Reactor 60 M3

Design condition
Vessel jacket
Pr 9 kg/cm2 9 kg/cm2 = 127.8 psi , 1kg/cm2 14.2 psi
Temp. 200 C
o
200 oC = 392 oF
corrosion Allowance 1 mm 1 mm = 0.0394 in
joint efficiency 0.85 0.85
Code of Construction ASME Sec VIII. Div-1
DIMENSION
vessel details ID Height thk
Shell 3400 mm 133.96 in 6500 mm 256.1 in 16 mm = 0.6304 in
Top Dish 3400 mm 133.96 in 50 mm(sf) 1.97 in 26 mm = 1.0244 in
B. Dish 3400 mm 133.96 in 50 mm(sf) 1.97 in 26 mm = 1.0244 in
1.Calculation for shell thk for Internal Pressure
Where S (Allowable stress Value of SS304 )= 18247 psi
Refer to paragraph UG-27 of VIII-1. The quantity 0.385SE = 5971.33 psi,is greater than the design pr. = 127.8 psi
so fallowing eqation can be use
tshell= P*R/ (SE -0.6P) + C
shell thickness (tshell) = 0.5940488 in = 15.0888 mm
2.Calculation for Dishes ( Top & Bottom ) for internal Pressure
t = [0.885P*L/(SE - 0.1*P)] +C
Where L is the inside radius of Dish
Thickness of Top & Bottom Dishes (t) = 1.0170803 in = 25.8338 mm
3.Calculation for shell thk for External Pressure
Assume shell thk (t) 0.1669436 in = 4.24037 mm
L / Do = 1.93635 Do/ t = 804.427
Value of Factor A = 0.0065
Since the value of the A is falling to the right of the Applicable tempr line in
fig UHA-28.2 (pg-41 fromPr.Vessel Hand Book )
so factor B = 8300
so Allowable external Pressure (P) =(4/3) x B /(Do/t)
Where,
Pa - Maximum Allowable pressure
B - factor calculated from fig -UHA-28.2 (pg-41 Pr.Vessel Hand Book)
Maximum Allowable pressure (Pa) = 13.757209 psi = 0.96882 kg/cm2
4.Jacket calculation
DIMENSION
vessel details ID Height thk
Shell 3,500 mm 137.9 in 5665 mm 223.201 in 18 mm 0.7092 in
B. Dish 3,500 mm 137.9 in 50 mm(sf) 1.97 in 30 mm 1.182 in

shell side thickness (tshell jacket) (under full vacuum) = 0.6738022 in = 17.1146 mm
Bottom side thk (tBottom) = 1.1577643 in = 29.4072 mm
Calculation of maximum pr. when thk is known
P = S*E*t/(0.885L+0.1t)
take Bottom side thk (tBottom) and Calculate max.allowable pr.(Pa) = 146.99792 psi 10.352 kg/cm2
5.Calculation of bottom dish thickness for external pressure
Assume bottom dish thk(t)= 0.2559055 in 6.5 mm
Calculation of external pressure on torispherical head side is given in
para UG-28(d) of sec V111-1 and consists of calculating the quantities
A =0.125/(Ro/t) where
A=strain,Ro=outer radius of head
Ro=dish ID +(2*t) = 134.47181 in
A = 0.0002379
Factor B = 9000
The allowable external pressure(Pa) is calculated from
Pa=B/(Ro/t) = 17.127379 psi 1.20615 kg/cm2