MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

Telkomsel Project
GUL900

Method of Procedure

Huawei Technologies Co., Ltd.

All rights reserved
Revision 1.0

January 2018 - QC&EHS Dept Huawei Confidential Page1/28

 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

Method of Procedure

TELKOMSEL PROJECT
Version V 1.0 Prepared by Sigit Hadinoto QC Engineer/ DQA
Doc. Code Reviewed by Elvian Adi Prayitno QC-HSE Leader
Revision Date Approved By

Revision Date Approved By

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

CONTENTS

1. Flow Chart Lifting Processs .................................................................................

2. Health and Safety ................................................................................................

 2.1 General information.

 2.2 Tools for Installation and Lifting.

 2.3 PPE (Personal Protective Equipment) & First AID

3. Safety Breafing Before Work ..............................................................................

4. Lifting for Antenna Sector ………………….……………………………………………………………….

5. Lifting for RRU .....................................................................................................

6. Lifting for Optical Cable (CPR1) .............................................................................

8. EMERGENCY RESPONSE AND PREPAREDNESS…………………………………………………………

9. DO and DON’T’s ............................................................................ …………………………

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

1 Flow Chart Installation Process & Safety Checks

Work START Installation

Work Permit, Access, TSSR, COLO, Engineering Parameter.

Tools, Equipment & Safety check

NOK
Antenna Sector, RRU, and Antenna MW lift preparations &

safety checks

Replace item

OK

Install Antenna Sector, RRU, and Antenna MW on tower leg,

fix the brackets & support arms

Antenna sector Checks High antenna, Azimuth, Tilt &

Alignment by Link Budget, Engineering parameter and COLO

document

Installation Antenna Sector Finish

Site Cleaning / Final Site Safety Brief

Team Leader/QC Subcont checks Installation 100% Complete

and makes HSIR than sent to ISDP Smart QC Tool’s

NOK/ Reject

QC Huawei Check ISDP Smart QC from Subcont Rectification

ESAR#2 Processes

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

2 Health and Safety

2.1. General Information

2.1.1 Instruction
This section describes the safety precautions you must take before installing
equipment.
 To ensure safety of humans and the equipment, pay attention to the safety symbols
on the equipment and all the safety instructions in this document.
 The "NOTE", "CAUTION", and "WARNING" marks in other documents do not
represent all the safety instructions. They are only supplements to the safety
instructions.
 Installation and maintenance personnel must understand basic safety precautions to
avoid hazards.
 When operating Huawei equipment, in addition to following the general precautions
in this document, follow the specific safety instructions given by Huawei.
 Only trained and qualified personnel are allowed to install, operate, and maintain
Huawei equipment.

2.1.2 Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and
regulations. The safety instructions in this document are only supplements to the
local laws and regulations.

2.1.3 General Requirement

To minimize risk of personal injury and damage to equipment, read and follow all
the precautions in this document before performing any installation or
maintenance.

Ensure that the instructions provided in this document are followed completely.
This section also provides guidelines for selecting the measuring and testing devices.

2.1.4 Human Safety

 Do not operate the device or cables during lightning strikes.
 At least two persons are required to lift the chassis. When lifting it, keep your back
straight and move stably.
 Do not wear jewelry or watches when you operate the device.

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

2.1.5 Operator
 Only qualified professional personnel are allowed to install, configure, operate, and
disassemble the device.
 Only the personnel authenticated or authorized by Huawei are allowed to replace or change
the device of the parts of the device (including the software).
 Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
 Only qualified personnel are allowed to remove or disable the safety facilities and to
troubleshoot and maintain the device.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

2.2 Tools for Installation and Lifting

2.2.1 Tools for Installation

Please prepare tools before installation, this below are tools mandatory for installation.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

2.2.2 Tools for Lifting

Minimum Requirements: Lifting Tools Checklist

Item Description Qty

1 Ropes minimum 150 Meter - SWL 500 Kg. 1
2 Carabineer Steel - 23Kn - Screw lock 2
3 Pulley Block/Snatch Block - SWL 200Kg 2
4 Safety Signs (Working at Heights – Emergency call – PPE) 3
5 Barricade Tape Minimum 100 Meter 1
6 Walked Talkies(HT) 2
6 Compass Brand Sunto 1
7 Single Flat Webbing Cargo Sling - 5m - 150Kg 3
8 Complete set of professional hand tools & Tool box. 1 Set

 Safety Signs (Working at Heights – Emergency call – PPE)

Place safety signs on and around the working areas, as well as clearly identify the rigging
drop zones (half the working height) these areas must be taped and cordoned off, site
access gates must be locked and secured when the rigging work is ongoing & all engineers
are made fully aware of the site safety emergency gathering area in case of any sudden
incidents/accidents. The team leader must also inform the local residents/population of
the lifting activities prior to commencement of the rigging and make them fully aware of
the possible dangers; children and spectators are to be asked politely to leave the drop
zone areas.

Safety signs must include the below information:

1. Hard hat Area. (Boots, Hat, Harness, Gloves & Glasses).
2. Personal protective equipment area.
3. Emergency Call information / telephone numbers and emergency contact numbers:
4. No Access to the Public / Local community/Spectators/children etc..
5. Danger men working overhead / working at Heights.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

 Barricade Tape
Red and white or yellow and Black cordon tapes can be used for marking out safety areas.
All sites must be taped off to mark the working area and the drop zones; the barricade tape
must block the access areas and be placed at a height of 1.5m AGL.

2.3 PPE (Personal Protective Equipment) & First AID

Minimum Requirements: PPE

Item Description Qty
1 Safety Shoes 6
2 Full body Harness, with shock absorbing lanyard & horizontal lanyard 2
3 Safety Helmet ground 4
4 Safety Helmet Climbing 2
5 Gloves 6
6 Certificated TKPK1 2
7 Certificated First AID 1
8 Certificated Electricity 1
9 Pass ID L0 for Team Leader 1
10 Safety Glasses 4

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

 Certificated climb, electricity, First AID and Pass ID must be have as mandatory.

First AID Certificated TKPK1/WAH Certificated

Electricity Certificated Subcont only Pass ID

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

 Full body Harness, with shock absorbing lanyard & horizontal lanyard

 Safety Helmet

 Gloves & Safety Glasses

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

Minimum Requirements: First aid Contents and Items:

• Plester.
 Iodine Providone 100ml.
 Alkohol 70%.
 Rivanol.
 Kapas bersih.
 Perban gulung ukuran 5cm.
 Perban gulung ukuran 10cm.
 Kasa steril min 2 box.
 Elastic banded (Perban Ealstis).
 Gunting.
 Cotton bud.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

3. Safety Briefing before Work

Team Leader must hold a site installation tools box talk with engineers or technician in site, the
Team leader must fully explain all of the work activities and all engineers or technician informed
of their individual roles & responsibilities be clearly defined.

Engineer or technicians of the team are to be briefed in the first aid and site accident
procedures and be made fully aware of the contact call numbers in case of any incidents, all
near misses are to be recorded and reported as they occur.

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

Safety Briefing contents:

Visual checking analysis of tower or structure condition, the site structure must be in a safe and
fit for purpose condition and safe from other dangers such as animals such as large spiders,
snakes, bees, monkeys etc.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

4. Lifting Antenna Sector

4.1. Assemble the antenna
Data of antenna 12 port

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

Step by step lifting antenna GUL 900:

1. Assembly Boom antenna and bracket antenna, make sure bracket boom antenna and bracket
antenna bolt and nut strongly attached.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

2. Lifting Boom antenna GUL900

1. Tie webbing at bracket boom antenna and then connected to carbineer.
2. Tie carbineer with rope.

Single Flat Webbing

Carabineer Steel
Cargo Sling - 5m -
- 23Kn - Screw
150Kg
lock

Ropes minimum 150

Meter - SWL 500 Kg

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

3. Installer (rigger 2 people) climb on the tower, installer riggers 2 people fixes the fixed
pulley on the support of the tower platform and puts the lifting rope through the fixed
pulley.

4. Installer (TL 1 person) control the lifting rope to the upper support of the antenna and the

traction rope the lower support.

5. Installer (2 people) pulls down the lifting rope, and installer pulls the traction rope

outwards to prevent the boom antenna from hitting the tower.

6. Installers (rigger 2 people) hold the boom antenna and unfasten the ropes.

7. After three boom antennas are lifted on the platform, do not remove the fixed pulley.

Because the antenna needs to be lifted later.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

3. Lifting antenna GUL900

1. Tie webbing at bracket antenna and then connected to carbineer.
2. Tie carbineer with rope

Single Flat Webbing

Carabineer Steel
Cargo Sling - 5m -
- 23Kn - Screw
150Kg
lock

Ropes minimum 150

Meter - SWL 500 Kg

3. Installer (rigger 2 people) standby on the top tower, waiting lifting antenna.

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

4. Installer (TL 1 person) control the lifting rope to the upper support of the antenna and the

traction rope the lower support.

5. Installer (3 people) pulls down the lifting rope, and installer pulls the traction rope

outwards to prevent the boom antenna from hitting the tower.

6. Installers (rigger 2 people) hold the antenna and unfasten the ropes.

7. After three boom antennas are lifted on the platform, do not remove the fixed pulley.

Because the RRU and CPRI needs to be lifted later.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

5. Lifting RRU and Mounting Brackets

Hoisting an RRU and Mounting Brackets onto the Tower

Binding the RRU

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

Step by step lifting RRU:

 After climbing up to the tower, installation engineer A secures the fixed pulley to the tower platform
support and threads the lifting ropes through the fixed pulley.
 Installation engineer C binds the RRU and mounting brackets using the lifting ropes and secures the
traction sling to the RRU handle.
 Installation engineer B pulls the lifting ropes downwards and installation engineer C pulls the
traction sling outwards to protect the RRU and mounting brackets from colliding with the tower.
 Installation engineer A catches the RRU and mounting brackets and unties the ropes.
 The preceding hoisting procedure is for reference only.

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

6. Hoisting Fiber Optic Cable on the Tower.

Step by step Fiber Optic Cable on the Tower:

1. Lifting ropes 2. Fixed pulley 3. Traction ropes

a. Technician A climbs the tower, secures a fixed pulley to the support on the tower platform, and
then routes the lifting sling through the fixed pulley.
b. Technician B places the fiber coiler for coiling fiber optic cables on the fiber spools, and
technician D leads the lifting sling through the stretch sling of the fiber optic cables and use the
other sling as a traction sling to secure the cables 4 m (13.12 ft) away from the lifting sling, as
shown in.

Binding the fiber optic cables

1. Lifting ropes 2. Stretch sling 3. Traction ropes

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

7. EMERGENCY RESPONSE AND PREPAREDNESS

The purpose of this plan is to design a responsible organization and emergency procedure on

emergency situation, which influences the company. The company will always be responsible

to protect the employees, company properties and the environment.

1. Employee (Subcont):

All team must have BPJS, Jamsostek or insurance Health.

2. Emergency Report
If there is an employee who sees a potential emergency that could cause a great danger,

he must conduct a necessary action and then directly report it to Coordinator (Team

Leader) at field.
The Coordinator/ Supervisor must, after receiving the information about the incident,
report to Project Manager and HSE Manager about things below:
 The incident location
 Type of emergency (fires, explosion, pollution and accident)
 First action executed, including the equipment utilized,
 The immediate support needed
 The identity of the reporter

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 MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

8. Do Or Don’t

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

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MOP For Lifting Equipment GUL900 Telkomsel Project ------For Internal Use

QUALITY & HSE BEGINS WITH YOU

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