4 19
VCCIO5 I/ O E2 PC82
46 135
PC53 PC55 F 0_SA_/ SWE I/ O I/ O,LOCK4 T106
47 134 F 0_DAC_B5 74LVC541
RA[0..25] F 0_SA_/ SOE I/ O I/ O CE0.1u
F 0_SB_A0 48 133 F 0_DAC_B6
CE0.1u I/ O I/ O
CE0.1u F 0_SB_A1 49 132
I/ O GND
IC30 F 0_SB_A2 50 131 F 0_DAC_B7
2-8
I/ O I/ O SSI[0..3]_B
1 48 51 130 F 0_DAC_B8
LAB/ BA / LOE I/ O I/ O
RA16 2 47 R143 33 F A16 52 129 F 0_DAC_B9 IC41
LB0 LA0 I/ O I/ O
RA17 3 46 R144 33 F A17 F 0_SB_A3 53 128 SI0_B 2 18 SSI0_B
4 45 F 0_SB_A4 54 127 SI1_B 3 17 SSI1_B
GND GND I/ O I/ O D2 Q2
RA18 5 44 R145 33 F A18 F 0_SB_A5 55 126 SCK0 SI2_B 4 16 SSI2_B
LB2 LA2 I/ O I/ O D3 Q3 LLAT[0..3]
RA19 6 43 R146 33 F A19 56 125 SCK1 SI3_B 5 15 SSI3_B
LB3 LA3 GND I/ O D4 Q4
7 42 F 0_SB_A6 57 124 SCK2 LAT0 6 14 LLAT0
VCC3 VCC3 I/ O I/ O D5 Q5
RA20 8 41 R147 33 F A20 F 0_SB_A7 58 123 SCK3 LAT1 7 13 LLAT1
RA21 9 40 R148 33 F A21 F 0_SB_A8 59 122 LAT2 8 12 LLAT2
LB5 LA5 I/ O VCCINT D7 Q7
10 39 60 121 SI0_A LAT3 9 11 LLAT3
GND GND VCCINT I/ O D8 Q8
RA22 11 38 F A22
LB6 LA6
RA23 12 37 F A23 1 VCC3
LB7 LA7 E1
RA24 13 36 F A24 19
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO4
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
# TMS
# TCK
F AST3
GND
VCCINT
F AST4
^nSTATUS
^CONF _DONE
I/ O
I/ O
I/ O
VCCIO7
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
RA25 14
HB0 HA0
35 F A25 VCCIO7 E2 PC83
HB1 HA1
15 34 74LVC541
GND GND CE0.1u
16 33
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
/ WE1 HB2 HA2 / ALT_WE
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
17 32
/ RD2 HB3 HA3 / ALT_RD
18 31
VCC3 VCC3 CCH[0..3]
19 30
/ CS5 HB4 HA4 / ALT_CS
20 29 IC42
HB5 HA5
21 28 VCC1.8 VCC3 CH0 2 18 CCH0
GND GND D1 Q1
22 27 CH1 3 17 CCH1
HB6 HA6 D2 Q2
23 26 PC17 PC18 CH2 4 16 CCH2
HB7 HA7 D3 Q3 NNCHG[0..3]
24 25 CH3 5 15 CCH3
HAB/ BA / HOE D4 Q4
T116
T119
NCHG0 6 14 NNCHG0
T118
T121
T122
CE1u CE1u D5 Q5
R233 0
F 0_SB_A9
F 0_SB_A10
F 0_SB_A11
F 0_SB_A12
F 0_SB_D0
F 0_SB_D1
F 0_SB_D2
F 0_SB_D3
F 0_SB_D4
F 0_SB_D5
F 0_SB_D6
F 0_SB_D7
F 0_SB_D8
F 0_SB_D9
F 0_SB_D10
F 0_SB_D11
F 0_SB_D12
F 0_SB_D13
F 0_SB_D14
F 0_SB_D15
NCHG3
NCHG2
NCHG1
NCHG0
CH3
CH2
CH1
CH0
LAT3
LAT2
LAT1
LAT0
SI3_B
SI2_B
SI1_B
SI0_B
SI3_A
SI2_A
SI1_A
SN74LVCH16245ADGG- EL NCHG1 7 13 NNCHG1

D6 Q6
NCHG2 8 12 NNCHG2
D7 Q7
NCHG3 9 11 NNCHG3
D8 Q8
T120
T117
T123
1 VCC3
E1
19
E2
F 0_SB_/ SOE
PC84
F 0_SB_/ SWE
/ ALT_RESET
/ ALT_STATUS
/ ALT_CONF _DONE
74LVC541
CE0.1u
CLK60_2
R112
NON
IC36
2 18
/ F 0_DAC_RESET D1 Q1 / F F 0_DAC_RESET
IC47 IC48 3 17
/ F 1_DAC_RESET D2 Q2 / F F 1_DAC_RESET
F 0_SA_D0 F 0_SA_D0 7 5 F 0_SA_A0 F 0_SA_A0 F 0_SB_D0 F 0_SB_D0 7 5 F 0_SB_A0 F 0_SB_A0 4 16
T128 D0 A0 T146 T159 D0 A0 T177 / RESET D3 Q3 / HRESET
T129 D1 A1 T147 T160 D1 A1 T178 D4 Q4
T130 D2 A2 T148 T161 D2 A2 T179 R87 R107 D5 Q5
T131 D3 A3 T149 T162 D3 A3 T180 10K 10K D6 Q6
T132 D4 A4 T150 T163 D4 A4 T181 D7 Q7
T133 D5 A5 T151 T164 D5 A5 T182 D8 Q8
F 0_SA_D6 F 0_SA_D6 15 43 F 0_SA_A6 F 0_SA_A6 F 0_SB_D6 F 0_SB_D6 15 43 F 0_SB_A6 F 0_SB_A6
T134 D6 A6 T152 T165 D6 A6 T183
F 0_SA_D7 F 0_SA_D7 16 42 F 0_SA_A7 F 0_SA_A7 F 0_SB_D7 F 0_SB_D7 16 42 F 0_SB_A7 F 0_SB_A7 1 VCC
T135 D7 A7 T153 T166 D7 A7 T184 E1
F 0_SA_D8 F 0_SA_D8 29 27 F 0_SA_A8 F 0_SA_A8 F 0_SB_D8 F 0_SB_D8 29 27 F 0_SB_A8 F 0_SB_A8 19
T136 D8 A8 T154 T167 D8 A8 T185 E2 PC85
T137 D9 A9 T155 T168 D9 A9 T186
F 0_SA_D10 F 0_SA_D10 31 25 F 0_SA_A10 F 0_SA_A10 F 0_SB_D10 F 0_SB_D10 31 25 F 0_SB_A10 F 0_SB_A10 TC74VHCT541AF T
T138 D10 A10 T156 T169 D10 A10 T187 CE0.1u
T139 D11 A11 T157 T170 D11 A11 T188
T140 D12 A12 T158 T171 D12 A12 T189
F 0_SA_D13 F 0_SA_D13 36 20 F 0_SB_D13 F 0_SB_D13 36 20
T141 D13 A13 T172 D13 A13
T142 D14 A14 T173 D14 A14
T143 D15 A15 T174 D15 A15
R225 17 R227 17
F 0_SA_/ SWE WE F 0_SB_/ SWE WE
0 VCC3 0 VCC3
R123 6 22 VCC3 T175 R126 6 22
T145 CE NC CE NC
NON 23 NON 23 VCC3
R226 NC R228 NC
41 28 PC56 41 28
F 0_SA_/ SOE OE NC F 0_SB_/ SOE OE NC
0 VCC3 0 VCC3 PC57
R124 40 CE0.1u T176 R125 40
T144 BHE BHE
NON 39 NON 39 CE0.1u
BLE BLE
CY7C1021BV33- 12ZC CY7C1021BV33- 12ZC
F F 1_DAC_A[0..9]
/ ALT_CS
/ ALT_WE
IC37
/ ALT_RD
F A[16..25]
F 1_DAC_A0 2 18 R178 0 F F 1_DAC_A0
T211 T227 D1 Q1 F F 1_DAC_LAT[0..3]
F 1_DAC_A1 3 17 R179 0 F F 1_DAC_A1
D2 Q2
F 1_DAC_A2 4 16 R180 0 F F 1_DAC_A2
T226 T228 D3 Q3
/ F 1_INTREQ
ENC_PHB
ENC_PHA
VCC1.8 VCC3 F 1_DAC_A3 5 15 R181 0 F F 1_DAC_A3
D4 Q4 F F 1_DAC_B[0..9]
T207
T209
F 1_DAC_A4 6 14 R182 0 F F 1_DAC_A4
F D[0..31] D5 Q5
PC21 PC22 F 1_DAC_A5 7 13 R183 0 F F 1_DAC_A5 VCC VCC
D6 Q6
F 1_DAC_A6 8 12 R184 0 F F 1_DAC_A6 CN11 VCC
D7 Q7
T212
T213
T206
T208
T210
F 1_DAC_A7 9 11 R185 0 F F 1_DAC_A7
F D9
F D8
F D7
F D6
F D5
F D4
F D3
F D2
F D1
F D0
CE1u CE1u D8 Q8 139 140
F A22
F A21
F A20
F A19
F A18
F A17
F A16
F D31
F D30
F D29
F D28
F D27
F D26
F D25
F D24
F D23
F D22
F D21
F D20
F D19
F D18
F D17
F D16
F D15
F D14
F D13
F D12
F D11
F D10
137 138 C24
1 VCC +
E1 135 136 100u/ 25V
VCC1.8 VCC3 19
E2 PC86 133 134
PC27 131 132
PC28 TC74VHCT541AF T
CE0.1u 129 130
VCC3 VCC1.8
127 128
PC24
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
125 126
PC23
CE1u CE1u CE1u 123 124
ENC_PHB
ENC_PHB 121 122
CE1u IC38 F F 0_DAC_A0 ENC_PHA
F F 0_DAC_A0 119 120 ENC_PHA
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
F 1_DAC_A8 2 18 R186 0 F F 1_DAC_A8 F F 0_DAC_A2 F F 0_DAC_A1
GND
GND
GND
GND
D1 Q1 F F 0_DAC_A2 117 118 F F 0_DAC_A1
# TDO
F 1_DAC_A9 3 17 R187 0 F F 1_DAC_A9 F F 0_DAC_A4 F F 0_DAC_A3
# TRST
^nCEO
F AST1
F AST2
D2 Q2 F F 0_DAC_A4 115 116 F F 0_DAC_A3
VCCIO2
VCCIO1
VCCINT
1 180 F 1_DAC_A0 F 1_DAC_LAT0 4 16 R188 0 F F 1_DAC_LAT0 F F 0_DAC_A6 F F 0_DAC_A5
VCCINT I/ O D3 Q3 F F 0_DAC_A6 113 114 F F 0_DAC_A5
F 1_SA_A0 2 179 F 1_DAC_LAT1 5 15 R189 0 F F 1_DAC_LAT1 F F 0_DAC_A8 F F 0_DAC_A7
I/ O VCCINT D4 Q4 F F 0_DAC_A8 111 112 F F 0_DAC_A7
F 1_SA_A1 3 178 F 1_DAC_A1 F 1_DAC_LAT2 6 14 R190 0 F F 1_DAC_LAT2 / F F 0_DAC_RESET F F 0_DAC_A9
I/ O I/ O D5 Q5 / F F 0_DAC_RESET 109 110 F F 0_DAC_A9
F 1_SA_A2 4 177 F 1_DAC_LAT3 7 13 R191 0 F F 1_DAC_LAT3 F F 0_DAC_LAT1 F F 0_DAC_LAT0
I/ O VCCIO8 D6 Q6 F F 0_DAC_LAT1 107 108 F F 0_DAC_LAT0
F 1_SA_A3 5 176 F 1_DAC_A2 F 1_DAC_B0 8 12 R192 0 F F 1_DAC_B0 F F 0_DAC_LAT3 F F 0_DAC_LAT2
I/ O I/ O D7 Q7 F F 0_DAC_LAT3 105 106 F F 0_DAC_LAT2
F 1_SA_A4 6 175 F 1_DAC_A3 F 1_DAC_B1 9 11 R193 0 F F 1_DAC_B1 F F 0_DAC_B1 F F 0_DAC_B0
I/ O I/ O D8 Q8 F F 0_DAC_B1 103 104 F F 0_DAC_B0
F 1_SA_A5 7 174 F 1_DAC_A4 F F 0_DAC_B3 F F 0_DAC_B2
I/ O I/ O F F 0_DAC_B3 101 102 F F 0_DAC_B2
F 1_SA_A6 8 173 F 1_DAC_A5 1 VCC F F 0_DAC_B5 F F 0_DAC_B4
I/ O I/ O E1 F F 0_DAC_B5 99 100 F F 0_DAC_B4
F 1_SA_A7 9 172 F 1_DAC_A6 19 F F 0_DAC_B7 F F 0_DAC_B6
I/ O I/ O E2 PC87 F F 0_DAC_B7 97 98 F F 0_DAC_B6
F 1_SA_A8 10 171 F 1_DAC_A7 F F 0_DAC_B9 F F 0_DAC_B8
I/ O I/ O F F 0_DAC_B9 95 96 F F 0_DAC_B8
F 1_SA_A9 11 170 F 1_DAC_A8 TC74VHCT541AF T SSCK1 SSCK0
I/ O I/ O CE0.1u SSCK1 93 94 SSCK0
12 169 F 1_DAC_A9 SSCK3 SSCK2
VCCIO3 I/ O SSCK3 91 92 SSCK2
F 1_SA_A10 13 168 SSI1_A SSI0_A
I/ O I/ O SSI1_A 89 90 SSI0_A
14 167 SSI3_A SSI2_A
I/ O I/ O SSI3_A 87 88 SSI2_A
15 166 / F 1_DAC_RESET SSI1_B SSI0_B
I/ O I/ O / F 1_DAC_RESET SSI1_B 85 86 SSI0_B
F 1_SA_A11 16 165 IC39 SSI3_B SSI2_B
I/ O GND SSI3_B 83 84 SSI2_B
F 1_SA_A12 17 164 F 1_DAC_LAT0 F 1_DAC_B2 2 18 R194 0 F F 1_DAC_B2 LLAT1 LLAT0
I/ O I/ O D1 Q1 LLAT1 81 82 LLAT0
F 1_SA_D0 18 163 F 1_DAC_LAT1 F 1_DAC_B3 3 17 R195 0 F F 1_DAC_B3 LLAT3 LLAT2
I/ O I/ O D2 Q2 LLAT3 79 80 LLAT2
19 162 F 1_DAC_B4 4 16 R196 0 F F 1_DAC_B4 CCH1 CCH0
GND GND D3 Q3 CCH1 77 78 CCH0
F 1_SA_D1 20 161 F 1_DAC_LAT2 F 1_DAC_B5 5 15 R197 0 F F 1_DAC_B5 CCH3 CCH2
I/ O I/ O D4 Q4 CCH3 75 76 CCH2
F 1_SA_D2 21 160 F 1_DAC_LAT3 F 1_DAC_B6 6 14 R198 0 F F 1_DAC_B6 NNCHG1 NNCHG0
I/ O I/ O D5 Q5 NNCHG1 73 74 NNCHG0
F 1_SA_D3 22 159 F 1_DAC_B7 7 13 R199 0 F F 1_DAC_B7 NNCHG3 NNCHG2
I/ O VCC_CKLK4 D6 Q6 NNCHG3 71 72 NNCHG2
F 1_SA_D4 23 158 F 1_DAC_B8 8 12 R200 0 F F 1_DAC_B8
I/ O GND_CKLK4 D7 Q7
F 1_SA_D5 24 157 F 1_DAC_B0 F 1_DAC_B9 9 11 R201 0 F F 1_DAC_B9 F F 1_DAC_A1 F F 1_DAC_A0
I/ O I/ O D8 Q8 F F 1_DAC_A1 69 70 F F 1_DAC_A0
F 1_SA_D6 25 156 F 1_DAC_B1 F F 1_DAC_A3 F F 1_DAC_A2
I/ O IC32 I/ O F F 1_DAC_A3 67 68 F F 1_DAC_A2
26 155 T196 1 VCC F F 1_DAC_A5 F F 1_DAC_A4
GND CLKLK_F B2p E1 F F 1_DAC_A5 65 66 F F 1_DAC_A4
27 154 T192 19 F F 1_DAC_A7 F F 1_DAC_A6
VCCINT CLK4p E2 F F 1_DAC_A7 63 64 F F 1_DAC_A6
T215
T216
PC88
T214
28 153 F F 1_DAC_A9 F F 1_DAC_A8
GND ^DATA0 / ALT_DATA F F 1_DAC_A9 61 62 F F 1_DAC_A8
29 152 TC74VHCT541AF T F F 1_DAC_LAT0 / F F 1_DAC_RESET
^MSEL0 ^DCLK / ALT_DCLK CE0.1u F F 1_DAC_LAT0 59 60 / F F 1_DAC_RESET

30 151 T193 F F 1_DAC_LAT2 F F 1_DAC_LAT1
^MSEL1 CLK2p C19 C20 F F 1_DAC_LAT2 57 58 F F 1_DAC_LAT1
31 150 F F 1_DAC_B0 F F 1_DAC_LAT3
CLK1p ^nCE / CE F F 1_DAC_B0 55 56 F F 1_DAC_LAT3
32 149 F F 1_DAC_B2 F F 1_DAC_B1
CLKLK_ENA EP20K100EQC240- 3 # TDI T194 SSCK[4..7] F F 1_DAC_B2 53 54 F F 1_DAC_B1
33 148 CE22p CE22p F F 1_DAC_B4 F F 1_DAC_B3
/ ALT_CONF IG ^nCONF IG VCCIO6 F F 1_DAC_B4 51 52 F F 1_DAC_B3
34 147 IC43 F F 1_DAC_B6 F F 1_DAC_B5
CLK3p GND_CKLK2 F F 1_DAC_B6 49 50 F F 1_DAC_B5
F 1_SA_D7 35 146 SCK4 2 18 SSCK4 F F 1_DAC_B8 F F 1_DAC_B7
I/ O GND D1 Q1 F F 1_DAC_B8 47 48 F F 1_DAC_B7
F 1_SA_D8 36 145 SCK5 3 17 SSCK5 SSCK4 F F 1_DAC_B9
I/ O VCCINT D2 Q2 SSCK4 45 46 F F 1_DAC_B9
F 1_SA_D9 37 144 SCK6 4 16 SSCK6 SSCK6 SSCK5
I/ O VCC_CKLK2 D3 Q3 SSI[4..7]_A SSCK6 43 44 SSCK5
F 1_SA_D10 38 143 F 1_DAC_B2 SCK7 5 15 SSCK7 SSI4_A SSCK7
I/ O I/ O D4 Q4 SSI4_A 41 42 SSCK7
F 1_SA_D11 39 142 SI4_A 6 14 SSI4_A SSI6_A SSI5_A
I/ O VCC_CKOUT2 D5 Q5 SSI6_A 39 40 SSI5_A
F 1_SA_D12 40 141 SI5_A 7 13 SSI5_A SSI4_B SSI7_A
I/ O GND_CKOUT2 D6 Q6 SSI4_B 37 38 SSI7_A
F 1_SA_D13 41 140 F 1_DAC_B3 SI6_A 8 12 SSI6_A SSI6_B SSI5_B
I/ O I/ O D7 Q7 SSI6_B 35 36 SSI5_B
42 139 SI7_A 9 11 SSI7_A LLAT4 SSI7_B
GND CLKLK_OUT2p T195 D8 Q8 LLAT4 33 34 SSI7_B
F 1_SA_D14 43 138 T190 LLAT6 LLAT5
I/ O I/ O,LOCK2 LLAT6 31 32 LLAT5
F 1_SA_D15 44 137 1 VCC3 CCH4 LLAT7
I/ O GND E1 CCH4 29 30 LLAT7
45 136 F 1_DAC_B4 19 CCH6 CCH5
VCCIO5 I/ O E2 PC89 CCH6 27 28 CCH5
46 135 NNCHG4 CCH7
F 1_SA_/ SWE I/ O I/ O,LOCK4 NNCHG4 25 26 CCH7
47 134 T191 F 1_DAC_B5 74LVC541 NNCHG6 NNCHG5
F 1_SA_/ SOE I/ O I/ O CE0.1u NNCHG6 23 24 NNCHG5
F 1_SB_A0 48 133 F 1_DAC_B6 / P_SIDE_SENS NNCHG7
I/ O I/ O / P_SIDE_SENS 21 22 NNCHG7
F 1_SB_A1 49 132 HEAD_U/ D_2 HEAD_U/ D_1
I/ O GND HEAD_U/ D_2 19 20 HEAD_U/ D_1
F 1_SB_A2 50 131 F 1_DAC_B7 PSF AN_ON HD_POWER
2-9
I/ O I/ O SSI[4..7]_B PSF AN_ON 17 18 HD_POWER
51 130 F 1_DAC_B8
I/ O I/ O 15 16
52 129 F 1_DAC_B9 IC44 HEAD_TH
I/ O I/ O HEAD_TH 13 14
F 1_SB_A3 53 128 SI4_B 2 18 SSI4_B
I/ O I/ O D1 Q1 11 12
F 1_SB_A4 54 127 SI5_B 3 17 SSI5_B P_SIDE
I/ O I/ O D2 Q2 P_SIDE 9 10
F 1_SB_A5 55 126 SCK4 SI6_B 4 16 SSI6_B
I/ O I/ O D3 Q3 LLAT[4..7] 7 8
56 125 SCK5 SI7_B 5 15 SSI7_B 42V_SENSE
GND I/ O D4 Q4 42V_SENSE 5 6 T39 T40 T41
F 1_SB_A6 57 124 SCK6 LAT4 6 14 LLAT4
I/ O I/ O D5 Q5 3 4
F 1_SB_A7 58 123 SCK7 LAT5 7 13 LLAT5
I/ O I/ O D6 Q6 1 2
F 1_SB_A8 59 122 LAT6 8 12 LLAT6
I/ O VCCINT D7 Q7 TX24- 140R- LT- H1
60 121 SI4_A LAT7 9 11 LLAT7
VCCINT I/ O D8 Q8
1 VCC3
E1
19
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO4
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
# TMS
# TCK
F AST3
GND
VCCINT
F AST4
^nSTATUS
^CONF _DONE
I/ O
I/ O
I/ O
VCCIO7
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
GND
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
I/ O
VCCIO7
E2 PC90
74LVC541
CE0.1u
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
CCH[4..7]
IC45
VCC1.8 VCC3 CH4 2 18 CCH4
D1 Q1
0
CH5 3 17 CCH5
D2 Q2
PC25 PC26 CH6 4 16 CCH6
D3 Q3 NNCHG[4..7]
NCHG7
NCHG6
NCHG5
NCHG4
CH7
CH6
CH5
CH4
LAT7
LAT6
LAT5
LAT4
SI7_B
SI6_B
SI5_B
SI4_B
SI7_A
SI6_A
SI5_A
CH7 5 15 CCH7
D4 Q4
T30
T32
NCHG4 6 14 NNCHG4
T27
T29
T33
D5 Q5
R234
CE1u CE1u
F 1_SB_A9
F 1_SB_A10
F 1_SB_A11
F 1_SB_A12
F 1_SB_D0
F 1_SB_D1
F 1_SB_D2
F 1_SB_D3
F 1_SB_D4
F 1_SB_D5
F 1_SB_D6
F 1_SB_D7
F 1_SB_D8
F 1_SB_D9
F 1_SB_D10
F 1_SB_D11
F 1_SB_D12
F 1_SB_D13
F 1_SB_D14
F 1_SB_D15
NCHG5 7 13 NNCHG5
D6 Q6
NCHG6 8 12 NNCHG6
D7 Q7
NCHG7 9 11 NNCHG7
D8 Q8
T28
T34
T31
1 VCC3
E1
F 1_SB_/ SOE
F 1_SB_/ SWE
/ ALT_RESET
19
/ ALT_STATUS
/ ALT_CONF _DONE
E2 PC91
74LVC541
CE0.1u
CLK60_2
R113
IC49 NON IC50

T42 D0 A0 T60 T73 D0 A0 T91
T43 D1 A1 T61 T74 D1 A1 T92
T44 D2 A2 T62 T75 D2 A2 T93
T45 D3 A3 T63 T76 D3 A3 T94
T46 D4 A4 T64 T77 D4 A4 T95
T47 D5 A5 T65 T78 D5 A5 T96
T48 D6 A6 T66 T79 D6 A6 T97
T49 D7 A7 T67 T80 D7 A7 T98
T50 D8 A8 T68 T81 D8 A8 T99
T51 D9 A9 T69 T82 D9 A9 T100
T52 D10 A10 T70 T83 D10 A10 T101
T53 D11 A11 T71 T84 D11 A11 T102
T54 D12 A12 T72 T85 D12 A12 T103
T55 D13 A13 T86 D13 A13
T56 D14 A14 T87 D14 A14
T57 D15 A15 T88 D15 A15
R229 17 R231 17
F 1_SA_/ SWE WE F 1_SB_/ SWE WE
0 VCC3 0 VCC3
R127 6 22 VCC3 R129 6 22 VCC3
T58 CE NC T90 CE NC
NON 23 NON 23
R230 NC R232 NC
41 28 PC58 41 28 PC59
F 1_SA_/ SOE OE NC F 1_SB_/ SOE OE NC
0 VCC3 0 VCC3
R128 40 CE0.1u R130 40 CE0.1u
T59 BHE T89 BHE
NON 39 NON 39
BLE BLE
CY7C1021BV33- 12ZC CY7C1021BV33- 12ZC
2
2
VCC
CN1
VCC3 VCC3
1
TP33
2
R219 R220 VCC3 VCC3 IC3 R202 0 TP34
3
F 0IN
/ MTRERR
2 18 TP35
EXTIN
F 0OUT
/ P_SIDE_SENS
/ SW2 D1 Q1 4
HEAD_U/ D_1
HEAD_U/ D_2
PINCHPOS
PSF AN_ON
/ SERIAL_START
HD_POWER
CROP_ON
/ SRVBRD_RESET
3 17 R203 0 TP36
/ LESSTHANF
/ LESSTHANS
RTC_DATA
NON NON LCD_RS D2 Q2 5
4 16 R204 0 TP37
LCD_RW D3 Q3 6
5 15 R205 0 TP38
LCD_E D4 Q4 7
R221 R222 R237 R238 6 14 R206 0 TP39
/ LCD_CS D5 Q5 8
VCC3 7 13 R207 0 TP40
10K 10K / LED D6 Q6 9
8 12 R208 0 TP41
10K 10K / SW0 D7 Q7 10
9 11 R209 0 TP42
/ SW1 D8 Q8 11
R210 0 TP43
12 TO PANEL BOARD
VCC 1 R211 0 TP44
E1 13
19 R212 0 TP45
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
PC92 E2 14
R213 0 TP46
15
TC74VHCT541AF T R214 0 TP47
CE0.1u 16
I5
17
1 75 R215 0 TP48
GND
GND
GND
GND
GND
GND
GND GND 18
VCC3
VCC3
2 74
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
TO_MACH2 TDI TDO TDO 19
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/ O63 D0
I/ O62 D2
I/ O61 D4
I/ O60 D6
I/ O59 D8
3 73 R216 0 TP49
I/ O58 D10
I/ O57 D12
I/ O56 D14
I/ O8 A1 TRST 20
4 72 RA29
/ CS6 I/ O9 A3 I/ O55 D1 / SENSOR 21
F A22 5 71 VCC3 EXBV8V103J R217 0 TP50
F A22 I/ O10 A5 I/ O54 D3 RTC_WR DB[0..7] 22
F A23 6 70 RA30 IC4 TP51
F A23 I/ O11 A7 I/ O53 D5 RTC_WDATA 23
F A24 7 69 DB7 18 2 R218 0 TP52
1
2
3
4
1
2
3
4
F A24 I/ O12 A9 I/ O52 D7 RTC_CLK B0 A0 24
F A25 8 68 EXBV8V103J DB6 17 3
F A25 I/ O13 A11 I/ O51 D9 RTC_CE B1 A1
9 IC1 67 DB5 16 4 52808- 2490
/ WE0 I/ O14 A13 I/ O50 D11 AD_IN B2 A2
1
2
3
4
10 66 DB4 15 5
/ RD2 I/ O15 A15 I/ O49 D13 / AD_CS B3 A3
11 65 DB3 14 6
8 1
7 2
6 3
5 4
8
7
6
5
CLK60_1 I1/ CLK0 I/ O48 D15 AD_CK B4 A4
12 64 DB2 13 7
VCC3 I4/ CLK3 AD_OUT B5 A5
13 M4A3- 128/ 64 TQF P100 63 DB1 12 8
DB[0..7] GND GND B6 A6
8
7
6
5
8
7
6
5
14 62 DB0 11 9 VCC3
/ RESET I1/ CLK1 VCC3 B7 A7
DB7 15 61
I/ O16 B15 I3/ CLK2 / ALT_STATUS PC94
DB6 16 60 19
I/ O17 B13 I/ O47 C15 / ALT_RESET E
DB5 17 59 1
I/ O18 B11 I/ O46 C13 / ALT_DCLK DIR CE0.1u
DB4 18 58
I/ O19 B9 I/ O45 C11 / ALT_DATA
DB3 19 57 74LVC245
I/ O20 B7 I/ O44 C9 / ALT_CONF _DONE
DB2 20 56
I/ O21 B5 MACH2 I/ O43 C7 / ALT_CONF IG / PANEL
DB1 21 55
I/ O22 B3 I/ O42 C5 / PANEL / WR2
DB0 22 54 VCC
I/ O23 B1 I/ O41 C3 / SW2 / HRESET
23 53
TMS TMS I/ O40 C1 / SW1 R3 10K CN3
24 52
TCK TCK ENABLE
25 51 VCC3
GND GND R1 10k 1
TP57
GND
GND
I/ O24 B14
IO/ 25 B12
I/ O26 B10
I/ O27 B8
I/ O28 B6
I/ O29 B4
I/ O30 B2
I/ O31 B0
I2
VCC3
GND
GND
VCC3
I/ O32 C0
I/ O33 C2
I/ O34 C4
I/ O35 C6
I/ O36 C8
I/ O37 C10
I/ O38 C12
I/ O39 C14
GND
GND
PC93 2
3
CE0.1u R4 10K 4 TO SENSOR
TP58
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
5
T220 6
T219
R2 10K 53014- 0610
DB[0..7]
IC5 VCC
R224 10K
DB0 18 2 PRINT_CARRIAGE_ORG R30 33
Q1 D1
DB1 17 3 PINCH_ROLL_U/ D R31 33 CN14
Q2 D2
DB2 16 4 F RONT_COVER R32 33 TP59
Q3 D3 1
DB3 15 5 MAINTENANCE_COVER R R33 33 TP60
Q4 D4 2
VCC3 RA31 DB4 14 6 REAR_PAPER R34 33 R5 10K TP61
Q5 D5 3 TO COVER SW
8 1 VCC3 DB5 13 7 F RONT_PAPER R35 33 TP62
8 1 Q6 D6 33 4
/ LED
/ SW0
7 2 DB6 12 8 CUTTING_CARRIAGE_ORG R36
7 2 Q7 D7
LCD_E
6 3 DB7 11 9 MAINTENANCE_COVER L R223 33 53398- 0490
LCD_RS
PC60 PC61
/ LCD_CS
LCD_RW
6 3 Q8 D8 CN2
5 4 R6
5 4
/ INT1284
/ INTDDA
CE0.1u CE0.1u 1 TP63
/ F 0_INTREQ
/ F 1_INTREQ
E1 / SENSOR 10K 1
/ INT1284_NET
EXBV8V103J 19 TP64
E2 2
/ INT_NET_HALF
TP65
/ INT_CENT_HALF
3
74LVC541 TP66
4 TO PAPER SENSOR
TP67
5
TP68
IRL0
IRL1
IRL2
IRL3
R7 10K 6
/
/
/
/
53398- 0690
2-10
R8 10K
CN4
VCC3 TP88
1
IC59 TP89
2 TO CUT CARI ORG
12 TP90
CS1 3
3 13 VCC3
RTC_WDATA DIN DOUT RTC_DATA
4 53398- 0390
RTC_CLK CLK
VCC3 11 14
RTC_CE CS0 TP
D3 2
4
3
2
1
4
3
2
1
RTC_WR WE
RA13 RA14
CR2032- RTC BACKUP 1SS355
4
3
2
1
4
3
2
1
HOLDER BATTERY BCR20V4
D2 5 VCC
5
6
7
8
5
6
7
8
R11 10K L1
1 2 8 6
VCC L2
7 EXBV8V103J EXBV8V103J VCC
PC62 L3 R109
5
6
7
8
5
6
7
8
BT1 1SS355 9 CN7
L4
BCR20V4 1 10 CN5
CE0.1u GND L5 TP69 1 IC20E IC20F 10k
R103 TP91
2 1
RTC- 4553 TP70 10 11 12 13 TP92
F 0IN 3 EXTIN 2
TP71 TP93
F 0OUT 4 33 3
74LVC14 74LVC14 TP94
5 4 TO MONITOR SERIAL
TP72 TP95
CROPMARK 6 5
7
TP73 53398- 0590
PINCHPOS 8
TP74
CROP_ON 9
TP75
/ SERIAL_START 10
TP76
/ SRVBRD_RESET 11
TP77 VCC
/ MTRERR 12
TP78 VCC3 VCC
/ LESSTHANF 13
VCC TP79
/ LESSTHANS 14 R239
TO SERVO BOARD CN6
15
R69 TP80
/ INTDDA 16 10k 1
TP81
DDA_MtoS 17 2
TP82
NON DDA_StoM 18 RXD2 3
19 TXD2 4 TO SCANNER
R37 TP83
33 / Cmd_HS_MtoS 20 5
HEAD_TH VCC TP84
HEAD_TH / Cmd_HS_StoM 21 6
Cmd_MtoS TP85
TP96
TP97
TP98
TP99
C4 Cmd_MtoS 22
Cmd_StoM TP86 NON
Cmd_StoM 23
PC63 24
CE1u TP87
DDA_CLK 25
IC64
3 14 CE0.1u 52808- 2590
R38 33 AIN0 VDD R72
P_SIDE 4
P_SIDE AIN1
5 10
C2 AIN2 DO AD_OUT
6 11 2.2K
AIN3 SARS
CE1u 2
/ AD_CS CS
9
VREF
33 12 8
AD_CK CK AGND
CROPMARK R70 13
CROPMARK AD_IN DI
C3 7
VSS
CE1u TLC0834ID
42V_SENSE R39 33
42V_SENSE
C5
CE1u
2-3 HEAD / SERVO BOARD
Arrangement Diagram_ Component Side

It indicates the version of the Main Board.
2-11
Arrangement Diagram_ Soldering Side
2-12
Head Board _ 1/6 Circuit Diagram
2-13
2-14
2-15
2-16
2-17
2-18
Servo Board _ 1/4 Circuit Diagram
2-19
2
VCC3
VCC VMTD VCC3
10K
10K
10K
C92
+ 100u/ 63V R49
IC23 10K
isp DownloadTP143TP82TP81 VCC3
TP165 TP163
TP161 TP164 MTD2005F VMTD TP169 TP166
CN5
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
R113
24 14 To INK TANK BOARD
R114
R111
ALM VMMB D82 2 TDO
CN13 TP142 TP140
SolDecay D1F S6 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139VCC
/ StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 CN8
PHB OUT2
F L17 EXCML20A390
2 5
/ SOL_EN 18 8
DECAY OUT3 D1F S6 D74 R117 3 6 TMS 1
12 SerCtrg_CLK
SolPWM OUT4 D1F S6 1.0ohm/ 1W
F L18 EXCML20A390
4 7 2
R180 0 5 8 TCK SerCtrg_LOAD 3
27 28 D73 SerCtrg_OUT
R179 VCC3 16 ENA A LG A 15 6 4
53398- 0890 R46 SerCtrg_IN
TP162 R112 10K ENA B LG B D1F S6 PinchPos 7 5
NON HS1 10K IC9 R89 100
GND / Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREF A GND CropSens 9 D1 Q1
20 2 SerTU_LOAD 3 17 C75 52808- 0691
VREF B NC 10 D2 Q2
R178 C114 25 4 SerTU_OUT 4 16 CE470p
CR NC 11 D3 Q3
VCC 6 F ANPWM2 To CUT CARI BOARD SerTU_IN 5 15
NON NON 22 NC 9 R110 NON 12 6 D4 Q4 14
VSA NC D5 Q5
NC 11 52808- 1291 T63 T5 T6 T7 Ser500_CLK 7 D6 Q6 13 VCC
NC 13 Ser500_LOAD 8 D7 Q7 12 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC
RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
+ 27 VCC CN3
R188
10K
Serial_IN CE0.1u
SerTU_STORE
C88 1
R192 220 Serial_OUT E1 1
5
CE0.1u 19 R38
13
10
4
PC16 E2 2
10K
CE1.0u 3
C119 CE820p
IC26A 74VHCT541
R116
R118
12K 0.1%
Serial_LOAD 4
C117 CE3900p
3 for TU
/ RD
+ CropSens Serial_CLK 5
R182 0( NON)
R189 0 1
100K 0.1% CropMark R119 R39 100 6
- 2 100 VCC3 7
IC26B - 6 C87 RX1 C34 CE470p
SOL_CURNT 7 3403A CE470p 100K 53398- 0790
12K 0.1%
SOL_CURNT
5
11
+
3403A
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6
R199
TP89
TP90
TP91
TP92
VCC
I5
A[1..4] 1
100K 0.1%
1 75
GND
GND
GND
GND
GND
GND
GND GND 2
VCC3
VCC3
TDI 2 TDI TDO 74 TDI_1 3
R200 4.7K 0.1%

R115 4.7K 0.1% R201
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
A1 3 73
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/ O63 D0
I/ O62 D2
I/ O61 D4
I/ O60 D6
I/ O59 D8
I/ O58 D10
I/ O57 D12
I/ O56 D14
I/ O8 A1 TRST 4
A2 4 72 Ser500_IN
R82 100
D[0..3] I/ O9 A3 I/ O55 D1 5
A3 5 I/ O10 A5 I/ O54 D3 71 Serial_STORE CE470p 6
TP95
TP96
TP97
TP98
TP99
A4 6 I/ O11 A7 I/ O53 D5 70 / StepDrvEnable1 7

D0 7 69 C70
D1 8 I/ O12 A9 I/ O52 D7 68 T9 / SensCov 8
I/ O13 A11 I/ O51 D9 T10 R150 100 MtrADcy 9
D2 9 I/ O14 A13 I/ O50 D11 67 T12 MtrA_PA 10
D3 10 66 C101 CE470p
R85 33 I/ O15 A15 I/ O49 D13 T13 MtrA_PB 11
11 65
CLK32 12 I1/ CLK0 I/ O48 D15 64 T15 12

VCC3 I4/ CLK3 T16 13
TP101
TP102
TP106
TP107
PC18 13 63
CE1.0u 14 GND GND 62 Mstep2A 14
D17 / CS2 I1/ CLK1 VCC3 PC19 Mstep2B 15
+ 41 VMTD DE3L20U VM 15 61 CE1.0u
Mstep0A I/ O16 B15 I3/ CLK2 T20 16
VCC 16 60
Mstep0B I/ O17 B13 I/ O47 C15 T21 Sol_Rush 17
17 59
R101 Mstep1A I/ O18 B11 IC10 I/ O46 C13 MtrW_1_ Sol_Hold 18
18 58
R176 Mstep1B I/ O19 B9 I/ O45 C11 MtrW_0_ 19
CN16 + C90 1K / 0.5W Q4 D72 19 57 VCC
PTZ43A 47/ 1W Mstep_Hold I/ O20 B7 I/ O44 C9 20
2SJ 535
TP125
TP126
TP129
TP130
TP131
TP132
20 56
1 100u/ 25V T22 21 I/ O21 B5 M4A3- 64/ 64 TQF P100 I/ O43 C7 55 MtrI3_1_ RST 21
2 T25 I/ O22 B3 I/ O42 C5 MtrI3_0_ SEL2 22
22 54 R86
3 R165 I/ O23 B1 I/ O41 C3 10K SEL1 23
+ 27 23 53
B14
B12
B10
B8
B6
B4
B2
B0
C0
C2
C4
C6
C8
C10
C12
C14
4 R177 TMS TMS I/ O40 C1 MtrI2_1_ SEL 24
+ 41 100 47/ 1W 24 52 R142
5 TCK TCK ENABLE 25
R155 25 51 100
6 Q5 GND GND Ctrg_RXD 26
2.2K / 0.5W
GND
GND
I/ O24
IO/ 25
I/ O26
I/ O27
I/ O28
I/ O29
I/ O30
I/ O31
I2
VCC3
GND
GND
VCC3
I/ O32
I/ O33
I/ O34
I/ O35
I/ O36
I/ O37
I/ O38
I/ O39
GND
GND
B6P- VH 2SK2796S C73 Ctrg_TXD 27
28
2 CE470p
+ 52808- 2891( NON)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
3
C89 1 3
100u/ 63V VCC3
1.0K
2-20
2 Q3
C82
1000u/ 63V
1
6
MtrPower
+ C105 + 41 + 27 VCC VCC3
DTC114EK CN14
CE470p
R162
RA6
1
1
PC17 EXBA10E102J 2
/ LWR
CE1.0u 3
2
9
3
8
4
7
5
MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_
MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
10
4
MtrWDcy 5
MtrI3Dcy 6
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
MtrC1Dcy 5267- 09A( NON)
To MAIN BOARD R163 R104
CX1 MtrC0Dcy
1.0K 1.0K
CN11 R164 T69 VCC
NON IC19A IC19B
52808- 2591 NON VCC3 IC21
T59 2 1 1 2 3 4
1 DDA_CLK VDD OUT / RESET
PC30 + 27
2 TP145
T60 3 5
3 Cmd_StoM GND Cd 74LVC14 74LVC14 TP144 TP146
T61 CE0.1u C83
R99 150
R98 22K
R151 150
R149 22K
4 Cmd_MtoS
T62 RN5VD29A VCC3 Sensor( Reserve)
5 / Cmd_HS_StoM R60 R148 100
T67 CE0.1u
6 / Cmd_HS_MtoS 1.2ohm/ 1W @/ SensR0
PC29 CN10
7 D42 D2F S6( NON) @/ SensR1
T68
8 DDA_StoM TP93 TP75 R97 100 1
T73 VCC3 CE0.1u
9 DDA_MtoS C37 TP138 2
T74 D78 +
10 INTDDA 1SS355 10u/ 100V( NON) TP152 TP153 3
11 IC28 + FAN 4
T75 1 8 L1 C80 C100
12 / LESSTHANS Source1Drain1 - FAN 5
R187
R186
R185
T76 2 7
13 T77 / LESSTHANF VCC Q8 VCC3 3 Gate1 Drain1 6 L RCH895- 181K( NON) CE470p CE470p 6
14 / MTRERR TP137 TP133 Source2Drain2 D51 D2F S6
T78 1 3 4 5 53398- 0690( NON)
15 / SRVBRD_RESET IN OUT TP136 TP135 Gate2 Drain2 TP85 TP78
T79 RA4
10K
10K
10K
16 / SerialStart
T80 2 + R194 EXBV8V101J UPA1759 C42 + CN4
17 / Crop_ON GND
T81 10K 4 5 10u/ 100V
18 PinchPos @F anF A 4 5 1
19 uPC2933T @F an0
3
3 6
6 L2
2
20 T82 CropMark @F ANPWM1
2
2 7
7 To HEAD BOARD
L RCH895- 181K 3
C85 C123 1 8
21 @F ANPWM2 1 8 Therm 4
T83
22 F 0out 100u/ 25VCE0.1u D70 D2F S6
T84 TP94 53398- 0490
23 F 0in
TP88 TP105
24 C53
25 D77 + CN7
IC27 10u/ 100V
1 8 L3 1
1SS355 Source1Drain1 2 To F AN J UNCTION BOARD
IC25 T85 2 7
Gate1 Drain1 L RCH895- 181K 3
+ 27 TA7815 + 15 3 6
Source2Drain2 D69 D2F S6
1 2 4 5 53398- 0390
VI VO Gate2 Drain2
UPA1759 C58 +
GND
C129 + C120 10u/ 100V
CE0.1u C84 CE0.1u L4
3
100u/ 25V + 27
L RCH895- 181K
D52 TP100
D1F L20U( NON) TP3
TP134
IC29
1 8 Sol_+
R134 100 Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1F L20U( NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
TP124
R135 UPA1759( NON)
0
2-21
2-22
2-4 SUB BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Main Board.
2-23
Arrangement Diagram_ Soldering Side
2-24
Sub Board _ 1/4 Circuit Diagram
2-25
2-26
VCC VHV0
VHV1
C43 + C42 C41 + C38 C40 + C39

CE0.1u CE0.1u
CE0.1u
47u/ 16V 10u/ 50V
10u/ 50V
VHV0 VCC
VHV0 VCC CN36 VHV1
CN37 VHV0 CN35
36
VHV0 VHV0 VHV1
36
VHV0
0 HEAD 35
GND
1 HEAD 36
VHV1
2 HEAD
35 34 35
GND VCC VHV0 COM1_A VCC VHV0 GND VCC VHV1
34 33 34
GND GND GND
33 32 33
COM0_A COM1_A COM2_A
32 31 32
GND CN56 GND CN48 GND CN43
31 30 31
COM0_A TP69 VHV0 COM1_A TP45 VHV0 COM2_A TP1 VHV1
30 21 29 21 30 21
GND GND GND GND GND GND
29 20 28 20 29 20
COM0_A COM0_B COM1_B COM1_B COM2_A COM2_B
28 19 27 19 28 19
27 18 26 18 27 18
COM0_B COM0_B COM1_B COM1_B COM2_B COM2_B
26 17 25 17 26 17
25 16 24 16 25 16
24 15 23 15 24 15
GND TP61TP62TP55 GND GND TP27TP11TP28 GND GND TP31TP34 TP37 GND
23 14 22 14 23 14
COM0_B GND VCC GND COM2_B GND
22 13 21 13 22 13
GND VCC / P_SIDE_SENS VCC GND VCC
21 12 20 12 21 12
VCC NCHG0 GND NCHG1 GND NCHG2
20 11 19 11 20 11
HEAD_TH_BU GND HEAD_U/ D_H GND ENC_PHA GND
19 10 18 10 19 10
GND LAT0 GND LAT1 GND LAT2
18 9 17 9 18 9
P_SIDE GND HEAD_U/ D_L GND ENC_PHB GND
17 8 16 8 17 8
GND CH0 GND CH1 GND CH2
16 7 15 7 16 7
LAT0 GND LAT1 GND LAT2 GND
15 6 14 6 15 6
GND NC GND NC GND NC
14 5 13 5 14 5
CH0 SCK0_ZB CH1 SCK1_ZB CH2 SCK2_ZB
13 4 12 4 13 4
GND SCK0_YB GND SCK1_YB GND SCK2_YB
12 3 11 3 12 3
NCHG0 SI0_ZB NCHG1 SI1_ZB NCHG2 SI2_ZB
11 2 10 2 11 2
GND SI0_YB GND SI1_YB GND SI2_YB
10 1 9 1 10 1
GND SCK1_ZA GND
9 8 9
SCK0_YA 52207- 2190 SCK1_YA TP12 TP29 TP13 TP30 52207- 2190 SCK2_YA 52207- 2190
8 7 8
SCK0_ZA TP67 TP72 TP59TP60 SI1_ZA SCK2_ZA TP19 TP15 TP32 TP23
7 6 7
SI0_YA SI1_YA SI2_YA
6 5 6
SI0_ZA SCK1_ZB SI2_ZA
5 4 5
SCK0_YB SCK1_YB SCK2_YB
4 3 4
SCK0_ZB SI1_ZB SCK2_ZB
3 2 3
SI0_YB SI1_YB SI2_YB
2 1 2
SI0_ZB SI2_ZB
1 1
36F MN- STK
36F MN- STK 36F MN- STK
VCC VCC VCC
TP66
CN59 TP22 CN50 TP18 CN45
GND GND GND
21 21 21
20 20 20
GND GND GND
19 19 19
18 18 18
GND GND GND
17 17 17
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
HEAD_TH NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG0 NCHG1 NCHG2
10 10 10
GND GND GND
9 9 9
LAT0 LAT1 LAT2
8 8 8
TP73 TP76 TP68TP65 GND TP26 TP10 TP25 TP14 GND TP7 TP3 TP4 TP9 GND
7 7 7
2-27
CH0 CH1 CH2
6 6 6
NC NC NC
5 5 5
SCK0_YA SCK1_YA SCK2_YA
4 4 4
SCK0_ZA SCK1_ZA SCK2_ZA
3 3 3
2 2 2
SI0_ZA SI1_ZA SI2_ZA
1 1 1
52207- 2190 52207- 2190 52207- 2190
ENC_PHA
/ P_SIDE_SENS
VCC
ENC_PHB
HEAD_U/ D_H
C44
CE0.1u HEAD_U/ D_L
8
IC10A
3 R39
R34 +
1 0
0 - 2
BA10358F R41 VCC
4
10K 1%
R36
NON
VCC
VCC
1
R38 R29
TR1 TO PAPERSIDE SENSOR BOARD TO LINEAR ENCODER BOARD
NON 1K
CN60
2 CN52
/ P_SIDE_SENS 1
R32 R31 1 ENC_PHA 2
IC10B DTB123EK 2 3
3
82 100 3 ENC_PHB 4
5
+ VR1
7 53261- 0390 53261- 0490
6 22K
-
BA10358F
R35 2.2K
VCC
R28
LED9
PRINT CARRIAGE BOARD 1/ 2
C47 330
R30 CE1000p SEL6410E- TP5
C45 CE1000p 3.3K
D2
1SS355
D1
1SS355
2
2
VHV2
C37 + C36
CE0.1u
10u/ 50V
VHV1 VCC VHV2 VCC
CN34 VHV2 VCC CN32
VHV1 CN33 VHV2
36 36
VHV1 VHV2 VHV2
35
GND
4 HEAD 36
VHV2
5 HEAD 35
GND
6 HEAD
34 35 34
COM4_A VCC VHV1 GND VCC VHV2 COM6_A VCC VHV2
33 34 33
GND GND GND
32 33 32
31 32 31
GND CN55 GND CN47 GND CN42
30 31 30
COM4_A TP78 VHV1 COM5_A TP39 VHV2 COM6_A TP2 VHV2
29 21 30 21 29 21
28 20 29 20 28 20
COM4_B COM4_B COM5_A COM5_B COM6_B COM6_B
27 19 28 19 27 19
26 18 27 18 26 18
25 17 26 17 25 17
24 16 25 16 24 16
23 15 24 15 23 15
GND TP56TP53TP54 GND GND TP40 TP41 TP42 GND GND TP35 TP36 TP38 GND
22 14 23 14 22 14
GND GND COM5_B GND GND GND
21 13 22 13 21 13
VCC VCC GND VCC VCC VCC
20 12 21 12 20 12
GND NCHG4 VCC NCHG5 GND NCHG6
19 11 20 11 19 11
18 10 19 10 18 10
GND LAT4 GND LAT5 GND LAT6
17 9 18 9 17 9
16 8 17 8 16 8
GND CH4 GND CH5 GND CH6
15 7 16 7 15 7
LAT4 GND LAT5 GND LAT6 GND
14 6 15 6 14 6
GND NC GND NC GND NC
13 5 14 5 13 5
CH4 SCK 4_ZB CH5 SCK 5_ZB CH6 SCK 6_ZB
12 4 13 4 12 4
GND SCK 4_YB GND SCK 5_YB GND SCK 6_YB
11 3 12 3 11 3
NCHG4 SI4_ZB NCHG5 SI5_ZB NCHG6 SI6_ZB
10 2 11 2 10 2
GND SI4_YB GND SI5_YB GND SI6_YB
9 1 10 1 9 1
SCK 4_ZA GND SCK 6_ZA
8 9 8
SCK 4_YA TP57TP58TP63TP64 52207- 2190 SCK 5_YA 52207- 2190 SCK 6_YA TP17 TP8 TP5 TP6 52207- 2190
7 8 7
SI4_ZA SCK 5_ZA TP43 TP47 TP44 TP46 SI6_ZA
6 7 6
5 6 5
SCK 4_ZB SI5_ZA SCK 6_ZB
4 5 4
SCK 4_YB SCK 5_YB SCK 6_YB

3 4 3
SI4_ZB SCK 5_ZB SI6_ZB
2 3 2
SI4_YB SI5_YB SI6_YB
1 2 1
SI5_ZB
1
36F MN- STK 36F MN- STK
36F MN- STK
VCC VCC VCC
TP77
CN58 TP48 CN49 TP16 CN44
GND GND GND
21 21 21
20 20 20
GND GND GND
19 19 19
18 18 18
GND GND GND
17 17 17
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
NC NC NC
13 13 13
2-28
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
10 10 10
GND GND GND
9 9 9
LAT4 LAT5 LAT6
8 8 8
TP75 TP74 TP70 TP71 GND TP50 TP51 TP52 TP49 GND TP33 TP24 TP20 TP21 GND
7 7 7
CH4 CH5 CH6
6 6 6
NC NC NC
5 5 5
SCK 4_YA SCK 5_YA SCK 6_YA
4 4 4
SCK 4_ZA SCK 5_ZA SCK 6_ZA
3 3 3
2 2 2
SI4_ZA SI5_ZA SI6_ZA
1 1 1
52207- 2190 52207- 2190 52207- 2190
TO HEAD UP/ DOWN SENSOR

VCC
R26 R27
1K 1K
CN46 PRINT CARRIAGE BOARD 1/ 2
1
HEAD_U/ D_H 2
3
4
HEAD_U/ D_L 5
6
53261- 0690
2-5 TUC-1
WIRING MAP
SW cw/ ccw
SW F orward/ Reverce
AC POWER
CN1 CN5 CN4
POWER SW CN3 CN2
MAIN BOARD 2
CN9 CN6
SENSOR
MOTOR
Main Board _ Circuit Diagram

+5V +5V
R11 R12
1K 1K
SW1
1 4
SW1 2
SW2 3
KHS02E
+19V +5V
R8
1K
CN1 1 CN3 CN6
1 SENSOR INPUT 1 R13
2 2 2 SENS1
3 TO POWER SW CX29 3 33
HEC2305-01-250 B3P-VH 5267-03A
D4
19V +5V +5V
TO POWER SW 1SS355 +5V
CN2 FL1 IC3 L4960 L1 R6 R7

1 7 TO MODE SELECT SW
1 1 7 1K 1K
2 EXCELDR35V TAKEUP ON CW RA2
3 CN5
6 CL02BE181 4 5 MODE_CW
C10 + 6 OFF 1 4 5 6
B3P-VH C5 3 MODE_CCW
non 2 3 6
3
7
5
2
4
FL1 C3 2 TMFOR
C8 CE0.1u + TAKEUP ON CCW 3 1 2 7 8
100u/63V CE0.1u 4 1 8 TMBACK
3
5
2
4
EXCELDR35V C9 5267-04A EXBV8V330J

+ 100u/63V
5
6
7
8
R3
100K C21 R14 TO MANUAL SW
C12 4.7K CN4 RA1
4 5
3 6
2 7
1 8
10u/35V CE2200p R15 FORWARD EXBV8V330J

15K 1
D3 2
OFF 3
D5S6M
4
3
2
1
4
C20 REVERSE 5
CE0.033u 5267-05A
C2 +5V
CE0.1u
R5
TU IN
4.7K
8
TU STORE
IC2 TU OUT
4 3 TU LOAD
VCC
R Q CLK1
TU CLK
R4
2 TRIG DIS 7 C24
+5V CE1.0uF
47K
GND
5 CVolt THR 6
NE555P C17 PWM f : 128Hz

C13 CE0.022u
GND 100
GND 99
I/O7 A7 98
I/O6 A6 97
I/O5 A5 96
I/O4 A4 95
I/O3 A3 94
I/O2 A2 93
I/O1 A1 92
I/O0 A0 91
VCC 90
GND 89
GND 88
VCC 87
I5 86
I/O63 H0 85
I/O62 H1 84
I/O61 H2 83
I/O60 H3 82
I/O59 H4 81
I/O58 H5 80
I/O57 H6 79
I/O56 H7 78
GND 77
GND 76
1
CE0.01u Duty : 47% (L=ON)
1 GND GND 75
2 TD1 GND 74 TD0
TD1 3
/RESET I/O8 B7 /TRST 73
4 I/O9 B6 I/O55 G7 72
5 I/O10 B5 I/O54 G6 71
TMBACK 6 I/O11 B4 I/O53 G5 70
7 I/O12 B3 I/O52 G4 69
TMFOR 8
MODE_CCW I/O13 B2 I/O51 G3 68
9 I/O14 B1 I/O50 G2 67
MODE_CW 10 66
I/O15 B0 I/O49 G1
+5V 11 I0/CLK0 I/O48 G0 65
C27 CLK1 12
CE0.1u +5V VCC I4/CLK3 64
13 GND GND 63
+5V IC1 14 62 C25
C22 I1/CLK1 VCC
8
TL7705CP-B 15 I/O16 C0 I3/CLK2 61 CE1.0uF

R2 CE1.0uF 16 I/O47 F0 60
R1 I/O17 C1
+5
10K 17 I/O18 C2 I/O46 F1 59

10K 7 SNS 18 58
5 19 I/O19 C3 I/O45 F2
RST /RESET I/O20 C4 I/O44 F3 57
2 20 56
RSTIN I/O21 C5 I/O43 F4
VREF 1 21 55
3 22 I/O22 C6 I/O42 F5
54
GND
CT I/O23 C7 I/O41 F6 SENS1

TMS 23 I/O40 F7 53
TMS
I/O24 D7
I/O25 D6
I/O26 D5
I/O27 D4
I/O28 D3
I/O29 D2
I/O30 D1
I/O31 D0
I/O32 E0
I/O33 E1
I/O34 E2
I/O35 E3
I/O36 E4
I/O37 E5
I/O38 E6
I/O39 E7
TCK 24 TMS 52
25 TCK
+ C11 GND TCK 51
GND
GND
GND
GND
GND
GND
C4
VCC
VCC
10u/35V
4
C1 CE0.1u
I2
CE0.1u
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
C23
CE1.0uF
IN1
IN2
+19V SW1 MTRON
SW2
+5V
C6
C15 CE0.1u
14
12
CE0.01u
R18 IC5 +19V
4.7K
3
REF
+5
FB
2 INV1
2
1 +5V C19
NONI1 IC6 CE0.022u
R9 C1 8
1K C14 15 9 11 4
VS
CE0.01u INV2 E1 EN BOOT1

16 11
NONI2 C2 CN9
10 5
4 E2 IN1 IN1 BLACK
3
GND
13 DEAD OUT1 RED 1

OC IN2 7
IN2 2
C
R
OUT2 1
R17 UPC494GS 9 5566-02A
OPEN:MUTEON VREF
SENSE
4.7K
7
5
6
+5V
GND
BOOT2 8
C18
R16 L6203 CE0.022u
4.7K
10
R19 R10
6
C16
4.7K 1K
CE0.01u
+ R20 D1 D2
MTRON D2FL20U D2FL20U
0.56/2W
C26 C7 C31
220u/63V CE0.1u CE0.22u
2-29
2-6 HEATER BOARD
Arrangement Diagram_Component Side
2-30
Heater Board _ Circuit Diagram
2-31
2-7 MAINTENANCE PARTS LIST _ Electrical Parts Revised 3
MAIN BOARD
IC No. Parts No. Description Function
IC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATOR
IC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATOR
SERVO BOARD
IC2 15189105 MTD2005 MOTOR DRIVER for Right PUMP
IC3 15189105 MTD2005 MOTOR DRIVER for Left PUMP
2 IC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMP
Q4 15119122 2SJ535 MOTOR POWER SUPPLY
HEAD BOARD
IC50 15159127 E09A19RA D/A CONVERTER(CYAN)
IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)
IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)
IC54 15159127 E09A19RA D/A CONVERTER(BLACK)
IC55 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN)
IC56 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA)
IC58 15159127 E09A19RA D/A CONVERTER(CYAN)
IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)
IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)
IC62 15159127 E09A19RA D/A CONVERTER(BLACK)
IC63 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN)
IC64 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA)
TR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)
TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)
TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)
TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)
TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)
TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)
TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)
TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)
TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)
TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)
TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)
TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)
TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR65 15119122 2SJ535 HEAD POWER SUPPLY
F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)
F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)
F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)
2-32
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 30min.(1 Head) CUTTING CARRIAGE BOARD REPLACEMENT : 7min.

1. THERMISTER CHECK 1. TOOL UP/DOWN CHECK
2. HEAD ALIGNMENT 2. PINCH ROLLER SENSOR CHECK Revised 5
3. HEAD INFORMATION CLEAR 3. CROP MARK SENSOR ADJUSTMENT
4. CHECKING THE CAP HEIGHT *8 4. TOOL / CROP MARK POSITION ADJUSTMENT
5. TOOL / CROP MARK POSITION ADJUSTMENT 5. PRINT / CUT POSITION ADJUSTMENT Adj.Time:26min.
6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 60min. < Total Time : 33min. >
< Total Time : 90min. >
CARRIAGE BOARD REPLACEMENT : 15min.
WIPER REPLACEMENT : 5min. 1. HEAD UP/DOWN SENSOR CHECK *4
< Total Time : 5min. > 2. THERMISTER CHECK
3. LINEAR ENCODER SETUP Adj. Time : 5min.
CAP TOP REPLACEMENT : 30min. (6 pcs.) <Total Time : 20min.>
1. CHECKING THE CAP HEIGHT *8 Adj. Time : 2min.
< Total Time : 32min. > PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED/BUZ CHECK *6
TOOL CARRIAGE REPLACEMENT : 15min. 2. KEY CHECK *7 Adj. Time : 3min.
1. LIMIT & CUT DOWN POSITION ADJUSTMENT < Total Time : 10min. >
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT SERVO BOARD REPLACEMENT : 12min.
4. CROP MARK SENSOR ADJUSTMENT 1. PINCH ROLLER SENSOR CHECK
5. TOOL / CROP MARK POSITION ADJUSTMENT 2. AGING
6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 52min. 3. TOOL PRESSURE ADJUSTMENT
< Total Time : 67min. > 4. CROP MARK SENSOR ADJUSTMENT
5. TOOL / CROP MARK POSITION ADJUSTMENT
CARRIAGE MOTOR REPLACEMENT : 20min. 6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 38min.
1. SERVO LOCK CHECK <Total Time : 50min.>
2. AGING
3. MOTOR HOURS CLEAR Adj. Time : 5min. NETWORK BOARD REPLACEMENT : 10min.
< Total Time : 25min. > 1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING Adj. Time : 7min.
PUMP REPLACEMENT : 25min. (3 pcs.) < Total Time : 17min. >
1. PUMP TIMES CLEAR
< Total Time : 25min. > INK TUBE REPLACEMENT : 75min. (12pcs.)
MAIN BOARD REPLACEMENT : 25min.
1. DIP SW SETTING CARRIAGE WIRE REPLACEMENT : 45min.
2. BATTERY INSTALLATION 1. WIRE TENSION ADJUSTMENT
3. FIRMWARE INSTALLATION 2. LIMIT & CUT DOWN POSITION INITIALIZE
4. SYSTEM PARAMETER INITIALIZE 3. LINEAR ENCODER SETUP
5. HEAD RANK SETTING 4. CUTTING QUALITY CHECK Adj. Time : 18min.
6. SERIAL NUMBER INPUT *1 < Total Time : 63min. >
7. CAP & WIPER CHECK *2
8. CHECKING THE CAP HEIGHT *8 LINEAR ENCODER REPLACEMENT : 25min.
9. SENSOR CHECK 1. LINEAR ENCODER SETUP Adj. Time : 3min.
10. LIMIT & CUT DOWN POSITION INITIALIZE < Total Time : 28min. >
11. LINEAR ENCODER SETUP
12. TOOL PRESSURE ADJUSTMENT *3 CROP MARK SENSOR REPLACEMENT : 10min.
13. INK TYPE SETTING 1. CROP MARK SENSOR ADJUSTMENT
14. HEAD ALIGNMENT 2. TOOL/CROP MARK POSITION ADJUSTMENT
15. CALIBRATION 3. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 25min.
16. CROP MARK SENSOR ADJUSTMENT < Total Time : 35min. >
17. TOOL/CROP MARK POSITION ADJUSTMENT BATTERY REPLACEMENT : 7min.
18. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 87min. 1. BATTERY FLAG CLEAR *5
< Total Time : 112min. > < Total Time : 7min. >
HEAD BOARD REPLACEMENT : 10min.
1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK *5
3. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It is necessary to set the Tool Pressure parameters.
If you can check the value set in the previous Main Board, you can input the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].
*5 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*6 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*7 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*8 It can be performed in the [SERVICE MENU] > [CAP ADJUST]>[CHECK GAP].
3-1
Revised 7
To prevent static damage, discharge static electricity from your body before you touch any of
electronic components. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive component from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the component
to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive component, first place it in an antistatic container or
packaging.
z Handle all sensitive components in a static-safe area. If possible, use antistatic floor pads
and workbench pads.
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,

1 Right and Down keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3-2
From the menu (NOT from the service menu), select
2
[INK CONTROL] > [PUMP UP], and select the group MENU
which you want to remove the INK of. INK CONTROL
[ ]
INK CONTROL PUMP UP
PUMP UP ALL
PUMP UP
A GROUP
PUMP UP
B GROUP
PUMP UP
C GROUP
PUMP UP
A-B GROUP
PUMP UP
B-C GROUP
PUMP UP
A-C GROUP
Input the HEAD RANK of the head which is going to be

3
installed.
Turn on the SUB POWER SW while pressing the Left, [ ], [ ], [ ] + SUB POWER ON
Right and Down keys to enter the SERVICE MODE.
[MENU] key
Make sure to input the HEAD RANK before

replacing the head, because the sticker which MENU
the head rank is written on will be hidden SERVICE MENU
once the head is installed.
In [HEAD RANK] menu, select the Head No. of the

4 HEAD RANK
head that you are going to replace and input the HEAD SERVICE MENU 5CY2F2F
RANK written on the new head. HEAD RANK

Input the HEAD RANK by selecting the digit with the [ ]
Left and Right keys, and changing the parameters with
HEAD RANK
the Up and Down keys. HEAD 1
Press the [ENTER] key to save the settings.
[ ]
** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD HEAD RANK 1
3] from the head at the left end in order. 5CY2F2F (1/5)
[ENTER]
3-3
Remove the RIGHT I/S COVER.
5
RIGHT I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

6 SERVICE MENU
press the [ENTER] key. The CAPPING UNIT moves
CAP&WIPER CTRL
down and allows you to move the HEAD CARRIAGE by
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Turn off the SUB POWER SW, and then turn off the
7 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
Be sure to turn off the MAIN POWER SW

when replacing the head. The head or main
board could break, otherwise. It is
recommended to disconnect the AC code.
Remove the CARRIAGE COVER.

8 CARRIAGE COVER
3-4
Remove the DAMPER PLATE and remove the 2 INK
9 DAMPER PLATE
DAMPERs from the HEAD which will be replaced.
Do not hold both sides of the INK DAMPER so

hard. It could break.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents the ink from dropping on the HEAD
BOARD.
Remove the HEAD BOARD COVER (the transparent

10
cover).
Disconnect the 2 flexible cables from the HEAD.

11
Remove the SPRING, and remove the 3 screws fixing

12
the HEAD in order as shown in the figure.
Then, pull the HEAD towards the front and pull it up to 2
remove it.
1
SPRING
3-5
Remove the HEAD from the ADAPTER and fix the new
13 HEAD
HEAD to the ADAPTER.
Make sure to fix the HEAD by pressing it to the

bottom left corner of the ADAPTER.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws. ADAPTER
Install the HEAD to the head carriage and fix the 3

14
screws temporarily. Then, fix the SPRING and tighten
up the 3 screws in order as shown in the figure. 2
Use the 2kgf·cm torque driver (ST-056) to

tighten up the screws.
1
SPRING
Connect the 2 flexible cables to the HEAD BOARD.

15
Do not connect cable to the wrong connecter.
Fix the HEAD BOARD COVER temporarily.

16
The HEAD BOARD COVER should be fixed to

prevent the ink from dropping on the HEAD
BOARD when fixing the INK DAMPERs. It is
not necessary to fix the cover with the NYLON
LIVET, because the cover needs to be removed
for the HEAD ALIGNMENT.
3-6
Replace the new 2 INK DAMPERs, and fix to the HEAD.
17
Make sure to replace the DAMPERs when the
HEAD is replaced.
Do not hold both sides of the INK DAMPER so
hard. It could break.
You can connect either INK DAMPER to the
either connector on the HEAD, however,
basically please connect the INK DAMPER
which has the Ink Tube with 2 lines to rear side
and connect the INK DAMPER which has the
Ink Tube with 1 line to front side.

18
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
From the menu (NOT from the service menu), select

19 MENU
[INK CONTROL] > [HEAD REPLACE], and select the
INK CONTROL
group which you want to fill INK of, and press the [ ]
ENTER key. INK CONTROL HEAD REPLACE
HEAD REPLACE ALL
HEAD REPLACE
A GROUP
HEAD REPLACE
B GROUP
HEAD REPLACE
C GROUP
HEAD REPLACE
A-B GROUP
HEAD REPLACE
B-C GROUP
HEAD REPLACE
A-C GROUP
3-7
Enter the SERVICE MODE and perform the following adjustments.
20
1. THERMISTER CHECK 5. TOOL / CROP MARK POSITION ADJUSTMENT

2. HEAD ALIGNMENT 6. PRINT / CUT POSITION ADJUSTMENT
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT
HOW TO CLEAR THE HEAD INFORMATION

SERVICE MENU
HISTORY MENU
After THERMISTER CHECK and HEAD ALIGNMENT, [ ]
clear the HEAD INFORMATION from the SERVICE HISTORY MENU HEAD GROUP
MENU > HISTORY MENU > HEAD GROUP. Select the HEAD GROUP CLEAR H1
HEAD you replaced and press the ENTER key.
HEAD GROUP
CLEAR H2
HEAD GROUP
CLEAR H3
HEAD GROUP
CLEAR H4
HEAD GROUP
CLEAR H5
HEAD GROUP
CLEAR H6
HEAD GROUP
CLEAR ALL
< NOTE for fixing the DAMPER PLATE > DAMPER PLATE
When you fix the DAMPER PLATE after the above
adjustments, make sure not to press it down to the
DAMPERs.
* Fix the screws at the bottom of the long screw hole.
3-8
3-2 WIPER REPLACEMENT
Turn on the SUB POWER SW while pressing the

1
[CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key.

2
The head moves to the left side.
MAINTENANCE
WIPER REPLACE
NOW PROCESSING..
Make sure the screen shown in the figure is displayed.

3
Then, remove the RIGHT I/S COVERs.
RIGHT I/S COVER
FINISHED WIPER
REPLACEMENT?
Using tweezers, grasp the bottom portion of the wiper

4
and take it off the hook.
3-9
Remove the WIPER and install the new one.
5
Make sure to fix the wiper so that the rubber

side faces the front.
Use the tweezers to press the area shown in the figure

6
and engage the WIPER on the hook.
Make sure to engage it on the hook. If the

WIPER is not hooked, it may fall off during
use.
Fix the RIGHT I/S COVER and press the [ENTER] key.
7
The head carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the sub power will be turned off. RIGHT I/S COVER
3-10
3-3 CAP TOP REPLACEMENT

1
RIGHT I/S COVER

2
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards so that it

4
is not above the capping unit.
Be careful that the head does not strike the

media or media clamp.
3-11
Remove the INNER I/S COVER.
5
INNER I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

6 SERVICE MENU
the [ENTER] key. The capping unit moves up. Press
CAP&WIPER CTRL
the [ENTER] key 3 times, because the capping unit
moves up in 3 steps. [ ]
CAP&WIPER CTRL
CAP
[ ][ ]
CAP
UP
[ENTER]
7 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
Disconnect the tube (Black) of the CAP TOP from the

8 JOINT TUBE
tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP.
Make sure to replace the CAP TOP one by

one. If you disconnect the plural tubes at the
same time, there is a danger of connecting to
a wrong tube.
3-12
Unhook the CAP FRAME with holding it by the other
9
hand, and remove it.
CAP FRAME
Make sure to hold the CAP FRAME. There is

a SPRING under the CAP TOP. The CAP
TOP will jump out unless you hold the cap
frame when removing it.
Remove the CAP TOP together with the tube.

10
CAP TOP
Fix the new CAP TOP. Make sure to fix it so that the
11
tube side faces the front.
CAP TOP
Make sure not to touch the sponge.

Make sure the SPRING is properly fixed
under the CAP TOP.
Fix the CAP FRAME.

12
CAP FRAME
3-13
Connect the tube of the CAP TOP to the tube of the
13 JOINT TUBE
PUMP using the JOINT TUBE.
Then, replace the other CAP TOPs in the same way.
You can connect either tube of the CAP TOP to

the either tube of the PUMP.
Fix the INNER I/S COVER.

14
INNER I/S COVER
Turn on the MAIN POWER SW, then turn on the SUB

15
POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE. [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU

16 SERVICE MENU
press the [ENTER] key. The capping unit moves down.
CAP&WIPER CTRL
[ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
3-14
Move the HEAD CARRIAGE by hand to the lock
17
position.

18
the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage by
moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with adjusting
the position of the head carriage.
GUIDE
GUIDE
Fix the RIGHT I/S cover.

19
Enter the SERVICE MODE and perform the following
adjustment. RIGHT I/S COVER
1. CAP HEIGHT CHECK
3-15
3-4 TOOL CARRIAGE_REPLACEMENT
Remove the RIGHT I/S COVER, FRONT RAIL COVER

1 FRONT RAIL COVER
and FRONT COVER.
FRONT COVER RIGHT I/S COVER
Remove the TOOL CARRIAGE COVER.

2
TOOL CARRIAGE COVER
Remove the TOOL CARRIAGE TOP COVER.

3 TOOL CARRIAGE TOP COVER
Disconnect the CROP MARK, PINCH ROLLER and

4 PINCH ROLLER SENSOR
SOLENOID Wirings. CROP MARK SENSOR
SOLENOID
3-16
Remove the TOOL CARRIAGE BOARD.
5 SCREW
TOOL CARRIAGE BOARD
Remove the TOOL CARRIAGE ASSY from the TOOL

6 TOOL CARRIAGE STAY SCREW
CARRIAGE STAY.
TOOL CARRIAGE ASSY
Remove the TOOL CARRIAGE.

7 TOOL CARRIAGE STAY SCREW
TOOL CARRIAGE
Fix the new TOOL CARRIAGE by pushing it upwards.

8
SCREW
3-17
Fix the TOOL CARRIAGE to the TOOL CARRIAGE
9 TOOL CARRIAGE STAY
STAY.
SCREW
10 Fix the TOOL CARRIAGE BOARD. SCREW
TOOL CARRIAGE BOARD
11 Connect the CROP MARK, PINCH ROLLER and

PINCHROLLERSENSOR
SOLEDOID Wirings. CROP MARK SENSOR
SOLENOID
12 Carry out the following adjustments and settings.

1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
3-18
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.

1 < REAR VIEW >
MAIN POWER SW

2
RIGHT I/S COVER
Remove the PANEL COVER. Be sure to disconnect

3 PANEL COVER
the flexible cable connected to the PANEL BOARD.
Remove the SPRING.

4
SPRING
3-19
Disconnect the connector of the encoder cable.
5
CONNECTOR
Remove the screws fixing the FLANGE and remove

6
the MOTOR together with the FLANGE. Disconnect
the 2 cables from the MOTOR then. FLANGE
Remove the MOTOR from the FLANGE and fix the new
7 FLANGE
MOTOR to the FLANGE.
Be careful with the fixing direction of the

FLANGE.
Connect the 2 cables to the MOTOR and fix the

8
FLANGE with the 2 screws temporarily.
FLANGE
Be careful not to connect the cable to the

wrong connector. The red cable should be
connected to the red connector.
3-20
Fix the SPRING. Then, tighten up the 2 screws to fix
9
the FLANGE with checking the gears mesh without
backlash.
Apply a proper quantity of grease SPRING
(P/# 21675101 FLOIL GE-676 BLACK 10ML)

between gears.
Connect the connector of the encoder cable.

10
Tie the cables as shown in the figure to prevent

the connector from being disconnected.
CONNECTOR
Connect the PANEL CABLE to the PANEL BOARD,

11 PANEL COVER
and fix the PANEL COVER.
Perform the SERVO LOCK CHECK.

12
After turning on the main power, turn on the sub power
while pressing the Left, Right and Down keys to enter [ ], [ ], [ ] + SUB POWER ON
the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
3-21
13 In [SERVO LOCK] menu, select [S].
Move the head carriage left and right by hand and
make sure the value on the LCD changes depending on
the head position. SERVICE MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
Press the [ENTER] key to excite the MOTOR.

14
Make sure the MOTOR is locked and the value on the
LCD doesn't change.
SERVO LOCK
S: 1688
[ENTER]
SERVO LOCK
S:* 1688
Check the AGING.

15
Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
SERVICE MENU
machine do the AGING and finish it.
AGING
[ ]
Do the AGING with the head set at the HIGH AGING

position for its safety. SCAN
Clear the motor working hours.

16 SERVICE MENU
Go back the SERVICE MENU, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor HISTORY MENU
working hours will be reset to 0. MOTOR GROUP
[ ] [ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ENTER]
3-22
3-6 PUMP REPLACEMENT
1 Remove the RIGHT I/S COVER.
RIGHT I/S COVER
2 Turn on the SUB POWER SW while pressing the Left,

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3 Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
4 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
3-23
Move the HEAD CARRIAGE slowly leftwards.
5

Remove the INNER I/S COVER.

6
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from the

7 JOINT TUBE
tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new PUMP.
Make sure to replace the PUMP one by one.

If you disconnect the tubes of the plural
PUMPs at the same time, there is a danger of
connecting to a wrong tube.
PUMP
8 Remove the PUMP and replace it to the new one.

Then put the 2 longer tubes into the DRAIN TUBE.
Then, replace the other 2 PUMPs in the same way.
Make sure to fix the 2 projection parts of the

PUMP to the holes of the FRAME.
3-24
Connect the tube of the CAP TOP to the tube of the
9 JOINT TUBE
PUMP using the JOINT TUBE.
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
PUMP
Fix the INNER I/S COVER.

10
INNER I/S COVER
Move the HEAD CARRIAGE by hand to the lock

11
position.
Turn on the MAIN POWER SW. Then, turn on the SUB

12
[MENU] key
MENU
SERVICE MENU
3-25
13
the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage by
moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with adjusting
the position of the head carriage.
GUIDE
GUIDE
Clear the pump times.

14
Go back to the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP], and select the PUMP you
replaced and clear the time.
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU PUMP TIMES A PUMP TIMES A
MOTOR GROUP 122 HOURS CLEAR
PUMP TIMES B PUMP TIMES B

105 HOURS CLEAR
PUMP TIMES C PUMP TIMES C

111 HOURS CLEAR
3-26
3-7 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP

1
UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
automatically turned off.
MENU INK CONTROL
INK CONTROL EMPTY MODE
INK CONTROL
PUMP UP
2 < REAR VIEW >
MAIN POWER SW.
MAIN POWER SW
Remove the following covers.

3 FRONT RAIL COVER
LEFT and RIGHT I/S COVERs REAR RAIL COVER
RIGHT TOP COVER RIGHT I/S COVER

FRONT and REAR RAIL COVERs
RIGHT TOP COVER
FRONT COVER
LEFT I/S COVER
FRONT COVER
Remove the CARRIAGE COVER.

4 CARRIAGE COVER
3-27
Remove the clear cover fixed on the CARRIAGE
5
BOARD, and remove the 4 NYLON LIVETs fixing the
clear plates. Then, disconnect all the 6 flexible cables
that are coming from the CABLE BEAR.
Remove the GUIDE PLATEs of the CABLE BEAR

6
and the CABLE GUIDEs. Then, take out the flexible
cables from the CABLE BEAR. GUIDE PLATE
Blank CABLE GUIDE
REAR VIEW OF MACHINE
Disconnect the INK TUBEs from the INK DAMPERs,

7
and put the scotch tape at the tip of the ink tubes to
prevent the ink from coming out.
Make sure not to replace the INK TUBEs of

different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.
Disconnect the INK TUBEs from the JOINTs, and put

8
the scotch tape at the tip of the INK TUBEs to prevent
the ink from coming out.
It is not necessary to replace the INK TUBEs

of the other side (Ink Cartridge side) of the
JOINT
JOINTs.
3-28
Pull out the INK TUBEs from the CABLE BEAR.
9
Put the new INK TUBEs in the CABLE BEAR.

10
Be careful which hole of the TUBE GUIDE

should be used for each INK TUBE.
CK
Lc M
Y Lm C
M
Connect the new INK TUBEs to the JOINTs, and mark

11
the INK TUBEs to indicate the color of the ink.
JOINT
Cut the INK TUBEs at appropriate length and connect

12
them to the INK DAMPERs. Then mark the INK TUBEs
to indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
3-29
Connect the 6 FLEXIBLE CABLEs to the CARRIAGE
13
BOARD and fix the NILON LIVETs to fix the CLEAR
PLATEs.
Put back the GUIDE PLATEs and the CABLE GUIDEs.

14
Make 1 position for the GUIDE PLATE blank at the GUIDE PLATE
edge of the CABLE BEAR.
Fix the CABLE GUIDE at the position shown in the
figure.
Blank CABLE GUIDE
Make the 3 positions for the GUIDE PLATE blank at the

TUBE GUIDE.
Do not fix CABLE GUIDE here.
TUBE GUIDE
REAR VIEW OF MACHINE Blank
Make the 3 positions for the GUIDE PLATE blank at the

other TUBE GUIDEs. TUBE GUIDE
Fix the CABLE GUIDE at the first GUIDE PLATE after GUIDE PLATE
the blank.
Blank
CABLE GUIDE
3-30
3-8 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)

1. When the Board Cover is opened
Heater Board Stay Shield Stay
2. When the Heater Board Stay and the Shild Stay are removed
Head Board
Servo Board
SW Power Supply AC Junction Board Network Board Main Board
3-31
1
REAR VIEW
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

2 RIGHT I/S COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
Remove the SHIELD STAY.

3
SHIELD STAY
3-32
HEAD BOARD REPLACEMENT
HEAD BOARD CONNECTOR LAYOUT
CN-34
CN-35,36,37,38,39,40
CN-31
CN-30
Disconnect the CABLEs from the HEAD BOARD.

1
Remove the screws and disconnect the CONNECTOR.

2
3-33
Replace the HEAD BOARD to the new one.
3
Connect all the CABLEs to the HEAD BOARD.

4
Carry out the following checks.

5
1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. FAN ON THE HEAD BOARD
3-34
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT
CN15 CN13 CN8 CN4

CN7 CN1
CN9
CN2
CN18
CN17
CN16
CN11
Disconnect all the CABLEs from the SERVO BOARD.

1
Replace the SERVO BOARD to new one.

2
3-35
Connect all the CABLEs to the SERVO BOARD.
3
Carry out the following adjustments and settings.

4
1. PINCH ROLLER SENSOR CHECK
2. AGING
4. CROP MARK SENSOR ADJUSTMENT
5. TOOL/CROP MARK POSITION ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT
3-36
NETWORK BOARD REPLACEMENT
Remove the 2 SCREWs.
1
Disconnect the NETWORK BOARD from the MAIN BOARD.

2 Replace it to the new one and connect it.
Fix the NETWORK BOARD with 2 SCREWs.

3
Carry out the following adjustment.

4
1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
3-37
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN1 CN7
CN3
CN12
CN14
CN4
Disconnect all the CABLEs which are connected to the

1 MAIN BOARD, SERVO BOARD and HEAD BOARD.
Make sure to print out the SERVICE REPORT

or take a note of the HEAD RANK before
replacing the MAIN BOARD.
We recommend to use the Service Tool
"Peck.exe" to receive the all settings.
Remove the NETWORK BOARD.

2
3-38
Remove the SERVO BOARD and HEAD BOARD.
3
Replace the MAIN BOARD to the new one.

4
Fix the SERVO BOARD and HEAD BOARD.

5
Fix the NETWORK BOARD.

6
3-39
Connect all the CABLEs.
7
Carry out the following adjustments and settings.

8 1. DIP SW SETTING 10. LIMIT & CUT DOWN POSITION INITIALIZE
2. BATTERY INSTALLATION 11. LINEAR ENCODER SETUP
3. FIRMWARE INSTALLATION 12. TOOL PRESSURE ADJUSTMENT *3
4. SYSTEM PARAMETER INITIALIZE 13. INK TYPE SETTING
5. HEAD RANK SETTING 14. HEAD ALIGNMENT
6. SERIAL NUMBER INPUT *1 15. CALIBRATION
7. CAP & WIPER CHECK *2 16. CROP MARK SENSOR ADJUSTMENT
8. CHECKING THE CAP HEIGHT *4 17. TOOL / CROP MARK POSITION ADJUSTMENT
9. SENSOR CHECK 18. PRINT / CUT POSITION ADJUSTMENT
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 If you can check the value set in the previous Main Board, you can input the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
If you use the Peck.exe and receive & send the data, it is not necessary to carry out the under lined parts.
3-40
SW POWER SUPPLY REPLACEMENT
SW POWER SUPPLY CONNECTOR LAYOUT
To the [CN34] on the
HEAD BOARD
To the FAN
To the [CN16] on the

SERVO BOARD
To the [CN1] on the

AC JUNCTION BOARD
Remove the HEATER BOARD STAY together with the AC

1 JUNCTION BOARD. HEATER BOARD STAY
AC JUNCTION BOARD
Disconnect all the CABLEs.

2
3-41
Remove the SW POWER SUPPLY together with the FAN and
3 replace it to the new one.
Connect all the CABLEs.

4
3-42
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put

it into fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
1 Turn off the Sub Power SW, and then turn off the Main
Revised 5
REAR VIEW
Power SW.
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

2 RIGHT I/S COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
3-43
Remove the SHIELD STAY.
3
SHIELD STAY
Remove the BATTERY on the MAIN BOARD by pushing

4
it down and tilting towards right. SOCKET
MAIN BOARD
Replace the BATTERY with new one.

5
SOCKET
Be careful with the direction of the BATTERY.
BATTERY
MAIN BOARD
Fix the SHIELD STAY.

6
3-44
Turn on the MAIN POWER SW and turn on the SUB POWER
7
SW while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Clear the BATTERY FLAG from the [CLOCK CHECK]

8 SERVICE MENU
menu in the SERVICE MODE.
CLOCK CHECK
CLOCK CHECK B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
9 Turn off the Sub Power SW, and then turn off the Main
Revised 5
Power SW. REAR VIEW
MAIN POWER SW
Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/S
10 COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
3-45
Dispose the BATTERY.
11
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
3-46
3-10 CARRIAGE WIRE REPLACEMENT

1
REAR VIEW
MAIN POWER SW

2 LEFT TOP COVER

PANEL COVER
LEFT and RIGHT TOP COVERs
RIGHT TOP COVER
FRONT COVER
LEFT SIDE COVER
FRONT RAIL COVER
FRONT COVER
PANEL COVER
LEFT SIDECOVER
LEFT I/S COVER RIGHT I/S COVER
Be sure to disconnect the flexible cable

connected to the PANEL BOARD when
removing the PANEL COVER.
Loosen the screw fixing the TOOL CARRIAGE to the

3 CARRIAGE WIRE. TOP VIEW
3-47
Loosen the 2 screws and then the ADJUSTMENT SCREW
4 in order to loosen the wire tension.
ADJUSTMENT SCREW
Remove the CARRIAGE WIRE as shown in the figure.

5
Loosen the screws fixing the MOTOR FLANGE, then remove

6 the SPRING.
FLANGE
SPRING
Remove the SHAFT STAY and the E RING, then remove the
7 DRIVE PULLEY from the shaft.
SHAFT STAY
E RING
3-48
Remove the screws fixing the DRIVE GEAR and remove the
8 CARRIAGE WIRE from the PULLEY.
Fix one end of the new WIRE and fix the DRIVE GEAR to the
9 DRIVE PULLEY with the screws.
Put the DRIVE PULLEY into the shaft and fix it with the E
10
RING. Then, fix the SHAFT STAY.
SHAFT STAY
E RING
Wind the CARRIAGE WIRE around the DRIVE PULLEY

11
from bottom to the top, and fix the other end of the WIRE.
Make sure that the CARRIAGE WIRE does

not cross over.
3-49
Fix the SPRING, then tighten up the 2 screws to fix the
12 FLANGE with checking the gears mesh without backlash.
FLANGE
SPRING
Tighten the ADJUSTMENT SCREW and remove the slack in

13 the Wire.
Do not tighten it too tightly.
ADJUSTMENT SCREW
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

14 comes to its second wind from the top.
Fix the TOOL CARRIAGE to the CARRIAGE WIRE.

15 TOP VIEW
Please make sure that the Tool Carriage is

connected with the Printing Carriage and also,
Printing Carriage is locked.
3-50
Connect the PANEL CABLE to the PANEL BOARD,
16 PANEL COVER
and fix the PANEL COVER.
Turn on the MAIN POWER SW. Then, turn on the SUB

17
[MENU] key
MENU
SERVICE MENU

18 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE in a whole width of the GUIDE

RAIL several times to remove the slack in the CARRIAGE
WIRE.
Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
3. LINEAR ENCODER SETUP
4. CUTTING QUALITY CHECK
3-51
3-11 ENCODER SCALE REPLACEMENT

1 FRONT RAIL COVER

RIGHT TOP COVER
RIGHT TOP COVER
FRONT COVER
LEFT I/S COVER
FRONT COVER
RIGHT I/S COVER
Remove the PLATE.

2 PLATE

3
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU

4 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
3-52
Move the HEAD CARRIAGE slowly leftwards.
5

Remove the ENCODER SCALE by removing the PLATE

6 fixing the ENCODER SCALE at its right end and the
SPRING on its left end.
ENCODER SCALE
SPRING PLATE
Remove the SPRING PLATE from the ENCODER SCALE

7
and fix it to the ENCODER SCALE where there is no black
dot written on it.
SPRING PLATE
BLACK DOT
Make sure not make scratches or put grease

on the ENCODER SCALE when fixing it.
Put the ENCODER SCALE in between the ENCODER

8
PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook up the ENCODER SCALE
SPRING on the left end. SPRING PLATE
Make sure that the ENCODER SCALE its in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
3-53
Move the HEAD CARRIAGE in a whole width of the
9
machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
Carry out the LINEAR ENCODER SETUP.

10
(LINEAR ENCODER / LINEAR CALIB.)
3-54
3-12 PINCH ROLLER REPLACEMENT
1 Conical Type is used on both LEFT & RIGHT PINCH MIDDLE PINCH ROLLER
ROLLERs and flat type is used for the MIDDLE PINCH
PINCH ROLLER
ROLLERs.
Red marking is done on the outer side of

LEFT & RIGHT PINCH ROLLERS.
RED MARKING
3-13 CUTTER PROTECTION REPLACEMENT
1 Align the CUTTER PROTECTION fully to the right side of

the BED.
2 Make sure that the CUTTER PROTECTION is not

bumpy by pressing it with your hand.
CUTTER PROTECTION
3-55
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056

Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-006

Tool Name WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT

Purpose
TOOL PRESSURE ADJUSTMENT
Tool No. ST-011

Tool Name TENSION METER
Purpose WIRE TENSION ADJUSTMENT
Tool No. ST-013

Tool Name DIAL TENSION METER DT-100 (100g/1N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT,CLEANING (SL)
HEAD CLEANING (SOL)

Purpose * Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE
[ ], [ ], [ ] + POWER ON
[ MENU ] key
SERVICE MENU HEAD RANK HEAD RANK 1

HEAD RANK HEAD 1 1234567 (1/5)
HEAD RANK HEAD RANK 6

HEAD 6 1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
SERVICE MENU SERIAL NO.

SERIAL NO. ZT00000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK
CAP&WIPER CHECK
COMPLETED
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where is on the Platen by hand.
2. Press the [ENTER] key to check the Cap, Wiper, Wiper Up/ Down, Cap Motor, Cap Sensor,
Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.
SERVICE MENU FRSHOCPULWcwh 123456789101112

SENSOR CHECK *** M *** *** *EC**
This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F : Front Paper Sensor, R: Rear Paper Sensor, S : Crop Mark Sensor,
H: Head Lock Sensor, O: Limit Sensor, C: Front Cover Sensor, P: Maintenance Cover Sensor,
U: Head Height Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor,
w: Wiper Sensor, h: Wiper Height Sensor.
Head Height Sensor
H : HIGH
M : MIDDLE
L : LOW
Maintenance Cover Sensor
R : Right I/ S Cover is ON.
L : Left I/ S Cover is ON.
* : Right & Left I/ S Covers are ON.
Blank : Right & Left I/ S Covers are OF F.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU KEY CHECK

KEY CHECK NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
SERVICE MENU
As per display
LCD/LED/BUZ CHK
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/ OF F test of the LED,
Contrast ON/ OF F test of the LCD, back light test of LCD, Buzzer ON/ OF F test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
4-2
SERVICE MENU FAN CHECK
FAN CHECK
This menu is used for checking the FAN. FAN will be ON ( HIGH) while in this mode.
SERVICE MENU THERMISTOR CHK

THERMISTOR CHK HEAD :26 C/77 F
THERMISTOR CHK
BOARD:26 C/77 F
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. [HEAD] and [BOARD] display higher temperature
than the environment temperature because there is a possibility that the device temp. of the Head Board goes
up. Check and make sure that the temperature displayed on the LCD is not ex tremely low or high.
The temperature of [HEAD] is not always the same as the one of [BOARD].
SERVICE MENU NOW PROCESSING.. LINEAR ENCODER

LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
normal
( beep 1 time)
LINEAR ENCODER
SETUP FAILED
error ( beep 2 times)
LINEAR ENCODER
SETUP FAILED
This menu is for checking the Linear Encoder and. Refer to [LINEAR ENCODER SETUP].
SERVICE MENU NOW PROCESSING.. LINEAR CALIB.

LINEAR CALIB. SETUP COMPLETED
LENEAR CALIB.
0.18%
LINEAR CALIB.
FAILED TO SETUP
This menu is used for checking the calibration value for Encoder Scale. Refer to [LINEAR ENCODER SETUP].
SERVICE MENU CAP ADJUST ADJUST POS.

Use with [ ] and [ ] keys to change the cap adj ustment value.
CAP ADJUST ADJUST POS. 0.00 -2.00 The setting range is from - 2.00 to + 2.00.
It can be adj usted in 0.25 mm unit. The default value is 0.00.
The cap can only be moved in the upward direction in 0.25 mm unit.
When you move in the downward direction, press [ ] key to move
CAP ADJUST CHECK GAP the cap to the lower end once and then move in the upward direction
in 0.25 mm unit.
CHECK GAP 0.00
To adj ust and check the height of the cap, refer to the instraction of the [CAP HEIGHT ADJ USTMENT].
SERVICE MENU CROPMARK SENS MIN 0.7V MAX 2.3V

CROPMARK SENS OUTLEVEL CHECK [ 2.0V ]
This menu is used for adj usting the Crop Mark Sensor. Refer to [Crop Mark Sensor Adj ustment].
CROPMARK SENS ADJUST

ADJUST +2 +1
0 ~ +2 Default : 0
This menu is used for adj usting the Crop Mark Sensor sensitivity.
There are three levels about sensitivity. You can set the 0, + 1 and + 2.
If the Crop Mark Sensor cannot read the Crop Mark with the default setting,
it sometimes can be improved by adj us
SERVICE MENU FORCE ADJUST 30gf

FORCE ADJUST 30gf 17 16
0~ 30 Default : 17
FORCE ADJUST 200gf

200gf 56 57
31~ 80 Default : 56
This menu is used for adj usting the Tool Pressure. Refer to [ Tool Pressure Adj ustment].
4-3
SERVICE MENU HEAD ADJUST BIAS
HEAD ADJUST BIAS TEST PRINT
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL

VERTICAL TEST PRINT
VERTICAL
--- VIEW ---
HEAD ADJUST HORIZONTAL

HORIZONTAL TEST PRINT
HORIZONTAL H2 H3 H4 H5 H6
DT1,Low 2 1 -3 2 1
DT3,Low 12 11 13 5 10
DT1,Middle 2 1 -3 2 1
DT3,Middle 12 11 13 5 10
HEAD ADJUST BI-DIR.DEFAULT

BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1,Low 12 11 -13 5 10 -11
DT3,Low 12 11 -13 5 10 -11
DT1,Middle 12 11 -13 5 10 -11
DT3,Middle 12 11 -13 5 10 -11
This menu is used for adj usting the Head Alignment. Refer to [HEAD ALIGNMENT].
4-4
SERVICE MENU SERVO LOCK SERVO LOCK
SERVO LOCK S: 100 S:* 0
SERVO LOCK SERVO LOCK

F: 152 F:* 0
This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD will change depending on the head position when you move the carriage left and right
by hand. When the [ENTER] key is pressed, the Servo Motor will be ex cited.
SERVICE MENU AGING SCAN

AGING SCAN NOW AGING
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING
AGING CUTTING
CUTTING NOW AGING
When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from
drying up.
SERVICE MENU CALIB.DEFAULT

CALIB.DEFAULT TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.05% +0.10%
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENU CROP-TOOl ADJ.

CROP-TOOL ADJ. TEST PRINT
CROP-TOOL ADJ. FEED SETTING

FEED SETTING -0.15mm -0.23mm
CROP-TOOL ADJ. SCAN SETTING

SCAN SETTING -0.40mm -0.40mm
CROP-TOOL ADJ. CROP-TOOL ADJ.

AUTO REMOVE CROPMARK
CROP-TOOL ADJ.
CROP-TOOL ADJ.
COMPLETED
TEST PRINT 2
This menu is used for adj usting the position of Tool/ Crop Mark Sensor.
Refer to [Tool/ Crop Mark Sensor Position Adj ustment].
4-5
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. TEST PRINT
PRINT&CUT ADJ. FEED SETTING

FEED SETTING -0.15mm -0.23mm
PRINT&CUT ADJ. SCAN SETTING

SCAN SETTING -0.40mm -0.40mm
PRINT&CUT ADJ. PRINT&CUT ADJ.

AUTO COMPLETED
PRINT&CUT ADJ.
TEST PRINT 2
This menu is used for Print/ Cut position Adj ustment.

Refer to [Print/ Cut Position Adj ustment].
SERVICE MENU TEST PATTERN

TEST PATTERN HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN
FILL
100% fill pattern of all heads will be printed.
Printing is done by 720 x 720dpi / 8 pass.
TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing.
It will be printed in a whole width of the media.
SERVICE MENU CLOCK CHECK B CLOCK CHECK

CLOCK CHECK 0y000d00h00m00s CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
to work will be displayed. ( Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won' t be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery F lag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU DIP SW CHECK

DIP SW CHECK 0000 0000
bit # [ 1 2 3 4 5 6 7 8]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit# 1 ~ # 8 of the DIP SW
will be displayed as 0 for OF F and 1 for ON.
SERVICE MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
4-6
SERVICE MENU CHANGE INKTYPE
CHANGE INKTYPE PIG cm DYE cm
It is used for changing the Ink type compulsorily. Head Cleaning or Ink F ill won' t be performed as in the
User' s Mode. It is used for correcting the Ink type in case mistakenly set to the different type.
INK TYPE PIG cm Pigment LcLm
PIG OG Pigment OrGr
DYE cm Dye Lc Lm
SOL cm SOL INK LcLm
eSOL cm Eco- SOL INK LcLm
eSOL2MC Eco- SOL INK CMYKMC
UNKNOWN Not being selected
SERVICE MENU CAP&WIPER CTRL CAP

CAP&WIPER CTRL CAP OPEN
CAP
UP
CAP&WIPER CTRL WIPER
WIPER FRONT
WIPER
REAR
CAP&WIPER CTRL WIPER HEIGHT
WIPER HEIGHT HIGH
WIPER HEIGHT
MIDDLE
WIPER HEIGHT
LOW
It is used for opening / upping the cap.

OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two- level [F RONT / REAR].
It is used for moving the wiper up and down.
It can be moved at three- level [HIGH / MIDDLE / LOW].
* * Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
SERVICE MENU DETECTING...

Waiting for Data Input
PORT CHECK 00: 0B
NETWORK
Data Input from the Network
B3:1073741824B
This menu is used for checking the Data Input from the Parallel Port or Network. As for the parallel port,
it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be
displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENU PERIODIC CL. INTERVAL

PERIODIC CL. INTERVAL 1.0 1.0
NONE, 0.1~100.0
PERIODIC CL. DEGREE

DEGREE LIGHT LIGHT
WIPE, LIGHT, NORMAL
This menu is for setting the Auto Cleaning during printing.
The cleaning interval will be determined automatically depending on the printing mode
and the temperature.
[INTERVAL] It changes the magnification of Cleaning Interval
Actual Cleaning Interval = Cleaning Interval x [INTERVAL]
[DEGREE] Cleaning Operation will be able to change.
[WIPE] : Wiping & F lushing
[LIGHT] : Least bit of Suction & Wiping
[NORMAL] : Regular Cleaning ( Cleaning Key)
Default value [INTERVAL] 1.0 [DEGREE] LIGHT
4-7
SERVICE MENU SLEEP
SLEEP 15MIN 15MIN
This menu is for setting the time of entering in Sleep.

Default value : 15min.
SERVICE MENU TIME OUT

TIME OUT 10 sec 10 sec
This menu is used for setting the Time Out.

If the deta transmission from the host stops for a set time, the machine recognizes that 1 pec. of
printing has been done. Default : NONE
SERVICE MENU MAINTE. MSG.

MAINTE. MSG. NONE 100 hours
This menu is used for setting the additional heads ( 5&6 or 1&2) in CMYKMC Mode.
This menu will be displayed only when the Ink Ttype is CMYKMC.
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH

SYSTEM SWITCH PAGE1: 00000000 PAGE4: 00000000
bit# [87654321]
This menu is for changing the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 12 pages of 8 bit System Switch.
Bit Contents Settings Default
PAGE1: Bit 1 Front Cover Sensor 0 : Standard 1: Always closed status 0
PAGE1: Bit 2 I/S Cover Sensor 0 : Standard 1: Always closed status 0
PAGE1: Bit 3 Head Height Check 0 : Enable 1: Disable 0
PAGE1: Bit 7 Preset for Bidirectional Correction Value 0 : Disable (1 kind) 1: Enable (8 kinds) 1
PAGE2: Bit 1 Cutting Heavy Mode 0 : Disable 1: Enable 0
PAGE2: Bit 5 Ink cartridge exchange during printing 0 : Disable 1: Enable 0
PAGE3: Bit 1 Heater Support 0 : Disable 1: Enable 1
Heater-related setting for
PAGE3: Bit 2 0 : Disable 1: Enable 0
printing test patterns
0 : Disable
PAGE3: Bit 3 Lifting up Wiper 1 mm 1: Enable the Wiper to work at 1mm 0
higher position than normal
Head vibraton outside
PAGE3: Bit 6 0 : Enable 1: Disable 1
of the printing area
Head driving pulse
PAGE3: Bit 7 0 : Disable 1: Enable 1
against the ink dropping problem
Displaying the Amount
PAGE10 : Bit 3 0 : Disable 1: Enable 1
of Remaining Media
SERVICE MENU HISTORY MENU SHOT COUNT 1 SHOT COUNT 1

HISTORY MENU MOTOR GROUP 26103 KShot CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the nex t pages. Each title can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU REPORT SERVICE REPORT

REPORT SERVICE REPORT HEAD H1
REPORT SERVICE REPORT

HISTORY REPORT HEAD H1
REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report.
It will be printed on a A4 size with only one head.
- History Report will be printed.
- Serial Report Menu will be printed throught the RS- 232C Serial with the special tool.
( 9600bps N81 XON/ XOF F )
4-8
Contents of History Report
MOTOR GROUP
Item Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated. hour
MOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 1500 hours
PUMP TIMES A Total time that the Pump Motor A has been rotated. times Life : 50000 times
PUMP TIMES B Total time that the Pump Motor B has been rotated. times Life : 50000 times
PUMP TIMES C Total time that the Pump Motor C has been rotated. times Life : 50000 times
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP
Life : 6 billion Shots / nozzle
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Ink from SLOT2
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Ink from SLOT8
WIPE H1 Number of times the Wiping has been performed (H1). times
RUB H1 Number of times the Rubbing has been performed (H1). times
CLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). times
CLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). times
CLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). times
CLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). times
FILL INK H1 Number of times the Fill Ink has been performed (H1). times
4-9
HEAD WASH H1 Number of times the Head Wash has been performed (H1). times
PUMP UP H1 Number of times the Pump Up has been performed (H1). times
CLEAR H1 Clear all the value of the H1.
CLEAR ALL Clear all the value of all the Head.
MAINTENANCE GROUP
COUNT Number of times the Head Maintenance has been performed. times
This value is cleared
automatically
TOTAL TIME Lapsed time from the last Head Maintenance. hours
after carrying out the
Head Maintenance.
automatically
PRINTING TIME Printing time from the last Head Maintenance. hours
after carrying out the
Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
WIPING COUNT Number of times the Wiping has been performed. times automatically after
replacing it.
RUBBING COUNT Number of times the Rubbing has been performed. times automatically after
replacing it.
WIPE REPLACE Number of times the Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
Time of the Test print
PRINTING TIME Total time of printing performed. hours
is not included.
PIGMENT PAGES Number of pages printed with Pigment Ink. pages
DYE PAGES Number of pages printed with Dye Based Ink. pages
SOL PAGES Number of pages printed with Sol Ink. pages
HEAD LOW Number of pages printed when the Head height is Low. pages
HEAD MIDDLE Number of pages printed when the Head height is Middle. pages
HEAD HIGH Number of pages printed when the Head height is High. pages
CLEAR ALL Clear all the value in the PRINT GROUP.
CUTTING GROUP
Time of the Test print
CUTTING TIME Total time of cutting performed. hours
is not included.
CLEAR ALL Clear all the value in the CUTTING GROUP. pages
4-10
INK GROUP
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times
CHANGE INK Number of times the Ink Type has been changed. times
CLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUP
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number in the last 5 times. No.
SERVO ERROR F Number of times the Servo Error (Feed Motor) has occurred. times
SERVO ERROR S Number of times the Servo Error (Scan Motor) has occurred. times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred. times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred. times
PROTECT PUMP Number of times the Protect Pump Error has occurred. times
Number of times it is
capped compulsorily to
protect the head from
EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times
drying up when the head is
out of the cap more than 10
min..
START UNCAPPED Number of times the machine starts with the uncapped. times
CLEAR ALL Clear all the value in the ERROR GROUP.
SYSTEM GROUP
POWER ON COUNT Number of times being powered on. times
POWER ON TIME Total times that the machine has been on. hours Sleep time is not included.
SLEEP TIME Total times that the machine has been in sleep mode. hours
It counts Auto Sheet Cut
SHEETCUT COUNT Number of times the Sheet Cut has been performed, times performed both by
command and panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-11
Service Report
Roland SOL JET PRO II V series

Model : SC-545EX Menu unit : mm
Version : 6.00 Menu language : Japanese
Serial No. : ZS80101 Head Temperature : 27 C / 80.6 F
Edge detection : Enable On Board Temperature : 35 C / 95.0 F
Empty mode : Stop Ink remain (1-6) : 99 / 99 / 99 / 99 / 99 / 98
Ink type : ECO-SOL LcLm Ink remain (7-12) : 99 / 98 / 99 / 99 / 99 / 98
Calibration : -0.05% Head height : MIDDLE
Full width scanning : FULL Periodic cleaning : DISABLE
Scan interval : 0.0 sec Vacuum power : Auto
Sheet remain : 0.0 m Set remain at loading : DISABLE
: H1 H2 H3 H4 H5 H6
Bi-dir. adjust No.1 : -1 -1 -0 -1 -1 -1
No.2 : 0 0 0 0 0 0
No.3 : -2 -2 -2 -2 -2 -2
No.4 : -2 -2 -2 -2 -2 -2
Tool Parameter : Cutting calib. (F/S) : 0.00/ 0.00 %

Force : 110 gf Print-cut adjust (F/S) : 0.00/ 0.00 %
Velocity : 30 cm/s Cutting priority : COMMAND
Offset : 0.250 mm Prefeed : DISABLE
Up Velocity : 60 cm/s
Service Report
Head rank H1 : 5CY2F2FVWU0UVQS . . . . . . . . . . . . 30S. .D
H2 : 5E0252FTZVZUVQR . . . . . . . . . . . . 005. .D
H3 : 5FZ282FUZW0UTSS . . . . . . . . . . . . 00G. .D
H4 : 5DV2E2CXVVWTUPR . . . . . . . . . . . . 304. .D
H5 : 6AV2E2CRWTXVURS . . . . . . . . . . . . 00E. .D
H6 : 61W2F31UXVYUTRU . . . . . . . . . . . . 00A. .D
: H1 H2 H3 H4 H5 H6
Head hori. (DT1. Low) : -3 +4 +2 +6 +2
(DT3. Low) : -3 +5 +2 +7 +2
(DT1. Middle) : -3 +5 +3 +7 +2
(DT3. Middle) : -2 +4 +2 +6 +1
Head bi (DT1.Low) : +18 +17 +16 +18 +16 +16
(DT3. Low) : +16 +16 +15 +15 +15 +15
(DT1. Middle) : +27 +27 +27 +28 +25 +26
(DT3. Middle) : +24.5 +25 +24 +26 +24 +24
Dip SW : 11000010
System SW page1-4 : 01000000 00000000 01100001 00000000
page5-8 : 00000000 00000000 00000000 00000000
page9-12 : 00000000 00000100 00000000 00000000
Limit position : 7.6 mm Device ID : ENABLE
Cutter down position : 2050.2 mm Maintenance request : NONE
Calibration default : -0.10 % Booter version : 1.00
Encoder position (L) : 1639.6 mm Battery : Charged
Encoder position (R) : 268.0 mm Periodic CL. interval : 0.0
Sleep : 15 min Periodic CL. degree : LIGHT
Cap adjust : 0.25 mm
Environment match : +0.092 % Crop-tool adjust (F/S) : +1.18/ +0.32m

Encoder calibration : +0.092 % Print-cut adjust (F/S) : +1.00/ -1.10m
Force adjust 30gf : 30 Crop sensor adjust :0
Force adjust 200gf : 77 Timeout : NONE
4-12
History Report
History Report
Model : SC-545EX
Version : 6.00 Serial No. : ZS80101
Motor group
Motor hours (feed) : 0 hours
Motor hours (scan) : 0 hours
Pump Times (A/B/C) : 2,000/ 2,000/ 2,000 times
Head group
Shot count H1 ( 1, 2) : 1,624 1,629 K shot / nozzle
Shot count H5 ( 9, 10) : 710 708 K shot / nozzle
Shot count H6 (11, 12) : 722 722 K shot / nozzle
: H1 H2 H3 H4 H5 H6
Wiping count for head : 18 18 18 18 18 18 times
Rubbing count for head : 0 0 0 0 0 0 times
Auto cleaning count : 5 5 5 5 5 5 times
Normal cleaning count : 2 2 2 2 2 2 times
Medium cleaning count : 0 0 0 0 0 0 times
Powerful cleaning count : 0 0 0 0 0 0 times
Fill ink count : 2 2 2 2 2 2 times
Head wash count : 2 2 2 2 2 2 times
Pump up count : 0 0 0 0 0 0 times
Ink renewal (normal) : 0 0 0 0 0 0 times
Ink renewal (full) : 0 0 0 0 0 0 times
Ink group
Cartridge change (1-6) : 0 0 0 0 0 0 times
Cartridge change (7-12) : 0 0 0 0 0 0 times
Change ink type : 2 times
Renewal messages (N/F): 0 0 times
Renewal canceling (N/F): 0 0 times
Error group
Service call count : 0 times
Service call history : **** **** **** **** ****
Motor error (feed) : 0 times
Motor error (scan) : 1 times
Low temperature error : 0 times
High temperature error : 0 times
Protecting pump error : 0 times
Emergency capping : 0 times
Start uncapped : 6 times
Maintenance group System group
Count : 0 times Power on count : 59 times
Total time : 94 hours Power on time : 12 hours
Printing time : 1 hours Sleep time : 16 hours
Wiper group Sheet cut count : 8 times
Wiping count : 54 times Cutting group
Rubbing count : 0 times Cutting time : 0 hours
Wiper replace count : 0 times Disconnect carr. count : 0 times
Print group
Printing time : 0 hours
Print pages by Pigment : 0 pages
by Dye ink : 0 pages
by SOL ink : 18 pages
by ECO-SOL : 18 pages
by Head height low : 1 pages
by Head height middle : 17 pages
by Head height high : 0 pages
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ],[ ] , [ ENTER ] + POWER ON
INITIALIZE ALL All parameters will be initialized. Turn on the sub

SYS.PARAMETER power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
INITIALIZE
is completed.
COMPLETED
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] will appear if you don't setup the LIMIT
POSITION.
DISPLAYED LANGUAGE SERVICE REPORT_PRINTING
[ MENU ] + POWER ON [ ] + POWER ON Turn on the sub power switch while

pressing [ ] key.
Service Report can be printed on the
A4 size media.
Roland SC-545EX SERVICE REPORT The printing will be performed in Cyan.
Ver.6.00
* Please print the [History Report]
from the Service Mode.
MENU LANGUAGE SETUP SHEET

ENGLISH
MENU LANGUAGE
JAPANESE
4-14
Service Menu
Service Menu Item Combination Key Selection Comments
Press [Menu] and [ ] to enter

Service Mode Sub Power
Service Menu.
[Are you sure? ] will be displayed.

Upgrade F / W Sub Power
Press [ENTER] to upgrade F / W.
Use this when the main board is

Main Power
replaced.
Installing F / W
[SUM- ERROR] will be displayed.
Main Power ENTER
Press [ENTER] to upgrade F / W.
System Parameter All parameters will be initialized.

ENTER Sub Power
Initialize Press [ENTER] to start Initialize.
Press [ ] while aligning Carriage

Limit/ Cut Down Sub Power to cap Heads.
Press [ENTER] and set up Cut
Down Pos. Press [ENTER].
Select [HISTORY REPORT] and

History Report Service press [ ].
( REPORT) REPORT Select [HISTORY REPORT] Then, select Head and press
Menu
[ENTER] to print History Report.
Service Report ( Adj ustment value)
Service Report Sub Power
will be printed.
Users Menu
Users Menu Item Combination Key Selection Comments
Press [ ]/ [ ] to select
Language Menu Sub Power
Language.
Select [CLEANING] and press
[ENTER].
Manual Cleaning Cleaning Sub Power
Carriage moves to the maintenance
position on the left hand side.
Press [ ] one time and

Wiper Replace Cleaning Sub Power
press [ENTER].
4-15
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Check the SC's IP address.

1
It is necessary to prepare the followings to upgrade the FIRMWARE.

1. Firmware
2. Windows PC (Network port is required.)
3. Peck.exe
4. Network cable
(A cross cable is required when you connect SJ to PC directly.)
Confirm that main power is turned "on" and sub power

2
is turned "off".
Double-click Peck.exe to start the Peck.
[Peck] screen is displayed. Click [Select Port] button.

3
[SUM ERROR] is displayed when the Main

Power SW is turned on if the new Main board
is replaced.
In case of that, press [ENTER] to excute the
installation.
Or refer to step 8 [F/W installation when the
Main Board is replaced].
[Select Port] screen is displayed.

4
Check on the [via Network] and input the SC's IP
address.
Click [OK].
4-16
[Peck] screen is displayed again.
5
Click [Firmware Upgrade] button.
[Open] screen is displayed.

6
Select the firmware file and click [Open].
Peck starts to send the firmware to the SC.
Machine goes into Firmware Upgrade mode

7
automatically. *JET PRO II V6.00 NG DATA ERROR
When upgrade is completed, sub power sw will be > FORMAT ERROR
turned off automatically.
ERASING NG DEVICE ERROR

> WRITE ERROR
WRITING NG DEVICE ERROR

< WRITE ERROR
VERIFYING NG DEVICE ERROR

< WRITE ERROR
COMPLETE
4-17
Revised 3
[F/W installation when the Main Board is replaced]

8 Make sure the Main power SW is OFF and then turn on
the Main power SW again while pressing [W ], [ S] and
[ T ] keys.
[ ], [ ], [ ] + MAIN POWER ON
VERSION UP SURE?
Press [ENTER] to excute the installation.

9
Send the firmware using the Peck.
WAITING
4-18
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
Remove the Right I/S COVER.

1
I/S COVER
Remove the CARRIAGE COVER. CARRIAGE COVER

2
Remove the DAMPER PLATE. DAMPER PLATE

3
4-19
Remove the HEAD BOARD COVER.
4
HEAD BOARD COVER
Turn on the SUB POWER SW while pressing [ ], [ ]

5
and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine. [ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
6 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown in the right figure will be

7
printed.
C M Y K Lm Lc
4-20
Loosen the 3 screws fixing the Head in order as shown
8
in the figure.
2
1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are loosened too much,
adjustments could not be performed correctly.
3
Insert the 1.5 mm Hexagonal Wrench to the hole of the

9 HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference*
Adjustment
Position of the printing moves 1 line by turning Screw
the screw 3/4 turn.
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.
4-21
10 Tighten the screws fixing the Head in the reverse order
when fixing with using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
11 Print the test pattern again.

If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-22
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
12
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
13 TEST PATTERN shown in the right figure will be

printed.
C M C Y C K C Lm C Lc C
Loosen the 3 screws fixing the Head in order as shown

14
in the figure.
2
1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are loosened too much,
adjustments could not be performed correctly.
3
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-23
- When the lines excepting the C lines are above the C
lines, turn the Adjustment Screw CW.
- When the lines excepting the C lines are below the C
lines, turn the Adjustment Screw CCW.
Adjust the other Heads on the basis of the C

Head. It is not necessary to adjust the C Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
4-24
18 If the VERTICAL test print reult is OK, select the [BIAS]
> [TEST PRINT] menu under the [HEAD ADJUST]
menu and print the BIAS test pattern again.
If the BIAS test print result is NG, repeat 6 ~ 10 .
4-25
[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the
19
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
20 Following TEST PATTERN will be printed.

Find the position where the block of each color matches the C block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H6
H5
H4
H3
H2
DT3.Middle - 20 - 6 - 5 - 4 - 3 - 2 - 1 0 +1 +2 +3 +4 +5 +6 + 20
Head Position :
Middle
H6
H5
H4
H3
H2
DT1.Middle - 20 - 6 - 5 - 4 - 3 - 2 - 1 0 +1 +2 +3 +4 +5 +6 + 20
H6
H5
H4
H3
H2
Head Position : DT3.Low - 20 - 6 - 5 - 4 - 3 - 2 - 1 0 +1 +2 +3 +4 +5 +6 + 20

Low
H6
H5
H4
H3
H2
DT1.Low - 20 - 6 - 5 - 4 - 3 - 2 - 1 0 +1 +2 +3 +4 +5 +6 + 20
4-26
Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and
21
[DT3, MIDDLE] in the [HEAD ADJUST] menu and enter Parameters can be entered
the parameters checked at 20 with [ ] and [ ] keys. with an increment of 0.5.
HORIZONTAL
TEST PRINT
DT1,Low 2 1 -3 2 1
DT3,Low 12 11 -13 5 10
DT1,Middle 2 1 -3 2 1
DT3,Middle 12 11 -13 5 10
[BIDIRECTION ADJUSTMENT]
22 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the SERVICE MENU

[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
4-27
23 Following TEST PATTERN will be printed.
Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H6
H5
H4
H3
H2
H1
DT3.Middle 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 + 40
Head Position :
Middle
H6
H5
H4
H3
H2
H1
DT1.Middle 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 + 40
H6
H5
H4
H3
H2
H1
Head Position : DT3.Low 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 + 40
Low
H6
H5
H4
H3
H2
H1
DT1.Low 0 + 9 + 10 + 11 + 12 + 13 + 14 + 15 + 16 + 17 + 18 + 19 + 20 + 21 + 40
4-28
24 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,
MIDDLE] in the [HEAD ADJUST] menu and enter the
Parameters can be entered
parameters checked at 23 with [ ] and [ ] keys.
with an increment of 0.5.
BI-DIR.DEFAULT
TEST PRINT
DT1,Low 12 11 -13 5 10 -11
DT3,Low 12 11 -13 5 10 -11
DT1,Middle 12 11 -13 5 10 -11
DT3,Middle 12 11 -13 5 10 -11
25 Fix the HEAD BOARD COVER.
HEAD BOARD COVER
26 Fix the DAMPER PLATE. DAMPER PLATE
Make sure to press the Damper Plate

downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the

Damper will be broken.
4-29
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the distance between the Limit Sensor and the Capping Position. After completing the
detection, the distance from the Cut Down Position to the Limit Sensor will be detected. When the Limit
Position is not correctly set, a locking problem could occur.
Please make sure that the value of the Limit Position in the Service Report is 25.2 +/- 3.1mm.
When the Cut Down Position is not correct, the problem related to the Sheet Cutter could occur.
Make sure the following for the right adjustment.
When the heads are capped,
1. Heads are aligned to the center of the Caps.
2. From the position where the head is just locked at the head carriage is
MOVE TO CAP POS
positioned in 0.5mm to the right direction.
Remove the Right I/S COVER.

1
I/S COVER

2
and [ ] keys. [ ], [ ], [ ] + SUB POWER ON
Make sure that HEAD CARRIAGE is connected to the

TOOL CARRIAGE. LIMIT INITIALIZE
MENU
NOW PROCESSING...
Move the HEAD CARRIAGE to the right position to

3 close the cap and press [ ] [ ] to close the cap.
Be careful not to scratch the HEAD when you

move the carriage manually.
MOVE TO CAP POS
4-30
Make sure the HEADs are capped correctly.
If the WHITE GUIDEs of the CAPPING UNIT come
inside from the BLACK GUIDEs of the HEAD BLACK
CARRIAGE at either side, the capping position is not GUIDE
correct. OK OK
centered position
NG NG
WHITE
GUIDE
When the Caps go down, lock the head carriage. Press

4 the [ENTER] key.
The current carriage position is memorized

and the caps go down when the [ENTER] key
is pressed.
MOVE TO CAP POS
Move the HEAD CARRIAGE to the left slowly and stop

5
it at the position where " " mark is displayed on the SET LOCK POS.
A
LCD. If " " mark is displayed, go to procedure 8 . If
" " mark is not displayed, go to procedure 6 . Caps are positioned in the center of the heads.
SET LOCK POS.

B
Caps are positioned in 0.5mm left from the center of the head.
[ ] mark is displayed, when the Head center is

0.5mm shifted to the left from the Cap center.
Move the HEAD CARRIAGE to the left from the lock

6
position and loosen three screws as shown in the
figure. Move the HEAD CARRIAGE back to the lock
position and lock it.
4-31
Move the HEAD CARRIAGE with it locked to the
7
position where " " mark is displayed as the figure B in
the procedure 5 .
If the HEAD CARRIAGE cannot be moved to

the position where " " mark is displayed
when you move the HEAD CARRIAGE from the
position A to position B as shown in the figure in
the procedure 5 , move the HEAD CARRIAGE
by loosening the white screw on the right hand ADJUSTEMNT
side of LOCK UNIT. SCREW
The white adjustment screw is in the position in the
right figure.
Fix the LOCK UNIT by tightening the screw from the
8 HEAD CARRIAGE
gap as the HEAD CARRIAGE is locked. After
tightening the screw in the figure, unlock the HEAD
CARRIAGE and tighten the other screw.
Use the driver which has a long shaft.
Make sure the HEAD CARRIAGE is locked and press

9
the [ENTER] key.
[ENTER] key
Make sure that the media is not installed to the NOW PROCESSING...
machine.
SETTING UP THE
LIMIT
Carry out the LIMIT POSITION INITIALIZE by pressing

10
the [ENTER] key. [ENTER] key
After the LIMIT POSITION INITIALIZE is completed,
the message appears as shown in the figure.
DETECTING..
SETTING UP
CUTTER DOWN POS
4-32
11 TOOL CARRIAGE will be separated from the HEAD
CARRIAGE.
If the TOOL CARRIAGE will not be separated from the
HEAD CARRIAGE as shown in the figure, turn off
Secondary Power Switch and perform the operations
once again from 2 .
12 Move the TOOL CARRIAGE with your hand until it

makes full contact with the LEFT FRAME with CUT
DOWN status.
13 Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.
After the completion of the INITIALIZE, print the
SERVICE REPORT. Then, check the value of the Limit
DETECTING..
Position is 25.2 +/- 3.1mm.
If not, please adjust it again.
INITIALIZE
COMPLETED
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 3min.)
[About LINEAR ENCODER SETUP]

LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Lower the Pinch Rollers.

1
Make sure to unload the media when it is set on the
machine. [ ], [ ], [ ] + SUB POWER ON
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENCODER] menu in the SERVICE

2
MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS: 1361.00mm
One of the messages will appear at the completion of

3 the set up. In case of SETUP error, check the
followings. LINEAR ENCODER
1. Dirt/Scratch on the ENCODER SCALE.
SETUP COMPLETED
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE. LINEAR ENCODER
4. Backlash of the CARRIAGE MOTOR GEAR SETUP FAILED
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE LINEAR ENCODER
WIRE. HEADBOARD FAILED
6. Bad Contact in the cables.
In case of HEADBOARD error, the Head Board could
be defective.
4-34
When Linear Encoder Setup is completed, carry out the
5 SERVICE MENU
[LINEAR CALIB.] in the Service Menu. LINEAR CALIB.
[ENTER]
NOW PROCESSING
LINEAR CALIB.
SETUP COMPLETED
LINEAR CALIB.
0.18%
In case of an error, check the followings.

6
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the SERVICE MENU
ENCODER MODULE. LINEAR CALIB.
4. Backlash of the CARRIAGE MOTOR GEAR [ENTER]
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the LINEAR CALIB.
CARRIAGE WIRE. FAILED TO SETUP
6. Bad Contact in the cables.
4-35
4-7 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
[About CAP HEIGHT ADJUSTMENT]

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.
It must be done when you remove or replace the cap unit.
If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink
accumulated on the Cap surfaces by the flushing done above the Caps.
Lower the Pinch Rollers.

1
Make sure to unload the media when it is set on the
[ ], [ ], [ ] + POWER ON
machine.
Then, turn on the SUB POWER SW while pressing [ ]
[ ] and [ ] keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
Select the [CAP ADJUST] menu in the SERVICE

2
MENU and select [ADJUST POS.].
When the carriage is not in the capping position,
press [ ] key to move the cap lower and then move the
Head
carriage to the capping position.
- Note that the caps do not contact the head.

- When you press the [ ] key, the cap moves
to the position in the setting value -2.00mm. Cap
- It is only possible to move the cap stepwise
to the upward direction in the [ADJUST POS.]
menu. When you move the cap in the
downward direction, press [ ] key to move
the cap lower end once and then move
upward direction in 0.25mm unit.
4-36
Move the cap upward to the position that the cap Cap
3 contacts exactly to the head, then press [ENTER] to
Head
update the adjustment value.
-When you press [ ] key, the cap moves to the upward direction
in 0.25mm unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00mm.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out and then exiting the menu.
4 Enter the [CHECK GAP.] menu in the [SERVICE

MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN
SUCTION is performed. Check if there is the gap
Gap
between the cap and head.
[CHECK GAP.] is the menu to check the gap

between the caps and head. For adjustment,
use the [ADJUST POS.] menu.
4-37
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
[About CROP MARK SENSOR ADJUSTMENT]

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.
If not adjusted, crop marks can not be read correctly and result in a problem that the cutting
shifts from the printing.
1 Remove the RIGHT I/S COVER, FRONT COVER and

FRONT RAIL COVER.
FRONT RAIL COVER
RIGHT I/S COVER
FRONT COVER

2 TOOL CARRIAGE COVER
Turn on the sub power switch while pressing [ ], [ ]

3
Setup the SVGG film on the machine. [ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
4-38
Select [OUTLEVEL CHECK] under the [CROPMARK
4
SENS] menu.
Crop Mark will be printed when the [ENTER] key is
SERVICE MENU
pressed.
CROPMARK SENS
CROPMARK SENS
OUTLEVEL CHECK
[ENTER]
After Crop Mark will be printed, the TOOL CARRIAGE VR

5
moves on the Crop Mark automatically.
Adjust the VR on the CARRIAGE BOARD so that the
voltage displayed in the LCD will be 2.3 +/- 0.2V.
The voltage displayed in the LCD can keep

on decreasing because the Eco-Sol Ink
cannot dry up easily.
Min2.2V Max2.3V
[2.2V]
Perform [OUTLEVEL CHECK] again and make sure

6
that the voltage is correct value.
If it is out of range, try 3 ~ 5 again.
Min2.2V Max2.3V
There is no problem that the maximum [2.2V]
voltage displayed in the LCD is in the range
of 2.3 +/- 0.2V.
4-39
[CROP MARK SENSOR ADJUSTMENT with USER'S MEDIA]
If Crop Marks cannot be detected with user's media even if you perform this adjustment, it is
necessary to do the adjustment using that uer's media. When you do this adjustment, it is necessary
to have the printed Crop Marks dried up completely.
If you have a user's media which Crop Marksare already printed on, you can use this media.
If you have done this adjustment, we cannot guarantee the Crop Marks printed on the Roland original
media can be detected correctly.
Set the User's media and do 3 - 4 .

7
If you have a user's media which Crop Marks are

8
already printed on, you can use this media after
removing the current set Media.
And, adjust the Tool Carriage and the Media positions
in order to allow the Crop Mark Sensor to read the Crop
Marks.
If you do not have a user's media which Crop Marks are
already printed on, it is necessary to wait until the Crop
Marks will dry up and the voltage displayed in the LCD
will stop decreasing.
(It could take about 1 hour until the displayed voltage
stops decreasing. )
Adjust the VR on the CARRIAGE BOARD so that the
9
center voltage displayed in the LCD will be 2.5 +/- 0.1V
with making the Crop Mark Sensor read the Crop Mark.
Min2.2V Max2.3V
[2.2V]
4-40
10 If the voltage does not become 2.5 +/- 0.1V even if the
VR on the CARRIAGE BOARD is adjusted, the User's
Media is not appropriate for Crop Mark detection.
4-41
4-9 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it
is not adjusted, the cutting position based on the detected Crop Marks becomes wrong,
and that result in the mis-alignment of the Print and Cut when performing the auto crop
mark detection.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for more accurate adjustment.

1 and [ ] keys to enter the SERVICE MODE.
Setup the SVGG film. [ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
[MANUAL ADJUSTMENT]
Select [TEST PRINT2] under the [CROP-TOOL ADJ.]
2
menu.
Test Pattern will be printed and cut when the [ENTER]
SERVICE MENU
key is pressed. CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT 2
[ENTER]
From the Test Pattern, find the value where the printing
3 <TEST PATTERN>
line matches the cutting line.
+2.0 -2.0
In this case, the correction value for the scanning

direction is "-0.3". Correction-value scale
+1.5 -1.5
+1.0 -1.0
-0.5
+0.5 -0.5
+0.0 -0.0
+2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cutting line
4-42
Select [SCAN SETTING] from the [CROP-TOOL ADJ.]
4 SERVICE MENU
menu and enter the correction-value found in the Test CROP-TOOL ADJ.
Pattern.
CROP-TOOL ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.43mm
[ENTER]
Select [FEED SETTING] from the [CROP-TOOL ADJ.]

5 SERVICE MENU
menu and enter the correction-value found in the Test
CROP-TOOL ADJ.
Pattern.
CROP-TOOL ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
[ENTER]
Select [TEST PRINT] under the [CROP-TOOL ADJ.]

6
menu.
Test Pattern will be printed and cut when the [ENTER] SERVICE MENU
key is pressed. CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT
[ENTER]
If the cutting line is shifted from the printed image, fine

7
adjust the error in Carriage Moving Direction and Grit
Roller Moving Direction in the step 4 and 5 .
4-43
[AUTOMATIC ADJUSTMENT]
Setup the Vinyl Sheet (note : Vinyl should be black and
6 the backing should be white.) on the Machine.
Turn on the sub power switch while pressing [ ], [ ] [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [CROP-TOOL ADJ.] menu.

7
Crop Mark will be cut when the [ENTER] key is pressed.
MENU
SERVICE MENU
SERVICE MENU
CROP-TOOL ADJ.
While the Vinyl is still set on the Machine, peel off the
8
Crop Mark being cut when the message shown in the
right figure is displayed on the LCD.
Then, press the [ENTER] key.
CROP-TOOL ADJ.
REMOVE CROPMARK?
[ENTER]
TOOL / CROP MARK SENSOR ADJUSTMENT will be

9
done automatically.
CROP-TOOL ADJ.
COMPLETED!!
4-44
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting.
If it is not adjusted, it could result in a problem that the cutting shifts from printing.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for more accurate adjustment.

1
[ ], [ ], [ ] + SUB POWER ON
Setup the SVGG film when you use the Eco-Sol Ink.
[MENU] key
MENU
SERVICE MENU
Before carrying out this adjustment, it is necessary to do

2
the TOOL / CROP MARK SENSOR POSITION
ADJUSTMENT.
MENU
SERVICE MENU
SERVICE MENU
CROP-TOOL ADJ.
[MANUAL ADJUSTMENT]
Select [TEST PRINT2] under the [PRINT&CUT ADJ.]
3
menu.
Test Pattern will be printed and cut when the [ENTER]
SERVICE MENU
key is pressed. PRINT&CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT 2
[ENTER]
4-45
From the Test Pattern, find the value where the printing <TEST PATTERN>
4
line matches the cutting line.
In this case, the correction value for the scanning +2.0 -2.0
direction is "-0.3". Correction-value scale +1.5 -1.5
+1.0 -1.0
-0.5
+0.5 -0.5
+0.0 -0.0
+2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cutting line
Select [SCAN SETTING] from the [PRINT&CUT ADJ.]

5 SERVICE MENU
menu and enter the correction-value found in the Test PRINT&CUT ADJ.
Pattern.
PRINT&CUT ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.43mm
[ENTER]
Select [FEED SETTING] from the [PRINT&CUT ADJ.]

6 SERVICE MENU
menu and enter the correction-value found in the Test PRINT&CUT ADJ.
Pattern.
PRINT&CUT ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
[ENTER]
Select [TEST PRINT] under the [PRINT&CUT ADJ.]

7
menu.
Test Pattern will be printed and cut when the [ENTER] SERVICE MENU
key is pressed. PRINT&CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT
[ENTER]
4-46
If the cutting line is shifted from the printed image, fine
8
adjust the error in Carriage Moving Direction and Grit
Roller Moving Direction in the step 4 and 5 .
[AUTOMATIC ADJUSTMENT]
9
Setup the SVGG film when you use the Eco-Sol Ink. [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [PRINT&CUT ADJ.] menu.

10 SERVICE MENU
PRINT / CUT OFFSET ADJUSTMENT will be done
PRINT & CUT ADJ.
automatically after printing Crop Marks when the
[ENTER] key is pressed.
PRINT&CUT ADJ.
AUTO
[ENTER]
PRINT&CUT ADJ.
COMPLETED!!
[CHECKING]
11 Select [TEST PRINT] under the [PRINT&CUT ADJ.]

menu.
When the [ENTER] key is pressed, Crop Marks will be SERVICE MENU
printed on both edges of the media and will be cut. PRINT & CUT ADJ.
Make sure there is no shifting between the positions of
the Crop Mark and Cutting.
In case of correcting the error, perform Manual PRINT&CUT ADJ.
Adjustment. TEST PRINT
[ENTER]
4-47
12 When Cutting is not fit with the Crop Mark at the left
side, carry out the LINEAR ENCORDER SERVICE MENU
CALIBRATION. LINEAR CALIB.
Select the [LINEAR CALIB.] in the Service Mode and [ENTER]
carry out [LINEAR CALIB.].
NOW PROCESSING
LINEAR CALIB.
SETUP COMPLETED
4-48
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)
[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's media
if necessary.

1
[ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Set the PET-G film on the machine.

2
Select the [TEST PRINT] menu under the [CALIB.

3
DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
4-49
TEST PATTERN will be printed.
4
Calibrating amount can be calculated with the formula
shown at 5 based on the printing result.
400mm
TEST PATTERN is always printed with Offset
0.00%. Therefore, TEST PATTERN is not
Feed
changed even if you change the amount in the
[SETTING] menu. 500mm
Scan
Calculate the amount to be calibrated with the formula

5
shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length FORMULA
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB.

6 SERVICE MENU
DEFAULT] menu and change the amount to be
CALIB.DEFAULT
calibrated with [ ] and [ ] keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
SETTING
Parameters can be entered with an increment
of 0.05%.
(MAX. +2.00% ~ MIN. -2.00%)
SETTING
+0.00% +0.15%
4-50
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
Remove the RIGHT I/S COVER, FRONT COVER and

1
FRONT RAIL COVER.
FRONT RAIL COVER
RIGHT I/S COVER
FRONT COVER

2 [ ], [ ], [ ] + SUB POWER ON
Select [FORCE ADJUST] in the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
When you enter the [FORCE ADJUST] menu,
you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST

3
TOOL CARRIAGE COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOL WHITE DUMMY PEN
4
CARRIAGE.
4-51
Lower the PINCH ROLLERs at both edges of the GRIT
5
ROLLER.
MIDDLE PINCH ROLLERs should be UP.
Move the TOOL CARRIAGE to the position where the

6
clearance between the pen tip and the BED is the
smallest among the 5 positions shown in the right figure.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at
the highest. In another words, where the
clearance between the HEAD and BED is the TOOL CARRIAGE
smallest.
Adjust the ADJUSTING SCREW so that the clearance

7
between the pen tip and the BED will be 2.5 ~ 2.6mm.
BED
ADJUSTING SCREW
Carry out the following adjustment.

8
4-52
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)
Remove the FRONT COVER and FRONT RAIL

1
COVER. FRONT RAIL COVER
When you do this adjustment, carry out the

TOOL HEIGHT ADJUSTMENT.
FRONT COVER

2 [ ], [ ], [ ] + SUB POWER ON
Select [FORCE ADJUST] in the SERVICE MODE.
[MENU] key
MENU
When you enter the [FORCE ADJUST] menu, SERVICE MENU
you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST
Put the WHITE DUMMY PEN (ST-006) on the TOOL

3 WHITE DUMMY PEN
CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRIT

4
ROLLER.
MIDDLE PINCH ROLLERs should be UP.
4-53
Move the TOOL CARRIAGE to the position where the
5
TOOL HEIGHT was adjusted.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at
the highest. In other words, where the
clearance between the HEAD and BED is the
smallest.
Select [30gf] under [FORCE ADJUST] menu.

6 SERVICE MENU
Press the [TOOL UP/DOWN] key and move the TOOL FORCE ADJUST
down.
FORCE ADJUST
30gf
30gf
17 16
[TOOL UP/DOWN]
Pull up the Handle part of the TOOL HOLDER with the

7
DIAL GAUGE (ST-013) and measure the pressure ST-013
when the pen tip leaves the BED.

Adjust the parameter in the [30gf] menu with [ ] and
[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~
0.35N).
30gf
TOOL HOLDER 17 16
[ ][ ]
[ENTER]
Select [200gf] under [FORCE ADJUST] menu.

8 SERVICE MENU
Press the [TOOL UP/DOWN] key and move the TOOL FORCE ADJUST
down.
FORCE ADJUST
200gf
200gf
56 57
[TOOL UP/DOWN]
4-54
Pull up the Handle part of the TOOL HOLDER with the
9
TENSION GAUGE (ST-002) and measure the pressure ST-002
when the pen tip leaves the BED.

Adjust the parameter in the [200gf] menu with [ ] and
[ ] keys so that the pressure will be 195 ~ 205gf (1.9N
~ 2.0N).
200gf
56 57
TOOL HOLDER
[ ][ ]
[ENTER]
Enter [30gf] menu under [FORCE ADJUST] menu.

10
Confirm that the force is 25 ~ 35gf(0.25N ~ 0.35N) when ST-013
the tip of the Pen leaves the Bed by lifting the Handle
part of the TOOL HOLDER with the DIAL GAUGE (ST-
012).
In case of NG, adjust again.
TOOL HOLDER
4-55
4-14 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
Remove the Left COVER, Right & Left I/S COVERs and
1 COVER PLATE
COVER PLATE.
I/S COVER
After replacing the wire, carry out this

adjustment from 4 .
LEFT
COVER
Loosen the screws shown in the figure.

2
Measure the wire tension with the TENSION METER

3
(ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so

4
that it will be as 13lb ~ 15lb when replacing the wire, or
9lb ~ 11lb in other cases.
9lb ~ 11lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the
assumption that the tension will get settled in the
optimal wire tension 9lb ~ 11lb, due to the stretch of the
wire.
4-56
5
[ ],[ ],[ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [SCAN] menu under the [AGING] menu and

6 press the [ENTER] key to start AGING.
SERVICE MENU
AGING
[ ]
AGING
SCAN
[ ]
After moving the HEAD CARRIAGE back and forth 20

7 times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, re-adjust it.
Tighten the screws shown in the figure after completing

8 the adjustment.
4-57
Check and make sure that the tension is within the
9
range.
If not, adjust it again.
4-58
4-15 NETWORK BOARD INITIALIZE (Referential Time : 2min.)
[About NETWORK BOARD INITIALIZE]

NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When there
is no response even if sending "PING" command or connecting from a browser, there is a possibility that the
setting of the network board has become incorrect. In such case, the setting can be returned to the default by
carrying out the INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to
Roland PrintServer Network Setting Guide.

1
MAIN POWER SW
POWER
Turn on the MAIN POWER SW while pressing the

2
button of the network board.
MAIN POWER SW
POWER
Release the button after green and yellow LEDs of the

3
network board start flashing, and press the button again
to carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED
flashes regularly after LEDs flash three times.
4-59
Turn off the MAIN POWER SW and then turn it on
4
again.
MAIN POWER SW
The network board will not work properly if the POWER
MAIN POWER SW is not turned on again.

Such symptom could occur as that the network
board does not accept any data although it
returns the IP address.
4-60
4-16 OPERATION OF THE HEATER CONTROLLER
How to switch parameters :

The figure below shows the basic operations for the Controller.
If it has not been used for 30 seconds, the display returns to the one just after power-on (PV/SV displayed).
How to set values :

key : One press increases the value by 1.
Press and hold this key to increase the value fast.
key : One press decreases the value by 1.
Press and hold this key to decrease the value fast.
How to register the set data :
Press the key to register displayed values.
Note that the displayed values will be registered in 3 seconds without any operation.
After registration of the set data, press key for 3 seconds to return to the one just
after power-on (PV/SV displayed).
4-61
4-17 Setting the Parameter of the Heater Controller
<Parameter Display Symbol and Set Value>
Parameter Default Set

Blocks Parameter Description
Display Symbol Value
First block Key lock Specifies whether or not to allow the change of parameter 2
Second block Control algorithm Selects the control algorithm. FUZZY
Proportional band 3
Integral time 100
Derivative time 20
Sets this parameter when changing the types of the

Input signal code 1
temperature sensors.
Lower limit of
0
measuring range
Upper limit of
150
measuring range
Setting the decimal
Sets the decimal point position of PV, SV part. 0
point position
SV (Set Value) lower
Third block Sets the lower limit of the SV. 30
limiter
SV (Set Value) upper
Sets the upper limit of the SV. 50
limiter
DI1(Digital input 1) Sets the Heater operations.
2
operation 0 : Always ON 2 : Control RUN/Sleep
Standby /
SV Set Value at shipment 40
Operation
* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU.
However, even if you change the value of SV-L and SV-H, the Heater cannot reach more than 65 degrees C
because of the THERMOSTAT.
** When you change any of the above parameters from the Default Set Value,
we cannot guarantee the controller operation.
4-62
5-1 SENSOR MAP
(Left side of the machine)
5
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is opened or closed.
GRIT ENCODER
It detects rotation position of the Grit Roller.
LIMIT SENSOR
It detects the origin of the Carriage
(Right side of the machine)
Moving Direction and the limit.
REAR PAPER SENSOR
It detects the rear edge of the media and also
whether the media is set or not.
HEAD LOCK SENSOR

FRONT COVER SENSOR
It detects wheter the HEAD
FRONT PAPER SENSOR It detects whether the Front Cover
CARRIAGE is at locking
It detects the front edge of the is opened or closed.
position or not.
media.
5-1
WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.
(Fr
on
the t s i d e
ma
chi o f
ne) ENCODER MODULE
It detects coordinates for Carriage
Moving Direction.
WIPER HEIGHT SENSOR

5 It detects the limit position of the
Wiper height.
HEAD UP/DOWN SENSOR

It detects the position of the Head
Height Lever.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The leftmost Head is used for the measurement.
Revised 10
e)
of the machin
ide
(Rear s
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-2
PINCH ROLLER POSITION SENSOR

It detects the positions of Pinch Roller.
CROP MARK SENSOR

It detects the Crop Mark.
5
SHEET LOAD SENSOR
It detects whether the Sheet Loading Lever is UP or DOWN.
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed
or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
5-3
THERMISTOR(HEATER)
It takes the temperature of the Heater.
THERMOSTAT(BED HEATER) THERMOSTAT(PLATEN HEATER)

If the Heater exceeds the limit temperature, it stops If the Heater exceeds the limit temperature, it stops
the power supply. the power supply.
5-4
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE

Nozzle condition becomes poor due to the foreign substance
Temporary clogging
1 Manual Head cleaning Users Manual attached to the surface of the head or very slight drying of the
in nozzles
ink.
The amount of the ink which can be accepted is different

between the each media. If the ink amount is not proper, the
printing image becomes blotted or banding appears in the
Wrong setting for
2 Apply correct setting printing image because of too much ink. It is necessary to do
the media
the Calibration when printing on the media which has a different
thickness. If the Calibration is not adjusted properly, white lines
or banding appear because of the bad feeding amount.
[3-3 CAP TOP Cleaning is not performed efficiently and the white or dark lines
3 Transformation of Cap Cap Top Replacement
REPLACEMENT] appear in the printing image.
Wiper cannot remove the foreign substances stuck on the

[3-2 WIPER
4 Wiper wears out Wiper Replacement surface of the head. In that condition, ink is not fired properly
REPLACEMENT]
and the white or dark fine lines appear in the printing image.
When foreign substances are stuck on the surface of the head,

ink is not fired properly resulting in the white or dark fine lines in
5 Foreign substances Manual Cleaning Users Manual the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.
Cleaning is not performed efficiently because ink is not sucked

[3-6 PUMP
6 Pump tube is clogged Pump Replacement well. As a result, white or dark lines appear in the printing
REPLACEMENT]
image.
Ink is not supplied to the head properly. As a result, the white or

7 Ink Damper is clogged Replace Ink Damper dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative

pressure of the ink increases resulting in the scratchy printing or
Ink cartridge is
8 Replace Ink Cartridge missing dot due to lack in ink supply. When the [INK
almost empty
CONTROL] in the menu is set to [LATER], the machine doesn't
stop the job when the ink cartridge becomes almost empty.
When the Bias or Vertical adjustment is not adjusted properly,

[4-4 HEAD white or dark fine lines appear in the printing image. When the
9 Head is out of adjustment Head Alignment
ALIGNMENT] Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.
[3-1 HEAD Head rank setting affects the amount of the fired ink. If it is not
10 Head Rank is incorrect Set Head Rank
REPLACEMENT] set properly, the printing image becomes light or dark or blurred.
Broken head Ink cannot be fired correctly and results in missing dot when the
[3-1 HEAD
11 or Head Replacement head is broken or reaches its life. When the head is electrically
REPLACEMENT]
Life of head broken, it sometimes prints unnecessary lines.
Mainboard or Head
Broken Mainboard or [3-8 BOARDS If the signal sent to the Head is not normal, the Head doesn't
12 Board
Head Board REPLACEMENT] work properly.
Replacement
6-1
6-2 DOES NOT PRINT AT ALL

When the ink cartridge is approaching to its empty, the negative
Confirm remaining ink / pressure of the ink increases and ink is not fired properly due to
Ink Cartridge is
1 Replace the Ink Users Manual lack in ink supply. When the [INK CONTROL] in the menu is set
almost empty
Cartridge to [LATER] the machine doesn't stop the job when the ink
cartridge becomes almost empty.
When foreign substances are stuck on the surface of the head,

2 Foreign substances Manual Cleaning Users Manual
ink is not fired properly.
[3-2 WIPER It cannot remove the foreign substances stuck on the surface of
3 Wiper wears out Wiper Replacement
REPLACEMENT] the head.
If there are air bubbles in the link line, ink is sometimes not fired.
Air bubbles tend to go into the ink line by installing and
4 Air bubbles in Ink line Powerful Cleaning Users Manual
uninstalling the ink cartridge so many times. All the air bubbles
inside the lines can be removed by the powerful cleaning.
[3-6 PUMP Cleaning is not performed properly because ink is not sucked
5 Pump Tube is clogged Pump Replacement
REPLACEMENT] efficiently.
Ink Damper is clogged Ink Damper

6 Ink is not supplied to the head properly.
or broken Replacement
[3-7 INK TUBE

7 Broken Ink Tube Ink Tube Replacement Ink is not supplied to the head properly.
REPLACEMENT]
Bad contact with Flexible

When there is a bad contact with the Flexible cable connected to
Cable Re-fix / Replace Flexible
8 the head, or there is a cut line in the Flexible cable, the head
or Cut line in Flexible Cable
doesn't work properly.
Cable
Broken Head
[3-1 HEAD When the head is mechanically or electrically broken, the head
9 or Head Replacement
REPLACEMENT] doesn't work properly.
Life of Head
Mainboard or Head
Broken Mainboard or [3-8 BOARDS If the signal sent to the Head is not normal, the Head doesn't
10 Board
Head Board REPLACEMENT] work properly.
Replacement
6-3 INK DROPS ON MEDIA

When foreign substances such as fiber dust is stuck on the
1 Foreign substances Manual Cleaning Users Manual
surface of the head, ink sometimes leaks from it.
If the media tends to curl or become bumpy due to ink, the head
sometimes strikes the media and it causes the ink dropping
2 Media strikes Head Change Media
problem. It can be avoided by using the Media Clamps or
changing the head height.
Ink Damper When there is a hole in the Ink Damper, ink flows through the
3 Broken Ink Damper
Replacement head nozzles and results in ink dropping.
[3-7 INK TUBE When the Ink Tube is broken, ink flows through the head nozzles
4 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] and results in ink dropping.
[3-1 HEAD When the head is broken mechanically, ink flows through the
5 Broken Head Head Replacement
REPLACEMENT] head nozzles and results in the ink dropping.
Broken Mainboard or Mainboard or Head [3-8 BOARDS Ink firing could not be controlled correctly and sometimes results
6
Head Board Board Replacement REPLACEMENT] in the ink dropping.
6-2
6-4 SHIFTING IN PRINTING

Media is not set Media is not set straight. Make sure to set the Media straight
1 Set Media correctly Users Manual
correctly referring to the Users Manual.
When Encoder Scale is dirty or broken, the printing image can

Encoder Scale is dirty / Clean or Replace [3-11 Encoder Scale
2 be shifted in a staircase pattern because the printing position in
broken Encoder Scale Replacement]
the scanning direction cannot be detected correctly.
When Encoder Scale is dirty or broken, the printing image can

Encoder Module is dirty / Clean or Replace
3 be shifted in a staircase pattern because the printing position in
broken Encoder Module
the scanning direction cannot be detected correctly.
When the 2 heads are not aligned, the color shifting occurs and
[4-4 HEAD
4 Head is out of position Head Alignment when the bidirectional and horizontal adjustment is not correct,
ALIGNMENT]
the shifting occurs in every band.
ABSORPTION FAN When the ABSORPTION FAN is not working, Media floats on
5 FAN Replacement
is not working. the BED and this results in the Shifting in Printing.
6-5 VERTICAL BANDING

When there is scratch or dirt on the Encoder Scale, the printing
image could be affected and the vertical bandings could be
Clean / Replace [3-11 Encoder Scale
1 Encoder Scale is dirty appeared at the position where there is scratch or dirt. Use
Encoder Scale Replacement]
KIMWIPE for cleaning or replace it. Never use chemicals, such
as alcohol, for cleaning.
When there is dirt on the LM Guide, the Head carriage has the
big moving resistance and the printing image becomes to be
2 LM Guide is dirty Clean LM Guide
changed from the other part at the position where there is a dirt .
And it results in the vertical banding.
When there is a dirt in the teeth of the Drive Gear, the

There is a dirt in teeth of movement of the Head Carriage is changed at the position
3 Clean Drive Gear
Drive Gear where there is a dirt. And it results in the periodical vertical
bandings.
When there is a dirt in the teeth of the Motor Gear, the

There is a dirt in teeth of movement of the Head Carriage is changed at the position
4 Clean Motor Gear
Motor Gear where there is a dirt. And it results in the periodical vertical
bandings.
6-3
6-6 PRINT DOES NOT MATCH WITH CUT

Shifting of Printing and Cutting Position within +/-0.5% of
distance traveled, or +/-3mm is in tolerance. Repetition
between printing and cutting is +/-0.5mm or less.
When the heater is used, the media may experience subtle
deformation due to thermal expansion or contraction. For this
reason, no assurance is made with respect to the following
1 Within tolerance Explain to User
points.
1. Distance accuracy (when cutting)
2. Repletion accuracy (when cutting)
3. Repletion between printing and cutting
4. Alignment accuracy for printing and cutting when reloading
media
Media will expand or shrink depending on the temperature and
humidity. Therefore, if the elasticity differs when printing and
when cutting, Printing and Cutting Positions will be shifted. By
2 Elasticity in Media accustoming the media to the environment before printing, it
could make the difference of elasticity minimum. Print out the
image with Crop Mark. And after printing, turn off the Heater
and wait for the Heater to cool down sufficiently.
Carry out [ENV. MATCH] in User's menu. Cutting position in the
carriage moving direction is detected by the Motor ENCODER
while the printing position is detected by the ENCODER SCALE.
The ENCODER SCALE expands and contracts depending on
The machine's the environment (temperature & humidity), and it causes the
Carry out the
3 environment is not Uses Manual Print/Cut shifting problem in the carriage moving direction. (The
Environment Matching
optimized shifting amount becomes bigger as it is far from the carriage
standby position.) This function adjusts the machine to optimize
its state to the environment where it is used. This function is the
same adjustment as [LINEAR CALIB.] in Service menu.
When you are performing printing and cutting, use a value of "0"
Offset value of [CUTTING Set the Offset value to
4 Users Manual the menu of [CALIBRATION] -- [CUTTING ADJ.]. This setting is
ADJ.] is not zero (0). . zero (0).
using the machine for cutting only.
Print / Cut Position Adjustment is to calibrate the error in the

relative positions of Head and Tool Carriage due to the
Print / Cut Position Print / Cut Position [4-10 Print / Cut
5 manufacturing tolerance and correct an error in printing and
Adjustment is not correct Adjustment Position Adjustment]
cutting positions. Therefore, if this adjustment is not performed
correctly, printing and cutting positions will be shifted.
Media Feeding amount is slightly different in each media

Calibration for Carriage
because of the difference in its thickness. When the feeding
6 Moving Direction is not Calibration [4-11 Calibration]
amount changes, landing position of the dots will be changed
correct
and results in banding.
Print / Cut Offset Adjustment can not be done correctly when

Clean the Crop Mark the Crop Mark Sensor is dirty. When Crop Mark Sensor is dirty,
7 Crop Mark Sensor is dirty
Sensor relative positions of Printing and Cutting can not be corrected
and cause printing and cutting positions to be shifted.
When the sensitivity of Crop Mark Sensor is low, relative

Sensitivity of Crop Mark Crop Mark Sensor [4-8 Crop Mark
8 positions of Printing and Cutting can not be corrected and cause
Sensor is low Adjustment Sensor Adjustment]
printing and cutting positions to be shifted.
Tool / Crop Mark Sensor Position Adjustment is to calibrate the

error in the relative positions of Tool and Crop Mark Sensor.
Therefore, printing and cutting positions will be shifted when the
Tool / Crop Mark Sensor [4-9 Tool / Crop
Tool / Crop Mark Sensor relative position of Tool and Crop Mark Sensor is shifted from
9 Position Adjustment is not Mark Sensor
Position Adjustment the correct position. And also, the Print / Cut Offset Adjustment
correct Position Adjustment]
is supposed to be done based on this adjustment. Therefore,
the printing and cutting position will shift even if not Crop Marks
are not used.
6-4
6-7 STITCH CUT

When blade wears out, it will be caught by the vinyl and results
1 Blade tip is wearing out Replace the Blade
in stitch cut.
Blade holder tip gets caught by the vinyl depending on the

Blade Holder tip is caught Don't use Blade
2 surface condition or type of media. In this case, try cutting
by the media Extension Function
without using the blade extension function.
[3-13 Cutter Cutter Protection is where the blade lands for cutting. If there is
Scratch in Cutter Replace the Cutter
3 Protection _ scratch in the Cutter Protection, blade is caught by the vinyl
Protection Protection
Replacement] because it sticks deeper into the vinyl and results in stitch cut.
There are bearings inside the Blade Holder. When the bearings
Bearing inside Blade
Replace the Blade don't rotate smoothly, direction of the blade slightly shifts from
4 Holder doesn't rotate
Holder the correct direction and therefore, it will be caught by the vinyl
smoothly
which results in stitch cut.
When Tool Height is not adjusted, blade hits the Bed strongly
[4-12 Tool Height
5 Tool Height is not correct Tool Height Adjustment and bounces which results in stitch cut. In most cases, stitch
Adjustment]
cut at the beginning is caused by this reason.
Tool Pressure is not Tool Pressure [4-13 Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly
6
correct Adjustment Adjustment] and bounces which results in stitch cut.
Holder part of Tool Fix Holder part of Tool

[3-4 Tool Carriage When Holder part of Tool Carriage / Tool Carriage ASS'Y are
7 Carriage / Tool Carriage Carriage / Tool Carriage
Replacement] loose, the cutting is unstable and results in the stitch cut.
ASS'Y are loose ASS'Y again
When Tool doesn't move up and down smoothly, blade

Tool doesn't move Replace the Tool [3-4 Tool Carriage sometimes hits the Bed strongly and bounces which results in
8
up/down smoothly Carriage Replacement] stitch cut. In most cases, stitch cut at the beginning is caused
by this reason.
When Solenoid Driver IC breaks, sometimes high pressure will

Solenoid Driver IC on Replace IC23 on the
9 be generated. In this case, blade hits the Bed strongly and
Servo Board is broken Servo Board
bounces which results in stitch cut.
6-5
6-8 START AND END POINTS DO NOT MATCH
Blade used on the machine has offset and therefore, tip is

Blade Offset doesn't shifted from its center. When the offset setting done on the
1 match with offset set in the Match Offset User's Manual machine doesn't match with the blade offset, offset correction
machine won't be done. Therefore, the starting and ending points won't
match especially when cutting circles.
There are 4 Pinch Rollers, left, right and middle. When using
only left and right pinch rollers, middle part of the media won't
Middle Pinch Roller is not
2 Use Middle Pinch Roller User's Manual follow both edges when the media is fed. Therefore, the starting
used
and ending points won't match. It is recommended to use the
middle pinch rollers especially when using wide media.
[3-13 Cutter Cutter Protection is where the blade lands for cutting. If there is
Scratch in Cutter Replace the Cutter
3 Protection _ scratch on the Cutter Protection, blade doesn't rotate smoothly
Protection Protection
Replacement] and therefore, starting and ending point won't match.
When blade tip wears out, offset will be changed. Therefore, as

4 Blade tip is wearing out Replace the Blade same as 1, the starting and ending point won't match especially
when cutting circles.
There are bearings inside the Blade Holder. When the bearings
Bearing inside Blade
Replace the Blade don't rotate smoothly, direction of the blade slightly shifts from
5 Holder doesn't rotate
Holder the correct direction and therefore, starting and ending points do
smoothly
not match.
Holder part of Tool Fix Holder part of Tool When Holder part of Tool Carriage / Tool Carriage ASS'Y are
[3-4 Tool Carriage
6 Carriage / Tool Carriage Carriage / Tool Carriage loose, the cutting is unstable and starting and ending points do
Replacement]
ASS'Y are loose ASS'Y again not match.
When Tool Height is not adjusted, blade hits the Bed strongly
[4-12 Tool Height
7 Tool Height is not correct Tool Height Adjustment and bounces. Therefore, the cutting at the very beginning won't
Adjustment]
be done and cause the starting and ending points to be shifted.
When Tool Pressure is not adjusted, blade hits the Bed strongly
and bounces. Therefore, the cutting at the very beginning won't
be done and cause the starting and ending points to be shifted.
Tool Pressure is not Tool Pressure [4-13 Tool Pressure
8 And also, when the Tool Pressure is set too high by the user,
correct Adjustment Adjustment]
the blade offset changes because the blade tip goes deep into
the vinyl. Therefore, the starting and ending points will be
shifted.
When Motor Gear is meshed too tight or too loose, Tool

Motor Gear is meshed too
9 Adjust Backlash Carriage and Grit Roller will be driven unstable and results in
tight or too loose
starting and ending points to shift.
6-6
6-9 DISTORTED FIGURE
Blade Holder is set loose When Blade Holder is set loose on Tool Carriage, the blade tip
1 Secure the Blade Holder User's Manual
on Tool Carriage becomes very shaky when cutting and results in distorted figure.
Blade used on the machine has offset and therefore, tip is

Blade Offset doesn't
shifted from its center. When the offset setting done on the
2 match with offset set in the Match Offset User's Manual
machine doesn't match with the blade offset, offset correction
machine
won't be done and results in distorted figure.
There are 4 Pinch Rollers, left, right and middle. When media is
pinched with only 2 pinch rollers at both sides, middle part of the
Middle Pinch Roller is not
3 Use Middle Pinch Roller User's Manual media doesn't follow the both edges and results in distorted
used
figure. Make sure to set the Middle Pinch Roller especially
using wider media.
When blade tip wears out, offset will be changed. Therefore, it

4 Blade tip is wearing out Replace the Blade
results in distorted figure like the way 2.
Bearing inside Blade There are bearings inside the Blade Holder. When the bearings
Replace the Blade
5 Holder doesn't rotate don't rotate smoothly, direction of the blade slightly shifts from
Holder
smoothly the correct direction and results in distorted figure.
When holder part of Tool Carriage is loose, direction of the
Holder part of Tool Replace the Tool [3-4 Tool Carriage
6 blade slightly shifts from the correct direction and results in
Carriage is loose Carriage Replacement]
distorted figure.
Replace the Tool [3-4 Tool Carriage When the Tool Carriage is loose, the blade tip becomes shaky
7 Tool Carriage is loose
Carriage Replacement] and results in distorted figure.
When Motor Gear is meshed too tight or too loose, Tool

Motor Gear is meshed too
8 Adjust Backlash Carriage and Grit Roller will be driven unstable and results in
tight or too loose
distorted figure.
6-10 MEDIA SHIFTING

Media Flanges are fixed by the stoppers. If the stoppers are not
Flanges for the Media is Fix the Flanges with
1 loose Stopper
User's Manual fixed, roll shifts to left and right during media feeding and results
in media shifting.
Flanges are not set When the flanges are not fully inserted to the media tube, media
2 correctly to the Media
Setup Media again User's Manual
will be fed eccentric and results in media shifting.
The most effective measure against media shifting is to set the

media straight to the machine. Small tilting of the media when
Media is not set straight to setting it up could result in big shifting especially doing long
3 the machine
Setup Media again User's Manual
print. It is recommended to setup the media by adding tension
towards front and check the shifting by prefeed function before
actually start printing.
When dust such as pieces of vinyl is stick to the grit roller,

4 Grit Roller is dirty Clean the Grit Roller power to hold the media will be weakened and results in media
shifting. Use brush to clean the Grit Roller.
When pinch rollers wear out, power to hold the media will be
Replace the Pinch [3-12 Pich Roller
5 Pinch Roller is wearing out
Roller Replacement]
weakened and results in media shifting. Referential time for
replacement of pinch roller is 24 months.
When Grit Roller becomes loose, feeding amount between left

6 Grit Roller is loose Fix the Grit Roller
and right edges will be different and results in media shifting.
6-7
6-11 MOTOR ERROR
When the edges of the media curls or the media absorbs the ink
and becomes to be irregular surface of the media, the Head
1 Media Jam Remove cause of Media Jam
Carriage catches on the media during printing and results in the
Motor Error.
[3-5 Carriage Motor When the Motor is broken or reaches its life, the Motor cannot
2 Broken / life of the Motor Motor Replacement
Replacement] obey the order from the CPU and it results in the Motor Error.
Power Supply voltage for [3-8 Board When the Power Supply voltage for the Motor is not supplied,
3 Motor is not supplied
Replace Switching Power Supply
Replacement] the Motor cannot move and it results in the Motor Error.
When the Servo Board is broken, the Power Supply voltage for
[3-8 Board
4 Broken Servo Board Servo Board Replacement
Replacement]
the Motor is not supplied and the Motor cannot move. It results
in the Motor Error.
There is a dirt in teeth of When there is a dirt in the teeth of the Drive Gear and it cannot
5 Drive Gear
Clean Drive Gear
rotate, the Motor Error occurs.
Weight of Media exceeds When the weight of Media is too heavy, the Motor Error occurs
6 usable Media
Use usable Media
due to the too much load for feeding Media.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR Display the axis which the Error happens.
CODE : 0000 0000
LAST ERROR
CURRENT ERROR
< ERROR LIST >
Bit
MEANING CAUSE
No.
0001 Feed Motor Deviation Error
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
(A little load is put on the motor movement for a < User side >
0008
long time.) 1. Media Jam
2. Pull or Move the Carriage by hands.
0005 0001 and 0004 occurred at the same time. 3. Carriage runs into a thing/hands.
Revised 2 4. Media is stuck because the media end is not separated from the
0009 0001 and 0008 occurred at the same time. paper tube.
0010 Scan Motor Deviation Error 5. Heavy media is used.
Scan Motor Overcurrent Error 1
< Mechanical Side >
0040 (Big load is put on the motor movement
1. There is a bad contact/cut-line in the cable.
instantaneously.)
2. Screw fixing the tool carriage to wire is shifted.
Scan Motor Overcurrent Error 2 3. Motor is broken./Life
0080 (A little load is put on the motor movement for a 4. Head/Servo Board is broken.
long time.)
0050 0010 and 0040 occurred at the same time.

Revised 2
0090 0010 and 0080 occurred at the same time.
6-8
6-12 ERROR MESSAGE
CHECKING
NO ACTION REFERENCE OUTLINE
POINT
1 Service Call Refer to Service Call Refer to Service Call
This message is displayed when an unexpected error happens.
In the most case, the error can be fixed by restarting the machine.
2 Internal Error Restart machine If the error still happens in spite of restarting the machine, it sometimes
could be solved by carrying out the Limit Initialization or changing some
setting values.
SERVICE CALL
CODE
No. MEANING CONTENTS CAUSE ACTION
0002 Sub CPU Disorder of communication with Sub Sub Board does not work correctly. 1) Check Cable Connection between Main Board and
Communication CPU Sub CPU does not work correctly. Servo Board
Error There is a bad connection between Main 2) Servo Board Replacement
Board and Sub Board. 3) Main Board Replacement
0003 DIPSW model A setup about the model of DIPSW is DIPSW setup error 1) Check the DIPSW setup
setting error set up in an unsuitable combination. DIPSW defect 2) Replacement the Main Board
Main Board defect
0101 Limit Position Limit Position Initialize has not been Limit Position Initialize has not been done. 1) Carry out Limit Position Initialize.
Error done.
0102 Head Lock Even though the machine carries out Head Lock Sensor does not work correctly or 1) Head Lock Sensor Replacement
Sensor Error the regular movement, the output of the is broken. 2) Check the mechanical Backlash or loose with the
Head Lock Sensor does not reach the scanning axes.
expected value.
0103 Limit Sensor Even though the machine carries out Limit Sensor does not work correctly or is 1) Limit Sensor Replacement
Error the regular movement, the output of the broken. 2) Check the mechanical Backlash or loose with the
Limit Sensor does not reach the scanning axes.
expected value.
0104 Cap Unit Even though the machine carries out Disorder of Cap Motor 1) Cap Motor Replacement
Protection Error the regular movement, the output of Fault of Cap Unit 2) Cap Unit Replacement
Cap Sensor does not reach the Fault of Cap Sensor 3) Cap Sensor Replacement
expected value. Cut-line or short-circuit of Cable and Flexible 4) Cable and Flexible Cable Replacement
Cable
0105 Tool Carriage Machine fails to connect the Tool Fault of Tool Carriage Connection 1) Check the mechanical Backlash or loose with the Tool
Connection Error Carriage to the Head Carriage. Loose of Connection Part Carriage part.
Fault of the Limit Position Initialize value 2) Lock Position Adjustment
Limit Sensor does not work correctly or is 3) Limit Position and Cut Down Position Initialize
broken. 4) Limit Sensor Replacement
0106 Tool Carriage Machine fails to disconnect the Tool Disorder of Cap Motor 1) Check the mechanical Backlash or loose with the Tool
Disconnection Carriage from the Head Carriage. Loose of Connection Part Carriage part.
Error Fault of the Limit Position Initialize value 2) Lock Position Adjustment
Limit Sensor does not work correctly or is 3) Limit Position and Cut Down Position Initialize
broken. 4) Limit Sensor Replacement
0107 Unset up of the Linear Encoder Setup has not been Linear Encoder Setup has not been done. 1) Carry out Linear Encoder Setup.
Linear Encoder done.
0108 Wiper Unit Even though the machine carries out Disorder of Wiper Height Sensor 1) Wiper Height Motor Replacement
Protection Error the regular movement, the output of the Fault of Wiper Unit 2) Wiper Unit Replacement
Wiper Height Sensor does not reach Fault of Wiper Height Sensor 3) Wiper Height Sensor Replacement
the expected value. Cut-line or short-circuit of Cable and Flexible 4) Cable and Flexible Cable Replacement
Cable
0109 Wiper Protection Even though the machine carries out Disorder of Wiper Sensor 1) Wiper Motor Replacement
Error the regular movement, the output of the Fault of Wiper Unit 2) Wiper Unit Replacement
Wiper Sensor does not reach the Fault of Wiper Sensor 3) Wiper Sensor Replacement
expected value. Cut-line or short-circuit of Cable and Flexible 4) Cable and Flexible Cable Replacement
Cable
0110 Linear Encoder Input value from Linear Encoder is not Read error of Linear Encoder 1) Confirm whether Encoder Scale is between the slit of
Error changed when Linear Encoder is set up Read error of Encoder on Scan Motor sideEncoder Module in a whole width of the machine.
the Origin. Wire is not fixed to Head Carriage firmly.
2) Linear Encoder Replacement
When Motor stops during printing, 3) Scan Motor Replacement
Motor does not complete the movement 4) Confirm Cable Connection between Linear Encoder
which is supposed to be done. Board and Print Carriage Board.
5) Confirm Connection between Wire and Head
Carriage.
6) Main Board Replacement
0111 Tool / Crop Error This error occurs when the machine Tool / Crop Mark Sensor Adjustment has not 1 ) Tool / Crop Mark Sensor Adjustment
performs the Auto Crop Mark Detection been performed.
or the Auto Print / Cut adjustment
without the Tool / Crop Mark Sensor
Adjustment.
6-9
6-13 Heater temperature fails to reach the preset value

In an cold environment, warm up may take a long time or the
temperature may fail to reach the preset value. Explain to users
1 Operation environment Explain to User Users Manual
to use the Heater where the temperature is 20 deg C (68 deg F)
or more.
Use the media having a Media of a narrower width may take a long time to heat or fail to
2 Media Width width of about 1m or Users Manual reach the preset temperature. Recommend the user use the
more media having a width of about 1m or more.
Low or unstable voltage may result in inadequate heater

Check the Power Supply performance. If the temperature of the Heater fails to rise
3 Power Supply Voltage
Voltage adequately even if it is used correctly, check the voltage of the
power supply.
Check the Parameter [4-17 Setting the When the parameter setting is not correct, the temperature may
Parameter setting of the
4 setting of the Controller / Parameter of the fail to reach the preset value. Check each parameter is set
Heater Controller
parameter resetting Heater Controller] correctly referring to the Service Note [4-17].
The Heater is connected to the sub power for the printer. Even if
Sub Power of the printer Turn ON the Sub Power
5 you turn on the POWER of the controller, the Heater does not
is not ON for the printer
operate until the sub power for the printer is turned ON.
The Heater is connected to the sub power for the printer. Even if
The printer becomes Recover from sleep
6 you turn on the POWER of the controller, the Heater does not
sleep mode mode
operate if the printer is in the sleep mode.
When there is a cut-line in the Cables between the Controller

The Cables between the Replace the Cables
and the Heater, the temperature fails to reach the preset value.
7 Controller and the ProII between the Controller
Check Cables between the Controller and the Heater and
machine and the ProII machine
replace broken cables.
6-14 Results of printing are coarse

The Heater has not Check whether each Check whether each setting is correct referring to the above [6-
1
warmed up setting is correct 13].
When media is not heated sufficiently, ink drips and

Increase the preset
unevenness could happen. Wait for about five minutes after the
temperature / Wait for a
2 Media is not warm enough temperature of [PV] reaches the set temperature or increase the
while until media warms
temperature to heat the media sufficiently. If the media is still
up
not war
Set the [SCAN

Setting [SCAN INTERVAL] value to a longer time may improve
3 Ink drying time INTERVAL] value to a Users manual
printing quality.
longer time
Movement width of the Set the [FULL WIDTH This function may improve printing quality by maintaining the
4 Users manual
printing carriage S] to [FULL] uniform speed for media feed by selecting [FULL] in this menu.
Some media cannot dry up the ECO-SOL INK even if you use
Recommended Media is Use the recommended
5 the Heater. Recommend the user to use the recommended
not used media
media.
6-10
6-15 Error message (Heater Controller)
DISPLAY CAUSE OUTLINE

Parameter setting of [P-n2] is not correct. Set the parameter of [P-n2] to 1.
The Cable of the Thermistor which is fixed to the
Replace the Thermistor Cable.
Controller is broken or short-circuit.
The Cable of the Thermistor which is fixed to the
Check the Cable Connection.
Controller is loose.
The Thermistor is broken. Replace the Thermistor Cable.
Parameter settings of [P-SL], [P-SU] and [P-n2] are Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]
not correct. to 1.
Parameter settings of [P-SL], [P-SU] and [P-n2] are Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]
not correct. to 1.
The SV or the set values Parameter settings of [P-SL], [P-SU] and [P-n2] are Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]
of some parameters have not correct. to 1.
been changed without any
When the set value of [P-SU] is larger than 1000, "1"
operation. Set [P-DP] to 0 and return [P-SU] to 150.
will be registered for [P-DP].
1 or 4 is set in the parameter of [LoC]. Set the parameter of [LoC] to 2.

You are trying to set the values of [SV-L] and [SV-H]
The SV cannot be Set each parameter in the range of the [SV-L] to [SV-H].
to out of the range. (Parameters of [SV-L] and [SV-
changed. (Refer to the section [4-17]. )
H]).
The Cable between the Controller and the Servo Replace the Cable between the Controller and
Board is broken. the Servo Board.
Sub Power of the printer is not ON. / The printer Turn ON the Sub Power for the printer. / Recover the
becomes sleep mode. machine from sleep mode.
Errors are caused by a factor other than the above Replace the Controller
* When the above displays appear, please check whether each parameter is set correctly referring to [4-17] at first.
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
SC-545EX INSTALLATION CHECK LIST

Date : . ,
Serial Number User Date Minimum Space Required

3.7m (W) X 2.0m (L) X1.8m (H)
Classification
Purchase Loan Unit Demo Unit Replacement
Unpacking
Accessory Box
Accessory Box
7-1
Unpacking the Stand
Stand leg
Shaft
Unpacking the
Accessory Box
Transport bars
Accessories
Accessory Box Accessories
Accessory Box
7-2
Unpacking the main unit
Cleaning cartridge
7-3
Checking the Accessories
Power cord : 1 Arm (Right) : 1 Arm (Left) : 1 Stand leg: 1
Casters : 2 Shafts : 2 Bolts (Large) :22 Bolts (Small) :8
Washers : 6 Hexagonal wrench : 1 Pipe : 1

Media flanges : 2
Stoppers : 2 Drain bottle : 1 Bottle stand : 1 Software RIP : 1
Replacement blade for Roland PrintServer

separating knife : 1 Roland PrintServer
User's manual : 1 CD-ROM : 1
Network Settings Guide : 1
Transport bars :2 SOL INK Cleaning Blade Holder :1

Blade :1
cartridges : 4 Pin : 1
Cleaning kit : 1
Cleaning sticks : 10 Tweezers : 1 Wipers : 2
7-4
Assembling the Stand
Invert the Stand legs and attach the Casters with 8 Bolts (Large).
Hexagonal wrench
Bolts (Large)
Attaching the
Transport bars 1. Attach the Transport bars at the bottom of the main unit.
Make sure the rubber foot faces down.
Cut in the Bottom box as

shown in the figure.
Transport bar
Front view Rear view

Short Long
7-5
2. Secure the Transport bars with 8 Bolts (Small).
Bolts (Small)
3. Grip these position in the figure and move it.
7-6
Assembling the Main unit
1. Set the Stand up and place the machine on the stand.
Fit the position of the

Frame at the rear of
the machine in the
fixtures on the Stand.
2. Secure the machine and the Stand with 6 Bolts (Large).
Washer
Bolts (Large)
7-7
Removing the
Transport bars
Remove the 8 Bolts (Small).
Bolts (Small)
7-8
Making the Packaging
9.
smaller Bind up the boxes with the PP Band.
8.
Put the Top on the Pads [7].
7.
Fold the 2 Side pads as shown in the figure
and put them on the Pad [6].
6.
Reverse the Pad as shown in the figure
and put it on the flattened accessories boxes.
5.
Put the flattened Accessories boxes.
4.
Make the 2 Accessories boxes flat.
3.
Put the other Small pads or boxes
inside the Boxes placed at [2].
2.
Reverse the 2 Boxes as shown in the figure
1. and place them between the Pads placed
Place the 2 Pads on the Bottom Box.
at [1] and the Partition.
Note the width of the 2 Pads are different.
And also, partitioned space is different.
Short Partition
Long
7-9
Installing the
Accessories
1. Attach the Arms at the position in the figure.
Bolts (Large)
Bolts (Large)
Arm (Left)
Arm (Right)
2. Attach the Stoppers onto the both sides of the Shaft.
Loosen the screws.
Shaft
Stopper
7-10
3. Attach the 2 Shafts so that the one with the Stoppers is in front of the back of the machine.
After that, attach the Brake.
Brake
* Explain to set the Brake when using
the roll media. If the machine works
without the Brake set, media feeding will
be unstable and it will affect the printing
quality.
Shaft with Stoppers
7-11
Installing the Drain Bottle
1. Secure the Bottle stand with 2 Bolts

(Large).
Bottle stand
Bolts (Large)
2. Remove the Stopper from the Drain tube.
Drain tube Peel off the tapes.

Stopper
* Explain to keep it, because it will
be necessary when the machine is
transferred.
3. Insert the Drain tube into the Bottle stand securely.
Drain tube
Bottle stand
7-12
4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottle
stand.
Make sure the Drain tube is inserted into the Drain bottle.
7-13
Removing the
protective stuff 1) Remove the Pads.
Pad Pad
2) Peel off the tape.
3) Pull straight
the pad.
8) Peel off the tape and
remove the pads.
4) Peel off the tape. 5) Peel off the tape and

remove the pad.
6) Remove the Retainer

using a screwdriver.
7) Loosen the screw and

remove the pad.
Rear view
Retainer
9) Attach the Retainer you removed.
7-14
Connection
Connecting the Power Cord
Connecting to the Computer
Installation of the Roland VersaWorks

!! IMPORTANT !!
<Supported Operation Systems>
Windows XP Service Pack 1 or later / Windows 2000 Service Pack 4
* Windows ME / 98 and MAC OS are available as the client PC.
<Recommended System Requirements on Windows>

CPU: Pentium 4 2.0GHz or faster Memory: 512 MB (1GB or more recommended)
HDD: 10 GB or more for Storage Monitor: High-resolution SXGA (1,280 x 1,024 pixels)
or better display recommended.
Making the Setting for Roland@NET

Select a check box [Download Updates Automatically and Notify] if the customer allows it.
Network Setting Setting of Computer

Enter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).
Setting of Roland-PrintServer
Enter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).
Before printing
Switching on the Power
Changing the setting for the language
Filling Ink
4 pcs. of the SOL INK cleaning cartridges are required in this work.
Eco-SOL INK LcLm
Installation of Ink Cartridges
!! IMPORTANT !!
* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and
7 ~ 12.
* Gently shake the cartridge when the Ink Cartridge is installed.
* Explain not to remove an Ink Cartridge until it runs out.
If an Ink Cartridge is removed and inserted often, air may go into the Ink
tube and it may cause the ink dropping problem.
7-15
Match the machine to the environment where installed using [MENU] key.
Before printing
!! IMPORTANT !!
The printing length in scanning direction may change depending on the operating
environment, such as temperature or humidity.
This adjustment is to reduce misalignment between the printing and the cutting
in the scanning direction caused by the expansion and contraction of the Encoder
Scale.
Installing Cutter
Setting Media
!! IMPORTANT !!
* Explain to refix the Media flanges depending on the diameter of roll media.
* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional Correction]

when using another type of media.
* Explain about the thickness of usable media.

Refer to the User's Manual [8-1 Media Conditions].
* Explain to use the Media clamps when using the media which curls easily.
In case the Media clamps are used, make sure the Head Height is set at
2(Middle) or 3 (High).
If the Head Height is set at 1 (Low), the Head may strike the Media clamps and
it may breake the Head.
* Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time, the roll media may
bend by the weight and it may influence the printing result.
Printing
Test Print
Send the printing data via ROLAND SelectColor.
Cutting
Test Cutting
7-16
Cutting
Adjust the Cutting Conditions.
The following cutting conditions can be set by [CUT CONFIG] key.
* Blade Force
* Cutting Speed
* Blade Offset
* Tool-up Speed
!! IMPORTANT !!
Explain about [CUTTING PRIOR] menu.
[MENU] ... The machine will cut with the cutting conditions set on the machine.
[COMMAND] ... The machine will cut with the cutting conditions set on the Roland
VersaWorks.
Send the cutting data via ROLAND VersaWorks.
Printing and
Cutting Print with Crop Marks
Dry the media
!! IMPORTANT !!
Explain to dry sufficiently the media before cutting.
The drying time differs depending on the type of media.
Alignment of the Crop Marks (Automatic and Manual)
!! IMPORTANT !!
Depending on the type of media, the Crop Marks on the media may not be
detected automatically.
In this case, explain to perform the Manual Alignment.
Cutting
!! IMPORTANT !!
* Explain not to use the Media Clamps when cutting.
* Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when
using the machine for printing & cutting, because this menu is to correct the
cutting length when using the machine only for cutting.
* When you go on to cutting right after printing, the Cap of the Blade Holder may
rub the printed surface and damage the printed image.
In this case, it is necessary to increase the amount of the Blade extension
slightly.
7-17
Operation
Operate the following contents based on the User's manual.
Make the Temperature Setting for the Heaters
!! IMPORTANT !!
* Do not touch the platen when the heater is operating.
You can set the temperature either to "OFF" or to a value from 30 to 50
degrees C (in steps of 1 degrees C) from the Control Panel.
* You can also set the temperature by Roland VersaWorks.
Replacing the Ink Cartridge
!! IMPORTANT !!
* Explain not to replace the Ink cartridges while the machine is working.
Air may go inside the Ink cartridge and it may influence the printing quality.
* Explain about [CONT.] mode which is for printing continuously.
Checking the remaining Ink

!! IMPORTANT !!
* The display of the remaining Ink is reset when the Ink Cartridge is installed
regardless of the real quantity. The displayed information may differ from the
actual amount if you insert a partly used ink cartridge or change cartridges
while the power is off.
Setting the printing start position
!! IMPORTANT !!
Explain not to feed back the media using the Up key.
The Pinch rollers may pass over the printed surface and it may smudge
the printed image.
Setting the Margins
Making corrections for printing with user's media

* Feed Correction
* Bidirectional Correction
Save and call Bidirectional correction value
!! IMPORTANT !!
Recommend users to note the memory number which is set the adjustment
value on each media.
Making corrections for printing and cutting (Automatic and Manual)
7-18
Maintenance
Cleaning the Printing Head
* [CLEANING] key
* Normal Cleaning
* Medium Cleaning
* Powerful Cleaning
!! IMPORTANT !!
Explain that the machine will display [PRESS THE POWER KEY TO CLEAN]
message if the machine is left without using for 1 month.
This feature operates when the main power is on.
Please use sub power switch to turn on/off the power of the machine keeping
the main power on all the time.
Cleaning the Printing Head using Cleaning Kit
!! IMPORTANT !!
Instruct users how to perform the cleaning using the Maintenance Video
so that they can do it rightly by themselves.
Replacing the Wiper
Cleaning other parts

* Platen
* Grit rollers
* Pinch rollers
(Raise the Pinch rollers when not in use.)
* Reflective tape
* Front cover
* Sheet sensor
!! IMPORTANT !!
* Explain it is necessary to clean these parts as daily maintenance.
* Explain how to wash off the ink as follows.

1. Water down the cleaner.
2. Soak a cloth in the water and wring it.
3. Wipe gently with the cloth.
Discarding the discharged ink in the Drain bottle
!! IMPORTANT !!
* Explain about the time to discard the discharged ink in the Drain bottle.
* Explain to switch off the machine before performing to discard the

discharged ink.
* Explain to discard carefully the discharged ink from the Drain bottle so
that the ink does not spatter.
7-19
Others
Explain to switch off and on the machine and check the result before calling an engineer
when Service Call error occurs. There is a possibility to solve the problem just by doing
so.
Instruct users how to cap the Head.
!! IMPORTANT !!
It is necessary to cap the Head by users if the Head does not return to the
standby position.
PARTS NAME Life time

Exchange Time of
6 billion shots / nozzle (6000000 kshots)
the Consumable Printing Head
* When the Head is replaced, the Dampers should be replaced at the
Parts
same time.
6 months or
Wiping 3000 times or
Wiper Ribbing 100 times
* When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
Carriage Motor 1,500 hours
Cap Top 6 months
Ink Tube 2,000 hours
Pump Unit 50,000 times
Sponge for Flushing 6 months
Sponge for Wiper 12 months
Battery 24 months
Cutter Protection Replace it if there are scratches on it.
Pinch Roller Replace it if the rubber part is worn out.
7-20
7-2 Maintenance Check List
AFTER 6 MONTHS MAINTENANCE CHECK LIST
Model Serial Numer User Date
PC OS Application
MAINTENANCE Revised 4
Check Points Contents Reference
Get/Output Report OK
Upgrade the firmware to the latest version OK
Consumables Head OK Perform Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 2,000 hours
Cleaning Wiper OK Perform Cleaning Replacement 6 months or
Wipping : 3000 times or
Rubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 months
Ink Tube OK Perform Cleaning Replacement 2000 hours
Pump Unit OK Perform Cleaning Replacement 50,000 times
Sponge for Frushing OK Perform Cleaning Replacement 6 months
Sponge for Wiper OK Perform Cleaning Replacement 12 months
Lithium Battery OK Perform Cleaning Replacement 24 months
Cutter Protection OK Perform Cleaning Replacement On demand
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Wire OK Adjust Tension Replacement
Platen OK Perform Cleaning
Grit Roller OK Perform Cleaning
Pinch Roller OK Perform Cleaning
Reflective Tape OK Perform Cleaning
Sheet Sensor OK Perform Cleaning
Media Clamp OK Perform Cleaning
Bed OK Perform Cleaning
Tool Carriage is fixed OK Tighten up screw
on the wire
Blade Holder OK Tighten up screw
Printing OK NG (Reason)
Cutting OK NG (Reason)
Get/Output Report ** In case of any changes.
OPERATION CHECK
Media Loading Others
Printing Printing position
Printing Calibration
Maintenance Cleaning using the
Cleaning Kit
Reference Media Type
Head Height
Printing Area
Roland VersaWorks Printing Mode
Color Profiles
Roland@NET
NOTE
7-21
AFTER 12 MONTHS MAINTENANCE CHECK LIST
Model Serial Numer User Date
PC OS Application
MAINTENANCE Revised 4
Check Points Contents Reference
Get/Output Report OK
Upgrade the firmware to the latest version OK
Consumables Head OK Perform Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 2,000 hours
Cleaning Wiper OK Perform Cleaning Replacement 6 months or
Wipping : 3000 times or
Rubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 months
Ink Tube OK Perform Cleaning Replacement 2000 hours
Pump Unit OK Perform Cleaning Replacement 50,000 times
Sponge for Frushing OK Perform Cleaning Replacement 6 months
Sponge for Wiper OK Perform Cleaning Replacement 12 months
Lithium Battery OK Perform Cleaning Replacement 24 months
Cutter Protection OK Perform Cleaning Replacement On demand
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101
Wire OK Adjust Tension Replacement
Platen OK Perform Cleaning
Grit Roller OK Perform Cleaning
Pinch Roller OK Perform Cleaning
Reflective Tape OK Perform Cleaning
Sheet Sensor OK Perform Cleaning
Media Clamp OK Perform Cleaning
Bed OK Perform Cleaning
Tool Carriage is fixed OK Tighten up screw
on the wire
Blade Holder OK Tighten up screw
Printing OK NG (Reason)
Cutting OK NG (Reason)
Get/Output Report ** In case of any changes.
NOTE
7-22
7-3 Specification
Main unit Specification
SC-545EX
Printing / Cutting method Piezo ink-jet method / media-moving method
Acceptable media While the print heater is 500 to 1371mm (19-11/16 to 54 in.)
widths running
While the print heater is 210 to 1371 mm (8-5/16 to 54 in.)
not running
Printing / Cutting width Maximum 1346 mm (53 in.)
Ink cartridges Type Exclusive SOL INK cartridge
Capacity 220 cc +/- 5 cc
Color The six colors black, cyan, magenta, yellow, light cyan, and light magenta
Printing resolution (Printing dot resolution) Maximum 1440 dpi
Acceptable tool Special blade for CAMM-1 series
Cutting Speed 10 to 600 mm/s (10 to 300 mm/s in the media-feed direction)
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)
Software resolution (When cutting) 0.025 mm/step (0.00984 in./step)
Distance accuracy While the print heater is Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater
running(*1)
While the print heater is Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater
not running(*2)
Distance accuracy (When cutting)(*3) Error of less than +/- 0.4% of distance traveled, or 0.3 mm, whichever is greater
When distance correction has been performed
(when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):
Error of less than +/- 0.2% of distance traveled, or 0.1 mm, whichever is greater
Repetition accuracy (When cutting)(*3)(*4) +/- 0.1 mm or less
Repetition between printing and cutting(*3)(*5) +/- 0.5 mm or less
Alignment accuracy for printing and cutting Error of less than +/- 0.5% of distance traveled, or +/- 3 mm, whichever is greater
when reloading media(*3)(*6)
Ink - fixing device(*7) Print heater, Setting range for the preset temperature: 35 to 50 degrees C (96 to 122 degrees F)
Interface Ethernet (10Base-T / 100Base-TX, automatic switching)
Power-saving function Automatic sleep feature
Power supply Voltage and frequency AC 117V +/- 10%, 50/60 Hz or AC 220 to 240 V +/- 10 %, 50/60 Hz
Required power capacity 4.5 A (117V) or 2.6A (220 to 240V)
Power consumption During operation Approx. 500W (117V) or 610W (220 to 240V)
Sleep mode Approx. 55W
Acoustic noise level During operation 65 dB (A) or less (according to ISO 7779)
During standby 40 dB (A) or less (according to ISO 7779)
Dimensions (With stand) 2699 [W] x 742 [D] x 1300 [H] mm (106-5/16 [W] x 29-1/4 [D] x 51-3/16 [H] in.)
Weight (With stand) 153 kg (338 lb.)
Packed dimensions 2835 [W] x 850 [D] x 1005 [H] mm (111-5/8 [W] x 33-1/2 [D] x 39-5/8 [H] in.)
Packed weight 221 kg (487 lb.)
(*8) Temperature: 15 to 32 degrees C (59 to 89.6 degrees F), (20 degrees C ( 68 degrees F) or
Environment Power on
more recommended),Humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40 degrees C (41 to 104 degrees F), humidity: 20 to 80% (no condensation)
Included items Power cord : 1, exclusive stand: 1, hexagonal wrench : 1, pipe : 1, media flanges : 2, stoppers :
2, blade : 1, blade holder : 1, pin: 1, transport bars : 2, drain bottle : 1, bottle stand : 1,
Software RIP: 1, user's manual : 1, replacement blade for separating knife : 1, Roland-
PrintServer CD-ROM : 1, Roland PrintServer Network Settings Guide : 1, SOL INK Cleaning
cartridges : 4, cleaning kit : 1 (cleaning sticks : 10, tweezers : 1, wipers : 2)
7-23
*1
- Media type: Roland SV-G-1270G, print travel: 1 m
- Preset temperature for the print heater: 40 degrees C
- Temperature: 20 degrees C, humidity: 50%
*2
- Media type: Roland PET-G-1050, print travel: 1 m
*3
Not assured when the print heater is used.
*4
The following conditions must be satisfied:
- Media type: 3M Scotchcal Mastercut Film
- Roll media must be loaded on the shaft
- The required length for cutting must be pulled out from the roll.
- Side margins: 25 mm or more for both the left and right margins
- Front margin: 35 mm or more
- Excluding stretching/contraction of the media
Range for assured repetition accuracy
- For media with a width exceedng610mm: Length 4,000 mm
- For media with a width of 610 mm or less: Length 8,000 mm
*5
- Provided that media length is under 3,000 mm
- Temperature: 25 degrees C
- Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media
*6
- Media type: Roland SV-G-1270G
- No lamination
- Data size: 3,000 mm in the media-feed direction, 1,000 mm in the carriage-movement direction
- When reloading the media, at the menu, select [BASE-ALIGN] to automatically detect crop marks.
- The required length for cutting must be pulled out from the roll.
- Temperature: 25 degrees C
- Excludeds the effects of slanted movement and of expansion and contraction of the media
*7
The print heater temperature may not reach the preset temperature depending on ambient conditions
or the width of the media.
Unevenness in temperature may be larger depending on ambient conditions or the width of the media.
*8
Operating environment
Use in an operating
environment in this
range.
7-24
Usable Media
Use genuine media from Roland DG Corp.
Media width
8-5/16 to 54 inches (210 to 1371 mm)
A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil)
(depending on media composition)
B) Maximum media thickness (including backing paper)

Printing only: 1.0 mm (39 mil)
When performing cutting: 0.4 mm (15 mil)
C) Maximum diameter for roll media

180 mm
D) Paper tube (core) inner diameter

50.8 mm or 76.2 mm (2 inches or 3 inches)
Side view of roll media
Maximum weight for roll media
20 kg (44 lb.)
Other conditions
Media such as the following cannot be used.
Media having an inward curl (i.e. media whose print surface is on the inner side of the roll)
Media whose end is attached to the paper pipe (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the print heater
Media whose paper pipe (core) is bent or crushed
7-25
SC-545EX

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SERVICE NOTES

Copyright 2009 ROLAND DG CORPORATION

0 2005.2.17 First Edition Inagaki Sato

1-3,4,12,13 Part No. has been revised.

1-4 : DRIVE UNIT 1-5 : CHASSIS Parts have been revised.

6 2007.5.21 Sect1 : Parts have been revised. Kato Mabuchi

1-3 : HEAD CARRIAGE, 1-4 : DRIVE UNIT, 1-10 : PUMP SYSTEM,

1-5 : CHASSIS, 1-14 : TUC-1 CONTROLLER Parts have been revised.

To Ensure Safe Work

About and Notices.

About the Symbols

: Tips and advise before the adjustment.

Turn off the primary power SW Do not recharge, short-circuit,

Put tape around the lithium battery

About the Labels Affixed to the Unit

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

48 22715322 STAY,HOLDER CARRIAGE FJ-540

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

22 12399351 FILTER(E) FRC-40-12-6.5 FJ-540

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

11 22025953 COVER,WIPER FJ-540 REVISED4 42 22175140 SPRING,TENSIONER STX-7

15 21995104 FLANGE,PULLEY STX-7 46 21375107 WIPER,SCRAPER FJ-540

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

9 22295147 SHAFT,TUC-6070 S9 31239104 SCREW,W-SEMS M3*15 3C

*Revised 5: Refer to the Service Information TUC1-001.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

A21 VDDQ R60 33 16 25

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

LB2 LA2 PC40

RA15 R151 NON

RA16 R152 NON

RA17 R153 NON

CE0.1u 100u/ 25V

A3 B3 5 36 VDD OUT VC VADJ 100u/ 25V

ND6 8 12 D6 GND C13

PC50 PC51 F F 0_DAC_A[0..9]

DD24 13 36 F D24 29 152 TC74VHCT541AF T

SN74LVCH16245ADGG- EL NCHG1 7 13 NNCHG1

^MSEL0 ^DCLK / ALT_DCLK CE0.1u F F 1_DAC_LAT0 59 60 / F F 1_DAC_RESET

IC49 NON IC50

Arrangement Diagram_ Component Side

R200 4.7K 0.1%

A4 6 I/ O11 A7 I/ O53 D5 70 / StepDrvEnable1 7

CLK32 12 I1/ CLK0 I/ O48 D15 64 T15 12

Arrangement Diagram_ Component Side

It indicates the version of the Main Board.

C43 + C42 C41 + C38 C40 + C39

VCC VCC VCC

BA10358F R41 VCC

SCK 4_YB SCK 5_YB SCK 6_YB

VCC VCC VCC

TO HEAD UP/ DOWN SENSOR

POWER SW CN3 CN2

Main Board _ Circuit Diagram