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Small Engine Exhaust Solutions Nelson Global Products, Inc. offers the industry's best solutions for small

Small Engine Exhaust Solutions

Nelson Global Products, Inc. offers the industry's best solutions for small engine exhaust. Using the latest design and manufacturing techniques, these products provide superior exhaust noise reduction and environmental protection. Original Equipment Manufacturers can count on these products for performance, durability and reliability.

these products for performance, durability and reliability. Standard Round Mufflers • Residential Grade Mufflers •
these products for performance, durability and reliability. Standard Round Mufflers • Residential Grade Mufflers •

Standard Round Mufflers

• Residential Grade Mufflers

• Critical Grade Mufflers

• Accessories

Add-On Spark Arresters

Add-On Glass Packed Resonators

Application Guide

• Exhaust System Selection

• Exhaust System Support

• Application Testing

Glass Packed Resonators Application Guide • Exhaust System Selection • Exhaust System Support • Application Testing
Glass Packed Resonators Application Guide • Exhaust System Selection • Exhaust System Support • Application Testing

Nelson Global Products, Inc. Warranty to the Original Equipment Manufacturer

Exhaust Products Limited Warranty

Warranty: This Warranty is provided to each original equipment manufacturer (OEM) with its purchase of any of the Nelson Global Products, Inc. products listed in the table below. Any Nelson Global Products, Inc. product determined by Nelson Global Products, Inc. to be defective in material or workmanship will, at Nelson Global Products, Inc. election, be replaced by another Nelson Global Products, Inc. product or by a credit for the original Nelson Global Products, Inc. selling price of the product. In the event that such a Nelson Global Products, Inc. product defect necessitates repair of the engine or components, Nelson Global Products, Inc. will reimburse the OEM reasonable costs to repair or replace, whichever is less, the damaged engine or components to a condition equivalent to that existing just prior to the failure.

Any claim under this Warranty for replacement or credit must be submitted in writing to Nelson Global Products, Inc. within thirty (30) days of discovering the claimed defect.

For the purpose of reviewing Warranty claim validity, Nelson Global Products, Inc. or its representatives will, at Nelson Global Products, Inc. discretion, have the right to:

a. Physically inspect the claimed defective product and/or equipment using the product.

b. Information available from purchaser or user relative to the actual application and/or use and maintenance of the product.

Duration: This Warranty extends from the in-service date of the Nelson Global Products, Inc. product installed by the original equipment manufacturer through the duration of the OEM’s base warranty, but will not exceed the coverage period stated in the table below.

Limitation: Nelson Global Products, Inc. is not responsible for product failures and/or repair costs resulting from misuse (e.g. not allowing the muffler to cool which causes an after fire event), faulty installation, alteration, misapplication, faulty maintenance practices (e.g. cleaning or servicing of spark arrestors), neglect, or accident; nor is Nelson Global Products, Inc. responsible for downtime, loss of income, living expenses, or other incidental or consequential damages. Unless otherwise agreed to in writing, this Warranty is the sole warranty made by Nelson Global Products, Inc. NELSON GLOBAL PRODUCTS, INC. MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Exhaust Products Warranty Coverage Periods for Nelson Global Products, Inc.

Duration of Warranty period (whichever occurs first)

   

Distance

Application / Product

Years

(miles/km)

On-Highway

   

Heavy Duty (Class 8)

 

1 100,000 / 161,000

Medium Duty (Class thru 7)

 

1 100,000 / 161,000

Transit Bus

 

1 50,000 / 80,500

Coach bus

 

1 100,000 / 161,000

Off-highway

 

1 N/A

Product / Parts

   

Mufflers – O.E. / Std. Line

 

1 N/A

Tubes – Formed / Assemblies

 

1 N/A

Accessories - clamps, rain caps, heat-shields, adaptors, etc.

 

1 N/A

Pre-treatment exhaust assemblies *

 

1 N/A

Post-Treatment exhaust assemblies *

 

1 N/A

Chrome or aesthetic coated components

 

1 N/A

Flex pipe (interlocking/bellows design)

None

Sold “as is”

Retrofit kits

1

100,000 / 161,000

Catalytic Exhaust Mufflers – Gas/Diesel

1

100,000 / 161,000

* Note: Purchaser is responsible for all application, endurance and verification testing prior to production release.

2

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Table of Contents Standard Round Mufflers 4 Residential Grade Mufflers (18-25 dBA Sound Reduction) 4
Table of Contents Standard Round Mufflers 4 Residential Grade Mufflers (18-25 dBA Sound Reduction) 4

Table of Contents

Standard Round Mufflers

4

Residential Grade Mufflers (18-25 dBA Sound Reduction)

4

Critical Mufflers (25-35 dBA Sound Reduction)

5

Standard Round Muffler Accessories

6

Single Inlet Round Muffler Accessories

7

Heat Shields and Brackets

7

USDA Forest Service Qualified for Four Cycle Gasoline Engines

7

Add-On Glass Packed Resonators

8

Application Guide

9

Exhaust System Selection

9

Exhaust System Support

9

Application Testing

9

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3

Standard Round Mufflers

Residential Grade Mufflers (18-25 dBA Sound Reduction)

Benefits

• Good Sound Reduction at Value Price

• High Temperature Black Paint

Applications

• Portable Generators

• Miscellaneous Construction Equipment

Portable Generators • Miscellaneous Construction Equipment Type 1 Type 2 Type 3 Inlet Outlet Inlet /

Type 1

Type 2
Type 2
Type 3
Type 3

Inlet

Outlet

Inlet /

             

Size

Size

Outlet

Body

Body

HP

Max Flow Rate @

KWe

KVA

Part

(ID)

(OD)

Config.

Dia.

Length

Range

2" HG

1" Hg

Range

Range

Number

1.125

1.250

Type 1

4.24

9.0

8-18

80

57

4

- 9

5-10

201842N

1.125

1.250

Type 2

4.24

9.0

8-18

80

57

4

- 9

5-10

201843N

1.125

1.250

Type 3

4.24

9.0

8-18

80

57

4

- 9

5-10

201844N

1.250

1.375

Type 1

5.00

12.0

12-18

153

109

6

- 14

7-15

201848N

1.250

1.375

Type 2

5.00

12.0

12-18

153

109

6

- 14

7-15

201849N

1.250

1.375

Type 3

5.00

12.0

12-18

153

109

6

- 14

7-15

201850N

1.500

1.625

Type 1

5.62

15.0

20-50

242

171

10

- 24

11-27

201854N

1.500

1.625

Type 2

5.62

15.0

20-50

242

171

10

– 24

11-27

201855N

1.500

1.625

Type 3

5.62

15.0

20-50

242

171

10

– 24

11-27

201856N

Notes: Mufflers are built-to-order only, not stocked in inventory. Purchaser is responsible for all application verification, endurance, and certification testing prior to production release. Exhaust systems may need to be certified as meeting EPA/CARB emission standards by the engine manufacturer.

4

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Standard Round Mufflers Critical Mufflers (25-35 dBA Sound Reduction) Type 1 Type 2   Benefits

Standard Round Mufflers

Critical Mufflers (25-35 dBA Sound Reduction)

Type 1 Type 2
Type 1
Type 2
 

Benefits

 

• Superior Sound Reduction and Tonal Quality

• Internal Glass-Packed Resonators

 

• High Temperature Black Paint

 

Applications

 

RV Generators

 
Type 3
Type 3

Miscellaneous Construction Equipment

 

Inlet

Outlet

Inlet /

             

Size

Size

Outlet

Body

Body

 

HP

Max Flow Rate @

KWe

KVA

Part

(ID)

(OD)

Config.

Dia.

Length

Range

2" HG

1" Hg

Range

Range

Number

1.125

1.250

Type 1

4.24

12.0

8-18

80

57

4

- 9

5-10

201845N

1.125

1.250

Type 2

4.24

12.0

8-18

80

57

4

- 9

5-10

201846N

1.125

1.250

Type 3

4.24

12.0

8-18

80

57

4

- 9

5-10

201847N

1.250

1.375

Type 1

5.00

15.0

12-18

153

109

6

- 14

7-15

201851N

1.250

1.375

Type 2

5.00

15.0

12-18

153

109

6

- 14

7-15

201852N

1.250

1.375

Type 3

5.00

15.0

12-18

153

109

6

- 14

7-15

201853N

1.500

1.625

Type 1

5.62

18.0

20-50

242

171

10

- 24

11-27

201857N

1.500

1.625

Type 2

5.62

18.0

20-50

242

171

10

– 24

11-27

201858N

1.500

1.625

Type 3

5.62

18.0

20-50

242

171

10

– 24

11-27

201859N

Notes: Purchaser is responsible for all application verification, endurance, and certification testing prior to production release. Exhaust systems may need to be certified as meeting EPA/CARB emission standards by the engine manufacturer.

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5

Standard Round Muffler Accessories

 

Outlet

 

Fits Tube

Sound

Part

Description

Option

Length

Size

Reduction

Number

Tail Pipe

Straight

6"

1.250

OD

2

dBA

Q714122

Tail Pipe

Straight

6"

1.375

OD

2

dBA

Q714123

Tail Pipe

Straight

6"

1.625

OD

2

dBA

Q714124

Tail Pipe

45°

3" x 3"

1.250

OD

2

dBA

Q668167

Tail Pipe

45°

3" x 3"

1.375

OD

2

dBA

Q668168

Tail Pipe

45°

3.5" x 3.5"

1.625

OD

2

dBA

Q668169

Tail Pipe

90°

3" x 3"

1.250

OD

2

dBA

Q668170

Tail Pipe

90°

3" x 3"

1.375

OD

2

dBA

Q668171

Tail Pipe

90°

3.5" x 3.5"

1.625

OD

2

dBA

Q668172

Tail Pipe

Straight

12"

1.250

OD

4

dBA

Q704762

Tail Pipe

Straight

12"

1.375

OD

4

dBA

Q704763

Tail Pipe

Straight

12"

1.625

OD

4

dBA

Q704765

Tail Pipe

45°

6" x 6"

1.250

OD

4

dBA

Q650812

Tail Pipe

45°

6" x 6"

1.375

OD

4

dBA

Q650813

Tail Pipe

45°

6" x 6"

1.625

OD

4

dBA

Q650815

Tail Pipe

90°

6" x 6"

1.250

OD

4

dBA

Q650822

Tail Pipe

90°

6" x 6"

1.375

OD

4

dBA

Q650823

Tail Pipe

90°

6" x 6"

1.625

OD

4

dBA

Q650825

Screen Spark Arrester

 

– 1.250

OD

3

dBA

49022N

Screen Spark Arrester

 

– 1.375

OD

3

dBA

49024N

Screen Spark Arrester

 

– 1.625

OD

3

dBA

49026N

* “Typical” sound reduction for exhaust noise at full load (WOT). Individual results may vary. Sound reduction depends on total vehicle or equipment and other noise contributions. All spark arresters are screen-type and are U.S.D.A. Qualified.

spark arresters are screen-type and are U.S.D.A. Qualified. Straight Tail Pipe 45° Tail Pipe 90° Tail

Straight Tail Pipe

screen-type and are U.S.D.A. Qualified. Straight Tail Pipe 45° Tail Pipe 90° Tail Pipe Spark Arrester

45° Tail Pipe

are U.S.D.A. Qualified. Straight Tail Pipe 45° Tail Pipe 90° Tail Pipe Spark Arrester    

90° Tail Pipe

Qualified. Straight Tail Pipe 45° Tail Pipe 90° Tail Pipe Spark Arrester        

Spark Arrester

       

Part

Description

Mounting

Size

Color

Number

Band Clamp

Inlet & Outlet Tubes

1.250

ID

Black

Q27074A

Band Clamp

Inlet & Outlet Tubes

1.375

ID

Black

Q02764A

Band Clamp

Inlet & Outlet Tubes

1.500

ID

Black

Q02737A

Band Clamp

Inlet & Outlet Tubes

1.625

ID

Black

Q02702A

Band Clamp

Inlet & Outlet Tubes

1.750

ID

Black

Q02765A

U-Bolt Clamp

Inlet & Outlet Tubes

1.250

ID

Black

Q186787

U-Bolt Clamp

Inlet & Outlet Tubes

1.375

ID

Black

Q186788

U-Bolt Clamp

Inlet & Outlet Tubes

1.500

ID

Black

Q186790

U-Bolt Clamp

Inlet & Outlet Tubes

1.625

ID

Black

Q187037

U-Bolt Clamp

Inlet & Outlet Tubes

1.750

ID

Black

Q187038

Body Clamp

Muffler Mounting

4.24

ID

Black

Q187033A

Body Clamp

Muffler Mounting

5.00

ID

Black

Q187034A

Body Clamp

Muffler Mounting

5.62

ID

Black

Q187035A

Clamp Muffler Mounting 5.62 ID Black Q187035A Band Clamp U-Bolt Clamp Body Clamp 6 nelsonglobalproducts.com

Band Clamp

Clamp Muffler Mounting 5.62 ID Black Q187035A Band Clamp U-Bolt Clamp Body Clamp 6 nelsonglobalproducts.com

U-Bolt Clamp

Clamp Muffler Mounting 5.62 ID Black Q187035A Band Clamp U-Bolt Clamp Body Clamp 6 nelsonglobalproducts.com

Body Clamp

6

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U-Channel Bracket Heat Shield, Slotted Heat Shield, No Slots Single Inlet Round Muffler Accessories Heat

U-Channel Bracket

U-Channel Bracket Heat Shield, Slotted Heat Shield, No Slots Single Inlet Round Muffler Accessories Heat Shields

Heat Shield, Slotted

U-Channel Bracket Heat Shield, Slotted Heat Shield, No Slots Single Inlet Round Muffler Accessories Heat Shields

Heat Shield, No Slots

Single Inlet Round Muffler Accessories

Heat Shields and Brackets

   

Thread

Part

Accessory

Description

Size

Number

Heat Shield

Requires custom designed shield

N/A

N/A

 

Bracket can be welded onto standard mufflers at any location and rotation to create a custom OEM muffler. Two holes accept 5/16"-18 screws or M8 thread- rolling screws.

5/16"-18

Q152815

U-Channel Bracket for Muffler Support and/or Heat Shield Mounting

M8

Q158678

Benefits

and/or Heat Shield Mounting M8 Q158678 Benefits • Reduces Sound Level • Improves Tonal Quality

• Reduces Sound Level

• Improves Tonal Quality

Applications

• Portable Generators

• Construction Equipment

• Off-Road Vehicles

Add-On Screen Spark Arresters

USDA Forest Service Qualified for Four Cycle Gasoline Engines

   

Horsepower

Sound

 

Size

Fits Tail Pipe

Range

Reduction 1

Part Number

0.750” ID

0.750” OD

4-8

3

dBA

49017N

0.875” ID

0.875” OD

4-8

3

dBA

49019N

1.000” ID

1.000” OD

6-10

3

dBA

49020N

1.125” ID

1.125” OD

8-12

3

dBA

49021N

1.250” ID

1.250” OD

10-18

3

dBA

49022N

1.375” ID

1.375” OD

16-26 2

3

dBA

49024N

1.500” ID

1.500” OD

20-35 3

3

dBA

49025N

1.625” ID

1.625” OD

25-35

3

dBA

49026N

1.750” ID

1.750” OD

30-48 4

3

dBA

49028N

1.375” OD

1.375” OD

20-35 3

 

Q100650

1.625” OD

1.625” OD

32-48 4

 

Q100651

1

“Typical” sound reduction for exhaust noise at full load (WOT). Individual results may vary. Sound reduction depends on total vehicle or equipment and other noise contributions.

2

Qualified on diesel engines up to 20.9 hp.

3

Qualified on diesel engines up to 20.6 hp.

4

Qualified on diesel engines up to 47.3 hp.

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7

Add-On Glass Packed Resonators

Benefits

• Reduces Sound Level

• Improves Tonal Quality

• Straight Through Design for Low Back Pressure

• Clamps on Existing Tailpipe

• High Temperature Black Paint

Applications

• Portable Generators

• Engine Packages

• Construction Equipment
• Construction Equipment

8

   

Sound

 

Size

Fits Tail Pipe

Reduction *

Part Number

0.750” ID

0.750” OD

4

dBA

25704N

0.875” ID

0.875” OD

4

dBA

25705N

1.000” ID

1.000” OD

4

dBA

25706N

1.125” ID

1.125” OD

4

dBA

25707N

1.250” ID

1.250” OD

4

dBA

25708N

1.375” ID

1.375” OD

4

dBA

25709N

1.500” ID

1.500” OD

4

dBA

25710N

1.625” ID

1.625” OD

4

dBA

25711N

* “Typical” sound reduction for exhaust noise at full load (WOT). Individual results may vary. Sound reduction depends on total vehicle or equipment and other noise contributions.

Note

Purchaser is responsible for all application verification, endurance, and certification testing prior to production release. Exhaust systems may need to be certified as meeting EPA/CARB emission standards by the engine manufacturer.

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Application Guide Exhaust System Selection 1. Refer to the chart below for proper muffler selection
Application Guide Exhaust System Selection 1. Refer to the chart below for proper muffler selection

Application Guide

Exhaust System Selection

1.

Refer to the chart below for proper muffler selection based on the engine horsepower.

2.

Select muffler body size that will not exceed the allowable back pressure limit of the engine.

3.

If

a screen spark arrester is needed, allow for

0.5" Hg increase in back pressure due to the addition of the spark arrester.

a

4.

If lower back pressure is need, select a muffler from the next larger body size.

4.0 12 3.5 4.24" 5.00" 5.62" OD Mufflers OD Mufflers OD Mufflers 3.0 10 2.5
4.0
12
3.5
4.24"
5.00"
5.62"
OD Mufflers
OD Mufflers
OD Mufflers
3.0
10
2.5
8
2.0
6
1.5
4
1.0
2
0.5
0
0 0
5 10 15 20 25 30 35 40 45 50
Engine Power (hp)
Estimated Back Pressure (in Hg)
Differential Pressure (kPa)

Figure 1: Muffler Selection Guide

5.

Decide whether Residential Grade or Critical Grade silencing is need.

6.

Critical Grade mufflers provide additional sound reduction and improved tonal quality.

7.

Choose the inlet-outlet configuration that works best for your application.

8.

Refer to the charts on Page 4 or 5 to select the proper muffler.

9.

Choose muffler accessories based on the dimensions shown in the charts on Page 4 and 5. Match tail pipe size to the muffler outlet size for proper silencing & back pressure.

10.

Application testing is needed to verify applicability to any specific engine model due to differences in engine exhaust flow, exhaust system geometry, accessories and engine back pressure specifications.

11.

An exhaust manifold is needed to route the exhaust from the engine to the muffler. These can be obtained from the engine manufacturer or custom designed for your application.

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12. Mufflers for generators may also be selected based on kWe and kVA ratings shown on the charts on Page 4 and 5. Ratings for kWe and kVA assume a 65% generator efficiency and a 90% power factor.

Exhaust System Support

13. Standard mufflers are designed to be supported by body clamps or cradles.

14. Do not support the muffler by the inlet tube only.

15. Long tail pipes and add-on packed

resonators may require additional support.

16. Endurance testing on the application is needed to verify proper exhaust system

support.

is needed to verify proper exhaust system support. Figure 2: Typical Exhaust System Mounting Application

Figure 2: Typical Exhaust System Mounting

Application Testing

1. Exhaust systems need application testing before being released for production.

2. Testing is recommended to verify performance for:

a. a. Sound level & sound quality

b. Exhaust back pressure

c. Engine power

d. Exhaust emissions/Engine certification

e. Engine, exhaust system & application temperatures

f. Endurance

g. Spark arresting- if required

3. High temperature black paint can withstand surface temperatures up to 1000 °F (538 °C).

9

Nelson Global Products Locations

Nelson Global Products Locations Arcadia, Wisc. 1450 E. Wilson Avenue Arcadia, WI 54612 Black River Falls,

Arcadia, Wisc.

1450 E. Wilson Avenue

Arcadia, WI 54612

Black River Falls, Wisc.

915 Red Iron Road

Black River Falls, WI 54615

Clinton, Tenn.

Southern Tube Form

130 Eagle Way

Clinton, TN 37716

Fort Wayne, Ind.

National Tube Form

3405 Engle Road

Fort Wayne, IN 46809

Morton, Ill.

Morton Industries, LLC 70 Commerce Drive Morton, IL 61550

Bradley Services, Inc.

935 Detroit Ave.

Morton, IL 61550

Peoria, Ill.

Peoria Tube

1331 Spring Bay Road

East Peoria, IL 61611

Stoughton, Wisc.

Nelson Global Products P.O. Box 511

1801 US Hwy 51/138

Stoughton, WI 53589

Viroqua, Wisc.

1202 Nelson Pkwy.

Viroqua, WI 54665

Baraboo, Wisc.

1515 Walnut Street

Baraboo, WI 53913

Australia

48 Koornang Road, Scoresby Scoresby VIC 3179, Australia

China

Pacific (Changzhou) Tubing Co. Ltd. #9 – GDH Changzhou Airport Ind. Park No. 388 West Huanghe Road Xinbei District Changzhou, Jiangsu, PRC 213000

India - Daman

Nelson Global Products India Ltd. Survey no 74/3 & 4, Part 11 Village Kadaiya Nani Daman, Daman India 396210

India – Pune Office

Nelson Global Products India Ltd. Office No. 2, Kapil Complex S.N. 82/1/2 Baner Road Near Orchid School Baner, Pune India 411045

Nelson Global Products P.O. Box 511 Stoughton, WI 53589

NGP003

Printed in U.S.A 11/11 ©2011 Nelson Global Products, Inc.