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Important Information
- This manual is designed to help you to install, operate and maintain Collating HAC-120.
Read, understand and keep this manual in a safe and convenient place.
- Do not operate HAC-120 until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages result-
ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.
- All rights are reserved. No part of the manual may be photocopied, reproduced or trans-
lated to another language without the prior written consent of Horizon International Inc.
000927/HAC120/01E/DV UM201012-01
Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.
- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.
- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inad-
vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.
- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.
II
CONTENTS
Important Information ............................................................................................ I
3.Maintenance
4. Installation Instruction
5. Specifications
IV
1. Major Machine Parts Descriptions
1
1. Major Machine Parts Descriptions
1 5
7
3
Fig. 1-1
5. Monitor Panel
2. Pressure Lever Monitor panel is equipped with two sets
(1) Bin Pressure Lever error monitor system.
Used to adjust the bin pressure
6. Stop Button
(2) Pad Pressure Lever
Used to adjust pad pressure. 7. Bins
8. Remote Controller
3. Receiving Tray (Option) Remote controller is equipped with major
Refer to eacgh receiving tray operation operation switches. (Only for a-module)
manual.
2
1. Major Machine Parts Descriptions
7. Error Monitor 2 2
Error monitor 2 shows feeding errors in
second set from top on receinving tray.
COLLATOR HAC-120 a 8. Error Monitor 1 1
14 Error monitor 1 shows feeding errors in
1 first set from top on receiving tray.
2 13 9. Detector Lamp (Green)
Used to check dust on detector. When
detector is contaminated with paper dust or
3 12 projector lamp burned out, this lamp goes
5 6 off.
4
2
1 1
10. Detector switch
Used to select brightness of detector lamp.
3
1. Major Machine Parts Descriptions
6 13 4. Speed Indicator
7 Slower Faster
5. Speed Button
Collating speed(interval) can be adjusted
15 14 with those buttons.
: Slower
: Faster
6. Start/Bin Up Button
4
1. Major Machine Parts Descriptions
Maximum Overlap
Middle Overlap
Minimum Overlap
5
1. Major Machine Parts Descriptions
6
2. Setting Up & Operation
7
2. Setting Up & Operation
Fig. 2-1-2
(2) Load sheets on each bin. Support Roller Front Guide Side Resister
- Sheets should be placed firmly against
side resister and front guide.
Fig. 2-1-3
NOTE:
- Use lower position bins for productive
collating in case pages are less than 12.
8
2. Setting Up & Operation
(Reference)
Fig. 2-1-4
Select a suitable pad pressure according to
weight of sheets.
- Standard Pressure is 2.
9
2. Setting Up & Operation
(Example)
Weight Roller
When collating heavy-weight stocks or
folded sheets.
Bulging Nose
When collating thin and less stiff paper
(More bulging).
Fig. 2-1-7
Weight
Fig. 2-1-8
10
2. Setting Up & Operation
Delivery
Air Knob
Air Nozzle
Delivery
Air Switch
Fig. 2-1-9
WARNING
Be sure to turn main power off when-
ever receiving tray is installed.
11
2. Setting Up & Operation
Fig. 2-2-1
Fig. 2-2-2
Detector Switch
Fig. 2-2-3
NOTE
When SPF-10II is connected, turn on motor Fig. 2-2-4
on SPF-10II before depressing memory
button.
12
2. Setting Up & Operation
Fig. 2-2-6
Speed Button
Fig. 2-2-7
Fig. 2-2-8
Reset Button
Fig. 2-2-9
13
2. Setting Up & Operation
Start/Bin Up
Button
Fig. 2-2-9
Fig. 2-2-10
NOTE
- When stop button is depressed
during collating, conveyor and transport
belt bring to a halt immediately. Inching Button
14
2. Setting Up & Operation
1
1 } (Feed Error Indication Page 16.)
2
123
?
2
!
Module Lamp
Lamp will be on when ...
module is turned on.
15
2. Setting Up & Operation
1
1
123 2
Check and correct top set staying on
?
2 1 receiving tray or stitching unit.
!
01HAC120A59
2
1
2
2 1 Check and correct second se from top
123
? staying on receiving tray or stitching unit.
!
2
1
Flash
2
1
16
2. Setting Up & Operation
Four modules
1 1 1 1
1 ... Setup 1
1 1 2 2
12 12 12 12
2 ... Setup 2
Fig. 2-4-1
and 2.
Fig. 2-4-2
17
2. Setting Up & Operation
NOTE:
Tab insertion mode can work with double
cycle collation mode.
18
2. Setting Up & Operation
12 12
Fig. 2-4-7
Fig. 2-4-8
19
2. Setting Up & Operation
20
2. Setting Up & Operation
Fig. 2-5-2
1 2 3
3. Select tab insertion mode with preset mode
switch on monitor panel.
Preset mode
switch
Fig. 2-5-3
Fig. 2-5-5
2. Input required number in preset counter
with input buttons and depress reset button.
6 5 4 3 2 1
3. Start collating. Collation stops after prede-
termined sets of collation.
Reset Button Input Button
Fig. 2-5-6
22
2. Setting Up & Operation
Low sensitivity
Middle sensitivity
Normal sensitivity
Hight sensitivity
Fig. 2-6-1
1 2
Long Down Down
1 2
NOTE : Power OFF and set switches
Normal Up Down Long Only for a - Modle
1 2
Short
Short Down Up Norm ST 2bins
1 2 5 6 7 8
Norm
Feed Time High CC 1bin
Fig. 2-6-2
23
2. Setting Up & Operation
24
3. Maintenance
3.Maintenance
3-1 Cleaning .................................................................................................... 26
3-2 Replacement ............................................................................................. 27
25
3. Maintenance
3-1 Cleaning
CAUTION
Be sure to turn power off whenever
machine parts are cleaned.
7
3-1-3 Detector (Receiver Part)
Fig. 3-1-3
26
3. Maintenance
3-2 Replacement
3-2-1 Feed Rollers
Feed Roller
Fig. 3-2-1
3-2-2 Separation Pads
Fig. 3-2-2
3-2-3 Breakers
Fug. 3-2-4
27
3. Maintenance
28
4. Installation Instruction
4. Installation Instruction
4-1 Installation Instruction ........................................................................... 30
4-2 Accessories ............................................................................................... 33
29
4. Installation Instruction
Connecting Plate B
Fig. 4-1-1
CAUTION
Push front side of HAC whenever
modules are moved. Leveling Bolt
30
4. Installation Instruction
System Cables
Fig. 4-1-3
SW 1 SW 2
1 1 SW 1 : 1
SW 2 : 1
SW 1 : 2 SW 1 : 2
SW 2 : 1 SW 2 : 2
Fig. 4-1-4
SW 1 : 3 SW 1 : 3 SW 1 : 3
SW 2 : 1 SW 2 : 2 SW 2 : 3
SW 1 : 4 SW 1 : 4 SW 1 : 4 SW 1 : 4
SW 2 : 1 SW2:2 SW 2 : 3 SW 2 : 4
31
4. Installation Instruction
CAUTION
Turn power OFF whenever switches
are set.
Switch 1 and 2
Use to set feed rollers rotating time.
Switch 5
1 2
Use to adjust full tray sensor sensitivity NOTE : Power OFF and set switches
Long Only for a - Modle
on CC(CCR-DX).
1 2
Up - Normal Short
Down - High Norm ST 2bins
1 2 5 6 7 8
Norm
Switch 6 Feed Time High CC 1bin
Receiving tray selector switch. Tray Sensor Tray (Not Used) Tab Bin
UP - Stacker (ST-20) Sensitivity
Down - Criss Cross (CCR)
Fig. 4-1-5
Switch 7
Not used.
Switch 8
Tab insertion selector
Up - 2 bins
Down - 1 bin
UP : ST-20
SP-10
SPF-10II
32
4. Installation Instruction
4-2 Accessories
33
4. Installation Instruction
34
1. Major Machine Parts Descriptions
5. Specifications
5-1 Specifications ........................................................................................... 36
35
5. Specification
5-1 Specifications
36