Industrial Sewing Machines

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INSTRUCTION
MANUAL

[MR-1900 senes
1902-2U 1902-2U/UTC
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From the library of: Superior Sewing Machine & Supply LLC
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 INSTRUCTION MANUAL

DWR-1900-3U/UrC DWR-1900-4U/UTC DWR-1902-2U/UTC

EWR-1902U/UTC DWR-1903U/UTC

INDEX

page no.
1) Features 1
2) Motor pulley diameter 1
3) Supplying / Draining oil 1
4) Threading 2
5) Needle bar alignment and setting needle ••• 3
6) Synchronizing needle and looper 3
7) Clearance of looper and needle 3
8) =ditto= 4
9) Distance from needle to looper 4
10) Feed dog height 5
11) Change of stitch length 5
12) Setting needle guard 5
13) Adjustment of looper thread take-up 6
14) Adjustment of rear puller 7
15) Under thread clipper mechanism 8
16) Counter blade 8
17) Alignment of clipping spring
counter blade and stationary blade 9
18) Alignment of looper and counter blade 9
19) Change of counter blade stroke 10
20) Change of drawing thread 10
21) Needle positioning 11
22) Setting air systems 11
23) Setting table stand 11

1. tt m 12
2. is
3. 14
4. immmm 16
5. 17
6 . ^7.' 18
7. 19
8. 20
9. ^ V >0)1 Is 21
10. )^Ufi0iigi5 24
11. 25

From the library of: Superior Sewing Machine & Supply LLC
1) Features

This type of machine is equipped with UNDER THREAD CLIPPER

mechanism which facilitates to insert/attach tubular elast
ic onto preclosed garrfient^such as sweat pants, truck shorts
mens under wear and fasionable sporting pants.

numbers of needle numbers of thread ! numbers of looper

CWR-1900-4U/UTC
EWR-1900-3U/UTC
DWR-1902-2U/UrC
IMI-1902U/UTC
CWR-1903U/UTC

Table 1
type of needle in use UY x 128GAS No. 80-100

cylinder circumference 380 m/m 1900-3U/UTC 1900-4U/UTC

440 m/m 1902-2U/UTC 1902U/UTC
1903U/UTC

feed mechanism. plain feed with rear puller

push button system to change
feed length.

2) Motor pulley diameter

R.P.M. 5
4000 85 m/m 70 m/m
4500 95 m/m 80 m/m

Table

3) Supplying / Draining oil (Fig. 1)

a) Remove oil viewer A and supply oil until oil is being
filled up to the line B of oil gauge C.
The oil level should be checked and kept between line B
and D while machine is in use.
b) Draining oil can be done
with removing screw E.

1
•

From the library of: Superior Sewing Machine & Supply LLC
 4) Threading

Lil

Fig. 2

For easier threading to looper.

Looper can be at THROW-OUT position toward operator
when button B is pushed inwardly. (Fig. 4)

Push looper holder inwardly to operating position before start,

From the library of: Superior Sewing Machine & Supply LLC
 Needle bar alignment and setting needle

Align the point of needles

to the center of needle
fcecZIE)
plate hole. To adjust loosen
1 f i! 0 screw A Fig. 5.

Set the needle so that strait

groove is located perfectly
toward operator, shown as
Fig. 6

V
1

r~r.
(0) ©

Fig» 5

For Proper SYNCHRONIZATION of

6) Synchronizing needle and looper Looper ^ Needle
Turn the handwheel in operating these two Dimensions will be the same
direction until the point of looper,
nioving to the left (on the back side
of needle), is even with the left side
of the right needle.
Now turn handwheel in the reverse dire
1
ccion so that meeting point is the
same as preceding location. Looper Looper in
To adjust, loosen screw E Fig. 7 BEHIND FRONT of
SLIGHTLY just enough to retain its Needle Needle
position turn handwheel while eccen in in
OPERATING reverse
tric F is being held its position, Direction Direc tier
to attain proper synchronization.
Retighten screw E securely.
7) Clearance of looper and needle
Set the looper and turn handwheel in opera
ting direction until the point of the loo
per, moving to the left(on the back side of
the needle), its clearance is 0-0.1 m/m
(as close as possible without contacting)
To adjust, loosen screw D Fig.7 move looper
holder to attain the proper clearance.
Retighten screw D securely.

flR- 7

From the library of: Superior Sewing Machine & Supply LLC
8) Clearance of needle and looper
RIGHT Needle and Loope
RIGHT Needle and Looper as seen from the
as seen from the FRONT of the machine
LEFT END
of the machine \ \
Center Line
SCARF \ Jit

Fig. 8

9) Distance from needle to looper

Set the looper so that the distance 4.5 m/m

between the point of looper to the
right side of the needle is 4.5 m/m
when the looper is at its farthest
right end.
To adjust loosen Left hand nut A
and Right hand nut B then turn Looper
Connecting Rod C at its farthest
position to RIGHT
Retighten Nut A and B securely.

Right Hand Nut B

Connecting Rod C
Left Hand Nut A

Fig. 9

From the library of: Superior Sewing Machine & Supply LLC
10) Feed dog height

..L 1-1.2m/m
"f—
When the needle bar is at the top
of its stroke, the height of peak of
teeth from the surface of the nee
dle plate should be 1.0-1.2 m/m.
To adjust, loosen screw A move feed
dog vertically to attain its proper
height.
Recighten screw A securely.

11) Change of stitch length

=CAUTION= Readjust needle guard whenever
stitch length is changed. Fig. 10

Push button A and hold its

position and turn handwheel
slowly until button is fur
ther in and locking main
shaft.
Turn handwheel counterclock
to increase stitch length,
Turn clockwise acts the
the reverse.
Fig. 11
Release button A as it spring
back for operational position.

12) Setting needle guard

Set the needle guard horizontally

so that it barely contacts the nee
dle when at its extreme forward pos
ition.
It should be set vertically as low as
possible, yet have its top of guarding
surface is 1.0 m/m higher than the poi
nt of the needle, when the point of loo-
per meets needle on its wav
way of
nf leftward
IpftT^arH / 1 m/m
motion.
To adjust, loosen screw A to attain
proper position. Fig- 12
Retighten screw A securely.

From the library of: Superior Sewing Machine & Supply LLC
13) Adjustment of looper thread take-up
a) Set the looper thread retainer E so that the distance
from its underside to the surface of needle plate is
6-7 m/m.
To adjust, loosen screw Gmove thread retainer E
vertically to attain its
height.
Retighten screw G.
b) Setting looper thread take-up eyelet
Proper location of thread take-
up eyelet D should be vertica
lly in line with the center of
main shaft.
Loosen set screw A move eyelet to at
tain its position.
Retighten set screw A securely.

13
c) Adjsutment of take-up cam
The looper thread should begin to be released
when the blade of looper and the point of
the needle are at horizontally the same hei
ght, in its motion toward right.
To adjust, loosen screw C SLIGHTLY but rigid
enough to retain its position, move take-
up cam B to attain proper position.
Retighten screw C securely.

Fig. 14

From the library of: Superior Sewing

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14) Adjustment of rear puller
a) Synchronization to needle bar
In upward motion of needle bar and
the point of needle is located within
the thickness of presser foot(1.5 m/m
higher than surface of needle plate.),
puller should start to be effective,
Loosen screw A and secure the location
of eccentric.
Tighten screw A after adjustment is
done.

Fis» 15

b) Tlie amount of travel of the puller

Feed length and the amount of travel of
the puller normally be maintained the same.
To adjust this, loosen nut C, move ball
joint assembly inwardly(toward upper shaft)
in connecting lever A to acquire more feed
action, outwardly acts the reverse.
Retighten nut C.

Fig. 16

c) Fine adjustment of travel of the puller

To adjust this, loosen screw C move puller
driving lever B toward operator to acquire more
feeding action, outwardly acts reverse.
Retighten screw C.

Fig. 17

From the library of: Superior Sewing Machine & Supply LLC
15) UNDER THREAD CLIPPER MECHANISM
2

34

12 11

Fig. 18

16) Counter blade

Check every corner of blade.

Carefully remove burr as sharp point cuts thread
before looper thread is being clipped.

^ X

Fig. 19

From the library of: Superior Sewing

8 Machine & Supply LLC
 17) Alignment of clipping spring/counter blade/stationary blade

clipping spring

counter blade
Fig. 20

counter blade

stationary blade

a) Clipping spring and counter blade 21

Strait part of spring and counter blade should line up

in order not to clip needle thread, (point A).
The point A hooks looper thread which secures thread
being clipped by spring.(Fig. 20)

b) Stationary blade and counter blade

strait side of counter blade should pass the corner D.
The width of counter blade should be within the width
of blade E. (Fig. 21)

Fig. 22
18) Alignment of looper and counter blade
When the needle bar is at the highest of its stroke, the point of
counter blade should pass right end of looper as^ shown Fig. 22.
The point of counter blade should .pass 1 m/m away from the back
of looper A (a view from top) Fig. 22)
At this time, adjust the stroke of counter blade so that the
distance from needle to angle of blade B Fig. 22 is 1-1.5 m/m,
when counter blade is at its extreme LEFT end.

From the library of: Superior Sewing Machine & Supply LLC
19) Change of counter blade stroke
a) Counter blade stroke can be adjusted by
loosening nut A Fig. 23 and turn
cylinder shaft B.
Tighten nut A securely after proper
stroke is atained.

Fig. 23

b) Fine adjustment of counter blade

stroke can be obtained by
loosening nut B Fig. 24 and turn
eccentric screw A Fig. 24 as location
of blade at stationary position is being
changed.
Securely tighten nut B.
n II

20) Change of drawing thread

In order to get needle thread released
so that proper tail of thread can be
maintained for restarting stitches, FiR» 24
also looper thread requires to be
released enough so that it is being
clipped by blade spring after trimmed.

To adjust loosen screw A Fig. 25 move

hook B Fig. 25 downwardly as volume of
drawing thread is increased( tail of
needle thread becomes longer.)
Moving hook B upwardly acts the
reverse.

Fig. 25

From the library of: Superior

10 Sewing Machine & Supply LLC
21) Needle positioning
^without air supplying=
Place synchronizer to adapter on handwheel.
check direction of handwheel which
should turn counter clockwise at
operational rotation.

Adjust with screw A so that the needle

bar is at its lowest position when
foot pedal is at neutral position.
The needle bar should be at the
highest of its stroke when pedal is
applied Heel Back.
Fig. 26
To adjust loosen screw A maintain
the location of screw and turn hand
wheel to atain proper needle position.
Tighten screw A.

22) Setting air systems

All air supply tubes and joints are marked to facilitate

coupling each other.

Make sure the counter blade is at the stationary position when

main switch is ON as well as air pressure is being applied.

23) Setting table/stand

FiS- 27
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing

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 . "I

O MORIMOTO MFG. CO., LTD.

MAIN FACTORY
180, Suna Shijonawate-city. Osaka 575, Japan
Tel: (0720) 78-1177 Telex: 05349134 KSPCAL-J Fax:(0720) 78-9649
TOKYO OFFICE
5-1 6-7, Kotobashi Sumida-ku, Tokyo ISO, Japan
Tel: (03) 635-5121 Fax: (03) 635-5123
OKAYAMA OFFICE
24-19, Okuda-Honmachi Okayama-city 700. Japan
Tel: (0862) 32-9120 Fax: (0862) 22-8292
KANSAI SPECIAL USA CORPORATION
51 Romeo St., Moonachie N.J. 07074 U.S.A.
Tel: (201) 460-0350 Telex: NBR 1 33413 Fax: 14601633
MORIMOTO MFG. (H.K.) LTD.
C-2 22nd Floor, Pearl City Mansion, Paterson Street, Hong Kong
Tel: 5-771631 Telex: 83919 MORHK HX Fax: 2340640
MORIMOTO MFG. (S) CO., PTE. LTD.
1 8A-23A Block 12. 50 Kallang Bahru, Kallang Basin Industrial Estate Singapore 12
Tel: 2938856, 2938880 Telex: RS251 38 A/B; MMSPL Fax: 2881235
KANSAI SPECIAL EUROPE CORPORATION
Sedan Str. 22 4000 Dusseldorf 1 W, Germany
Tel: 371141 Telex: 8586555 KSWG D

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