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Documente Cultură
SAP ECC6
Configuration
Production Planning
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Configuration
CHANGE HISTORY
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Configuration
Table of Contents
1 INTRODUCTION ................................................................................................. 6
1.1 PURPOSE OF DOCUMENT .......................................................................................... 6
1.2 CONTENT ................................................................................................................. 6
1.3 INTENDED AUDIENCE ................................................................................................ 6
2 BASIC DATA....................................................................................................... 7
2.1 BILL OF MATERIAL .................................................................................................... 7
2.1.1 Control Data For Bills of Material ..................................................................... 7
2.1.1.1 Define Modification Parameters .................................................................... 7
2.1.2 Alternative Determination ................................................................................. 7
2.1.2.1 Define Order of Priority for BOM Usages ...................................................... 7
2.1.2.2 Define Applications ....................................................................................... 7
2.2 WORK CENTER ......................................................................................................... 8
2.2.1 General Data ................................................................................................... 8
2.2.1.1 Standard Value............................................................................................. 8
2.2.1.1.1 Define Parameters ................................................................................ 8
2.2.2 Routing Data .................................................................................................... 8
2.2.2.1 Define Control Key ....................................................................................... 8
2.2.3 Capacity Planning ............................................................................................ 8
2.2.3.1 Determine Capacity Planner ......................................................................... 8
2.2.3.2 Work Center Formulas ................................................................................. 8
2.2.3.2.1 Define formula for work center .............................................................. 8
3 SALES & OPERATIONS PLANNING ..... ERROR! BOOKMARK NOT DEFINED.
3.1 FUNCTIONS ............................................................ ERROR! BOOKMARK NOT DEFINED.
3.1.1 Mass Processing .............................................. Error! Bookmark not defined.
3.1.1.1 Define Activities ............................................. Error! Bookmark not defined.
3.1.1.2 Maintain Transfer Profiles .............................. Error! Bookmark not defined.
4 MATERIALS REQUIREMENTS PLANNING ...................................................... 9
4.1 PLANT PARAMETERS................................................................................................. 9
4.1.1 Carry out Overall Maintenance of Plant Parameters ........................................ 9
4.2 MRP GROUPS .......................................................................................................... 9
4.2.1 Carry out Overall Maintenance of MRP Groups ............................................... 9
4.3 NUMBER RANGES ..................................................................................................... 9
4.3.1 Define number ranges for planning run ............................................................ 9
4.4 MASTER DATA ........................................................................................................ 10
4.4.1 Define MRP Controllers ................................................................................. 10
4.5 PLANNING .............................................................................................................. 11
4.5.1 MRP Calculation ............................................................................................ 11
4.5.1.1 Define Planning Horizon ............................................................................. 11
4.5.1.2 Stocks ........................................................................................................ 11
4.5.1.2.1 Define Availability of Stock in Transfer/Blocked Stock/Restricted Stock
11
4.5.1.3 Define Rescheduling Check ....................................................................... 11
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Configuration
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Configuration
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Configuration
1 Introduction
1.1 Purpose of Document
The primary purpose of this document is to describe the SAP configuration setting that have
been implemented for the entities under the Tyco Flow Control Asia. It represents one of the
project deliverables during the Project’s Blueprint Phase.
1.2 Content
All the configurations should be described using table format and screen capture should be
avoided.
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Configuration
2 Basic Data
Menu path:
IMG Production Basic Data Bill of Material Control Data for Bills of Material
Menu path:
IMG Production Basic Data Bill of Material Control Data for Bills of Material
Define Modification Parameters
Validity
Low Date
Menu path:
IMG Production Basic Data Bill of Material Alternative Determination Define
Order of Priority for BOM Usages
Menu path:
IMG Production Basic Data Bill of Material Alternative Determination Define
Applications
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Configuration
Menu path:
IMG Production Basic Data Work Center General Data Standard Value
Define Parameters
No need to configure, follow Japan
Menu path:
IMG Production Basic Data Work Center Routing Data Define Control Key
No need to configure, follow Japan
Menu path:
IMG Production Basic Data Work Center Capacity Planning Determine
Capacity Planner
Plnnr Description
QP1 TFCQ Cap Planner
Page 8 of 25
Configuration
Menu path:
IMG Production Materials Requirements Planning Plant Parameters Carry out
overall maintenance of plant parameters
Menu path:
IMG Production Materials Requirements Planning MRP Groups Carry out overall
maintenance of MRP groups
Menu path:
IMG Production Number Ranges Define number ranges for planning run
Planned Orders
Plant Name1 NRge pl.orders Simulative planned orders
3031 Qingpu 01 01
Dependent reqmts
Plant Name1 NR : StkTrns Res
3031 Qingpu 01
Purchase Requisitions
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Configuration
MRP List
Plant Name1 No. Range - MRP
3031 Qingpu 01
Total Requirements
Plant Name1 NR: Total Reqmts
3031 Qingpu 01
3.5 Planning
3.5.1 MRP Calculation
Menu path:
IMG Production Materials Requirements Planning Planning MRP Calculation
Define Planning Horizon
3.5.1.2 Stocks
Menu path:
IMG Production Materials Requirements Planning Planning MRP Calculation
Stocks Define Availability of Stock in Transfer/Blocked Stock/Restricted Stock
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Configuration
Plant 3031
Rescheduling Horizon 200
Firmed Planned Orders
Production Order
Fixed Purchase Requisitions
PO/SA Schedule Line
QM Inspection Lot
Shipping Notification
Tolerance Value Forward 2
Tolerance Value for displacement 2
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Configuration
Menu path:
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Configuration
Plant Name 1 MRP Name Sched: Doc Type Doc Type SC Doc Type
Group Info/Agrmt SPO STO
3031 Qingpu ZFG0 TFCQ
Finished
Goods
3031 Qingpu ZSF0 TFCQ Semi-
Finished
Goods
3031 Qingpu ZRM0 TFCQ Raw ZAPR
Material
Plant Explosion Date Excl. Bulk Mat SOrd/WBS BOM Active BOM expl no.for MTO production
3031
3023
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Configuration
Plant 3031
Description KTM
Direct 3
producrment/production
Message Indicator
Acc.asst unknown:direct U
procmt
Determine Check
Availability Check Z2
Checking Rule PP
Stocks
Include Safety Stock
Stockin Tranfer
Incl. quality insp stock
Incl blocked stock
Incl. restricted-use stock
W/o subcontracting
Replenishment Lead Time
Check without RLT
Storage location inspection
No.stor.loc.inspectn
Missing parts processing
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Configuration
Checking period: GR 0
In/Outward movements
Incl. purchase orders
Incl. purch.requisitions
Incl. dependent reqs
Include reservations
Include sales reqmts
Include deliveries
Incl. ship.notificat.
Incl. depen.reservat. X
Incl. rel.order reqs X
Incl. planned orders X
Incl. production orders X
Receipts in Past A (nclude receipts from past and future, with messages)
Plant
Plnt Avail. Check Rule
3031 PP
Plant
Plant Name 1 Prod. Perc
3031 KTM ZQTS
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Configuration
Menu path:
IMG Production Material Requirements Planning Planning File Entries Activate
MRP and Set up Planning File
4.1.1 Order
Menu path:
IMG Production Shop Floor Control Master Data Order Define Order Types
Type Name
ZQTO TFC Qingpu MTO
ZQTS TFC Qingu MTS
Menu path:
IMG Production Shop Floor Control Master Data Order Define Order Types-
Dependent Parameters
Production Version 0 1
Routing
Application P P
Selection ID 01 01
Sequence Exchange 0 0
Task List Type N N
AltTaskListApplic.
Routing Selection 3 4
Alternative Sequences
Check Op. Details
Routing Text
Entry Tool
Oper/act. Increment 0010 0010
Reduction Strategy 01 01
Search Procedure
Reservation/Purch.Req 3 3
Collective PR
Inspection Type
Update
Header
Item
Operation
PDC Active
Group PP PP
Name standard standard
Index 2 2
Menu path:
IMG Production Shop Floor Control Master Data Order Define status profile
Menu path:
IMG Production Shop Floor Control Master Data Define production scheduling
profile
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Configuration
Automatic Actions
On Creation
Release
Document Links –Material
Document Links – BOM
On Release
Execute Printing
Schedule Order
Document Links– Material
Document Links-BOM
Create control recipe
Material Availability
Check
Confirm Available Partial
Qty
Goods Receipt
Automatic Goods Receipt
Capacity Planning
Leveling
Overall Profile
Availability Check
Confirm Capacity
Finite scheduling
Confirmation
No update of yield surplus
Adjust quantities in order
to actual values
No update of yield deficit
Batch Management
Automatic Batch Creation 2
in the Order
Batch Classification 2
Extended classification
Always Batch Split
Transport
Complete Transfer
Requirement
Confirmed quantity for TR
WM Request X X
GI via delivery
Order Type
Make-to-stock ZQTS
Make-to-order Prod. ZQTO
Engineer-to-order
Without material ZRWK ZRWK
4.2 Operations
4.2.1 Define checking group
Menu path:
IMG Production Shop Floor Control Operations Availability Check Define
Checking Group
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Configuration
QtRq .
Z2 TFC Indiv Req A A 3
4.3 Scheduling
4.3.1 Define Scheduling Parameters for Production Orders
Menu path:
IMG Production Shop Floor Control Operations Scheduling Define
Scheduling Parameters for Production Orders
Generate
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Configuration
capacity reqs.
Rate-based scheduling
SellD:rate plng
Scheduling
Generate
capacity reqs
Rough-cut scheduling
SellD:rough
Plng
Scheduling
Generate
capacity reqs
Adjust Scheduling
Adjust dates
Scheduling control for detailed scheduling
Scheduling 2 2 2 2 2 2
Type
Start in the 0 0 0 0 0 0
past
Automatic
scheduling
Automatic log
Scheduling
with breaks
From
production
dates
Shift order
Requirements Date Determination for Components
Operation
Segment
Latest Staging
Date
Reduction
Reduction type
Maximum 0 0 0 0 0 0
reduction level
% reduction in 0 0 0 0 0 0
floats
Plant Name1 Key Op Per Float after prod Float before prod Rel Per
3031 Qingpu 000 0 0 0 0
3031 Qingpu 001 10 1 2 5
3031 Qingpu 002 2 0 0 2
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Configuration
Plnnr Description
QP1 TFCQ Cap. Planner
4.5 Confirmation
4.5.1 Define Confirmation Parameters
Menu path:
IMG Production Shop Floor Control Operations Confirmation Define
Confirmation Parameters
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Configuration
function except
fast entry
Confirm.type 1 1
Post open
reservations
Error
handling/logs
Act.Costs
Termination for
Incorrect
ActCosts
Goods
Movements
Termination for
Incorrect
Goods Movts
Operation indiv.
Entry using
initial scrn
Quantities
Propose
Display
confirmed
quantities
Display defaults
Services
Propose
Display
confirmed
services
Display defaults
Dates
Propose dates
Display
confirmed
dates
Display defaults
HR Data
Display
Defaults
Screen control
for time ticket
Quantity/activity
Act. data
Selection
+Finally
confirmed
operations
+Confirmable
operations
Menu path:
IMG Production Shop Floor Control Operations Define Print Control
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Configuration
ZIQR PP01
ZRWC PP01
ZRWD PP01
ZRWI PP01
ZRWT PP01
Print Programs
Ref Order Type PV List Report Name
Printer Specification
RefOrdType Plant MRP Cont. List WCPr OutDe Output Device
4.7 Integration
4.7.1 Define Valuation of Goods Received
Menu path:
IMG Production Shop Floor Control Integration Define Valuation of Goods
Received
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