ME SHOP Processes II

ME SHOP INSTRUCTIONS
ME SHOP SAMPLE TIME TABLE
DATE GROUP PROJ 1 PROJ 2 PROJ 3 PROJ 4 PROJ 5 PROJ6
1 CENTER
PUNCH
2 KEY
/KEYWAY
3 BLANK
GEAR
4 GEAR
5 WELDING
6 DUSTPAN

Note:

The Professor reserves the right to change the project depending on availability of machine
and raw materials.

There is a Project Plan Report every completion of each project to be submitted the same
day. Refer to the Machine Shop Project Plan Sheet Guide. All PROJECT PLAN SHOULD
BE MANUALLY WRITTEN on a plain short bond paper.

MACHINE SHOP PROJECT PLAN

PROJECT PLAN SHEET GUIDE

Directions to Students

This project plan is designed to serve the student’s needs prior to project
making. It enables them to purposeful planning of projects he desires to make.
Hence, these directions should be read first, so that it meets the specific
objective. Below are the main items in which a student should accomplish.

1. NAME OF PROJECTS: Write down the exact name of the project you
intend to make. Consult your instructor if you are in doubt of specific
name of the project. Students without knowing what he is doing is just
like holding a book without knowing its title.

2. PURPOSE OF THE PROJECT: Every project to be made has

its definite purpose. State briefly the reason why you will make the
project. This is one of the most important item. Have a complete
visualization of any article you wish to make so as to know its
usefulness.

3. SKETCH OR WORKING DRAWING: When you see an

actual project or have a mental picture of an object, make a freehand
sketch of a project or mechanical working drawing with
DIMENSIONS and all important constructional details. Have your
sketch or working drawing be approved by your instructor. The
acceptance of this project on the part of the instructor indicates that you
have the responsibility for its completion. Any change from the
original specifications must be with the knowledge of the instructor.
This serve as your guide in making the project to save time, effort, and
waste of materials. Use a pencil in making your drawing so that it is
easy to make corrections.

4. BILL OF MATERIALS: This item should be carefully done

because it specifies definitely the materials required. After making a
sketch or working drawing, you may now determine the materials,
hardware, finishing materials and others for use in any project you
would make. Thus, you will estimate how much you will spend thereof.
ONLY CONSUMABLE MATERIALS are written here.

5. TOOLS NEEDED: In every operation or step in making of

project, YOU SHOULD KNOW the definite tools and machines for the
purpose, so that before working you will be able to prepare in advance
the tools and machines needed.
 6. PROCEDURE:
This is suggestive in nature. However, important operations
should be written down in order in which they are to be performed.
This should be done before attempting to make a project. This will
guide you in a systematic way of doing such operation.

7. JUDGING: Every student must evaluate his project finished. For

this reason, you will be able to weigh the quality or deficiencies of your
work. Thus, you should improve it for the next time in making another
kind of project.

Computing the number of hours spent should be the definite time on actual
work performed. No extension or make-up time will be given. GOOD
LUCK IN YOUR PROJECT !!!!!!

PROJECT PLAN SHEET

GROUP NO. __________ COURSE/YEAR & SEC. _____________________

SECRETARY-IN-CHARGE : _________________________________________

DATE PROJECT PLAN OR REPORT WAS MADE IN THE ME SHOP : ______

DATE OF PROJECT PLAN WAS SUBMITTED : ______________________

I. NAME OF PROJECT : ______________________________________

____________________________ PROJECT NO. : _______________

II. PURPOSE OF THE PROJECT : (Write your OWN purpose, bulleted)

___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
III. SKETCH OR WORKING DRAWING : (How does YOUR Project LOOK
like? Your finish project.) (MANUALLY DRAW) (NOT COMPUTER
PRINTED, NOT PHOTOCOPIED or a.k.a., NO Zerox !)

SEPARATE SHEET OF PAPER

IV. BILL OF MATERIALS : (List of Materials I need for my
project)(Consumables only)

QUANTITY NAME OF MATERIALS DESCRIPTION UNIT COST TOTAL COST

List of machine, tools and other assistive devices borrowed from the shop
V. PROCEDURE : (Detailed step by step on How I will make my project)

STEP NO. OPERATIONS Tools and/or Machines used

(HOW I WILL DO, use verbs)
Step 1
Step 2
and so on………
VI. JUDGING : ( How Good is my/your Project? )(Subject to Instructors FINAL
judgment !)

Points for Evaluation Instructor’s

final judgement
1. Measurements __________
2. Workmanship __________
3. Finishing __________
4. Speed Working time __________
5. Cleanliness & Attendance __________

TOTAL : ______/5__ ______/5__

RATING : __________ __________

OTHERS :

1. DATE PROJECT STARTED ……………………………………….………

2. DATE PROJECT COMPLETED …..……………………………….………
3. TOTAL NO. OF HOURS ACTUALLY SPENT in ME SHOP …………….

Group Members :

Name Each Job Assignment SIGNATURE

ALWAYS FOLLOW THE PROJECT PLAN

Note:
FORMAT.
 SHOP INSTRUCTIONS

Attention: ME SHOP STUDENTS ROOM:

From : Professor ANG

Subject : ME SHOP Info Requirements, Seat Work and Written

Reports

Date :

A. For student requirements information,

1. Accomplished the Student Info Sheet.

2. Attached your Certificate of Matriculation. I will sign and return it.
3. Grouped yourselves into five (5) members (more or less) and write it
on a one-fourth (1/4) sheet of paper.

B. For your individual seat work (Physical Study of the Machines)

TODAY! To submit TODAY,

1. In one whole sheet of bond paper (8.5” x 11”), manually draw the ME
Machine Shop Equipment Block Layout indicating the following:
a. Room or section;
b. Brand name and Type (lathe, milling, shaper etc) of machine;
c. Power rating KW or HP and
d. Speed rating in RPM
2. Indicate also the capability of the specific machine, whether it is
manual, semi-automatic or fully automatic.
3. Beware that during the first meeting (today), I am not authorizing you
to operate or tinker, ONLY LOOK for these equipments, devices nor
machines inside the ME Shop.

All accomplishments (student info and seatwork) should be submitted to your

professor TODAY.
C. For your Midterm Report (usually third week of the quarterm),
NO COMPUTERIZED PRINT. ANY ATTEMPT OR CHEAT in
computer printing LOW to failing GRADE.

1. Research, manually draw, label each part and discuss all the features,
functions and safety requirements to be followed before operating the
following shop machines and its devices:

a. Metal Lathe
b. Shaper
c. Milling
d. Drill Press
e. Power Hack Saw
f. Electric Arc Welding
g. Wood Lathe

2. Use our very own machines inside the ME SHOP. For your reference
text use any “Mechanical Technology” BOOK found in the library.
3. All reports (Seatwork, Midterm, Final and including the Project Plan)
should be manually WRITTEN. (NOT COMPUTERIZED !!)
4. Put your Midterm Report on bond paper, no border line (8.5” x 11”)
with title page indicating the following (in order):

a. Name of the Institute, School and Department

b. Title of the Prelim Report “ MACHINES IN OUR ME
SHOP”
c. Name of the student, student number, course and year
d. Date of submission
e. Name of your Professor

5. There is a MINIMUM of two (2) pages (low grade) per machine, but no
maximum will be imposed as long as you can vividly illustrate the
machine itself.
 6. To be submitted midterm meeting. (Penalty or LOW grade for Late
Submission)
7. Submit your written report to your Professor.

D. For your Final Report, also Manually done. NO ANY COMPUTER

print out will be accepted !

1. Manually draw, put the actual dimensions and discuss all the
procedures, tools and equipment used in working on your projects:

a. Center Punch
b. Key/ Keyway
c. Blank Gear
d. Spur and Bevel Gear
e. T-joint
f. Dustpan
g. Additional projects

2. All reports (Prelim, Final and including the Project Plan) should be
manually done.
3. Put your Final Report on bond paper, no border line (8.5” x 11”) with
title page indicating the following (in order):

a. Name of the Institute, School and Department

b. Title of the Final Report “ PROJECTS IN OUR ME
SHOP”
c. Name of the student, student number, course and year
d. Date of submission
e. Name of your Professor

4. There is a minimum of two (2) pages per project, but no maximum will
be imposed as long as you can vividly illustrate the project itself.
5. To be submitted one week before final exam date. (Penalty for Late
Submission)
 6. Include all compiled or returned project plans in submitting your final
report.
7. Submit your written report to your Professor.

----------------------------- End of Instructions ------------------------------------

Attention: ME SHOP STUDENTS ROOM:

From : Prof. Edward ANG

Subject : ME SHOP Group Work

Date :

A. For your Group Work (some routine procedures during shop work),

1. Secure a borrower’s slip for each designated group from the Shop
Assistant.
2. Fill-in the Group Number, Section and Date today.
3. Fill-in the individual name and your signature (no substitute signature).
4. In the tools to be borrowed, write the following tools:

a. Face shield or goggles

b. Hand gloves (if available)
c. Try square
d. Hack saw
e. Cross cut saw

5. Return the accomplished borrower’s slip and secure the tools.

6. Kindly inspect for any defects, dullness, cracks or nicks on any tools
you borrowed. You are responsible for any breakage or even its loss
during use. It is imperative to “inspect first for any defects before
using it!”.
 7. Discuss among your group members for job delegation. Remember this
is a team effort not individual work!
8. Mark the following specified length and clean cut using the appropriate
tool and strict observance of safe cutting procedures on the following
items:

Name of work piece Area size Specified length Cutting tool

1.Plain round steel bar 1” diameter 4.25 inches Hack saw

2.Plain round steel bar 1” diameter 16.60 cms Hack saw
3.Wood Block 3” x 3” (W x H) 8 inches Cross cut saw

9. After accomplishing all of the above, bind (use a masking tape)

together all your cut workpiece and write your subject, section and
group number for easy retrieval.

10. Return all the tools and work piece to the Shop assistant.

11. The Shop assistant will “check you out” by calling your name and
checking your Identification Card to see if you are still present and have
not “escape” before dismissing you. They are deputized to report all
incidents that happened during the shop class, including those who
“escape” or did not participate during the shop class.

12. Your cooperation is mandatory.

13. Clean your work space before you leave. Cleaning is part of the
procedure. Also write WHO cleaned the work space.

Next Week, bring extra t-shirt, rags, soap and band aid (just in case). I will
meet you and will buckle down to shop work!

----------------------------- End of Instructions ------------------------------------