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PT TECHNICAL SOUTH EAST ASIA

Taman Tekno Blok G2 No. 5


Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

Project TOSHIBA PLANT SYSTEM & SERVICES CORP (DENSO)

Project No. SP180100n

Document Name MCP SITE ACCEPTANCE TEST CERTIFICATE

Panel Name MCP

Total Pages 11PAGES

Costumer EUROASIATIC

End User PT. DENSO INDONESIA

Document Number S180100nMCP01a

Panel Drawing Number D180100nMCP01a

REV DATE DOC TEST FOR PREPARE CHECK APPROVE


0 26 – 06 – 2019 M.F.A. H.P. B.K.

Commissioning

S180100nMCP01a PAGE 1 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

TECHNICAL DATA

1. Input Voltage AC 230VAC

2. Input Voltage DC 24VDC

3. Nominal Current for 24VDC 20 A

4. Panel Paint Color RAL 7035

5. Panel Protection Class IP41

ELECTRICAL FUNCTIONAL TEST PROCEDURE:


Electrical Functional Test shall be performed.

SCOPE AND APPLICATION:


This procedure outlines the minimum requirements for Electrical Functional Test.
Unless approved in the specification of the work order, no variations from this procedure in acceptable.

GENERAL:
Electrical Functional Test is a precaution measure to insure the Integrity and proper operation of Engine equipment.

Electrical Functional Test is to be done for wiring check internal Panel, and the all electrical equipment mounted on the
panel as per approved wiring diagrams.

Electrical Functional Test is to use to properly verify the proper operation, location, orientation, tagging, etc. of all
components.

It shall be the responsibility of the control engineer to perform and simulate the panel operation.

DOCUMENTATION:
After acceptance of the Electrical Functional Test, a test certificate shall be signed-off by the appropriate inspectors and
turned in to Quality Control for the inclusion in the Data Book.

S180100nMCP01a PAGE 2 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

1.FINAL INSPECTION

1.1 VISUAL INSPECTIONS RESULT REMARKS


1.1.1 Panel Size, Painting Color, and Index Protection

1.1.2 Door Equipment according to Layout Drawing

1.1.3 Labels for Switches, Buttons and Indicators

1.1.4 Devices marked according to Wiring Diagram

1.1.5 Document Pocket/ Wiring Diagram


1.1.6 Danger/Warning Labels fitted

1.1.7 Cables Glands (where applicable)

1.2. ELECTRICAL INSPECTIONS RESULT REMARKS


1.2.1 Wiring correct and firm

1.2.2 Wire color code according to specification

1.2.3 Wiring Type correct

1.2.4 Wires to be connected on site are ferruled

1.2.5 Wire Ferrules correct

1.3 GROUNDING / EARTHING RESULT REMARKS


1.3.1 Ground Connection for Doors, Mounting Plate, Equipment and Enclosure

1.3.2 Ground Connections marked

1.3.3 PE - N Link

1.4 TERMINALS RESULT REMARKS


1.4.1 Terminal Strip Marking -X.....

1.4.2 Terminals marked according to Terminal Chart

1.5 PANEL READY FOR DISPACTH RESULT REMARKS


1.5.1 Drive Levers, Keys

1.5.2 Panel Description Label

1.5.3 Switchboard cleaned

1.5.4 Lighting, Fan and Filter

S180100nMCP01a PAGE 3 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2. FUNCTION TEST
All setting to be rechecked during Commissioning and to be corrected if necessary.

2.1 TESTING DEVICE

NO DESCRIPTION REMARKS
2.1A MULTI METER
2.1A.1 Brand
2.1A.2 Type

2.1B CURRENT INJECTOR


2.1B.1 Brand
2.1B.2 Type

2.1C MODBUS TESTER


2.1C.1 Brand
2.1C.2 Type

2.2POWER SUPPLY INCOMING TEST

SITE TEST
NO TEST MODE
RESULTS REMARKS
2.2B SUPPLY FOR 24VDCPOWER
2.2B.1 Voltage Input 110VDC / 24VDC for DC Conveter
2.2B.2 Voltage Output 24 VDC from DC ConverterGenerated

S180100nMCP01a PAGE 4 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2.3POWER SUPPLY 24VDC FOR CONTROL

SITE TEST
NO TEST MODE
RESULTS REMARKS
2.3A SUPPLY 24VDC FOR CONTROL 24VDC
2.3A.1 Voltage 24VDCfrom MCB 21F1 generated
2.3B SUPPLY 24VDC FOR PLC
2.3B.1 Voltage 24VDCfrom MCB 21F2 generated
2.3C SUPPLY 24VDC FOR HMI
2.3C.1 Voltage 24 VDC from MCB 21F3 generated
2.3C SUPPLY 24VDC FOR DIGITAL INPUT INTERNAL
2.3C.3 Voltage 24 VDC from MCB 21F4 generated
2.3C SUPPLY 24VDC FOR DIGITAL INPUT EXTERNAL
2.3C.5 Voltage 24 VDC from MCB 21F5 generated
2.3C SUPPLY 24VDC FOR DIGITAL OUTPUT SUPPLY
2.3C.7 Voltage 24 VDC from MCB 21F6generated

S180100nMCP01a PAGE 5 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2.4 PROGRAMMABLE LOGIC CONTROL

2.4.1 DIGITAL INPUT CHECK (40A4)

MODUL DI 32 x 24VDC
NO
BMX DDI3202K
2.4A BIT ADDRES TYPE VARIABLE NAME RESULT REMARK
2.4A.1 1 %I0.2.0.0 EMERGENCY STOP MODULE GEG-1
2.4A.2 2 %I0.2.1.0 MAINS FAIL GEG-1
2.4A.3 3 %I0.2.2.0 DEMAND LOAD SHEDDING > 95% GEG-1
2.4A.4 4 %I0.2.3.0 GCB CLOSED GEG-1
2.4A.5 5 %I0.2.4.0 GCB BLOCKED GEG-1
2.4A.6 6 %I0.2.5.0 GCB OPENING FAIL GEG-1
2.4A.7 7 %I0.2.6.0 AUTOMATIC DEMAND ISLAND GEG-1
2.4A.8 8 %I0.2.7.0 SPEED > 360 RPM GEG-1
2.4A.9 9 %I0.2.8.0 MODULE DEMANDED GEG-1
2.4A.10 10 %I0.2.9.0 STATUS BLOCKED OTHER SWITCH CLOSING GEG-1
2.4A.11 11 %I0.2.10.0 READY AUTOMATIC DEMAND GEG-1
2.4A.12 12 %I0.2.11.0 ENGINE RUN GEG-1
2.4A.13 13 %I0.2.12.0 GENERAL ALARM SHUTDOWN GEG-1
2.4A.14 14 %I0.2.13.0 GENERAL ALARM WARNING GEG-1
2.4A.15 15 %I0.2.14.0 SIGNAL GENERATOR ENERGY KWH GEG-1
2.4A.16 16 %I0.2.15.0 STATUS MODULE DEMANDED
2.4A.17 17 %I0.2.16.0 SPARE 02 GEG 1
2.4A.18 18 %I0.2.17.0 SPARE 03 GEG 1
2.4A.19 19 %I0.2.18.0 EMERGENCY STOP
2.4A.20 20 %I0.2.19.0 GCB "0" VCB CLOSED
2.4A.21 21 %I0.2.20.0 GCB "1" VCB CLOSED
2.4A.22 22 %I0.2.21.0 GCB "1" VCB TRIP (SUMMARY FAULT)
2.4A.23 23 %I0.2.22.0 52FG CLOSED
2.4A.24 24 %I0.2.23.0 SPARE
2.4A.25 25 %I0.2.24.0 SPARE
2.4A.26 26 %I0.2.25.0 SPARE
2.4A.27 27 %I0.2.26.0 SPARE
2.4A.28 28 %I0.2.27.0 SPARE
2.4A.29 29 %I0.2.28.0 SPARE
2.4A.30 30 %I0.2.29.0 SPARE
2.4A.31 31 %I0.2.30.0 SPARE
2.4A.32 32 %I0.2.31.0 SPARE

S180100nMCP01a PAGE 6 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2.4.2 DIGITAL INPUT CHECK (40A5)

MODUL DI 32 x 24VDC
NO
BMX DDI3202K
2.4B BIT ADDRES TYPE VARIABLE NAME RESULT REMARK
2.4B.1 1 %I0.3.0.0 SPARE
2.4B.2 2 %I0.3.1.0 SPARE
2.4B.3 3 %I0.3.2.0 SPARE
2.4B.4 4 %I0.3.3.0 SPARE
2.4B.5 5 %I0.3.4.0 SPARE
2.4B.6 6 %I0.3.5.0 SPARE
2.4B.7 7 %I0.3.6.0 SPARE
2.4B.8 8 %I0.3.7.0 SPARE
2.4B.9 9 %I0.3.8.0 SPARE
2.4B.10 10 %I0.3.9.0 SPARE
2.4B.11 11 %I0.3.10.0 SPARE
2.4B.12 12 %I0.3.11.0 SPARE
2.4B.13 13 %I0.3.12.0 SPARE
2.4B.14 14 %I0.3.13.0 SPARE
2.4B.15 15 %I0.3.14.0 SPARE
2.4B.16 16 %I0.3.15.0 SPARE
2.4B.17 17 %I0.3.16.0 SPARE
2.4B.18 18 %I0.3.17.0 SPARE
2.4B.19 19 %I0.3.18.0 SPARE
2.4B.20 20 %I0.3.19.0 SPARE
2.4B.21 21 %I0.3.20.0 SPARE
2.4B.22 22 %I0.3.21.0 SPARE
2.4B.23 23 %I0.3.22.0 SPARE
2.4B.24 24 %I0.3.23.0 SPARE
2.4B.25 25 %I0.3.24.0 SPARE
2.4B.26 26 %I0.3.25.0 SPARE
2.4B.27 27 %I0.3.26.0 SPARE
2.4B.28 28 %I0.3.27.0 SPARE
2.4B.29 29 %I0.3.28.0 SPARE
2.4B.30 30 %I0.3.29.0 SPARE
2.4B.31 31 %I0.3.30.0 SPARE
2.4B.32 32 %I0.3.31.0 SPARE

2.4.3 DIGITAL OUTPUT CHECK (40A6)

S180100nMCP01a PAGE 7 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

MODUL D032 x 24VDC


NO
BMX DDO3202K
2.4C BIT ADDRES TYPE VARIABLE NAME RESULT REMARK
2.4C.1 1 %Q0.4.0.0 ONLY ISLAND GEG-1
2.4C.2 2 %Q0.4.1.0 RELEASE ISLAND GEG-1
2.4C.3 3 %Q0.4.2.0 DEMANDS ISLAND OPERATION GEG-1
2.4C.4 4 %Q0.4.3.0 ALL OTHER GEN CB CLOSED MODULE DEMANDED GEG-1
2.4C.5 5 %Q0.4.4.0 ALL OTHER GEN CB OPEN GEG-1
2.4C.6 6 %Q0.4.5.0 DEMAND BLOCKADE GEN CB GEG-1
2.4C.7 7 %Q0.4.6.0 RELEASE GEN CB ON VOLTAGE FREE BAR GEG-1
2.4C.8 8 %Q0.4.7.0 DEMAND POWER REGULATION GEG-1
2.4C.9 9 %Q0.4.8.0 ENGINE DEMAND GEG-1
2.4C.10 10 %Q0.4.9.0 MAINS CB CLOSED GEG-1
2.4C.11 11 %Q0.4.10.0 SYNCHRONIZATION MAIN CB SELECTED GEG-1
2.4C.12 12 %Q0.4.11.0 VOLTAGE SELECTION RESYNHRONIZATIONS GEG-1
2.4C.13 13 %Q0.4.12.0 BACK SYNCH ENABLE GEG-1 (PROVISION)
2.4C.14 14 %Q0.4.13.0 SPARE01 GEG-1
2.4C.15 15 %Q0.4.14.0 SPARE02 GEG-1
2.4C.16 16 %Q0.4.15.0 SPARE03 GEG-1
2.4C.17 17 %Q0.4.16.0 ALARM
2.4C.18 18 %Q0.4.17.0 HORN
2.4C.19 19 %Q0.4.18.0 MAINS LAMP CB ON
2.4C.20 20 %Q0.4.19.0 MAINS LAMP CB OFF
2.4C.21 21 %Q0.4.20.0 MAINS OK
2.4C.22 22 %Q0.4.21.0 SPARE
2.4C.23 23 %Q0.4.22.0 PARALLEL CONSIDTION
2.4C.24 24 %Q0.4.23.0 MASTER EMERGENCY STOP
2.4C.25 25 %Q0.4.24.0 GEG RUNNING TO CIKARANG LISTRINDO
2.4C.26 26 %Q0.4.25.0 RECIEVING POWER CONSTAN MODE
2.4C.27 27 %Q0.4.26.0 GENERATING POWER COMSTAN MODE
2.4C.28 28 %Q0.4.27.0 +ST MCP PLC FAULT
2.4C.29 29 %Q0.4.28.0 ENGINE RUNNING
2.4C.30 30 %Q0.4.29.0 SPARE
2.4C.31 31 %Q0.4.30.0 SPARE
2.4C.32 32 %Q0.4.31.0 SPARE

S180100nMCP01a PAGE 8 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2.4.4 DIGITAL OUTPUT CHECK (40A7)

MODUL D032 x 24VDC


NO
BMX DDO3202K
2.4D BIT ADDRES TYPE VARIABLE NAME RESULT REMARK
2.4D.1 1 %Q0.5.0.0 SPARE
2.4D.2 2 %Q0.5.1.0 SPARE
2.4D.3 3 %Q0.5.2.0 SPARE
2.4D.4 4 %Q0.5.3.0 SPARE
2.4D.5 5 %Q0.5.4.0 SPARE
2.4D.6 6 %Q0.5.5.0 SPARE
2.4D.7 7 %Q0.5.6.0 SPARE
2.4D.8 8 %Q0.5.7.0 SPARE
2.4D.9 9 %Q0.5.8.0 SPARE
2.4D.10 10 %Q0.5.9.0 SPARE
2.4D.11 11 %Q0.5.10.0 SPARE
2.4D.12 12 %Q0.5.11.0 SPARE
2.4D.13 13 %Q0.5.12.0 SPARE
2.4D.14 14 %Q0.5.13.0 SPARE
2.4D.15 15 %Q0.5.14.0 SPARE
2.4D.16 16 %Q0.5.15.0 SPARE
2.4D.17 17 %Q0.5.16.0 SPARE
2.4D.18 18 %Q0.5.17.0 SPARE
2.4D.19 19 %Q0.5.18.0 SPARE
2.4D.20 20 %Q0.5.19.0 SPARE
2.4D.21 21 %Q0.5.20.0 SPARE
2.4D.22 22 %Q0.5.21.0 SPARE
2.4D.23 23 %Q0.5.22.0 SPARE
2.4D.24 24 %Q0.5.23.0 SPARE
2.4D.25 25 %Q0.5.24.0 SPARE
2.4D.26 26 %Q0.5.25.0 SPARE
2.4D.27 27 %Q0.5.26.0 SPARE
2.4D.28 28 %Q0.5.27.0 SPARE
2.4D.29 29 %Q0.5.28.0 SPARE
2.4D.30 30 %Q0.5.29.0 SPARE
2.4D.31 31 %Q0.5.30.0 SPARE
2.4D.32 32 %Q0.5.31.0 SPARE

S180100nMCP01a PAGE 9 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2.4.5 ANALOG INPUT CHECK 40A5

MODUL ANALOG INPUT


NO
BMX AMI 0810
2.4E CHANEL ADDRES TYPE VARIABLE NAME RESULT REMARK
2.4E.1 1 %IW0.6.0.0 REAL PIW 256 LOAD(4-20mA) GEG 1 kW
2.4E.2 2 %IW0.6.1.0 REAL RECIEVING POWER (GRID kW)
2.4E.3 3 %IW0.6.2.0 REAL SPARE
2.4E.4 4 %IW0.6.3.0 REAL SPARE
2.4E.5 5 %IW0.6.4.0 REAL SPARE
2.4E.6 6 %IW0.6.5.0 REAL SPARE
2.4E.7 7 %IW0.6.6.0 REAL SPARE
2.4E.8 8 %IW0.6.7.0 REAL SPARE

2.4.8ANALOG OUTPUT CHECK 40A6

MODUL ANALOG OUTPUT


NO
BMX AMO 0802
2.4F CHANEL ADDRES TYPE VARIABLE NAME RESULT REMARK
2.4F.1 1 %QW0.7.0.0 REAL SP BASELOAD GEG 1
2.4F.2 2 %QW0.7.1.0 REAL SP COSPHI GEG 1
GEG 1 ACTUAL POWER (KW)
2.4F.3 3 %QW0.7.2.0 REAL
TO CIKARANG LISTRINDO
2.4F.4 4 %QW0.7.3.0 REAL SPARE
2.4F.5 5 %QW0.7.4.0 REAL SPARE
2.4F.6 6 %QW0.7.5.0 REAL SPARE
2.4F.7 7 %QW0.7.6.0 REAL SPARE
2.4F.8 8 %QW0.7.7.0 REAL SPARE

S180100nMCP01a PAGE 10 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

2.5FUNCTIONAL TEST

SITE TEST
NO TEST MODE
RESULT REMARKS
2.5.1 Alarm Lamp & Horn Alarm
2.5.2 Reset
2.5.3 Emergency Stop
2.5.4 Overall Measurement
2.5.5 Overall Event Indication
2.5.6 Overall Alarm Indication
2.5.7 Interlocking
2.5.8 Island Mode
2.5.9 Generating Power Mode
2.5.10 Receiving Power Mode

S180100nMCP01a PAGE 11 OF 11
PT TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5
Tangerang Selatan, BSD City
Tangerang 15323-Indonesia
Phone. : +62 21 7588 0277
Fax. : +62 21 7588 0276

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Date : - -

(STAMP)

(SIGNATURE COSTUMER) (SIGNATURE EXAMINATION ENGINEER)

S180100nMCP01a PAGE 12 OF 11

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