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A B S T R A C T R :SUM
A method for electrical indication of the ability of con- Une m~thode d'essai de la re'sistance du b~ton 3 la
crete to resist chloride ion penetration was first developed p~n~tration des chlorures a ~t~ raise au point aux l~tats-
in the USA in the late 1970's. The test method (AASHTO Unis ~ latin des ann~es 1970. La m~thode ( A A S H T O
T 277) related chloride ion diffusion to the measurement of T 277) relie la diffusion des chlorures ~ la quantit~ de
electrical charge passed through a test specimen in a rela- charge ~lectrique qui passe ~ travers l'~chantillon pendant
tively short period of time. In this paper, chloride concen- une assez courte dur~e. Darts ce travail, on utilise les pro-
tration profiles obtained from specimens used in the initial ills de concentration de chlorures obtenus pour calculer le
development of the method are used to compute apparent coefficient de diffusion, Dapp, en utilisant les principes de
chloride diffusion coefficients, Dapp, by application of ionic migration ionique. Ces Dapp sont, ~ leur tour, compares
migration principles. These coefficients are compared to avec les r~sultats de Dapp obtenus h partir d'un essai de
Dapp calculated from fitting data obtained from 90-day diffusion naturelle pendant 90 jours.
ponding tests carried out on companion specimens not On montre qu'il existe, pour les b~tons convention-
subjected to application of electrical currents. nels, une tr~s bonne correlation de tous les coefficients de
It is shown that there is a strong linear relationship for diffusion calculus ~ part# des profils de concentration pro-
conventional concretes between coefficients calculated cluits ou par essais de diffusion naturetle ~ long terme ou
from chloride concentration gradients produced either by par entree acc~l&~e des chlorures clans les {prouvettes. On
long-term ponding or by accelerated ingress of chloride inclut aussi clans la comparaison les coefficients de diffu-
into the test specimens. Also included in the comparative sion effective, Deft, bas~s sur la mesure de la r~sistance
study are effective diffusion coefficients, Deft, based on the ~tectrique et calculSs seton t'Squation d'Einstein. Les
measurement of specimen resistance and calculated using r~sultats montrent que les coefficients de diffusion ainsi
Einstein's equation. Results indicate that values calculated calculus ont des valeurs in)&ieures ~ celles obtenues par
by any of the techniques yield lower values for diffusion diffusion naturelle. La classification relative de la r~sis:
coefficients than those obtained from longer-term pond- tance des b~tons aux chlorures est pourtant la m~me. Des
ing. It is shown, however, that rankings of concretes on the erreurs importantes se produisent quancl Ies pwfits pr~sen-
basis of diffusion coefficient are similar for both calculated tent des anomalies. Elles proviennent de l'influence des
and measured values. Large errors occur in calculated coef- taux de concentration en chlorures sur les coefficients de
ficients in cases where anomalies exist in measured chlor- diffusion. Pour les borons aux polym~res, les mScanismes
ide gradients. These errors are related to the dependence of de p~n~tration des chlorures peuvent ?tre diff&ents si un
calculated diffusion coefficients on chloride concentration courant ~lectrique est applique.
ratios. For specialty polymer concretes, mechanisms of Toutes ces diff&ences peuvent 8tre imput~es ~ la courte
penetration of chloride into concrete may be different in dur~e des essais A A S H T O T 277 et au voltage asse;;:
the presence of an applied electrical field. ~levd qui est utilisO. Ces circonstances empSchent le b~ton
These differences may be the result of the short test d'atteindre la mgme concentration superficielle Cs que
time in the AASHTO T 277 procedure as well as of the clans le cas de la diffusion naturelle. On trouve des valeurs
relatively high voltage used. These effects prevent the anormalement hautes quand le b~ton est trop r~sistif ou
Editorialnote
CarmenAndradeis theDirectoroftheInstitutoEduardoTorrojawhichis a RILEM TitularMember.Dr. Andrade,whowas the 1986RILEM Medallist,has
for manyyearshadgreatresponsibilitieswithinRILEM. Chairladyof theAdvisoryTechnicalCommitteeuntil I993, she is nowa memberof the Coordinating
Committee. She is activein 116-PCD TechnicalCommitteeon Permeabilityof Concreteas a Criterionof its Durabilityand has beenappointedChairdladyof
154-EMC TechnicalCommitteeonElectrochemicalTechniquesforMeasuringMetallicCorrosion.CarmenAndradewasappointedPJLEM Fellowin 1995.
concrete from reaching the same chloride surface con- qu'il a refu un traitement de surface. Dans ces cas, la
centration, Cs, as in longer-term (90-day) ponding. concentration supe~'cielle Cs est beaucoup plus grande
Anomalously high D.app valves are computed when the que clans les essais de diffusion a 90jours.
concrete is too resisnve or has been surface treated. In
these cases, the Cs valves are far greater than those
obtained during 90-day ponding.
iiiiii}
i*
477
Materials and Structures/Mat~riaux et Constructions,Vol. 2 9 , October 1996
Table 1 - Mix proportions and characteristics of fresh concretes used in the study
Mi~ure Type Cement(kgm -3) Water(kgm -3) Additive(s)(kgm -3) Slump(mm) Aircontent(%)
ponding) exposures. As the authors had access to the 2.2 Mix proportions
original data used in the AASHTO T 277 test develop-
ment, it was felt that this information would be especial- Mix proportions for all concretes produced for this
ly pertinent to current discussions relating to the signifi- study are given in Table 1. With the exception of mixes
cance and use of the AASHTO procedure as well as CON32 and PC, all concretes were produced having a
serving to suggest modifications that may improve its cement content of 390 kg/m3. The low w/c ratio mix
suitability as a predictive indicator of chloride penetra- (CON32) is typically used for bridge deck overlay appli-
tion into concrete. cations, and heaW vibration is used to consolidate this
zero-slump concrete. The last four mixes in Table 1 rep-
resent specialty concretes either in use or under consid-
2. MATERIALS, MIX PROPORTIONS AND eration for use by the FHWA during the period when
SPECIMEN PREPARATION this work was initially carried out (mid to late 1970's). At
the time, latex-modified concrete (LMC) was just
beginning to be widely used as a bridge deck protective
2.1 Materials system [20]. Internally-sealed concrete (ISC), using wax
beads which are subsequently melted inside the concrete
Eight types of concrete were selected for this com- after hardening, had been developed by the FHWA [21].
parative study (see Table 1). Three were conventional The sixth mix used, polymer concrete (PC), had also
concretes (CON6, C O N 4 , CON32) with water-to- been developed during the same time period for the
cement (w/c) ratios ranging from 0.6 to 0.32. The other FHWA [22] and others [23], and continues to be used in
five concrete types were modified by the addition of dif- thin (12 to 25 mm) deck topping applications. The final
ferent types of polymers and special treatments. type, polymer-impregnated concrete (PIC), has also
All concretes, with the exception of the single-poly- been largely confined to experimental studies.
mer concrete (PC) mixture, were produced with ASTM
C 150 Type I Portland cement. Coarse aggregate was a
dense, crushed limestone. Fine aggregate was a natural 2.3 Specimen preparation
siliceous sand. The polymer modifier used in the latex-
modified concrete (LMC) was a 48% aqueous emulsion From each concrete mix, a series of slabs 600 x 300 x
of styrene-butadiene latex. Beads of a 75:25 blend of 150 mm in dimension were cast. All slabs cast from the
paraffin and montan wax were used in the internally- conventional and PIC mixes were moist-cured under
sealed concrete (ISC). wet burlap over an initial period of 14 days. Slabs were
An air-entraining agent based on neutralized Vinsol then tightly sealed in heavy polyethylene wrapping and
resin was used in all concretes except the LMC and ISC allowed to age for a period of 3 months.
mixes. A lignin-based water reducer was used in the low Slabs cast from mixes LMC, ISC and PC were pro-
w/c ratio concrete. The PC mix was produced with a duced in accordance with procedures unique to each special
polyester monomer binder and minus 2 m m silica sand material. LMC slabs were moist-cured for only 1 day, fol-
in a proportion of 20:80 by mass. A methyl ethyl ketone lowed by continuous air drying. One set of ISC slabs was
(MEK) accelerator was used at 2 % by weight of resin given the initial 14-day moist cure, removed to air for an
binder. The polymer-impregnated concrete (PIC) was additional 1 week of air curing, then surface treated with
produced using a methyl methacrylate (MMA)/trimethyl heating blankets until the temperature reached 85 ~ C at 50
propylyl tri-methacrylate (TMPTMA) monomer mix in mm from the surface. A second set of ISC slabs (ISC-A)
a proportion of 95:5 by mass. The monomer system was was cured, but not subjected to surface heating. The slabs
catalyzed with a 1% benzoyl peroxide initiator. were then polyethylene-wrapped as per the conventional
mixes. PC slabs were not given any moist curing after
478
Andrade, Whiting
~ Y P ) 3/" 1 i-JllL--
I
f
unit to cell
I
I
I
I
I
I
I
I
I
I Fig. 2 - Layout of the cell
I Mesh soldered of Fig. 1.
I
between shims
L1 5"~
-i :1
r ~
- ........................
\114"
479
Materials and Structures/Mat~riaux et Constructions, Vol. 29, October 1996
480
Andrade, Whiting
5.2 Chloride content of drill samples from Table 4 - Chloride contents of slices
90-day ponding specimens obtained from AASHTO T277 specimens
Chloride contents of the drill samples taken from the Mixture Type Mid-pointof Total
depth (mm) chloride (%)
90-day ponding slabs after completion of the test are
shown in Table 3. Significant amounts of chloride have CON6 w/c=0.60 4 0.192
diffused into the specimens over the 90-day period of test- 15 0.231
24 0.125
ing. In a number of the test concretes, chloride ions were 33 0.042
detected at depths of more than half-way through the test 45 0.008
slice. For all concretes, large amounts of chloride were
CON4 w/c=0.40 5 0.257
detected within the first 3 to 5 mm from the surface, indi- 17 0.110
cating that even highly-impermeable concretes are not 28 0.047
able to keep chloride from penetrating into the near-sur- 38 0.045
face skin under the conditions of the ponding test. 47 0.043
CON32 w/c=0.32 3 0.194
13 0.046
5.3 Chloride content of slices from 23 0.012
34 0.012
AASHTO T 277 test 46 0.011
Chloride contents of slices taken from the AASHTO LMC latex-modified 4 0.129
T 277 test specimens are shown in Table 4. No data 14 0.007
24 0.007
were obtained from the PC specimen. For comparative 34 0.005
46 0.005
%CL- total ISC internally 4 0.082
I
0.6 sealed-heated 14 0.045
1 o 90 days 22 0.050
0.5J - 9 60 Volts 31 0.052
43 0.056
04t k |
ISC internally 3 0.164
sealed-unheated 12 0.252
22 0.204
33 0.038
45 0.021
i
PIC polymer- 4 0.008
impregnated 14 0.008
25 0.008
~
34 0.007
O3 CON 3Z 46 0.007
O.Z
O.1 purposes, the chloride profiles resulting from 90-day
ponding and the 60 V test are shown in Fig. 3. For two
0-41
of the sets in Table 4 (CON6 and ISC-A), chloride con-
tent at the second sampling increment is greater than
from the first slice. This may be attributed to depletion
0.3 of the chloride concentration in the test cell reservoir as
S
l __CC the test proceeded, so that the amount of chloride enter-
O.Z
ing the cell was reduced over the testing period.
0.1 ~ In general, it can be seen from Fig. 3 that for ordi-
i J
nary concretes the profiles reached are of similar shapes
for both tests. This is especially true when the sampling
interval closest to the surface is disregarded. For poly-
meric concretes (LMC and ISC-A), agreement between
~
Pi._~c
P__q
chloride profiles for the two tests is reasonably good.
o.1 However, for the PIC mix there is a significant differ-
ence between the two profiles, with this arising from the
60 V test being anomalously "flat". For the PC, no pro-
files were obtained from the 60 V test specimens, thus
5 cm 1 2 3 4 5 cm
no comparisons can be drawn. Values of Cs, calculated
Fig.3 - Chloride profiles of the different concretes o f Table 1 from chloride profiles in both tests, are compared in Fig.
after 90-day ponding (Table 3) and 60V tests (Table 4). 4, which shows that the Cs achieved in the 60 V test is
481
Materials and Structures/Mat6riaux et Constructions, Vol. 29, October 1996
D x 10-ecm2/s
Cs% 60V g
/ 122.5 523.0
0.6- / ISC PIC
0.5-
line of
equality /
/
0.4- Y n 60Vdc
o Einstein in
/
/ CON4 9 Einstein fin /
/CON32 CON6
0.3-
=9 9
0 Berke Q
x Coulombs /
12000
0.2-
/ / ISC-A 9L M_..~C /
/ ISC-A
0.I - t I/_IS._..C.r=PI_..CC rl CON 6
/ o <>
' '
0.2 ' O14. . . 0.6
. 018 ' '
1.0 8000
Cs% PONDING
/
/ ~
Fig. 4 - Comparison of values of surface chloride s__.cc
i x
concentrations, Cs, obtained by curve fitting / CON 4 9
4000
.~QN 320 {~ X
Equation (4) into chloride profiles of Fig. 3 (90-day M._.._C,/~"
L O o
ponding and 60V tests).
/~ - t o
482
Andrade, Whiting
rankings from 90-day D values compare favorably to those electrolyte compositions are equal, movement of ions
from the rest of the derived diffusion coefficients shown in will follow the same pattern [28-29] for natural diffusion
Table 5, except in the case of those obtained from 60 V and for electrical migration.
profiles. For this last method of calculation, some anom- This explains the similitude of chloride profiles
alies are produced due to the flatness of the ISC and PIC obtained from 90 d and 60 V tests. However, the fact
chloride profiles. For these two concretes, the Dapp values that (Cs, Dapp) 90 d are greater than (Cs, Dapp) 60 V indi-
calculated from the 60 V profiles are too high. cates that eitfier the 60 V test is too short or the voltage
too high to fully reproduce the 90-day test. In a previous
paper [19], it was found that a voltage drop of 12 V and a
6. DISCUSSION testing time of one week were able to reproduce profiles
ofponding periods of one year.
6.1 Comparison of different methods In addition to the short duration of the 60 V test, two
of calculating D values other reasons may help explain the differences between
the profile shapes of the 90 d and 60 V tests:
Several methods of calculating the D values have 1) If the testing time is too short, the binding or reac-
been presented in Table 5. In order to compare them, tion of chlorides with the cement matrix may be less
the differences between what have been termed Dapp than in longer- term tests.
and Deft should be clarified. 2) The D value may be an inverse function of the
An apparent (Dapp) value has been attributed [24[ [18] chloride concentration, D = f (1/Ccl-). That is, D would
to the value obtained in a non-steady state experiment increase as CCl- decreases. This is demonstrated by the
such as 90-day ponding, where chloride binding is occur- flat shape of the profiles in the case of the impermeable
ring simultaneously with diffusion. On the other hand, an ISC and PIC concretes, as well as in the observation that
effective (Deft) value is obtained when the experiment is the penetration fronts (profiles beyond 1-2 cm where
performed under the steady-state condition in concretes the chloride concentration is smaller) are quite similar in
already saturated with chlorides ; therefore, no binding is both types of tests. It appears that low chloride concen-
developed during diffusion. Usually, Dapp is smaller than trations may allow more of a simulation of short-term
Deft. From the results shown in Table F, only D values migration tests.
calculated from the Einstein equation (resistivity values) Therefore, if one wishes to obtain similar absolute D
yield Deft. In the other methods, Dapp is calculated. values from 90-day and electrical migration tests, the test
Consequently, it does not appear reasonable that Deft duration and voltage have to be optimized in order to
values are less than the Dapp values obtained from the minimize the development of other mechanisms, such as
remaining methods. This willbe explained in 6.2. absence of binding, or enhancement of the dependence
The higher values of Deft obtained from R.fina1 result o l D values on chloride concentration.
from the fact that the resistivity of the concretes already This optimization is especially critical in concretes
contaminated with chlorides during the test is less and made with polymers, as Table 5 demonstrates that they
therefore, Deft final is greater than Deft initial. However, may exhibit anomalous behaviour, which indicates dif-
Deft initial is probably more applicable to new construc- ferent mechanisms of chloride penetration in these con-
tion, since it reflects the condition of a non-contaminated cretes. Such differences may be due to "skin" effects or
concrete. non-constant D values.
It is also apparent that D values obtained from resis-
tivity values (using AC methods) and those calculated
from coulombs passed are quite similar, confirming the
fact that the charge passed represents a measurement of 7. CONCLUSIONS
the concrete resistivity. In consequence, similar results
nlay be obtained by performing a resistivity test, in lieu The conclusions that can be drawn from the present
of the longer AASHTO T 277 procedure. study include the following:
For any given concrete, the values obtained using 1. The acceleration of chloride penetration into con-
Berke's equations (from coulombs, Q, or resistivity, crete by the use of an electrical field is an important
Rinitial) are more similar to Dap~p (90 ,days) than. to Deft advance, whose quantification will provide use in a vari-
(60 V). This is reasonable as Berke s equanons were ety of applications.
derived from long-term (two years or more) non-sta- 2. However, test conditions for the 60 V AASHTO
tionary chloride penetration. test have to be optimized if long-term concrete perfor-
mance is to be predicted.
3. For ordinary and latex-modified concretes, similar
6.2 Comparison of 90-day ponding chloride profiles are obtained for 90-day ponding and 60
and 60 V tests V tests. For polymer-impregnated concretes, the differ-
ences in profiles between the two tests enable deducing
Natural diffusion and migration are effects controlled the occurrence of other mechanisms, such as lower chlo-
by the same basic principles, and are both regulated by ride binding or a change in D value (D = f(Ccl-)) with
the diffusivity or mobility of the ions. This means that if chloride concentration.
483
Materials and Structures/Mat~riaux et Constructions, Vol. 29, October1996
4. Among the different methods used for calculating [14] Zhang, M.H. and Gjorv, O.E., 'Permeability of high-strength
D values, those using initial resistivity or charge passed light-weight concrete', ACIJ. 88 (1991)463- 469.
[15] Detwiler, R.J., Kjellsen, K.O., and Gjorv, O.E., 'Resistance to
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ponding test. chloride permeability test and its correlation to the 90-day pond-
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[17] Amp, H., Sorensen, B., Frederikseu, J., and Thaulow, N., 'The
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