PT.

TECHNICAL SOUTH EAST ASIA

Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

Project PERTAMINA PONDOK MAKMUR

Project No. SP140530b

Customer PT. Euroasiatic Jaya

Document Name GGCP Manual Operation

Total Pages 11

INDEX OF REVISIONS
Rev. Date DESCRIPTION AND/OR REVISED SHEETS Design Check Approve

PAGE 1
PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

TABLE OF CONTENTS

1. GGCP Introduction

- Panel View

1. Front View

2. Legend

2. General

- The Overview of System Generator

- Description of Genset

- GGCP Task

3. How To Operate

-Manual Start Engine

1. Preparation Start

2. Pre Start Engine

3. Engine Running

4. Normal condition

4. Protection GCP DEIF

- GPC DEIF Description and Function

- GPC DEIF TASK

PAGE 2
PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

Figure Overview GGCP panel

1. Legend
1. Starter Battery Voltmeter
Indicate Voltage Of Battery Starter Charger (N/A)
2. Starter Battery Ampere meter
Indicate Current Of Battery Starter Charger(N/A)
3. Control Battery Voltmeter
Indicate Voltage Of Battery Control Charger
4. Control Battery Ampere meter
Indicate Current Of Battery Control Charger
5. HMI (Human Machine Interface)

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PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

Show and control the machine Condition

6. Horn
Indicate Sound If Alarm or Device Alarm/Fault Active
7. Collective Warning Indicator Lamp
8. Collective Fault Indicator Lamp
9. Horn
10. Horn Off Reset
11. Lamp Test
12. Emergency Stop
13. Ampere Meter L1
14. Ampere Meter L2
15. Ampere Meter L3
16. Genset Power (kW)
17. Volt Meter
18. Frequency Meter
19. Power Factor Meter
20. Digital Multimeter
21. Voltage Selector Switch
22. Speed Adjusting Switch
- SPEED UP : for adjusting voltage up
- SPEED DOWN : for adjusting voltage down
23. Voltage Adjustment Switch
- VOLTAGE UP : for adjusting Speed Up
- VOLTAGE DOWN : for adjusting Speed Down
24. Synchronize cope
25. Engine Demand Switch
-OFF : Stop Engine
-RUN : Engine running manual
-REMOTE : Engine running Remote sequence sistem
26. POWER FACTOR switch
-OFF: Power factor off or cosp manual adjust (if synchronize with grid)
-ON: Power factor is on and cosp auto adjust (if synchronize with grid)
27. Indicator and illuminated GEN CB open
28. Indicator and iilluminated GEN CB close
29. GEN CB switch mode

PAGE 4
PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

-OFF : Generator CB open

-MANUAL : Manual closing generator CB by push GEN CB CLOSE push button
Manual open generator CB by push GEN CB OPEN push button
-AUTO : generator auto synchronize and CB auto closing
30. Illuminated push button for manual open CB generator
31. Illuminated push button for manual closing CB generator
32. Indicator lamp pre heater on
33. Indicator lamp pre heater trip
34. Pre heater switch mode
35. Indicator HT pump run
36. Indicator HT pump trip
37. HT pump switch mode
38. Indicator LT pump run
39. Indicator LT pump trip
40. LT pump switch mode
41. Indicator PRELUBE pump run
42. Indicator PRELUBE pump trip
43. PRELUBE pump switch mode
44. Indicator Intake fan 1 run
45. Indicator Intake fan 1 trip
46. Intake fan 1 switch mode
47. Intake fan 2 run
48. Intake fan 2 trip
49. Intake fan 2 switch mode
50. Radiator fan run
51. Radiator fan trip
52. Radiator fan switch mode

1. General
Gas Generator Control Panel (GGCP) is system for controlling engine and power generator. GGCP will
control start and stop engine, GGCP is Synchronizer between Generator ( Genset ) with Grid Power
(PEA) / main busbar, and Protecting Engine and System Power Generator. GGCP can also Controlling
the Load / Power of Generator Working. The GGCP that can measuring the some Value in Generator
System.

PAGE 5
PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

- The Overview of system Generator.

Figure 2. Overview Generator System

- Description system of Genset

GGCP control engine for running and the alternator will be generating electric power by rotation of
engine, the properties of electric power can setting by GGCP, such as frequency and voltage.

The power of alternator through incoming B Panel, can be parallel with Grid after Synchronies by
GGCP or synchronizes with other engine or GRID

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PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

- GGCP Task
- Start and Stop Engine
- Synchronizes
- Protection
- Measurement

2. How to Operation

Manual Start Engine

1. Preparation Start.
1. First check visualization at engine MWM, whether have alarm or gas warning at the
engine. Or have abnormal condition at the engine and generator.
2. Make sure push button ESD (Emergency Shut Down) not in ON position.
3. Make sure all MCB and MPCB at GGCP in position ON.
4. Check alarm status at HMI, acknowledge and reset All Alarm and Fault Indication on
HMI. (Please refer to HMI MWM user guide)
5. Check main gas valve supply open

2. Pre Start Engine:

1. If not found alarm at HMI, engine ready to start
2. Change Engine Demand switch to manual/ON position
3. Auxiliary engine auto position.
4. Engine will be start following Engine Start Sequence and controlled by engine PLC

3. Engine Running
1. Engine will cranking until frequency 50 Hz and voltage 400 VAC
2. Status engine running and all engine measurement you can see at MWM HMI

Synchronization & Closing Gen CB

If engine in status running, metering analogue at right door GGCP will energize. Make sure
frequency GENSET stable at 50 Hz. And GENSET can to Synchronization.

1. For synchronization select position selector switch CB Demand Manual/Auto Synch at

position manual or auto

PAGE 7
PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

- For Auto Position:

GENSET automatic adjust frequency and voltage. we can see indicator lamp
synchronization cope devise.
- For Manual Position:
In selector manual we must manual adjusting frequency and voltage with switch
adjusting.
- Note: During Genset Running with load after synchronizing CB Demand must be in
Manual or Auto Position. If Position OFF position CB suddenly open.
2. At process synchronization, look lively frequency GEN and voltage GEN. If difference
frequency GEN and BUS to high, rotation indicator lamp at synchronose cope is very fast. In
this case we must adjust speed engine until frequency GEN same with MAIN BUS. And if
difference voltage GEN and MAIN BUS to high, we must adjust voltage GEN until voltage
GEN same with BUS.
3. For manual synchronise, adjust frequency and voltage GEN manual with switch adjusting
frequency and voltage. Push the button CB ON if indicator LED synchronoscope on position
indicator lamp SYNC(Green lamp). Synchronoscope will send signal closing CB.
4. For loading generator , if mains status use the load control/baseload control
-minimal baseload 30,5% off load, below 30% off load, engine will deloading and shutdown.
-if baseload setting below 30% off load and engine demand on, engine can not running.
-for first setting, baseload setting 30,5% off load and after all already increase load.

Open GEN CB
1. Manual Open CB
CB control can operate by manual or Auto. In manual operation can execution fastly, for
open CB by Manually:
Select switch CB Mode to manual (On) selection.
Manually reduce load generator with Speed minus (-)
After Load ± 5% off load, please open the CB with push Gen CB OFF Button.

Manual open CB
Selector

Figure 5. Push Button CB off ( Open )

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PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

2. Auto Open CB – Deload System and Shutdown Engine

During Engine Running parallel or mains parallel System we can automatic Open Gen CB
and following with Engine Shutdown. During engine running with load put the engine
demand at OFF position. and Deload sequence will be working following with Automatic CB
open and Normal Shutdown Engine.

Manual open CB
Selector

Figure 6. Engine Demand Mode

Stop Engine
For stopping engine GGCP have two condition, Loading Condition and CB Open Condition.
1. Loading Condition
When engine on Loading Position, we can change Engine demand at off position and system
will automatic deload following with auto open CB and shutdown system.
2. CB Open Condition
CB Open Condition is engine running without load. It’s mean we can open the breaker with
pushing the Gen CB open button.

Emergency Stop
For emergency condition, GGCP can Stopping By emergency.
If emergency pressed then CB will be Open and Engine Shutting down with emergency
condition.

PAGE 9
PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

Figure Emergency stop button

- Normal operation
For normal operation make sure ENG DEMAND mode Auto position and GEN CB mode
Auto position because start and stop engine and Close or open CB gen remote by MCP PANEL.

3. Protection GPC DEIF

GPC DEIF Description and Function
Generator Paralleling Controller (GPC) DEIF is a compact all in one microprocessor based control
unit containing all necessary function for protection and control synchronous and / asynchronous
generator. GPC is intended for land based application. Its is design for the following application (
can be combined) :
1. Stand Alone
2. Parallel with other Generator
3. Parallel with Mains/Grid

Figure 11. GPC DEIF Include with Display

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PT. TECHNICAL SOUTH EAST ASIA
Taman Tekno Blok G2 No. 5,BSD
Tangerang - Indonesia
Tel : +62 21 75880277, 9126 2855
Fax : +62 21 7032 8998

- GPC DEIF Task

- Auto Synchronizing
When CB Mode switch at AUTO position Deif will Adjust Voltage and Frequency of generator
and will give Synchronize command when internal calculation on deif device allow to
synchronize with the main bus.
- Generator Protection system
GPC/GPU DEIF Protect the Generator with following items below, including with the effect
when the protection is working :
- Reverse Power (CB Open)
- Over Current Step 1 (CB Open and Engine shutdown)
- Over Current Step 2 (CB Open and Engine shutdown)
- Over Current Inv (CB Open and Engine shutdown)
- Fast Over Current Step 1 (CB Open and engine shutdown)
- Fast Over Current Step 2 (CB Open and engine shutdown)
- Generator High Voltage Step 1 (Shutdown Engine and and engine shutdown)
- Generator High Voltage Step 2 (Shutdown Engine and and engine shutdown)
- Generator Low Voltage Step 1 (CB Open)
- Generator Low Voltage Step 2 (CB Open)
- Generator High Frequency Step 1 (CB Open and Shutdown Engine)
- Generator High Frequency Step 2 (CB Open and Shutdown Engine)
- Generator Low Frequency Step 1 (CB Open)
- Generator Low Frequency Step 2 (CB Open)
- Overload Step 1 (CB Open)
- Overload Step 2 (CB Open and and engine shutdown)
- Unbalance Voltage (CB Open and Engine shutdown)
- Unbalance Current (CB Open and Engine shutdown)
- Generator Negative Sequence I(CB Open and Engine shutdown)

PAGE 11