Operating Manual Process Section 2.10 - Unit 109 Sour Water Stripper

OPERATING MANUAL
CHAPTER 2
PROCESS SECTION 2.10 - UNIT 109
SOUR WATER STRIPPER

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CONTENTS
Page
1. INTRODUCTION............................................................................................................ 5
1.1. PURPOSE............................................................................................................... 5
1.2. OVERVIEW............................................................................................................. 5
1.3. UNIT INTERFACES................................................................................................6
2. BASIS OF DESIGN........................................................................................................7
2.1. PLANT CAPACITY..................................................................................................7
2.2. FEEDSTOCK CHARACTERISTICS........................................................................7
2.3. BATTERY LIMITS CONDITIONS............................................................................8
2.4. PRODUCT SPECIFICATIONS................................................................................8
2.5. TURNDOWN RATIOS.............................................................................................8
3. GENERAL CONSIDERATIONS.....................................................................................9
3.1. NUMBER OF TRAINS.............................................................................................9
3.2. EQUIPMENT DESIGN REQUIREMENTS...............................................................9
3.3. SPARING PHILOSOPHY........................................................................................9
3.4. EXCEPTIONAL OPERATIONS...............................................................................9
4. PROCESS FLOW DESCRIPTION...............................................................................10

4.1. GENERAL............................................................................................................. 10
4.2. PROCESS CONTROL..........................................................................................11
4.2.1. UNIT CONTROLLERS............................................................................................ 11
4.2.2. SLOP OIL DISPOSAL CONTROL..........................................................................12
4.2.3. STEAM CONDENSATE MIN FLOW PROTECTION...............................................12
4.2.4. STRIPPER CONTROL........................................................................................... 12
5. SAFETY INFORMATION..............................................................................................14
5.1. ALARMS............................................................................................................... 14
5.2. TRIPS................................................................................................................... 16
5.3. RELIEF VALVES...................................................................................................17
5.4. SAFETY AND SHUTDOWN INTERLOCK.............................................................17
5.4.1. SYSTEM PROTECTION......................................................................................... 17
5.4.2. PROCESS UPSETS............................................................................................... 17
5.4.3. DEPRESSURIZATION............................................................................................ 17
5.4.4. UNIT 109 FLARE SYSTEM....................................................................................18
6. MAIN EQUIPMENT DATA............................................................................................19

6.1. AIR COOLERS......................................................................................................19
6.2. COLUMNS............................................................................................................20
6.3. DRUMS................................................................................................................. 21
6.4. HEAT EXCHANGERS...........................................................................................23
6.5. FILTERS................................................................................................................24
6.6. PUMPS.................................................................................................................25
7. START-UP.................................................................................................................... 27
7.1. PRE-START PROCEDURES AND CHECKS........................................................27
7.2. START-UP AFTER MAJOR MAINTENANCE........................................................27
7.2.1. FILLING THE WATER CIRCUIT.............................................................................27
7.2.2. STARTING COLUMN OPERATION........................................................................28
7.2.3. SOUR WATER INPUT............................................................................................ 28
7.2.4. FINAL OPERATION................................................................................................ 28
7.3. DIFFERENT START-UP MODES OR CONDITIONS............................................28
7.3.1. START UP FOLLOWING SHORT-TERM SHUTDOWN..........................................28
8. NORMAL OPERATIONS..............................................................................................30
8.1. ROUTINE DUTIES AND CHECKS........................................................................30
8.2. ITEMS FOR SPECIAL ATTENTION......................................................................31
8.2.1. CHEMICAL CONSUMPTIONS...............................................................................31
8.3. OPERATING MODES...........................................................................................31
9. SHUTDOWN................................................................................................................ 33
9.1. EMERGENCY SHUTDOWN.................................................................................33
9.2. PROCESS SHUTDOWN.......................................................................................33
9.3. NORMAL SHUTDOWN.........................................................................................34
10. REFERENCES............................................................................................................. 35
10.1. PROJECT / ENGINEERING DOCUMENTS..................................................35
10.2. VENDOR DOCUMENTS...............................................................................35
11. DRAWINGS..................................................................................................................36
11.1. SYSTEM FLOW DIAGRAMS.........................................................................36
11.2. ENGINEERING DRAWINGS.........................................................................36
11.3. VENDOR DRAWINGS...................................................................................37
12. other information........................................................................................................... 38

1. INTRODUCTION
1.1. PURPOSE
The purpose of Sour Water Stripper Unit 109 is to remove sour components from the
sour water effluents of all units, in order to cope with the plant liquid effluent
specifications.
1.2. OVERVIEW
The main continuous source of sour water to this unit is from Unit 102, MEG
Regeneration and Injection. Apart from this continuous feed, the unit is also designed
to handle the following effluents:
 Sour water from unit 103 (Stabilizer Reflux Drum 103-D-107, Stabilizer Side Pot
and 1st Stage Discharge Drum 103-D-110).
 Sour water from 104-D-101, Dryers Inlet Separator.
 Sour water from 104-D-102, Regeneration Gas Separator
 Acid water from 116-D-101, Ethane Dryer Inlet Separator.
 the off spec chamber of the 129-X-101, Storm Basin (on a non-permanent basis).
 Sour water from 142-D-101, HC Liquid Burner Feed Drum.
The sour off gas produced is dispose of in the low pressure flare system and the
treated water is sent to Unit 129, Waste Effluent Disposal.
Unit 109 also has oil separation facilities for the incoming feed streams. The
separated oil is transferred to the Off Spec Condensate Tank in Unit 143 or to the
Burn Pit Unit 142.
One Sour Water Stripper Unit is provided for the whole complex.
However, each main functional step of the unit is currently complemented using 2
identical and parallel 50% duplicated items.
1.3. UNIT INTERFACES
Feed Streams
Unit 102 Sour Water from MEG Regeneration & Injection
Unit 103 Sour Water from Condensate Stabilisation

Unit 104 Sour Water from Gas Dehydration & Mercury Guard
Unit 116 Sour Water from Ethane Treating
Unit 129 Sour Water from Waste Effluent Disposal
Unit 142 Sour Water from Burn Pit
Outlet Streams
Unit 129 Sour Water Drain to Waste Effluent Disposal
Unit 140 LP Flare Header (FB)
Unit 142 Slop Oil to Burn Pit
Unit 143 Slop Oil to Condensate Storage and Export

2. BASIS OF DESIGN
2.1. PLANT CAPACITY
The maximum flowrate of sour water produced in the MEG regeneration unit is 34 t/h
(To be confirmed by MEG Regeneration Package Supplier).
From other units, a flowrate of 4.0 t/h has been estimated.
The design capacity of the sour water stripper unit has been set at 40.0 t/h. This
flowrate is the one considered in the material balances.
2.2. FEEDSTOCK CHARACTERISTICS
The design of the unit has been based on sour water with the following estimated
composition:
H2O % mole 99.96

N2 PPM mole 0.0
CO2 PPM mole 41.5
H2S PPM mole 268.5
C1 PPM mole 1.7
C2 PPM mole 0.4
C3 PPM mole 0.1
C4+ PPM mole 0.2
COS PPM mole 0.0
M-MERCAPTAN PPM mole 7.0
E-MERCAPTAN PPM mole 7.8
MEG PPM mole 43.7
METHYL CYCLO C5 PPM mole 0.0
BENZENE PPM mole 9.1
CYCLO C6 PPM mole 0.1
METHYL CYCLO C6 PPM mole 0.0
TOLUENE PPM mole 0.5
XYLENES PPM mole 0.3
2.3. BATTERY LIMITS CONDITIONS
Temperature Pressure
Operating Design Operating Design

(°C) (°C) (bar g) (bar g)
Feeds:
 Sour water from units 102/103/129 60 / 90 105 2.0 11.5

 Sour water from unit 104 22 / 60 85 1.5 82
 Sour water from unit 116 40 85 1.5 39
 Sour water from unit 142 AMB 190 1.5 10
Products:
 Acid gas from 109-D-101 to LP flare 83 131 0.3 max. 3.5
 Acid gas from 109-D-103 to LP flare 95 148 0.3 max. 3.5
 Stripped water to 129-X-101 Storm Basin 60 131 2.0 7.0 (1)
 Slop oil to 143-T-102 Off Spec Tank or 83 131 4.0 8.5 (1)
142-D-101 Burn Pit
(1) Pending relevant pumps shut-off pressure. To be confirmed during detailed

engineering phase.
2.4. PRODUCT SPECIFICATIONS
The H2S content in the stripped water shall be lower than 5 ppm weight, according to
the “Environmental procedures and guidelines” of the Export Import Bank.
This issue has to be confirmed during the detailed engineering phase of the Project.
2.5. TURNDOWN RATIOS
The unit 109 has been designed to process 100 % to 15 % of the design sour water
flowrate.
For all twin items of this unit, such a turndown requirement shall correspond to a
100% - 30% flexibility range.
3. GENERAL CONSIDERATIONS
3.1. NUMBER OF TRAINS
One Sour Water Stripper Unit is provided for the whole complex. However, each main
functional step of the unit is currently complemented using 2 identical and parallel
50% duplicated items.
3.2. EQUIPMENT DESIGN REQUIREMENTS
The sour water stripper unit has been designed for 100 % of the design flowrate.The
equipment oversizing factors are in accordance with the Process Sizing Criteria DB
2017 999 P312 205. However some overdesign has been applied to take into
account intermittent flows.
This concerns the equipment 109-D-101(102) (1st and 2nd Sour Water Stripper Feed
Drum): the water compartment is designed to allow an extra volume of 3.5 m 3 above
NLL in each drum.
3.3. SPARING PHILOSOPHY
All pumps used in continuous operation are provided with a spare. No spare is
provided for the pumps used in intermittent operation, namely:
 The slop oil pumps 109-P-102 A / B (one per train).
 The sour water sump pump 109-P-109.
3.4. EXCEPTIONAL OPERATIONS
Stripper misoperation or shutdown.
In this case, sour water is sent to the off-spec chamber of the storm basin 129-X-101.
When one of the two strippers is shut-down, the off-spec chamber can store sour
water during 24 hours at plant design capacity.
When stripper is put back in operation, the off-spec chamber is recycled back to the
sour water unit 109. It will be emptied in 6 days.
However, in case the stripper remain shutdown for too long, excess water will
overflow to the observation basin or will be diverted manually to the catch pit and
then to the storm basin.
Reboiler shutdown
In case of reboiler shutdown the stripper will be operated with live LP steam injection
in the bottom of the column.
Accidental pollution by hydrocarbons
In this case water will be sent to the storm basin of the water treatment unit for further
deoiling treatment in the API basin.
4. PROCESS FLOW DESCRIPTION
Refer to: Process Flow Diagram, 2017-109-0020-0001, included in Section 9.
4.1. GENERAL
Note: Where applicable, the following descriptions refer to one set of the duplicated
items of the unit. It is also valid for the other twin set.
The sour water streams from all units are routed to the sour water feed drums 109-D-
101 (102) operating at the low pressure flare back pressure. These drums are three
phases separators designed to remove oil from the inlet water streams. The vapour
phase is vented from the feed drums to the low pressure flare.
The oil flows over an internal weir and is collected at one end of the drums. The
collected slop oil is pumped intermittently by means 109-P-102 A/B under level
control and routed to the off spec tank 143-T-102 or to the burn pit 142-D-101.
The water collected at the other end of the feed drums is pumped under flow control,
which is reset by the water level in the drum and sent to the sour water stripper 109-
C-101 (102), via the sour water filters 109-F-101 (102) A/B.
The sour water stripper is equipped with internal random packing. In the stripping
section, H2S, CO2 and the light hydrocarbons contained in the sour water are stripped
by steam, generated in the reboiler 109-E-101 (102).
Caustic soda can be injected in the column if needed for the dissociation of
ammonium compounds.
The stripper overhead vapours are partially condensed in the air condenser 109-A-
102 (104) down to 95°C; the outlet temperature is controlled by bypassing part of the
overhead vapours. The acid gas is separated in the reflux drum 109-D-103 (104) and
sent to the low pressure flare under pressure control. If ever, oil of the liquid phase is
separated and collected in the oil compartment of the drum. It is sent to the sour
water sump drum 109-D-107 through a HV and further to the unit feed line by the
pump 109-P-109.
Condensed water, free of oil, is recycled to the top of the stripper column by the
pumps 109-P-104 (106) A/B under interface level control.
The stripper reboiler is kettle type, heated by LP saturated steam.
The stripper bottom water is pumped by 109-P-103 (105) A/B and cooled in the air
cooler 109-A-101 (103) down to 60°C, the outlet temperature being controlled by the
air cooler bypass. Then the stripped water is sent, under level control, to the
observation basin of the water treatment 129-X-102.
For start-up operations, the stripper bottom water may be recycled to the feed drums
109-D-101 (102). For minimum flow operations, part of the stripped water may be
recycled to the feed drums. LP steam condensate from the stripper reboiler 109-E-
101 (102) and the Sour Water Sump Drum 109-D-107 is collected in the steam
condensate surge drum 109-D-105 (106).
The steam produced by flash is condensed in the air condenser 109-A-105 (106) and
the condensate produced is returned to the drum. Steam condensate is routed to unit
121 under level control by means of pumps 109-P-107 (108) A/B.
4.2. PROCESS CONTROL
Refer to: Unit 109 System Flow Diagrams and P&IDs, included in Section 9.
4.2.1. UNIT CONTROLLERS
The following instrument tag numbers begin with the prefix 1091, unless otherwise
noted.
Tag No. Function / Location Set Point Action / Remarks
FIC 0002 Sour Water on 109-P-101 A/B discharge 21 Stdm3/h Modulates FV-0002
(set point from LIC-
0002)
FIC 0003 Sour Water on 109-P-101 C/D discharge 21 Stdm3/h Modulates FV-0003
(set point from LIC-
0006)
FIC 0005 Sour Water on 109-P-101 A/B discharge 6 Stdm3/h Modulates FV-0005
(minimum flow)
FIC 0006 Sour Water on 109-P-101 C/D discharge 6 Stdm3/h Modulates FV-0006
(minimum flow)
FIC 0012 Stripped Water on 109-P-103 A/B 6.4 Modulates FV-0012
discharge Stdm3/h
FIC 0016 Low Pressure Steam to 109-E-101 6084 kg/h Modulates FV-0016
(will be overridden by
LIC-0018)
FIC 0027 Sour water to 109-C-101 1.6 Modulates FV-0027
Stdm3/h
FIC 0042 LP Steam Condensates on 109-P-107 1.9 Modulates FV-0042
A/B discharge Stdm3/h
FIC 0071 Stripped Water on 109-P-105 A/B 6.4 Modulates FV-0071
discharge Stdm3/h
FIC 0076 Low Pressure Steam to 109-E-102 6084 kg/h Modulates FV-0076
FIC 0087 Sour Water on 109-P-106 A/B discharge 1.6 Modulates FV-0087
Stdm3/h
FIC 0102 LP Steam Condensates on 109-P-108 1.9 Modulates FV-0102
A/B discharge Stdm3/h
LDIC 0026 First Sour Water Stripper Reflux Drum 375 mm Modulates LDV-0026
109-D-103
LDIC 0086 Second Sour Water Stripper Reflux 375 mm Modulates LDV-0086
Drum 109-D-104
LIC 0002 Sour Water Level in 109-D-101 650 mm Set Point to FIC-0002
LIC 0006 Sour Water Level in109-D-102 650 mm Set Point to FIC-0003
LIC 0016 Water Level in 109-C-101 2150 mm Modulates LV-0016
LIC 0018 LP Steam Condensate Level in 109-E- 760 mm Override FIC-0016
101
LIC 0037 Steam Condensate Level in109-D-105 450 mm Modulates LV-0037
LIC 0076 Water Level in 109-C-102 2150 mm Modulates LV-0076
LIC 0078 LP Steam Condensate Level in 109-E- 760 mm Override FIC-0076
102
LIC 0097 Steam Condensate Level in109-D-106 450 mm Modulates LV-0097
PIC 0026 Acid gas Pressure in 109-D-103 0.8 barg Modulates PV-0026
PIC 0086 Acid gas Pressure in 109-D-104 0.8 barg Modulates PV-0086
TIC 0011 Stripped Water Temperature from 109- 60°C Modulates TV-0011
A-101
TIC 0029 Stripped Water Temperature Outlet from 95°C Modulates TV-0029
109-A-102
TIC 0071 Stripped Water Temperature Outlet from 60°C Modulates TV-0071
109-A-103
TIC 0089 Sour Water Temperature Inlet from 109- 95°C Modulates TV-0089
D-104
4.2.2. SLOP OIL DISPOSAL CONTROL
P&ID Ref. No: 2017-109-0030-0102 and 0108

The disposal of slop oil from the slop oil compartment in the Sour Water Stripper
Feed Drums, 109-D-101 (102) is controlled by 1091-LI-0005 (0009). The Slop Oil
Pumps, 109-P-102 A/B are controlled with on / off action. Process interlocks are
provided for LI-0005 (0009), which will automatically reset any manual intervention by
the operator thus ensuring the pump always start on high level and stop on low level.
4.2.3. STEAM CONDENSATE MIN FLOW PROTECTION
P&ID Ref. No: 2017-109-0030-0107 and 0113, respectively First and Second Steam
Condensate System.
The Steam Condensate Pumps, 109-P-107 (108) A/B are protected against minimum
flow by the process interlock I 311 (I 322), FSLL will stop the running pump and start
automatically the spare pump. If after 10 seconds flowrate is still low, FSLL will trip
both pumps.
4.2.4. STRIPPER CONTROL
Refer to P&IDs included in Section 9.
The sour water flowing via SW Filters 109-F-101 (102) A/B to the Sour Water
Stripper, 109-C-101 (102), is controlled by flow controllers 1091-FIC-0002 (0003).
The corresponding sour water level controllers LIC-0002 (0006) reset these flow
controllers, respectively. The tower operating pressure is controlled by 1091-PIC-
0026 (0086), which vents the sour gas to the FB LP flare. Level in the bottoms of the
column is control by 1091-LIC-0016 (1076).
The LP steam to the reboiler 109-E-101 (102) is controlled by 1091-FIC-0016 ((0076)

which will allow flooding of the reboiler. Initially, when the surface area of the reboiler
is clean the condensate operating in the piping pot is high. As the surface area fouls ,
this level will gradually start to fall exposing greater surface area in the reboiler.
To avoid losing the level in the piping pot, controller 109-LIC-0018 (0078) will override
the steam flow controller thus ensuring a minimum level is maintained in the pot.
The reflux temperature is controlled with a bypass stream around the condenser. This
type of temperature control arrangement is also used for the stripper bottoms
rundown cooler.
5. SAFETY INFORMATION
5.1. ALARMS
The following tag numbers begin with the prefix 1091, unless otherwise noted.
Tag No. Function / Location Set Point Action /

Remarks
FAH 0002 High Flow from 109-P101A/B 25 Stdm3/h Alarm
FAL 0002 Low Flow from 109-P101A/B 8.4 Stdm3/h Alarm
FAH 0003 High Flow from 109-P101C/D 25 Stdm3/h Alarm
FAL 0003 Low Flow from 109-P101C/D 8.4 Stdm3/h Alarm
FAL 0005 Low Flow from 109-P-101A/B (minimum flow) 6 Stdm3/h Alarm
FAL 0006 Low Flow from 109-P-101C/D (minimum flow) 6 Stdm3/h Alarm
FAH 0016 High Flow on Low Pressure Steam to 109-E-101 6693 kg/h Alarm
FAL 0016 Low flow on Low Pressure Steam to 109-E-101 5476 kg/h Alarm
FAL 0027 Low Flow on Sour water to 109-C-101 1.6 Stdm3/h Alarm
FAH 0076 High Flow on Low Pressure Steam to 109-E-102 6693 kg/h Alarm
FAL 0076 Low Flow on Low Pressure Steam to 109-E-102 5476 kg/h Alarm
FAL 0102 Low flow from 109-P-108A/B 1.9 Stdm3/h Alarm
LAH 0002 High Sour Water Level in 109-D-101 950 mm Alarm
LAL 0002 Low Sour Water Level in 109-D-101 350 mm Alarm
LAH 0005 High Hydrocarbon Liquid Level in 109-D-101 1300 mm Alarm
LAL 0005 Low Hydrocarbon Liquid Level in 109-D-101 300 mm Alarm
LAH 0006 High Sour Water Level in 109-D-102 950 mm Alarm
LAL 0006 Low Sour Water Level in 109-D-102 350 mm Alarm
LAH 0009 High Hydrocarbon Liquid Level in 109-D-102 1300 mm Alarm
LAL 0009 Low Hydrocarbon Liquid Level in 109-D-102 300 mm Alarm
LAH 0016 High Level in 109-C-101 3540 mm Alarm
LAL 0016 Low Level in 109-C-101 850 mm Alarm
LAL 0018 Low Level in 109-E-101 480 mm Alarm
LAH 0028 High Level in 109-D-103 450 mm Alarm
LAL 0028 Low Level in 109-D-103 250 mm Alarm
LAHH 0038 High Level in 109-D-105 700 mm Alarm
LAH 0076 High Liquid Level in 109-C-102 3450 mm Alarm
LAL 0076 Low Liquid Level in 109-C-102 850 mm Alarm
LAL 0078 Low Level in 109-E-102 480 mm Alarm
LAHH 0098 High Level in 109-D-106 700 mm Alarm
LDAH 0026 High Differential Level in 109-D-103 500 mm Alarm
LDAL 0026 Low Differential Level in 109-D-103 250 mm Alarm
LDAH 0086 High Differential Level in 109-D-104 500 mm Alarm
LDAL 0086 Low Differential Level in 109-D-104 250 mm Alarm
PAH 0016 High Pressure on Inlet 109-A-102 1.63 barg Alarm
Remarks
PAL 0026 Low Pressure in 109-D-103 0.6 barg Alarm
PAH 0026 High Pressure in 109-D-103 1 barg Alarm
PAH 0076 High Pressure on Inlet 109-A-104 1.63 barg Alarm
PAL 0086 Low Pressure in 109-D-104 0.6 barg Alarm
PAH 0086 High Pressure in 109-D-104 1 barg Alarm
PDAH 0015 High Differential Pressure on 109-F-101A/B 0.7 bar Alarm
PDAH 0018 High Differential Pressure on 109-C-101 0.2 bar Alarm
PDAH 0019 High Differential Pressure on top 109-C-101 0.1 bar Alarm
PDAH 0075 High Differential Pressure on 109-F-102A/B 0.7 bar Alarm
PDAH 0078 High Differential Pressure on top 109-C-102 0.2 bar Alarm
PDAH 0079 High Differential Pressure on 109-C-102 0.1 bar Alarm
TAH 0011 High Stripped Water Temperature from 109-A-101 66°C Alarm
TAL 0011 Low Stripped Water Temperature from 109-A-101 54°C Alarm
5.2. TRIPS
Automatic trip action details for the utilities and offsite drain system are listed on the
unit 109 Cause & Effect Matrix, document N. DW 2017 109 1525 0001.
The following tag numbers begin with the prefix 1091, unless otherwise noted.

Remarks
FALL 0004 Low Low Flow from 109-P101A/B 5.4 Stdm3/h Alarm + I302
FALL 0007 Low Low Flow from 109-P101C/D 5.4 Stdm3/h Alarm + I315
FALL 0028 Low Low Flow on Sour Water to 109-C-101 1.44 Stdm3/h Alarm + I308
LALL 0003 Low Low Level in 109-D-101 150 mm Alarm + I301
LALL 0017 Low Low Level in 109-C-101 300 mm Alarm + I305
LALL 0019 Low Low Level in 109-E-101 300 mm Alarm + I313
LALL 0077 Low Low Level in 109-C-102 300 mm Alarm + I316
LALL 0079 Low Low Level in 109-E-102 300 mm Alarm + I323
LDALL 0027 Low Low Differential Level in 109-D-103 150 mm Alarm + I307
LDALL 0087 Low Low Differential Level in 109-D-104 150 mm Alarm + I318
PAHH 0017 High High Pressure on Inlet 109-A-102 1.75 barg Alarm + I309
PAHH 0077 High High Pressure on Inlet 109-A-104 1.75 barg Alarm + I320
5.3. RELIEF VALVES
noted.
Tag No. Equipment Protected / Location Set Point Remarks

st
PSV 0015A 1 Sour Water Filter 109-F-101A 12 barg Relieves to LP
Flare (FB)
PSV 0015B 1st Sour Water Filter 109-F-101B 12 barg Relieves to LP
Flare (FB)
PSV 0016A/B 1st Sour Water Stripper 109-C-101 3.5 barg Relieves to LP
Flare (FB)
PSV 0017 1st SW Stripper Reboiler 109-E-101 8.0 barg Relieves to LP
Flare (FB)
PSV 0026 1st Sour Water Stripper Reflux Drum 3.5 barg Relieves to LP
109-D-103 Flare (FB)
PSV 0037A/B 1st Steam Condensate Surge Drum 2 barg Relieves to
109-D-105 atmosphere
PSV 0075A 2nd Sour Water Filter 109-F-102A 12 barg Relieves to LP
Flare (FB)
PSV 0075B 2nd Sour Water Filter 109-F-102B 12 barg Relieves to LP
Flare (FB)
PSV 0076A/B 2nd Sour Water Stripper 109-C-102 3.5 barg Relieves to LP
Flare (FB)
PSV 0077 2nd SW Stripper Reboiler 109-E-101 8.0 barg Relieves to LP
Flare (FB)
PSV 0086 2nd Sour Water Stripper Reflux Drum 3.5 barg Relieves to LP
109-D-104 Flare (FB)
PSV 0097A/B 2nd Steam Condensate Surge Drum 2 barg Relieves to
109-D-106 atmosphere
5.4. SAFETY AND SHUTDOWN INTERLOCK
5.4.1. SYSTEM PROTECTION
The ultimate protection of the systems is by means of safety valves.
5.4.2. PROCESS UPSETS
Three levels of shutdown are provided to ensure the safety and operability of the
Plant. Refer to DB 2017 999 P 312 209 for supplementary information.
5.4.3. DEPRESSURIZATION
No emergency depressurisation operation is foreseen for this unit.

5.4.4. UNIT 109 FLARE SYSTEM
Unit 109 relieves to the LP flare system and can be connected to either the phase 4
or phase 5 systems. During normal operation when both phases are in operation,
either flare system can be selected. However, when one gas phase is down together
with the corresponding flare system, it is imperative that Unit 109 is connected to the
operating flare system.
6. MAIN EQUIPMENT DATA
The main equipment data are tabulated as follows:
6.1. AIR COOLERS
Item No. 109-A-101 109-A-102

st ST
Service 1 Sour Water Stripper 1 Sour Water Stripper
Bottom Cooler Condenser
Type Induced Draft Induced Draft
Supplier / Manufacturer To be provided later To be provided later
Material Tubes & Headers SS 304L SS 321
Fluid Stripped Water Sour Water + H2S + CO2
Design Heat Load 2256 kW 3172 kW
Flowrate (Design / Normal) 26980 kg/hr 4938 kg/hr
Design Pressure 13 barg / (FV @ 5°C) 3.5 barg / (FV @ 5°C)
Operating Pressure (In / Out) 5.2 bara 2.5 bara
Design Temperature 150C 148C
Operating Temperature (In / Out) 131.4C / 60°C 127.4C / 95°C
Power Rating 30 kw 30 kw
Item No. 109-A-103 109-A-104

Service 2nd Sour Water Stripper 2nd Sour Water Stripper
Bottom Cooler Condenser
Material Tubes & Headers SS 304L SS 321
Fluid Stripped Water Sour Water + H2S + CO2
Design Pressure 13 barg / (FV @ 5°C) 3.5 barg / (FV @ 5°C)
Operating Temperature (In / Out) 131.4C / 60°C 127.4C / 95°C
Item No. 109-A-105 109-A-106

Service 1st Steam Condensate 2nd Steam Condensate
Surge Drum Condenser Surge Drum Condenser
Item No. 109-A-105 109-A-106
Material Tubes & Headers CS CS
Fluid Steam Steam
Design Pressure 2 barg / (FV @ 5°C) 2 barg / (FV @ 5°C)
Design Temperature 135°C 135°C
Operating Temperature (In / Out) 105°C / 102 °C 105°C / 102 °C
6.2. COLUMNS
Item No. 109-C-101 109-C-102

Service 1st Sour Water Stripper 2nd Sour Water Stripper
Type Vertical Vertical
Material: Shell (Bottom / Top) CS / CS + SS 316L clad CS / CS + SS 316L clad
Internals SS 316L SS 316L
Fluid Water + H2S + CO2 Water + H2S + CO2
Dimensions (ID x TL/TL) 1100 x 22200 mm 1100 x 22200 mm
Capacity (Total/Working Volume) - -
Design Pressure (Top / Bottom) 3.5 / 3.8 barg / (FV @ 5°C) 3.5 / 3.8 barg / ( FV @ 5°C)
Operating Pressure 2.5 (top) / 2.8 (bottom) bara 2.5 (top) / 2.8 (bottom) bara
Operating Temperature 127°C / 131.3°C 127°C / 131.3°C
(Top / Bottom)
Insulation YES (Hot) YES (Hot)
6.3. DRUMS
Item No. 109-D-101 109-D-102

Service 1st Sour Water 2nd Sour Water
Stripper Feed Drum Stripper Feed Drum
Type Horizontal Horizontal
Material Shell: CS / SS (TP321) Cladding CS / SS (TP321) Cladding
Internals: SS (TP 321) SS (TP 321)
Fluid Water + H2S + CO2 Water + H2S + CO2
Design Pressure 3.5 barg / (FV @5°C) 3.5 barg / (FV @5°C)
Operating Pressure 1.3 bara norm. 1.3 bara norm.
Operating Temperature 83°C 83°C
Item No. 109-D-103 109-D-104

st nd
Service 1 Sour Water 2 Sour Water
Stripper Reflux Drum Stripper Reflux Drum
Material SS 316L SS 316L
Fluid Sour Water + H2S + CO2 Sour Water + H2S + CO2
Design Pressure 3.5 barg / (FV @ 5°C) 3.5 barg / (FV @ 5°C)
Operating Pressure 1.8 bara 1.8 bara
Item No. 109-D-105 109-D-106

Surge Drum Surge Drum
Material CS/SS 316L CS/SS 316L
Fluid Steam / Steam Condensate Steam / Steam Condensate
Design Pressure 2.0 barg / (FV @ 5°C) 2.0 barg / (FV @ 5°C)
Operating Pressure Min: ATM / max 1.2 bara Min: ATM / max 1.2 bara
Operating Temperature Min: 100 / max: 105°C Min: 100 / max: 105°C
Item No. 109-D-107

Service Sour Water Sump Drum
Type Horizontal
Supplier / Manufacturer To be provided later
Item No. 109-D-107
Material shell: CS + Sakaphen coating
internals: SS 316L
Fluid Sour Water + HC Drain
Dimensions (ID x TL/TL) 2200 x 5100 mm
Design Pressure 3.5 barg / (FV @ 5°C)
Operating Pressure Norm. 1.01 / Max 1.3 bara
Design Temperature 148°C
Operating Temperature Norm 131°C
Insulation YES (Hot)
6.4. HEAT EXCHANGERS
Item No. 109-E-101

Service 1st Sour Water Stripper Reboiler
Type Kettle BKU
Material CS / SS 404L
Dimensions To be provided later
Design Heat Load 3.610 MW
Shell side Tube side
Fluid Stripped Water LP Saturated Steam
Flowrate (Design / Normal) 25932 kg/h 6084 kg/h
Operating Pressure (in/out) 2.8 bara 4.5 bara
Operating Temperature (in/out) 131 / 131.4°C 155 / 147.9°C
Item No. 109-E-102

Service 2nd Sour Water Stripper Reboiler
Type Kettle BKU
Material CS / SS 404L
Dimensions To be provided later
Design Heat Load 3.610 MW
Shell side Tube side
Fluid Stripped Water LP Saturated Steam
Flowrate (Design / Normal) 25932 kg/h 6084 kg/h
Operating Pressure (in/out) 2.8 bara 4.5 bara
Operating Temperature (in/out) 131 / 131.4°C 155 / 147.9°C
6.5. FILTERS
Item No. 109-F-101 A/B 109-F-102 A/B

Service 1st Sour Water Filters 2nd Sour Water Filters
Type Cartridge Cartridge
Material CS CS
Fluid Sour Water Sour Water
Dimensions (ID x TL/TL) To be provided later To be provided later
Capacity (Total / Working - -
Volume)
Flowrate (NORM / MAX) 21 / 25 m3/h 21 / 25 m3/h
Operating Pressure (NORM) 6 bara 6 bara
Filtration Efficiency 100% >100 micron particles 100% >100 micron particles
6.6. PUMPS
Item No. 109-P-101 A/B/C/D 109-P-102 A/B

Service Sour Water Stripper Feed Slop Oil Pumps
Pumps
Type Horizontal Centrifugal Horizontal Centrifugal
Material CS CS
Fluid Sour Water Hydrocarbons
(aromatics may be present) (aromatics may be present)
Flowrate (Normal / Design) 21 / 25 m3/h 5 m3/h (Intermittent service)
Pressure (suction/discharge) 1.7 / 8 bara 1.62 / 3.20 bara
Differential Pressure 6.3 bar 1.58 bar
Head at Rated Capacity 66 m 23 m
Operating Temperature 83°C (NORM) 83°C (NORM)
Power Rating 8.9 kw 0.7 kw
Item No. 109-P-103 A/B 109-P-104 A/B

Service 1st Sour Water Stripper 1st Sour Water Stripper
Bottom Pumps Reflux Pumps
Material CS CS
Fluid Stripped Water Sour Water
Flowrate (Normal / Design) 29 / 32 m³/h 5.2 / 7 m3/h
Pressure (suction/discharge) 3.2 / 5.2 bara 2.2 / 6.9 bara
Differential Pressure 2 bar 4.7 bar
Operating Temperature AMB / 131°C AMB / 95°C
Item No. 109-P-105 A/B 109-P-106 A/B

Service 2nd Sour Water Stripper 2nd Sour Water Stripper
Bottom Pumps Reflux Pumps
Material CS CS
Fluid Stripped Water Sour Water
Flowrate (Normal / Design) 29 / 32 m³/h 5.2 / 7 m3/h
Differential Pressure 2 bar 4.7 bar
Operating Temperature AMB / 131°C AMB / 95°C
Item No. 109-P-107 A/B 109-P-108 A/B

Pumps Pumps
Item No. 109-P-107 A/B 109-P-108 A/B
Material CS CS
Fluid Steam Condensate Steam Condensate
Flowrate (Normal / Design) 6.4 / 7 m³/h 6.4 / 7 m³/h
Differential Pressure 5.2 bar 5.2 bar
Item No. 109-P-109

Service Sour Water Sump Pump
Type Vertical Centrifugal
Material CS
Fluid Water + Hydrocarbon
Flowrate ( Design) 15 m³/h (Intermittent service)
Pressure (suction/discharge) 0.01 / 7.7 barg
Differential Pressure 7.7 bar
Head at Rated Capacity 78 m
Design Temperature 148°C
Operating Temperature AMB / 131°C
Power Rating 5.0 kw
7. START-UP
The start-up sequence described in this section is for a start-up after a maintenance
or operations shutdown. Initial start-up is outside the scope of this manual.
Refer to the Sour Water Stripper P&IDs listed in Section 9 of this manual.
7.1. PRE-START PROCEDURES AND CHECKS
Prior to start-up, ensure that:

 All instruments have been put in service
 Electric power is available
 Spectacle blinds are correctly installed as per spectacle blind check list.
 Important: Prior to commencing start-up, check that the Unit valves are in the
correct position, in accordance with the operations pre-start valve checklist.
7.2. START-UP AFTER MAJOR MAINTENANCE
This involves oxygen freeing the equipment, which is carried out by successive
pressurisations with nitrogen using a temporary line, followed by depressurisation by
venting, until the oxygen content is below 0.2% volume. When this is achieved, the
column is kept under a positive pressure of 0.5 barg with nitrogen. The auxiliaries
lines, in particular the flare line, are nitrogen flushed, and the nitrogen purge to the
steam condensate surge drum is put in commission. The feed drums 109-D-101/102
and the sump drum 109-D-104 are then left floating on the flare system.
7.2.1. FILLING THE WATER CIRCUIT

 Line up the sour water input from the battery limit valves to the Feed Drums 109-
D-101/102. If Unit 102 is in commission, slowly fill the Feed Drums until normal
liquid level (NLL) is reached. If Unit 102 is not yet in commission, fill the Feed
Drums with utility water using the utility connections on the vessels.
 Line up the SWS Feed Pumps 109-P-101 A (B) C (D). Start the pumps, and
introduce water into the SWS Column 109-C-101 /102). Maintain the level in the
Feed Drums by introducing more water as necessary.
 Line up the SWS Bottom Pump 109-P-103 (105) A(B) so that the water flows from
the Bottom Pump through the SWS Bottom Cooler 109-A-101 (103), and through
the recirculation line back to the Feed Drums.
 Stop the introduction of water when normal liquid levels are established in the
drums and column, with pumps operating at minimum flowrates (40%).
7.2.2. STARTING COLUMN OPERATION
 Line up steam to the SWS Reboiler 109-E-101 (102), and line up the condensate
flow to the Steam Condensate Surge Drum 109-D-105 (106), and start the Steam
Condensate Surge Drum Condenser 109-A-105 (106).
 Start the steam flow to the reboiler, and start the Sour Water Stripper Condenser
109-A-102 (104). Line up the Sour Water Stripper Reflux Pump 109-P-104(106)
A[B]. Open the bypass on the SWS Bottom Cooler 109-A-101 (103), so that the
column bottom liquid returns hot to the Feed Drums.
 Line up the Steam Condensate Pump 109-P-107 (108) A[B]. Monitor the level in
the Steam Condensate Surge Drum, and when it reaches its NLL, start the Steam
Condensate Pump.
 As the temperature in the column increases to its normal operating temperature
the level in the SWS Stripper Reflux Drum will increase. When it is at its NLL, start
the Reflux Pump.
 Put the controls on auto as each system reaches its normal operating point.
7.2.3. SOUR WATER INPUT

 Check with the operator on Unit 102 before startup of feed input. Start the Bottom
Cooler fans and slowly close the bypass on the Bottom Cooler.
 Slowly introduce feed from Unit 102, start the flow of Stripper Bottoms to Unit 129,
Waste Effluent Disposal and close the bypass line flow to the Feed Drums.
 The unit should then be operating with all drums and the column at NLL, and with
the unit controllers on auto.
7.2.4. FINAL OPERATION

 Begin sampling all streams for analytical control and adjust operating conditions as
necessary to maintain the product on specification.
 The unit is on stream, with all instrument loops in automatic.
7.3. DIFFERENT START-UP MODES OR CONDITIONS
7.3.1. START UP FOLLOWING SHORT-TERM SHUTDOWN

 When the unit is in a liquid full condition, the sequence of operations is the same,
except that the systems do not need to be purged with nitrogen, and the water
circuit does not need to be filled. The operations are therefore:
 Line up the SWS Feed Pumps 109-P-101A(B) and 109-P-101C(D).
 Start the pumps, and establish water flow to the SWS Column 109-C-101 (102).
The pumps should be operating at minimum flowrates.
 Line up steam to the SWS Reboiler 109-E-101 (102), and line up the condensate
flow to the Steam Condensate Surge Drum 109-D-105 (106), and start the Steam
Condensate Surge Drum Condenser 109-A-105 (106).
 Start the steam flow to the reboiler, and start the Sour Water Stripper Condenser
109-A-102 (104). Line up the Sour Water Stripper Reflux Pump 109-P-104 (106)
A(B). Open the bypass on the SWS Bottom Cooler 109-A-101 (103), so that the
column bottom liquid returns hot to the Feed Drums.
 Line up the Steam Condensate Pump 109-P-107 (108) A(B). Monitor the level in
the Steam Condensate Surge Drum, and when it reaches its NLL, start the Steam
Condensate Pump.
 Check the levels in the feed drums and column to make sure that they stay within
their operating ranges. If they move outside their ranges, it will be necessary to top
up the levels by slowly introducing feed from Unit 102.
 As the temperature in the column increases to its normal operating temperature,
the level in the SWS Stripper Reflux Drum will increase. When it is at its NLL, start
the Reflux Pump.
 Put the controls on auto as each system reaches its normal operating level.
 Check with the operator on Unit 102 before start-up of feed input. Start the Bottom
Cooler fans and slowly close the bypass on the Bottom Cooler.
 Slowly introduce feed from Unit 102, start the flow of Stripper Bottoms to Unit 129,
Waste Effluent Disposal, and close the bypass line to the Feed Drums.
 The unit should then be operating with all drums and the column at NLL, and with
the unit controllers on auto. Begin sampling all streams for analytical control and
adjust operating conditions as necessary to maintain the product on specification.
8. NORMAL OPERATIONS
8.1. ROUTINE DUTIES AND CHECKS
Normal operations is the checking of satisfactory operation of the Sour Water Stripper
Unit using the available instrumentation together with visual checks, and the
correction and / or reporting of any abnormal situation.
Regular instrument readings should be taken and recorded on log sheets, where
applicable, so that any changes can be noticed and investigated.
The following is a list of items or conditions that should be monitored and recorded on
a regular basis:
Measurement DCS Indicator Local Indicator

Prefix 1091 Prefix 1091
First Feed Drum Section
Sour Water Level LIC 0005 LG 0005
Interface Level LDI 0007-2 LDI 0007-1
Sour Water Flow FIC 0002 FI 0002
Slop Oil Level LI 0008 LG 0008
Second Feed Drum Section

Sour Water Level LIC 0001 LG 0001
Interface Level LDI 0003-2 LDI 0003-1
Sour Water Flow FIC 0001 FI 0001
Slop Oil Level LI 0004 LG 0004
Stripping Section
Stripper Feed Temperature TI 0015 TG 0015
Column Level LIC 0015 LG 0015A/B
Column Ovhds Temperature TI 0019 TG 0019
Column Ovhds Pressure PI 0015 PG 0015
Condenser Mixed Outlet Temperature TIC 0025 TG 0025
Condenser Outlet Temperature TG 0027
Reflux Drum Level LIC 0025 LG-0025
Reflux Drum Slop Oil Level LI 0027 LG 0027
Stripper Differential Pressure PD 0018 PDG 0018
Stripper Stripping Stream Flow FIC 0015 FI 0015
Steam Temperature TI 0018 TG 0018
Steam Condensate Level LIC 0017 LG 0017
Stripper Bottoms Temperature TI 0016 TG 0016
Bottoms Cooler Mixed Outlet TIC 0010 TG 0010
Temperature
Bottoms Cooler Outlet Temperature TG 0011
Stripped Water Flow FI 0010
Sump Drum
Level LI 0030-2 LI 0030-1
Steam Condensate Surge Drum

Pressure PG 0036
Temperature TG 0036
Liquid Level LIC 0036 LG 0036
LP Steam Condensate Flow FIC 0041
8.2. ITEMS FOR SPECIAL ATTENTION
8.2.1. CHEMICAL CONSUMPTIONS
Refer to DB 5561V 999 P312 204.
Caustic Soda to Stripper (Intermittent):
It is not possible to give a figure for this consumption since the requirement is
dependent on the level of impurities, which may vary considerably.
8.3. OPERATING MODES
The stripping column is designed to handle the sour water generated from processing
four gas trains. The normal operating procedure is to treat this amount of sour water
on a once through basis using vapours produced by the stripper reboiler as the
stripping medium. However, the unit has also been designed for the following
operating modes:
Reboiler Shutdown
The stripper tower has been designed to operate with direct steam injection below the
tight tray, in the event of a reboiler shutdown. The Sour Water Stripper Bottoms
Pump, 109-P-103 (105) A/B, and the Sour Water Stripper Bottoms Cooler, 109-A-101
(103), have been designed to cater for this additional steam condensate. The design
of the stripper overheads system is not affected by the operation.
Stripper Bypass
If problems occur with the Stripper Column, it is possible to bypass the column and
send the untreated sour water to the Storm Basin by opening the bypass line around
the column and bottom pumps. The untreated sour water can have its H 2S content
minimised by injecting live LP steam into the Feed Drums. This will raise the
temperature so that a small quantity of steam plus some H 2S goes into the flare
balance line. From the Feed Pumps, the untreated sour water is routed to the Bottom
Cooler in order to reduce the rundown temperature to the Storm Basin. This
minimises the risk of any H 2S emissions at the Storm Basin.
Reprocessing of Water from the Storm Basin
When the problem causing the Stripper bypass has been resolved, it is possible to
reprocess the water in the Storm Basin, because there is an overdesign margin in the
Stripper Column for this contingency. Water is transferred from the Storm Basin to
Unit 109 using the Recycle Pumps 129-P-101A(B). This goes to the SWS Feed
Drums, and from there the SWS Feed Pumps 109-P-101A,B,C & D are used to
transfer the water into the Stripper Column.
It may be necessary to operate all four pumps in parallel if there is a high feedrate
from other units, and it may also be necessary to use direct steam injection into the
Feed Drums in order to get a feed temperature to the column which is close to the
design value. Similarly, it may be necessary to use two Bottom Pumps in parallel in
order to get the required flowrate.
9. SHUTDOWN
9.1. EMERGENCY SHUTDOWN
Actions of different levels of emergency shutdown are reported in the Cause & Effect
Matrix DW-2017-109-1525-0001, and Shutdown Logic Diagram 2017-109-0020-1001
in section 9.2.
9.2. PROCESS SHUTDOWN
noted.
The following list does not include general defaults on supply of utilities such as
instrument air and electricity or ambient conditions.
Shutdown No. Initiated by Action

I 301 1091 ESD 102 – LSLL 0003 Trips 109 P 101 A/B
I 307 1091 ESD 102 – LDSLL 0027 Trips 109 P 104 A/B
I 309 1091 ESD 102 – PSHH 0017 Closes SDV 0017
I 312 1091 ESD 102 – LSLL 0032 Trips 109 P 109
I 313 1091 ESD 102 – LSLL 0019 Closes FV 0016
I 314 1091 ESD 102 – LSLL 0007 Trips 109 P 101 C/D
I 318 1091 ESD 102 – LDSLL 0087 Trips 109 P 106 A/B
I 320 1091 ESD 102 – PSHH 0077 Closes SDV 0077
I 323 1091 ESD 102 – LSLL 0079 Closes FV 0076
9.3. NORMAL SHUTDOWN
If the Stripper is to be shutdown for a short period of time, it is possible to send the
sour water to the off-spec chamber of the storm basin of the water treatment facility
129-X-101.
Normal shutdown can be activated by the CCR remote normal stop in the control
room. A manual shutdown of Unit 109 will result in the following steps:
 Isolation of incoming feeds to unit
 Put the unit on recycle using the recirculation line
 Stop LP Steam to reboiler
 Depressurise Stripper by opening PSV bypass line and leave open to avoid
vacuum being sucked
 Stop overhead condenser
 Once recycle stream cooled down, stop bottoms air cooler
 Stop all pumps
 Isolate Unit.
10. REFERENCES
10.1. PROJECT / ENGINEERING DOCUMENTS
DB-2017-109-P312-201 Design Basis for Unit 109 Sour Water Stripping
10.2. VENDOR DOCUMENTS
To be added later
11. DRAWINGS
The following drawings are included hereafter:
11.1. GENERAL PLANT SIMPLIFIED PID

2017-999-0020-0006 UNIT 109 Sour Water Stripper Unit
11.2. ENGINEERING DRAWINGS
Process Flow Diagram
2017-109-0020-0001 Sour Water Stripper
2017-109-0020-0002 Stream Summary Table
Shutdown Logic Diagram
2017-109-0020-1001 Sour Water Stripping
Cause and effect
DW-2017-109-1525-0001 Cause & Effect Matrix for Unit 109
P&I Diagrams
2017-109-0030-0101 Feed Streams
2017-109-0030-0102 1 st Feed Drum, Sour Water and Oil Pumps
2017-109-0030-0103 1 st Sour Water Filters
2017-109-0030-0104 1 st Sour Water Stripper
2017-109-0030-0105 1 st Stripper Reflux System
2017-109-0030-0106 1 st Stripper Bottom Pumps and Cooler
2017-109-0030-0107 1 st Steam Condensate System
2017-109-0030-0108 2 nd Feed Drum, Sour Water and Oil Pumps
2017-109-0030-0109 2 nd Sour Water Filters
2017-109-0030-0110 2nd Sour Water Stripper
2017-109-0030-0111 2nd Stripper Reflux System
2017-109-0030-0112 2nd Stripper Bottom Pumps and Cooler
2017-109-0030-0113 2nd Steam Condensate System
2017-109-0030-0114 Sump Drum
2017-109-0030-0115 Shutdown Summary
Distribution P&IDs
2017-185-0040-0001 Units 109/122 SL - CL
2017-185-0040-0002 Units 109/122 N – IA – UA
2017-185-0040-0003 Units 109/122 UW - SW
2017-185-0040-0004A Units 109/122 FB - FC – FS (Sh. 1/2)
2017-185-0040-0004B Units 109/122 FB - FC – FS (Sh. 2/2)
2017-185-0040-0005A Units 109/122 DS - DR (Sh. 1/2)
2017-185-0040-0005B Units 109/122 DS - DR (Sh. 2/2)
11.3. VENDOR DRAWINGS
To be added later
12. OTHER INFORMATION
No other information is presently required for this section, but it is available for
holding copies of any additional documents, which are relevant to the correct and
safe operation of this System.

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OPERATING MANUAL

SOUR WATER STRIPPER

PAGE Rev.0 PAGE Rev.0

4. PROCESS FLOW DESCRIPTION...............................................................................10

6. MAIN EQUIPMENT DATA............................................................................................19

12. other information........................................................................................................... 38

1.3. UNIT INTERFACES

Unit 102 Sour Water from MEG Regeneration & Injection

Unit 103 Sour Water from Condensate Stabilisation

Unit 116 Sour Water from Ethane Treating

Unit 129 Sour Water from Waste Effluent Disposal

Unit 142 Sour Water from Burn Pit

Unit 129 Sour Water Drain to Waste Effluent Disposal

Unit 140 LP Flare Header (FB)

Unit 142 Slop Oil to Burn Pit

Unit 143 Slop Oil to Condensate Storage and Export

2.1. PLANT CAPACITY

From other units, a flowrate of 4.0 t/h has been estimated.

2.2. FEEDSTOCK CHARACTERISTICS

H2O % mole 99.96

Operating Design Operating Design

 Sour water from units 102/103/129 60 / 90 105 2.0 11.5

(1) Pending relevant pumps shut-off pressure. To be confirmed during detailed

2.4. PRODUCT SPECIFICATIONS

2.5. TURNDOWN RATIOS

3.1. NUMBER OF TRAINS

3.2. EQUIPMENT DESIGN REQUIREMENTS

3.3. SPARING PHILOSOPHY

3.4. EXCEPTIONAL OPERATIONS

Stripper misoperation or shutdown.

Accidental pollution by hydrocarbons

4. PROCESS FLOW DESCRIPTION

Refer to: Process Flow Diagram, 2017-109-0020-0001, included in Section 9.

The stripper reboiler is kettle type, heated by LP saturated steam.

4.2. PROCESS CONTROL

4.2.1. UNIT CONTROLLERS

4.2.2. SLOP OIL DISPOSAL CONTROL

P&ID Ref. No: 2017-109-0030-0102 and 0108

4.2.3. STEAM CONDENSATE MIN FLOW PROTECTION

4.2.4. STRIPPER CONTROL

Refer to P&IDs included in Section 9.

The LP steam to the reboiler 109-E-101 (102) is controlled by 1091-FIC-0016 ((0076)

Tag No. Function / Location Set Point Action /

Tag No. Function / Location Set Point Action /

Tag No. Equipment Protected / Location Set Point Remarks

5.4. SAFETY AND SHUTDOWN INTERLOCK

5.4.1. SYSTEM PROTECTION

The ultimate protection of the systems is by means of safety valves.

5.4.2. PROCESS UPSETS

No emergency depressurisation operation is foreseen for this unit.

The main equipment data are tabulated as follows:

6.1. AIR COOLERS

Item No. 109-A-101 109-A-102

Item No. 109-A-103 109-A-104

Item No. 109-A-105 109-A-106

Item No. 109-C-101 109-C-102

Item No. 109-D-101 109-D-102

Item No. 109-D-103 109-D-104

Item No. 109-D-105 109-D-106

Item No. 109-D-107

Item No. 109-E-101

Item No. 109-E-102