DUCT CONSTRUCTION MANUAL Version2 PDF

Version 2.
0
DUCT CONSTRUCTION MANUAL
IN
3D (for online use with hyper-links)
HOW TO USE THIS MANUAL:
1. The first slide provide links to the indexsheet containing
details of all the references in a particular drawing.
2. The index sheet provides link to the respective
reference number slide with 2d drawings.
3. That slide will then again contain a hyperlink to a
dynamic 3d pdf file.
4. For Better visualization select View Full Screen
Mode or Press Ctrl+L. (BEST READ WITH ACROBAT READER 8 OR
ABOVE)
5. For Hiding or Unhiding parts in the model use the Check
Box in the model tree.
KEYS AND LEGENDS:
RETURN TO INDEX SLIDE
PREVIOUS SLIDE
3D LINK TO 3D PDF FILE
END SLIDE SHOW
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INDEX HOME
DS CORNER SHOP
REFNO.121
ASSEMBLED
DS CORNER SITE
REFNO.121
ASSEMBLED
SS CORNER SHOP
REFNO.122 ASSEMBLED
SS CORNER SITE
REFNO.122
ASSEMBLED
DS CORNER SHOP
REFNO.123
ASSEMBLED
(THIS REFERENCE IS WITHDRAWN PLEASE REFER EQUIVALENT NTPC REF.NO.121)
DS CORNER SITE
REFNO.123
ASSEMBLED
SS CORNER SHOP
REFNO.124
(THIS REFERENCE IS
ASSEMBLED
WITHDRAWN PLEASE REFER EQUIVALENT NTPC REF.NO.122)
SS CORNER SITE
REFNO.124
ASSEMBLED
FITUP HOLES DETAILS

DESCRIPTION OF DUCT MANUAL
APPLICABLE REF . NO
REF .NO
DESCRIPTION 121
DS CORNER SHOP ASSEMBLED DUCT

005 FLANGE WELDING 3D
008 COLLECTOR BACK TO STIFFENER WELDING 3D
010 COLLECTOR FACE TO STIFFENER WELDING 3D
016 900 ELBOW CORNER WELDING 3D

021 STRUT & STIFFENER WELDING 3D
040 GENERAL NOTES
078 CORNER ANGLE WELDING (870 TO 930) 3D
079 CORNER ANGLE WELDING ( ANGLE < 870) 3D
080 CORNER ANGLE WELDING ( ANGLE > 930) 3D
022 GUIDE VANE ARRANGEMENT 3D
023 STIFFENER WELDING IN TRANSITION 3D
037 PIPE STRUT WELDING 3D
067 STIFFENER TO DUCT WELDING 3D

APPLICABLE REF . NO
REF .NO
DESCRIPTION 121
DS CORNER SITE ASSEMBLED DUCT

018 INTERNAL SPLICE PLATE ARRANGEMENT 3D
041 GENERAL NOTES
074 STIFFENER WELDING AT SITE 3D
084 FIELD JOINT ARRANGEMENT 3D
APPLICABLE REF .NO
REF .NO
DESCRIPTION 122
SS CORNER SHOP ASSEMBLED DUCT

040 GENERAL NOTES

APPLICABLE REF . NO
REF .NO
DESCRIPTION 122
SS CORNER SITE ASSEMBLED DUCT
041 GENERAL NOTES
APPLICABLE REF .NO
REF .NO
DESCRIPTION 123
DS CORNER
R SHOP ASSEMBLED DUCT

040 GENERAL NOTES

APPLICABLE REF . NO
REF .NO
DESCRIPTION 123
DS CORNER
R SITE ASSEMBLED DUCT
041 GENERAL NOTES
APPLICABLE REF .NO
REF .NO
DESCRIPTION 124
SS CORNER SHOP ASSEMBLED DUCT

040 GENERAL NOTES
044 CORNER ANGLE WELDING (ANGLE > 930) 3D
045 CORNER ANGLE WELDING (ANGLE < 870) 3D

APPLICABLE REF .NO
REF .NO
DESCRIPTION 124
SS CORNER SITE ASSEMBLED DUCT
041 GENERAL NOTES
049 CORNER ANGLE WELDING (87 0 TO 930) 3D
FLANGE WELDING DETAILS
(SHOP ASSEMBLED DUCT) REF.NO : 05
6
A
12.5 6
75(225)
(TYP)
Ø18 t
35
FLANGE ANGLE t
FLANGE ANGLE
5/45°
SEE NOTE:1 t DUCT PLATE
CORNER ANGLE
20
FLANGE
FLANGE
ANGLE
ANGLE
CORNER ANGLE
VIEW ‐ A
NOTE :
THIS IS APPLICABLE FOR DUCTS
2
HAVING AREA > 1.5 m AND ANY 3D
SIDE > 610mm
6
A
12.5 6
75(225)
(TYP)
Ø18 t
35
FLANGE ANGLE t
FLANGE ANGLE
5/45°
SEE NOTE:1 t DUCT PLATE
CORNER ANGLE
20
FLANGE
FLANGE
ANGLE
ANGLE
CORNER ANGLE
VIEW ‐ A
NOTE :
2
SIDE > 610mm



6
A

12.5 6

(TYP)
Ø18 t
35

FLANGE ANGLE t

FLANGE ANGLE

5/45°
SEE NOTE:1 t 75(225)

DUCT PLATE

CORNER ANGLE
20

FLANGE

FLANGE
ANGLE
ANGLE
CORNER ANGLE
NOTE : VIEW ‐ A
HAVING AREA > 1.5 m AND ANY
SIDE > 610mm
2 3D

6
A
12.5 6

(TYP)
Ø18 t
35

FLANGE ANGLE t

FLANGE ANGLE
5/45°

SEE NOTE:1

t 75(225)

DUCT PLATE

CORNER ANGLE
20

FLANGE
FLANGE
ANGLE
ANGLE

CORNER ANGLE
NOTE : VIEW ‐ A
HAVING AREA > 1.5 m AND ANY
SIDE > 610mm
2 3D
FLANGE WEDING DETAILS
(FIELD ASSEMBLED DUCT) REF.NO : 06
6
FLANGE
A 12.5 t 75(225)
Ø 18 DUCT PLATE
(TYP)
45
5/45°
FLANGE
SEE NOTE ‐1
CORNER ANGLE
t
20
FLANGE
FLANGE
t
(TYP)
VIEW ‐ A
NOTE: t = THICKNESS OF DUCT PLATE
* THIS IS APPLICABLE FOR DUCTS
HAVING AREA > 1.5 m 2 AND ANY 3D
SIDE > 610 mm
6
FLANGE
A 12.5 t 75(225)
Ø 18 DUCT PLATE
(TYP)
45
5/45°
FLANGE
SEE NOTE ‐1
CORNER ANGLE
t
20
FLANGE
FLANGE
t
(TYP)
VIEW ‐ A
2
SIDE > 610 mm


6

FLANGE

A 12.5 t

Ø 18 DUCT PLATE
(TYP)
45

5/45°
FLANGE
SEE NOTE ‐1

CORNER ANGLE
t 75(225)

20
FLANGE
FLANGE
t
(TYP)
VIEW ‐ A
2
SIDE > 610 mm


6

FLANGE

A

12.5 t

Ø 18 DUCT PLATE
(TYP)
45

5/45°
FLANGE
SEE NOTE ‐1

CORNER ANGLE

t 75(225)

20
FLANGE
FLANGE
t
(TYP)
VIEW ‐ A
HAVING AREA > 1.5 m 2 AND ANY 3D
SIDE > 610 mm
STIFFENER COLLECTOR WELDING
(SHOP ASSEMBLED DUCT) REF. NO: 08
tf
TYP
t (fb+100)
STIFFENER
COLLECTOR STIFFENER
50 fb 50
DUCT WALL
t 50 TYP
f b =STIFFENER FLANGE WIDTH
t f =MIN THICKNESS OF SECTION
t =THICKNESS OF DUCT PLATE.
3D
tf
TYP
t (fb+100)
STIFFENER
COLLECTOR STIFFENER
50 fb 50
DUCT WALL
t 50 TYP
3D


tf
TYP

t (fb+100)

STIFFENER

COLLECTOR STIFFENER

50 fb 50
DUCT WALL
t 50 TYP
3D


tf
TYP

t (fb+100)
STIFFENER

COLLECTOR STIFFENER

50 fb 50
DUCT WALL
t 50 TYP
3D
(FIELD ASSEMBLED DUCT) REF.NO: 09
tf
TYP
t
STIFFENER (fb+100)
t 50
TYP
COLLECTOR STIFFENER
50 fb 50 DUCT WALL
fb = STIFFNER FLANGE WIDTH.
tf = MIN THICKNESS OF SECTION.
t = THICKNESS.
3D
tf
TYP
t
STIFFENER (fb+100)
t 50
TYP
COLLECTOR STIFFENER
50 fb 50 DUCT WALL
t = THICKNESS.
3D
tf
TYP

t

STIFFENER (fb+100)
t 50
TYP

COLLECTOR STIFFENER

50 fb 50
DUCT WALL

t = THICKNESS.
3D


tf
TYP

t
STIFFENER
(fb+100)
t 50

TYP

COLLECTOR STIFFENER

50 fb 50 DUCT WALL
t = THICKNESS.
3D
[SHOP ASSEMBLED DUCT] REF.NO: 10
t f
TYP
COLLECTOR STIFFENER t
(f b +100)
DUCT WALL
S 50 f b 50
T
I
t 50
F TYP
F
E
N
E
R
f b= STIFFENER FLANGE WIDTH.
t f = MIN THICKNESS OF SECTION.
t = THICKNESS OF DUCT PLATE .
3D
t f
TYP
(f b +100)
DUCT WALL
S 50 f b 50
T
I
t 50
F TYP
F
E
N
E
R
3D


t f

TYP


(f b +100)
DUCT WALL

S 50 f b 50
T
I
t 50
F TYP
F
E
N
E
R
3D

t f

TYP

(f b +100)

DUCT WALL

S 50 f b 50
T
I
t 50
F TYP
F
E
N
E
R
3D
[FIELD ASSEMBLED DUCT] REF.NO: 11
t f
TYP
t t 50
COLLECTOR STIFFENER f b +100 TYP
S 50 f b 50
T
I
F DUCT WALL
F
E
N
E
R
3D
t f
TYP
t t 50
S 50 f b 50
T
I
F DUCT WALL
F
E
N
E
R
3D

t f
TYP

t t 50

S 50 f b 50
T

I
F DUCT WALL
F
E
N
E
R
3D



t f
TYP

t t 50

S 50 f b 50
T
I
F DUCT WALL
F
E
N
E
R
3D
COLLECTOR TO STIFFENER WELDING DETAIL
(SHOP ASSEMBLED) REF.NO:12
DUCT WALL
t TYP
TYP
t f
50 B 50
COLLECTOR STIFFENER
100+B
TYP
t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D
DUCT WALL
t TYP
TYP
t f
50 B 50
COLLECTOR STIFFENER
100+B
TYP
t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D


DUCT WALL

t TYP
TYP
t f

50 B 50

COLLECTOR STIFFENER

100+B

TYP

t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D


DUCT WALL

t TYP
TYP

t f

50 B 50
COLLECTOR STIFFENER

100+B

TYP

t = DUCT PLATE

THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D
(FIELD ASSEMBLED) REF.NO: 13
DUCT WALL
t
t f TYP
TYP
t
TYP
50 B
COLLECTOR STIFFENER
100+B
TYP
t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D
DUCT WALL
t
t f TYP
TYP
t
TYP
50 B
COLLECTOR STIFFENER
100+B
TYP
t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D


DUCT WALL

t
t f TYP

TYP
t

TYP

50 B

COLLECTOR STIFFENER

100+B
TYP
t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D


DUCT WALL

t
t f TYP
TYP
t

TYP

50 B

COLLECTOR STIFFENER

100+B

TYP

t = DUCT PLATE
THICKNESS
tf = MINIMUM
THICKNESS
OF SECTION.
3D
[SHOP ASSSEMBLED] REF. NO: 14
STIFFENER DUCT WALL
SEE NOTE
t
t
TYP TYP
B
COLLECTOR STIFFENER
50
100+B
t f
TYP
t=THICKNESS OF DUCT PLATE
t f=MIN THICKNESS OF
SECTION
NOTE:
STIFFENER IS TO BE
PREPARED TO SUIT
COLLECTOR STIFFENER
3D
COLLECTOR TO STIFFENER WELDING
STIFFENER DUCT WALL
SEE NOTE
t
t
TYP TYP
B
COLLECTOR STIFFENER
50
100+B
t f
TYP
SECTION
NOTE:
STIFFENER IS TO BE
PREPARED TO SUIT
COLLECTOR STIFFENER
3D


STIFFENER DUCT WALL

SEE NOTE

t
t
TYP TYP

B

COLLECTOR STIFFENER

50

100+B

t f
TYP

SECTION
NOTE:
STIFFENER IS TO BE
PREPARED TO SUIT
COLLECTOR STIFFENER
3D



STIFFENER DUCT WALL
SEE NOTE

t
t

TYP TYP

B
COLLECTOR STIFFENER

50

100+B
t f
TYP
SECTION
NOTE:
STIFFENER IS TO BE
PREPARED TO SUIT
COLLECTOR STIFFENER
3D
[FIELD ASSEMBLED] REF.NO: 15
STIFFENER DUCT WALL
SEE NOTE
t
tF
TYP
B
COLLECTOR STIFFENER
50 50
100+B
TYP
t f
TYP
t =THICKNESS OF
DUCT PLATE
SECTION
NOTE:
STIFFENER IS TO
BE PREPARED TO SUIT
COLLECTOR STIFFENER
3D
STIFFENER DUCT WALL
SEE NOTE
t
t
TYP
B
COLLECTOR STIFFENER
50 50
100+B
TYP
t f
TYP
t =THICKNESS OF
DUCT PLATE
SECTION
NOTE:
STIFFENER IS TO
BE PREPARED TO SUIT
COLLECTOR STIFFENER
3D


STIFFENER DUCT WALL

SEE NOTE

t
t

TYP

B
COLLECTOR STIFFENER

50 50

100+B

TYP

t f
TYP
t =THICKNESS OF
DUCT PLATE
SECTION
NOTE:
STIFFENER IS TO
BE PREPARED TO SUIT
COLLECTOR STIFFENER
3D


STIFFENER DUCT WALL
SEE NOTE

t
t

TYP

B
COLLECTOR STIFFENER

50 50
100+B
TYP

t f
TYP
t =THICKNESS OF
DUCT PLATE
SECTION
NOTE:
STIFFENER IS TO
BE PREPARED TO SUIT
COLLECTOR STIFFENER
3D
900 ELBOW CORNER DETAIL
(SHOP ASSEMBLED) REF. NO: 16
50
DUCT PLATE
t
CORNER
50 ANGLE
t
(TYP)
t (TYP)
NEAR SIDE FAR SIDE 45
45
7 7
3D
50
DUCT PLATE
t
CORNER
50 ANGLE
t
(TYP)
t (TYP)
45
7 7
3D



50

DUCT PLATE

t
CORNER
50 ANGLE

t

(TYP)

t (TYP)

45
7 7
3D



50

DUCT PLATE

t

CORNER

50 ANGLE

t
(TYP)

t (TYP)
45
7 7
3D
(FIELD ASSEMBLED) REF. NO: 17
75
DUCT PLATE
t
CORNER
75 ANGLE
t
(TYP)
t (TYP)
70
7 7
3D
REF. NO: 17
75
DUCT PLATE
t
CORNER
75 ANGLE
t
(TYP)
t (TYP)
70
7 7
3D

REF. NO: 17
75

DUCT PLATE

t
CORNER
75 ANGLE

t

(TYP)

t (TYP)

70
7 7
3D


REF. NO: 17

75

DUCT PLATE
t

CORNER

75 ANGLE

t
(TYP)

t (TYP)
70
7 7
3D

INTERNAL SPLICE PLATE ARRANGEMENT

REF. NO: 18

LOCATING BOLT AND
2 TYP
NUT M16 HOLE Ø18
SEAL
A t 75[225]
t 75(225) t

t

31
SPLICE PLATE

62 25

CORNER ANGLE 125

A
DUCT PLATE

NOTE: SECTION ‐AA
1.t=THICKNESS OF THE DUCT PLATE
2.FOR TYPE 1 AND TYPE 2 ,REFER DUCT ARRANGEMENT
DRAWINGS.
3D
REF. NO: 18
LOCATING BOLT AND
2 TYP SEAL
NUT M16 HOLE Ø18
A t 75[225]
t 75(225) t
t
31
SPLICE PLATE 62 25
CORNER ANGLE 125
A
DUCT PLATE
NOTE: SECTION ‐AA
DRAWINGS.
3D
REF. NO: 18
LOCATING BOLT AND
2 TYP SEAL
NUT M16 HOLE Ø18
A t 75[225]
t 75(225) t
t
31
SPLICE PLATE 62 25
CORNER ANGLE 125
A
DUCT PLATE
NOTE: SECTION ‐AA
DRAWINGS.
3D


REF. NO: 18

LOCATING BOLT AND
2 TYP SEAL

NUT M16 HOLE Ø18
A t 75[225]
t 75(225)
t
t

31
SPLICE PLATE

62 25

CORNER ANGLE 125

A
DUCT PLATE

NOTE: SECTION ‐AA
DRAWINGS.
3D
STRUT & STIFFENER WELDING AT STRUT LOCATION
(FIELD ASSEMBLED DUCT) REF NO: 20
N=2D
N/2 N/2 DUCT WALL
STIFFENER
SEE NOTE:2
HOLE Ø 6MM
VIEW ‐ P
20 [TYP]
t
D
U
C
P T
STRUT PIPE
Ø D
P
L
A
T t
E
NOTES:
1.STRUT TO BE LOCATED
SYMMETRICAL ABOUT DRILLED
HOLE OF Ø6MM HOLE LOCATION
IS GIVEN IN DETAIL DRAWING.
2.PLUGGING OF HOLES TO BE DONE
PRIOR TO WELDING STRUT INTO
POSITION.
3D
N=2D
N/2 N/2 DUCT WALL
STIFFENER
SEE NOTE:2
HOLE Ø 6MM
VIEW ‐ P
20 [TYP]
t
D
U
C
P T
STRUT PIPE
Ø D
P
L
A
T
E
NOTES:
POSITION.
3D

N=2D
N/2 N/2 DUCT WALL

STIFFENER

SEE NOTE:2

HOLE Ø 6MM

VIEW ‐ P
20 [TYP]

t
D
U

C
P T
STRUT PIPE
Ø D

P
L

A
T
E
NOTES:
POSITION.
3D


N=2D
N/2 N/2 DUCT WALL

STIFFENER

SEE NOTE:2
HOLE Ø 6MM
VIEW ‐ P
20 [TYP]
t
D
U
C
P
T

STRUT PIPE
Ø D
P
L

A
T
E
NOTES:
POSITION.
3D
(SHOP ASSEMBLED DUCT) REF NO: 21
N=2D
N/2 N/2 DUCT WALL
STIFFENER
SEE NOTE:2
HOLE Ø 6MM
VIEW ‐P
20 [TYP]
t
D
U
C
P T
STRUT PIPE
Ø D
P
L
A
T t
E
NOTES:
POSITION.
3D
N=2D
N/2 N/2 DUCT WALL
STIFFENER
SEE NOTE:2
HOLE Ø 6MM
VIEW ‐P
20 [TYP]
t
D
U
C
P T
STRUT PIPE
Ø D
P
L
A
T
E
NOTES:
POSITION.
3D


N=2D
N/2 N/2 DUCT WALL

STIFFENER

SEE NOTE:2
HOLE Ø 6MM
VIEW ‐P
20 [TYP]
t
D

U
C
P T

STRUT PIPE
Ø D
P

L
A
T
E
NOTES:
POSITION.
3D


N=2D
N/2 N/2 DUCT WALL

STIFFENER

SEE NOTE:2
HOLE Ø 6MM

VIEW ‐P

20 [TYP]

t
D
U
C
P
T
STRUT PIPE
Ø D

P

L
A
T
E
NOTES:
POSITION.
3D
GUIDE VANE ARRANGEMENT
REF NO: 22
LOCATING HOLE Ø 18 TO
BE
DRILLED DURING TRAIL ASSY.
@ 500MM PITCH
25
DUCT PLATE
25
t 75(225)
t
GUIDE VANE
ISA 75X75X6
t 75 (225)
NOTE:
t =THICKNESS OF DUCT
PLATE
3D
REF NO: 22
LOCATING HOLE Ø6 TO BE
@ 500MM PITCH
25
DUCT PLATE
25
t 75(225)
t
GUIDE VANE
ISA 75X75X6
t 75 (225)
NOTE:
PLATE
3D
REF NO: 22
@ 500MM PITCH
25
DUCT PLATE
25
t 75(225)
t
GUIDE VANE
ISA 75X75X6
t 75 (225)
NOTE:
PLATE
3D
REF NO: 22
@ 500MM PITCH
25
DUCT PLATE
25
t 75(225)
t
GUIDE VANE
ISA 75X75X6
t 75 (225)
NOTE:
PLATE
3D


REF NO: 22



@ 500MM PITCH

25

DUCT PLATE

25

t 75(225)

t
GUIDE VANE
ISA 75X75X6
t 75 (225)

NOTE:
PLATE
3D

REF NO: 22


@ 500MM PITCH
25

DUCT PLATE

25
t 75(225)

t
GUIDE VANE

ISA 75X75X6

t 75 (225)

NOTE:
PLATE
3D

REF NO: 22


@ 500MM PITCH

25

DUCT PLATE

25

t 75(225)
t

GUIDE VANE

ISA 75X75X6

t 75 (225)

NOTE:
PLATE
3D

REF NO: 22


@ 500MM PITCH

25

DUCT PLATE

25
t 75(225)

t

GUIDE VANE

ISA 75X75X6

t 75 (225)

NOTE:
PLATE
3D
TYPICAL STIFFENER LOCATION AT EDGES
OF TRANSITION DUCT REF.NO: 23

STIFFENER

STIFFENER

PLATE

EDGE OF

DUCT PLATE

3D
STIFFENER
STIFFENER
PLATE
EDGE OF
DUCT PLATE
3D
STIFFENER
STIFFENER
PLATE
EDGE OF
DUCT PLATE
3D
STIFFENER
STIFFENER
PLATE
EDGE OF
DUCT PLATE
3D


STIFFENER

STIFFENER
PLATE

EDGE OF

DUCT PLATE
3D
STIFFENER
STIFFENER
PLATE
EDGE OF
DUCT PLATE
3D

STIFFENER

STIFFENER

PLATE

EDGE OF

DUCT PLATE

3D


STIFFENER

STIFFENER
PLATE

EDGE OF
DUCT PLATE

3D
PIPE STRUTS IN DUCTS
WELDING OF SLOTTED ENDS REF NO: 37
GUSSET
PLATE
DUCT PLATE
5 t
TYP TYP
D
RADIOUS = 0.5W
B
NOTE;
1. A=LENGTH OF WELD
2. B= LENGTH OF SLOT
3. C=MAXIMUM UN WELDED LENGTH EQUAL TO D/4 AND
THIS SHALL NOT EXCEED 25MM
4. D= DIAMETER OF STRUT PIPE
5. t=THICKNESS OF THE TUBE
6. W=GUSSET PLATE THICKNESS+1.5MM 3D
GUSSET
PLATE
DUCT PLATE
5 t
RADIOUS = 0.5W
B
NOTE;
1. A=LENGTH OF WELD
GUSSET
PLATE
DUCT PLATE
5 t
RADIOUS = 0.5W
B
NOTE;
1. A=LENGTH OF WELD
GUSSET
PLATE
DUCT PLATE
5 t
RADIOUS = 0.5W
B
NOTE;
1. A=LENGTH OF WELD

GUSSET

PLATE

DUCT PLATE

5 t

D

RADIOUS = 0.5W

B
NOTE;
1. A=LENGTH OF WELD


GUSSET

PLATE

DUCT PLATE

5 t

D

RADIOUS = 0.5W

B
NOTE;
1. A=LENGTH OF WELD


GUSSET
PLATE

DUCT PLATE

5 t

D

RADIOUS = 0.5W
B
NOTE;
1. A=LENGTH OF WELD


GUSSET
PLATE

DUCT PLATE

5 t

D

RADIOUS = 0.5W

B
NOTE;
1. A=LENGTH OF WELD
CORNER WELDING DETAIL
(SHOP ASSEMBLED)
[INCLUDED ANGLE BETWEEN 87° & 93°] REF.NO: 42

+0.00

‐1.25 STIFFENER
t SEAL 1.25
SEE NOTE
+0.00
1.25
‐1.25

A 50X50X6

STIFFENER

t 75 (225)

NOTE:

PROVIDE CORNER WELD

WITH EFFECTIVE THROAT

THICKNESS EQUAL TO `t’
MELT WELD THROUGH INTO
ANGLES.
t = THICKNESS OF PLATE.
3D
STIFFENER TO DUCT PLATE WELDING
[TYP]
25
75 37 75
75
DUCT
PLATE
188
DUCT WIDTH [OR] DEPTH
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225
188
75 37 75
[TYP]
75
25
AT BOTH ENDS t
NOTE :
1 . t=DUCT PLATE THICKNESS
2. SEQUENTIAL WELDING &
ZIG ZAG WELD TO BE
ADOPTED
3. USE SMALLER DIA OF
ELECTRODES
4. CONTROL HEAT INPUT
3D
REF. NO: 43
[TYP]
25
75 37 75
75
DUCT
PLATE
188
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225
188
75 37 75
[TYP]
75
25
AT BOTH ENDS t
NOTE :
ZIG ZAG WELD
ELECTRODES
3D
(SHOP ASSEMBLED)
INCLUDED ANGLE > 93° REF.NO: 44

t NOTE: 1 +0.00

SEAL ‐1. 25 STIFFENER

1.25

R13 t

t 75 ( 225)

NOTE : 1
PL. t X100 LENGTH AS

REQD. BEND AT CENTRE

OF PLATE

NOTE:
1.MELT WELD THROUGH INTO
FLATS.
2.THIS CONSTRUCTION DETAIL

IS APPLICABLE FOR DUCTS
EXCEPT ELBOWS.
3.t=THICKNESS OF DUCT PLATE
3D
CORNER WELDING DETAIL (SHOP ASSEMBLED)
(INCLUDED ANGLE < 87° ) REF.NO: 45

+0.00
t ‐1.25
SEAL 1.25
+1.25
STIFFENER
‐1.25
0.00

t 75(225)

NOTE : 1

INCLUDED ANGLE
PL.t X 100X LENGTH
LESS THAN 87°
AS REQUIRED BEND

AT CENTRE OF PLATE.

NOTE:

1. THIS CONSTRUCTION
DETAIL IS APPLICABLE
FOR DUCTS EXCEPT
ELBOWS.
3D
CORNER WELDING DETAIL FOR FIELD ASSEMBLED DUCTS.

(INCLUDED ANGLE BETWEEN 87° & 93°) REF.NO: 49

+0.00
‐1.25
1.25 40 2 SEAL
t SEAL
SEE NOTE‐2
STIFFENER

+0.00
‐1.25
1.25

t

t 75 (225)

ISA 75X75X6 Ø18 ALIGNMENT HOLE

FOR M 16 HEX BOLT
t 75 (225) & NUT (SEE NOTE ‐1)

NOTE:
1.ON ALL FIELD DUCT CONNECTIONS Ø18 ALIGNMENT HOLES FOR
M16 BOLTS SHALL BE PROVIDED AT APPROX.1200 CENTRES.
ALIGNMENT HOLES AND BOLTS ARE PROVIDED FOR ALIGNMENT
ONLY. ERECTOR IS RESPONSIBLE FOR INTEGRITY AND STABILITY
OF THE COMPONENT DURING ERECTION.
2. PROVIDE CORNER WELD WITH EFFECTIVE THROAT THICKNESS EQUAL
TO “t” MELT THE WELD THROUGH IN TO ANGLES.
3D
[TYP]
25
75 37 75
75
188
DUCT PLATE
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225
188
75 37 75
[TYP]
75
25
AT BOTH ENDS t
NOTE:
1. t=DUCT PLATE THICKNESS
2. SEQUENTAIL ZIG-ZAG
WELD TO BE ADOPTED.
ELECTRODES
3D


[TYP]
25

75 37 75
75

188


DUCT PLATE
225
S
225 75
T
INSIDE PLATE

75 I
F t 75[225]
F
75 [225] t E
225
75
N
E

75
R
225

188

75 37 75

[TYP]
75
25

t

AT BOTH ENDS t
NOTE:
1. t=DUCT PLATE THICKNESS
2. SEQUENCICAL WELDING &
ZIG ZAG WELD
ELECTRODES
3D
(INCLUDED ANGLE < 87°) REF.NO: 51

+0.00
SEAL T 2 SEAL
‐1.25 STIFFENER
NOTE‐2 1.25 40

+0.00
‐1.25

t
1.25
t 75(225)
Ø18 ALIGNMENT HOLE FOR
M16 HEX BOLT & NUT.
PL.tX150XWIDE X LENGTH SEE NOTE ‐
1
AS REQUIRED BEND AT t 75 (225)
CENTRE OF PLATE.

NOTE:
1.ON ALL FIELD DUCT CONNECTIONS Ø18 ALIGNMENT HOLES FOR
M16 BOLTS SHALL BE PROVIDED AT APPROX.1200 CENTRE.
ONLY.
TO “t”.
3. t = DUCT PLATE THICKNESS
3D
(INCLUDED ANGLE > 93° ) REF.NO: 52

+0.00
‐1.25
t SEAL
1.25
2 SEAL
NOTE ‐
2 STIFFENER

+0.00

‐1.25
1.25

t 75(225)

PL t X 150 WIDE X Ø18 ALIGNMENT HOLE FOR

LENGTH BEND AT M16 HEX BOLT & NUT.
CENTRE OF PLATE SEE NOTE ‐
1

t 75(225) TYP

NOTE:
1.ON ALL FIELD DUCT CONNECTION DIA 18 ALIGNMENT HOLES FOR
M16 BOLTS SHALL BE PROVIDED AT APPROX. 1200 CENTERS.ALIGNMENT
HOLES AND BOLTS PROVIDED ARE FOR ALIGNMENT ONLY.ERECTOR
IS RESPONSIBLE FOR INTEGRITY AND STABILITY OF
THECOMPONENT DURING ERECTION.
TO "t" MELT WELD THROUGH INTO BEND PLATE.
t = DUCT PLATE THICKNESS.
3D
SHOP ASSEMBLED
[ INCLUDED ANGLE BETWEEN 87° & 93° ] REF.NO: 56
(INSIDE SEAL WELD)
+0.00
‐1.25 STIFFENER
t 75 (225) 1.25
SEE NOTE
+0.00
1.25
‐1.25
ISA 50X50X6
STIFFENER
t SEAL
NOTE:
PROVIDE CORNER
WELD WITH EFFECTIVE
THROAT THICKNESS
EQUAL TO `t´ MELT
WELD THROUGH INTO
ANGLES.
3D
SHOP ASSEMBLED
INCULUDED ANGLE > 93° REF.NO: 57
(INSIDE SEAL WELD)
t 75(225) +0.00
NOTE ‐ 1 ‐1. 25 STIFFENER
1.25
R13 t
INCLUDED ANGLE > 93°
t SEAL
NOTE: 1
PL t X100 X LENGTH AS
OF PLATES.
NOTE:
1. MELT WELD THROUGH
INTO PLATES.
2. THIS CONSTRUCTIONAL
DETAILS IS APPLICABLE
FOR DUCTS EXCEPT
ELBOWS.
3. t =DUCT PLATE THICKNESS.
3D
CORNER WELDING DETAIL (SHOP ASSEMBLED)
( INCLUDED ANGLE < 87° ) REF.NO: 58
(INSIDE SEAL WELD)
+0.00
t 75(225) ‐1.25
1.25
+0.00
STIFFENER
‐1.25
1.25
t SEAL
PL. t X 100 X LENGTH INCLUDE ANGLE

AS REQUIRED BEND LESS THAN 87⁰
AT CENTRE OF PLATE.
NOTE:
DETAIL IS APPLICABLE
FOR DUCTS EXCEPT
ELBOWS.
t = THICKNESS OF
DUCT PLATE
3D
CORNER WELDING DETAIL FOR FIELD ASSEMBLED DUCTS
+0.00 (INSIDE SEAL WELD)
‐1.25
1.25 40
2 SEAL
t 75 (225)
NOTE: 2 STIFFENER
+0.00
‐1.25
1.25
t
t SEAL
Ø18 ALIGNMENT HOLE
ISA 75X75X6
FOR M 16. HEX BOLT
& NUT (SEE NOTE ‐1)
NOTE:
1.ON ALL FIELD DUCT CONNECTIONS Ø18 ALIGNMENT HOLES FOR M16
BOLTS SHALL BE PROVIDED AT APPROX.1200mm [CENTER TO CENTER].
2.PROVIDE CORNER WELD WITH EFFECTIVE THROAT THICKNESS EQUAL TO “t”
MELT WELD THROUGH IN TO ANGLES.
t= DUCT PLATE THICKNESS.
3D
INCULUDED ANGLE > 93° REF.NO: 60
(INSIDE SEAL WELD)
+0.00
t 75(225) ‐1. 25 40
NOTE:2 1.25 2 SEAL
+0.00
‐1.25
1.25
STIFFENER
t SEAL
R13
Ø18 ALIGNMENT HOLE
FOR M16 HEX BOLT &
NUT. SEE NOTE ‐1
t SEAL
PL t X150 WIDE XLENGTH
OF PLATES
NOTES :
01.ON ALL FIELD DUCTS CONNECTIONS
Ø18 ALIGNMENT HOLES FOR M16
BOLTS SHALL BE PROVIDED AT
APPROX 1200 CENTRES. ALIGNMENT
HOLES AND BOLTS PROVIDED ARE
FOR ALIGNMENT ONLY. ERECTOR IS
RESPONSIBLE FOR INTEGRITY AND
STABILITY OF THE COMPONEMT
DURING ERECTION.
02. PROVIDE CORNER WELD WITH
EFFECTIVE THROAT THICKNESS EQUAL
TO `t´. MELT THE WELD THROUGH
INTO FLATS.
03.t = THICKNESS OF DUCT PLATE. 3D
(INSIDE SEAL WELD)
+0.00
t 75 (225) 2 SEAL
‐1.25 STIFFENER
40
+0.00
‐1.25
t
1.25
R 13
t SEAL
Ø18 ALIGNMENT HOLE FOR
M16 HEX BOLT & NUT.
PL. 6X150XLENGTH REF. NOTE‐3
IS REQUIRED BEND AT t SEAL INCLUDED ANGLE < 87°
CENTRE OF PLATE.
NOTE:
1. t = DUCT PLATE THICKNESS.
2. ON ALL FIELD DUCT CONNECTION DIA 18 ALIGNMENT HOLES FOR
M16 BOLTS SHALL BE PROVIDED AT APPROX. 1200 [CENTERS].
ONLY.
3D
FIELD JOINT ARRANGEMENT ON DUCT PLATES
(FJ SINGLE SIDE) REF. NO: 62
2 TYP FILLER ROD
SEAL SEE NOTE
2∏ SEAL TYP 31
t
t 75[225]
D
31
125
FJ PLATE
25
FJ PLATE REF
NOTE
D t
t 75[225]
DUCT WALL
SECTION‐DD
NOTE:
SEAL THIS RECTANGULAR OPENING AT THE DUCT FJ BY USING A
SUITABLE FILLER ROD.
t = DUCT PLATE THICKNESS 3D
FIELD JOINT ARRANGEMENT ON DUCT PLATES

(FJ SINGLE SIDE) REF. NO: 62

2 TYP FILLER ROD

SEAL SEE NOTE

2∏ SEAL TYP 31
t
t 75[225]
D
31
125
FJ PLATE
25

FJ PLATE REF
NOTE
D t
t 75[225]
DUCT WALL
SECTION‐DD
NOTE:
SEAL THIS RECTANGULAR GAP WITH SUITABLE FILLER ROD
t = DUCT PLATE THICKNESS
3D

CORNER CONSTRUCTION DETAIL
(SHOP ASSEMBLED)


25 12
t SEAL
115 115

230

STIFFENER SPACING
ISA 50x50x6

t
t
115 115
225(75)
230

STIFFENER

t 225(75)
A
A SECTION – A A

NOTE:
1.USE SMALLER SIZE OF ELECTRODES.
2. ADOPT REQUIRED PROPER HEAT INPUT.
3. AT STIFFNER LOCATION SEE SECTION A-A
t = DUCT PLATE THICKNESS.
3D
( SHOP ASSEMBLED)‐INCLUDED ANGLE < 87° REF. NO: 65

25 12

t

STIFFENER

t

R 13 PL. tx150xLENGTH
BEND AT CENTRE

OF PLATE.

STIFFENER t 225(75)

INCLUDED ANGLE < 87°

NOTE :
DETAIL IS APPLICABLE FOR
DUCTS EXCEPT ELBOWS.
2. t = THICKNESS OF DUCT
PLATE.
3. FOR STIFFNER LOCATION SEE
REF.NO.64 AND SECTION A-A
3D
(SHOP ASSEMBLED) ‐INCLUDED ANGLE > 93° REF.NO : 66
TYP 25 12
TYP
t

PL. t X150XLENGTH
STIFFENER
BEND AT CENTRE OF PL.

t

R13

t 225(75)
REF. NOTE ‐1

NOTE:
1. MELT WELD THROUGH INTO
PLATES.
2. THIS CONSTRUCTIONAL DETAIL
IS APPLICABLE FOR DUCT
EXCEPT ELBOWS.
3. t = THICKNESS OF DUCT PLATE.
4. FOR STIFFNER LOCATION SEE
REF NO.64 AND SECTION A-A.
3D
(SHOP ASSEMBLED)
REF. NO: 67
[TYP]
37
75 37 150
150
188
DUCT PLATE
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225
188
150 37 75
150
[TYP]
37
AT BOTH ENDS t
NOTE :
2. SEQUENCICAL WELDING OF
ZIG ZAG WELDS
ELECTRODES
3D
(SHOP ASSEMBLED)
REF. NO: 67
[TYP]
37
75 37 150
150
188
DUCT PLATE
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225
188
150 37 75
150
[TYP]
37
AT BOTH ENDS t
NOTE :
ZIG ZAG WELD
ELECTRODES
3D

(SHOP ASSEMBLED)
REF. NO: 67

[TYP]

37

75 37 150
150

188


DUCT PLATE
225
S
225 75
T
INSIDE PLATE
75 I

F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225

188
150 37 75

150
[TYP]
37

t
AT BOTH ENDS t
NOTE :
ZIG ZAG WELD
ELECTRODES
3D

(SHOP ASSEMBLED)

REF. NO: 67

[TYP]

37
75 37 150
150

188

DUCT PLATE
225
S
225 75
T
INSIDE PLATE

75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225

188
150 37 75

150
[TYP]

37
t
AT BOTH ENDS t
NOTE :
ZIG ZAG WELD
ELECTRODES
3D

115 115
2 SEAL
230

t SEAL
STIFFENER SPACING

t SEAL

t
115 115
t 225 (75)
230

Ø18 ALIGNMENT HOLE
STIFFENER FOR M 16. HEX BOLT

& NUT (SEE NOTE ‐1)

A A t 225 (75) SECTION – A A

NOTE:
1.ON ALL FIELD DUCT CONNECTION Ø18 ALIGNMENT HOLES FOR M16
BOLTS SHALL BE PROVIDED AT APPROX. 1200mm [CENTER TO CENTER].
3.USE SMALLER DIA OF ELECTRODES AND PROPER HEAT UNIT.
4.t= DUCT PLATE THICKNESS.
3D
CORNER WELDING DETAIL (FILED ASSEMBLED)

Ø18 ALIGNMENT HOLE
25 12 FOR M16 HEX BOLT &

t NUT SEE NOTE ‐1

TYP TYP

t

R 13 t 225(75)

2 SEAL

PL . t x 150 WIDE X LENGTH
BEND AT CENTRE OF PLATE
STIFFENER t 225 (75) INCLUDED ANGELE < 83°

NOTE:
1.ON ALL FIELD DUCT CONNECTION Ø18 ALIGNMENT HOLES FOR M16 BOLTS
SHALL BE PROVIDED AT APPROX.1200[CENTERS].
ONLY. ERECTOR IS RESPONSIBLE FOR INTEGRITY AND SUITABILITY
OF THECOMPONENT DURING ERECTION.
2.t = DUCT PLATE THICKNESS.
3.FOR STIFFNER LOCATION SEE REF. NO.71 AND SECTION A-A.
3D
(INCLUDED ANGLE > 93°) REF.NO: 73

t Ø18 ALIGNMENT HOLE
25 12

FOR M16 HEX BOLT &
t TYP TYP NUT SEE NOTE‐1

PL t X 150 WIDE X
LENGTH BEND AT

CENTRE OF PLATE

R 13 t 225(75)

STIFFENER 2 SEAL

225(75) INCLUDED ANGLE > 93°
t

NOTE:
1. ON ALL FIELD DUCT CONNECTION Ø18 ALIGNMENT HOLES FOR M16 BOLTS
SHALL BE PROVIDED AT APPROX. 200mm [CENTER TO CENTER].
ONLY. ERECTOR IS RESPONSIBLE FOR INTEGRITY AND SUITABILITY
3. FOR STIFFNER LOCATION SEE REF.NO.71 AND SECTION A-A.
3D
(FILED ASSEMBLED) REF. NO: 74
[TYP]
37
75 37 150
150
188
DUCT PLATE
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F
75 [225] t E
225
75
N
E
75
R
225
188
150 37 75
150
[TYP]
37
t
AT BOTH ENDS t
NOTE :
t=DUCT PLATE THICKNESS
ZIG ZAG WELD
ELECTRODES
3D
(FILED ASSEMBLED) REF. NO: 74

[TYP]

37
75 37 150

150

188

DUCT PLATE
225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]
F

75 [225] t E
225
75
N
E
75
R
225

188
150 37 75

150
[TYP]
37

t

AT BOTH ENDS t

NOTE :
t=DUCT PLATE THICKNESS
ZIG ZAG WELD
ELECTRODES
3D
(INCLUDING ANGLE BETWEEN 87° TO 93° )
(SHOP ASSEMBLED) REF.NO: 78
(INSIDE SEAL WELD)
25 12
t 75(225)
STIFFENER
t
t SEAL
CORNER ANGLE
STIFFENER
t SEAL
NOTE :
t = THICKNESS OF DUCT
PLATE.
3D
( SHOP ASSEMBLED)‐INCLUDED ANGLE < 87° REF.NO: 79
(INSIDE SEAL WELD)
(TYP) 25 12 (TYP)
t 75(225)
STIFFENER
PL. t X150XLENGTH
BEND AT CENTRE OF
PLATE.
R 13 t
DUCT PLATE
STIFFENER
t SEAL
NOTE :
IS APPLICABLE FOR DUCTS
EXCEPT ELBOWS.
PLATE.
3D
(SHOP ASSEMBLED) ‐INCLUDED ANGLE > 93° REF.NO: 80
(INSIDE SEAL WELD)
(TYP) 25 12
75(225) (TYP)
t
PL. t X150XLENGTH
BEND AT CENTRE OF STIFFENER
PLATE.
t
t SEAL
R13
t REF.NOTE ‐1
SEAL (TYP)
NOTE:
1. MELT WELD THROUGH INTO
PLATES
IS APPLICABLE FOR DUCT
EXCEPT ELBOWS.
3. t = THICKNESS OF DUCT PLATE.
3D
CORNER CONSTRUCTION DETAIL REF.NO: 81
(FIELD ASSEMBLED ) INCLUDED ANGLE 87° TO 93°
(INSIDE SEAL WELD)
2 SEAL Ø18 ALIGNMENT HOLE
FOR HEX BOLT M16 &
t 75(225) NUT M16 REF NOTE .1.
ISA 75 X 75 X 6
t 75 (225)
t
25 12
t
51 SEAL
STIFFENER
t SEAL
NOTES:
1. ON ALL FIELD DUCT
CONNECTIONS Ø18
ALIGNMENT HOLES FOR
M16 BOLTS SHALL BE
PROVIDED ON APPROX.
1200 CENTRES.ALIGNMENT
HOLES AND BOLTS
PROVIDED ARE FOR
ALIGNMENT ONLY. ERECTOR
IS RESPONSIBLE FOR
INTEGRITY AND STABILITY
OF THE COMPONENT
DURING ERECTION.
PLATE.
3D
(INCLUDED ANGLE > 93°) REF.NO: 82
(INSIDE SEAL WELD)
t 75(225) Ø18 ALIGNMENT HOLE
25 12
FOR M16 HEX BOLT &
t 75(225) TYP TYP NUT SEE NOTE‐1
PL t X 150 WIDE X
LENGTH BEND AT
CENTRE OF PLATE
R 13 t SEAL t
2 SEAL
STIFFENER
VALLY ANGLE
t SEAL (TYP) INCLUDED ANGLE > 93°
NOTE:
1. ON ALL FIELD DUCTS CONNECTION Ø18 ALIGNMENT HOLES FOR M16 BOLTS
SHALL BE PROVIDED AT APPROX. 1200 [CENTERS].
3D
(INSIDE SEAL WELD)
t 75(225) Ø18 ALIGNMENT HOLE
25 12 FOR M16 HEX BOLT & NUT
TYP SEE NOTE ‐ 2
TYP
t 75(225)
t SEAL t
R 13
PL . t x 150 WIDE X
LENGTH BEND AT 2 SEAL
CENTRE OF PLATE
STIFFENER t SEAL
NOTE:
1.ON ALL FIELD DUCT CONNECTION Ø18 ALIGNMENT HOLES FOR M16 BOLTS
SHALL BE PROVIDED AT APPROX.1200 [CENTERS].
2.t = DUCT PLATE THICKNESS.
3D
FIELD JOINT ARRANGEMENT ON DUCT PLATE
(F. J SINGLE SIDE) REF.NO : 84
F J PLATE
2
FILLER ROD
SEAL (TYP)
REF: NOTE
DUCT PLATE
125 D D
25 31 31
t
t 75(225)
REF: NOTE FJ PLATE t
t 75(225)
DUCT PLATE
CORNER ANGLE
SECTION – D D SEAL(TYP) 2
NOTE: SEAL THIS RECTANGULAR AT THE DUCT FJ END BY
USING A SUITABLE FILLER ROD 3D

FIELD JOINT ARRANGEMENT ON DUCT PLATE
(F. J SINGLE SIDE) REF.NO : 84

F J PLATE

2
FILLER ROD
SEAL (TYP)

REF: NOTE

DUCT PLATE

125 D D
25 31 31

t
t 75(225)
REF: NOTE FJ PLATE t
t 75(225)
DUCT PLATE
CORNER ANGLE
SECTION – D D SEAL(TYP) 2
NOTE: SEAL THIS RECTANGULAR AT THE DUCT FJ END BY
USING A SUITABLE FILLER ROD 3D
REF NO: 005- FLANGE WELDING
(CLICK THE MODEL TO ACTIVATE)
(THIS REF. NO. IS WITHDRAWN)

THIS REF. NO. IS WITHDRAWN



REF NO: 006 – FLANGE WELDING
[CLICK THE MODEL TO ACTIVATE]


REF NO: 006 – FLANGE WELDING
REF NO: 008- COLLECTOR BACK TO STIFFNER
WELDING (CLICK THE MODEL TO ACTIVATE)
REF NO: 008 – COLLECTOR BACK TO STIFFENER
WELDING
REF NO: 009-COLLECTOR BACK TO STIFFNER
WELDING
WELDING
REF NO: 010 – COLLECTOR FACE TO STIFFENER
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
WELDING
REF NO: 016 – 90O ELBOW CORNER WELDING
REF NO: 016 – 90° ELBOW CORNER
REF NO: 018 – INTERNAL SPLICE PLATE ARRANGEMENT
REF NO: 018- INTERNAL SPILCE PLATE
ARRANGEMENT
REF NO: 020 – STRUT & STIFFENER WELDING
REF NO: 022 – GUIDE VANE ARRANGEMENT
REF NO: 023 – STIFFENER WELDING IN TRANSITION
REF NO: 023 –STIFFENER WELDING IN TRANSITION
REF NO: 037 – PIPE STRUT WELDING
REF NO: 037 –PIPE STRUT WELDING

REF NO: 042 –CORNER ANGLE WELDING
(87O TO 93O)
REF NO: 043 –STIFFENER TO DUCT WELDING

(ANGLE>93O)

(ANGLE<87O)

(87O TO 93O)
REF NO: 050 –STIFFENER WELDING AT SITE

(ANGLE <870)

(ANGLE >930)
(870 TO 930)
(ANGLE >930)
REF NO: 058- CORNER ANGLE WELDING
ANGLE < 870
(870 TO 930)
(ANGLE >930)
REF NO: 061- CORNER ANGLE WELDING
ANGLE < 870
CLICK THE MODEL TO ACTIVATE)
REF NO: 062- FIELD JOINT ARRANGEMENT

REF NO: 062 –FIELD JOINT ARRANGEMENT

(87O TO 930)

(ANGLE<870)

(ANGLE>93O)

(870 TO 930)

(ANGLE<870)

(ANGLE>930)
(870 TO 930)
REF NO: 079 – CORNER ANGLE WELDING
(ANGLE < 87°)
(ANGLE>930)
(870 TO 930)
(ANGLE>930)
(ANGLE<870)
GENERAL NOTES FOR SHOP ASSEMBLED DUCT
REF.NO: 40
NOTES:‐
A. TOLERANCE OF FITUP HOLES SPACING ON
DUCT FLANGE TO BE 2MM AND ACCUMULATIVE
TOLERANCE BETWEEN SEVERAL OR ALL
SPACING TO BE ±3MM.
B. ALL WELDS SHALL BE AIR TIGHT.
GENERAL NOTES FOR FIELD ASSEMBLED DUCTS
REF.NO: 41
NOTES :
a) PIECE MARK NO(S) SHOWN IN DESPATCH TABLE ARE
TO BE PAINTED ON CORRESPONDING SUB‐ASSEMBLY.
b) TOLERANCE OF FIT‐UP HOLES SPACING,ON DUCT
FLANGE TO BE 2MM AND CUMULATIVE TOLERANCE
BETWEEN SEVERAL OR ALL SPACING TO BE ±3MM.
c) THIS DUCT IS TO BE TRIAL ASSEMBLED AT WORKS,
PRIOR TO DESPATCH.
d) FASTENERS NEEDED FOR TRIAL‐ASSEMBLY ARE SCREW
M16X40 & M16 NUTS.
e) ALL ALIGNMENT HOLES ON CORNER ANGLE OR
SPLICING PLATES ARE TO BE MATCH DRILLED.
f) ALL ALIGNMENT HOLE LOCATION SHALL BE DECIDED AS
FOLLOWS:
1. MAX. PITCH SHALL NOT EXCEED 1200MM.
2. MIN. TWO HOLES ARE TO BE PROVIDED ON
EACH REQUIRED PLATE EDGE.
3. HOLES SHALL FALL APPROX 200 MM AWAY
FROM STIFFENERS.
g) DIA 40MM.HOLES ARE TO BE PROVIDED ON STIFFENER
WEB FOR LIFTING PURPOSES.
h) DUCTS ARE TO BE FABRICATED AS PER APPLICABLE Q.C.P.
END
OF
DUCT CONSTRUCTION MANUAL
Back To Home
FIT HOLE DETAILS
REF . NO . 108
REF . NO . 109
REF . NO . 110
REF . NO . 111
FLANGE DETAIL
REF. NO: 108
914 X A =B
45
149
DIA 18 HOLES 12.5
‘N’ HOLSE
D
914 X A=B X
FLANGE ANGALEC
OR CHANNEL
149
45
45 149 914 X E=F S 914 X E=F 149 45

W
3D
FLANGE DETAIL
REF. NO: 109
45
X 914 X A=B 149
12.5
DIA 18 HOLES ‘N’
HOLES
D
FLANGE ANGLE
149 914 X A=B
OR CHANNEL
45
45 45 914XE=F S S 914XE=F 149 45
3D
FLANGE DETAIL
REF. NO: 110
45
149
DIA 18 HOLES 12.5
914XA=B
‘N’ HOLES
X
D
X
914XA=B
FLANGE ANGEL
OR CHANNEL
149
45
45 149 914XE=F S 914XE=F 149 45
3D
FLANGE DETAIL
REF. NO: 111
45
149
914XA=B
12.5
DAI 18 HOLES
X
‘N’ HOLES
D
914XA=B
FLANGE ANGLE
OR CHANNEL
149
45
45 149 914XE=F S S 914XE=F 149 45
3D
REF NO: 108 FLANGE DETAIL

[TYP]

25
75 37 75
75

DUCT
PLATE
188

225
S
225 75
T
INSIDE PLATE
75 I
F t 75[225]

F
75 [225] t E
225
75
N
E
75
R
225

188
75 37 75

[TYP]
75

25

t
AT BOTH ENDS t
NOTE :
ZIG ZAG WELD TO BE
ADOPTED
ELECTRODES
3D
[TYP]

25
75 37 75
75

DUCT
PLATE
188


225
S
225 75

T
INSIDE PLATE

75 I
F t 75[225]
F
75 [225] t E
225
75
N
E

75
R
225

188

75 37 75

[TYP]
75
25

t

AT BOTH ENDS t

NOTE :


ZIG ZAG WELD TO BE
ADOPTED
ELECTRODES
3D

REF NO: 008- COLLECTOR BACK TO STIFFNER
WELDING (CLICK THE MODEL TO ACTIVATE)

WELDING

REF NO: 009-COLLECTOR BACK TO STIFFNER
WELDING

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING





REF NO: 018 – INTERNAL SPLICE PLATE ARRANGEMENT

REF NO: 018- INTERNAL SPILCE PLATE
ARRANGEMENT


















WELDING

WELDING







DUCT CONSTRUCTION MANUAL Version2 PDF

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END SLIDE SHOW

FITUP HOLES DETAILS

DS CORNER SHOP ASSEMBLED DUCT

016 900 ELBOW CORNER WELDING 3D

037 PIPE STRUT WELDING 3D

067 STIFFENER TO DUCT WELDING 3D

DS CORNER SITE ASSEMBLED DUCT

SS CORNER SHOP ASSEMBLED DUCT

057 CORNER ANGLE WELDING ( ANGLE > 930) 3D

037 PIPE STRUT WELDING 3D

043 STIFFENER TO DUCT WELDING 3D

016 900 ELBOW CORNER WELDING 3D

037 PIPE STRUT WELDING 3D

067 STIFFENER TO DUCT WELDING 3D

SS CORNER SHOP ASSEMBLED DUCT

037 PIPE STRUT WELDING 3D

PL. t X 100 X LENGTH INCLUDE ANGLE

45 149 914 X E=F S 914 X E=F 149 45

45 45 914XE=F S S 914XE=F 149 45

45 149 914XE=F S 914XE=F 149 45

45 149 914XE=F S S 914XE=F 149 45

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