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SB INDEX

Service Bulletin
Aerostructures
850 Lagoon Drive REVISION SUMMARY
Chula Vista, California 91910-2098

NUMBER: DATE: ATA SYSTEM:


A318/A319/A320/A321
RA32071-139, Rev. 1 July 22, 2011 71-00-00 CFM56-5B
SUBJECT:
Nacelle - EBU - Installation Procedure & Clamping Modification -
New Fire Detector Ch. 'A' (Fan) Harness Assembly With PEEK
Overbraid
Subject: Nacelle Service Bulletin No. RA32071-139
Revision No. 1, dated 22 July 2011

List of Effective Pages:

REVISION
PAGE NO. NO. DATE
All 0 10 Dec. 2010
3,5,and 7-17 1 22 July 2011

Note: A copy of this notice should be filed as a permanent record with each
copy of subject bulletin revision and with any future revisions.

Reasons for Revision:

The Bulletin has been revised to incorporate the following changes:

(1) Updated the 642-9801 Drawing Change letter.


(2) Updated the kit components.
(3) Added figure 5 and updated figure callouts.
(4) Updated figures 1-4.
(5) Updated the clamp installations called out in Table 1 and Table 2.

Effect of Change on Prior Compliance:

Revision 1 is the first release of the service bulletin to the field. The
original revision was not released due to changes made during production
installation.

Revision Summary 1 of 1

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Service Bulletin
Aerostructures
850 Lagoon Drive SUMMARY
Chula Vista, California 91910-2098

NUMBER: DATE: ATA SYSTEM:


A318/A319/A320/A321
RA32071-139, Rev. 1 July 22, 2011 71-00-00 CFM56-5B

SUBJECT:
Nacelle - EBU - Installation Procedure & Clamping Modification -
New Fire Detector Ch. 'B' Harness Assembly With PEEK Overbraid

MANPOWER
BACKGROUND
Goodrich is introducing a product improvement Estimated time to incorporate the full intent of
to the fan case Fire Detector Ch. 'B' Harness this Service Bulletin on one Nacelle is 2.0
Assembly. The original harnesses constructed M/Hrs. Refer to section 1.F for a full
with DR25 shrink-sleeve materials will be breakdown.
upgraded with the industry standard, and more
durable, PEEK overbraid. While the installation MATERIAL INFORMATION
routing methodology remains the same, some
clamping changes are required. The parts required to accomplish this Service
Bulletin are available from Goodrich as kit
ACTION RA32071-139-551.

Operators have the option to remove and Refer to section 2. for material Price and
replace the existing harness (DR25 Availability information.
construction materials) with harnesses
constructed of the new industry standard
PEEK overbraid. Installation instructions will
vary, dependent on the existing harness clamp
configuration installed on the operator aircraft.

COMPLIANCE

Category 7

Accomplish when supply of superseded parts


have been depleted.

EFFECTIVITY

Airplane: A318/A319/A320/A321

Configuration 1 – Power Plant S/Ns prior to


7531001
(Pre-SPIB CFM02255MW1)
Configuration 2 – Power Plant S/Ns between
7531001 and 10667001
(Post-SPIB CFM02255MW1)
Summary 1 of 1

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Service Bulletin
Aerostructures
850 Lagoon Drive A318/A319/A320/A321
Chula Vista, California 91910-2098

Nacelle - EBU - Installation Procedure & Clamping Modification - New Fire


Detector Ch. 'B' Harness Assembly With PEEK Overbraid

1. PLANNING INFORMATION

A. Effectivity

(1) Airplane: A318/A319/A320/A321


Configuration 1 – Power Plant S/Ns prior to 7531001
(Pre-SPIB CFM02255MW1)
Configuration 2 – Power Plant S/Ns between 7531001 and
10667001 (Post-SPIB CFM02255MW1)

B. Reason

(1) Problem:
Goodrich is introducing a fan case harness system
constructed with the industry standard PEEK overbraid.

(2) Cause:
Product improvement to the fan case harness system.
(3) Background:
The original fan case harnesses constructed with DR25
shrink-sleeve materials will be upgraded with a PEEK
overbraid version. Field accomplishment can be done on a
one for one basis. While the installation routing
methodology remains the same, some clamping changes are
required.
(4) Objective:

Align the fan case harness materials with the core harness
materials and industry standard by introducing a PEEK
overbraid replacement.
(5) Substantiation:
Product improvement harness materials have been
substantiated by laboratory and in-service testing.

C. Description

Operators are to remove and replace the existing harness (DR25


construction materials) with a PEEK overbraid version.
Installation instructions will vary, dependent on the existing
harness clamp configuration installed on the operator aircraft.

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 1 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin
D. Compliance

Category 7
Accomplish when supply of superseded parts have been depleted.

E. Approval

The technical content of this Service Bulletin has been approved


under the authority of the EASA Design Organization approval No.
EASA.21J.031.

F. Manpower
Estimated man-hours to incorporate the intent of this bulletin
to a Nacelle using trained personnel:
M/HRS

Gain Access 0.25


Accomplish SB Intent 1.50
Put Nacelle to Service 0.25
Total 2.00

NOTE: Estimated labor hours are for planning purposes only.


Labor reimbursement is not provided under the terms of
this service bulletin.

G. Weight and Balance

Not affected.

H. Electrical Load Data

Not affected.

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 2 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin
I. References

The following information was used in preparation of this


Service Bulletin:

Data Identification Change Chapter/Section Type Data


642W9820 D --- Drawing
642W9883 A --- Drawing
642-9801 AA --- Drawing
Change Technical
R24-00-0023 3 ---
Dossier
R24-00-0023 4 --- Fit Check Report
A318/A319/A320
CFM56-5A/5B
Feb 01/10 71-51-43 Publication
Aircraft Maintenance
Manual
This Service Bulletin is subject to Aircraft Modification No. 151964.
Under no circumstances shall the modified equipment, resulting from
the application of this SB, be install on the aircraft type unless
the corresponding modification, and if applicable, its aircraft SB
are approved.

J. Other Publications Affected

Publication Chapter/Figure/Section

A318/A319/A320/A321 CFM56-5B Component


71-50-03
Maintenance Manual

A318/A319/A320/A321 CFM56-5A/5B Aircraft


71-51-43
Maintenance Manual

CFM56-5B Engine Shop Manual 71-00-01

A318/A319/A320/A321 CFM56-5A/5B Aircraft


71-51-00
Illustrated Parts Catalog

CFM56-55B Engine Illustrated Parts Catalog 71-00-00/Fig. 8, 10, 10A

A318/A319/A320/A321 CFM56-5B Power Plant


71-51-00
Illustrated Parts Catalog

CFM56-5B Quick Engine Change Kit


71-00-02/Fig. 17
Installation Manual

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 3 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

K. Interchangeability or Intermixability of Parts

Pre and post service bulletin wire harnesses are


interchangeable, however the clamping configuration must match
the installed harness configuration (i.e. pre-SB RA32071-139 or
post-SB RA32071-139). The 642W9883 harness is the
preferred standard and current production configuration.

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 4 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin
2. MATERIAL INFORMATION

A. Material Price and Availability

(1) The parts required to accomplish this Service Bulletin are


available from Goodrich as kit RA32071-139-551.
EST’D UNIT
NEW PART NO. QTY PRICE KEYWORD
RA32071-139-551 1 RFQ Kit
Consists of:
642W9883-501 1 Harness
TA025059-05 3 P-Clamp
TA025059-06 9 P-Clamp
TA025059-09 2 P-Clamp
TA10950004-06 1 Flip Lock
Clamp

NOTE: Extra clamps may exist after completion of the Service


Bulletin.

(2) Operators should submit a charge purchase order for the


applicable quantities. The purchase order must specify
this service bulletin number and only the parts herein. A
delivery schedule will be provided at time of order
acknowledgment. Kits will be maintained for two years from
service bulletin issuance date. After two years, operators
may be required to purchase the parts individually at
current catalog price.

Direct the purchase order to:


Goodrich Aerostructures Group
850 Lagoon Drive
Chula Vista, CA 91910-2098
U.S.A.

Attn: Airline Account Manager


(Service Bulletin No. RA32071-139)
Fax: (619)691-6195
E-mail: sparesales@goodrich.com

NOTE: Please submit hard copy Purchase order. Do not use


the Spec 2000 ordering system or Goodrich Aerospace
Aerostructures Group’s web site for kit ordering.

B. Industry Support Information

No industry support is provided for this service bulletin.

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 5 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

C. Material Necessary for Each Harness Assembly

Part Number Keyword Qty Source Vendor


Code
RMS 315 Moxness Products,
TAPE, HIGH TEMP AR 07099
Type 3 Inc., Racine, WI.
D. Materials Necessary for each Spare

Refer to section 2.A. and C.

E. Parts Affected by the Service Bulletin

New P/N Qty Nomenclature Old P/N Qty Operation CHG SPRT
Code Code

Fire Detector Ch.


642W9883-501 1 'B' Harness 642W9820-503 1 REPLACE B,E 6
Assembly

Note 1: Change Codes

B = New and old parts are directly interchangeable when


installed in sets.

E = Old part not used with new configuration.

Note 2: Support Codes

6 = New part currently available.

F. Tooling – Price and Availability

Not Applicable

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 6 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

3. ACCOMPLISHMENT INSTRUCTIONS
A. Aircraft – Configuration 1

These instructions are written on the condition that the Power


Plant is installed on the aircraft.
a. Open the fan cowl doors. Refer to A318/A319/A320/A321 CFM56-5B
Aircraft Maintenance Manual, Task 71-13-00-010-040.
b. Locate and remove fan case harness 642W9820-503. Refer to
A318/A319/A320/A321 CFM56-5B Aircraft Maintenance Manual, Task
71-51-43-000-003.
c. Remove and replace the harness attachment clamps as called out
within Figures 1 and 2. Retain and reuse all other harness
attachment clamps. Retain the attachment hardware for
installation.
d. Install the replacement clamps. Ensure all new clamps are
installed in the proper location to support the existing harness
routing. Refer to Table 1.
e. Install the new 642W9883-501 PEEK overbraid harness. Refer to
A318/A319/A320/A321 CFM56-5B Aircraft Maintenance Manual, Task
71-51-43-400-003.
f. Apply RMS 315 Type 3 (tape) onto both harnesses in locations
where the new PEEK overbraid harness may contact nearby or
crossing DR25 harnesses. This will serve as additional chaffing
protection between differing materials.
i. Wrap the tape so that each wrap of tape overlaps the
adjacent wrap by 50 percent.
ii. Extend the tape coverage as far as needed to ensure any
possible contact between a PEEK overbraid harness and DR25
harness will not result in chaffing damage.
iii. Refer to Figures 6, 7, and 8 for sample zones.
g. Close the fan cowl doors. Refer to A318/A319/A320/A321 CFM56-5B
Aircraft Maintenance Manual, Task 71-13-00-410-040.
B. Aircraft – Configuration 2
a. Open the fan cowl doors. Refer to A318/A319/A320/A321 CFM56-5B
Aircraft Maintenance Manual, Task 71-13-00-010-040.
b. Locate and remove fan case harness 642W9820-503. Refer to
A318/A319/A320/A321 CFM56-5B Aircraft Maintenance Manual, Task
71-51-43-000-003.
c. Remove and replace the harness attachment clamps as called out
within Figures 3, 4, and 5. Retain and reuse all other harness
attachment clamps. Retain the attachment hardware for
installation.

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 7 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin
d. Install the replacement clamps. Ensure all new clamps are
installed in the proper location to support the existing harness
routing. Refer to Table 2.
e. Install the new 642W9883-501 PEEK overbraid harness. Refer to
A318/A319/A320/A321 CFM56-5B Aircraft Maintenance Manual, Task
71-51-43-400-003.
f. Apply RMS 315 Type 3 (tape) onto both harnesses in locations
where the new PEEK overbraid harness may contact nearby or
crossing DR25 harnesses. This will serve as additional chaffing
protection between differing materials.
i. Wrap the tape so that each wrap of tape overlaps the
adjacent wrap by 50 percent.
ii. Extend the tape coverage as far as needed to ensure any
possible contact between a PEEK overbraid harness and DR25
harness will not result in chaffing damage.
iii. Refer to Figures 6, 7, and 8 for sample zones.
g. Close the fan cowl doors. Refer to A318/A319/A320/A321 CFM56-5B
Aircraft Maintenance Manual, Task 71-13-00-410-040.

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 8 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Clamp Installation/Removal Locations – Configuration 1


Figure 1

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 9 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Clamp Installation/Removal Locations – Configuration 1


Figure 2

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 10 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Clamp Installation/Removal Locations – Configuration 2


Figure 3

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 11 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Clamp Installation/Removal Locations – Configuration 2


Figure 4

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 12 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Clamp Installation/Removal Locations – Configuration 2


Figure 5

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 13 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Potential Tape Application Zones


Figure 6

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 14 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Potential Tape Application Zones


Figure 7

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 15 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin

Potential Tape Application Zones


Figure 8

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 16 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991
Goodrich Aerostructures Service Bulletin
Installation Installation Clamp Part Number *Clamp Part Numbers
Reference (for 642W9883-501) (DR25 harness at ref. loc.)
1 TA025059-05* TA025059-09 (for 642W9815-503)
2 TA025059-05* TA025059-09 (for 642W9815-503)
4 TA025059-05 N/A
5 TA025059-06* TA025059-06 (for 642W9815-503)
6 TA025059-06* TA025059-06 (for 642W9815-503)
7 TA025059-06* TA025059-06 (for 642W9815-503)
12 TA10950004-06 N/A
13 TA025059-06 N/A
14 TA025059-06 N/A
15 TA025059-06 N/A

Table 1
Configuration 1 Installation Clamp Part Numbers

Installation Installation Clamp Part Number *Clamp Part Numbers


Reference (for 642W9883-501) (DR25 harness at ref. loc.)
8 TA025059-06 N/A
9 TA025059-05 N/A
10 TA025059-06 N/A
11 TA025059-06 N/A
16 TA10950004-06 N/A
17 TA025059-06 N/A
18 TA025059-06 N/A
19 TA025059-06 N/A
20 TA025059-06 N/A
21 TA025059-06 N/A

Table 2
Configuration 2 Installation Clamp Part Numbers

EFFECTIVITY: CFM56-5B NUMBER: RA32071-139, Rev. 1


DATE: July 22, 2011 PAGE: 17 of 17

Rohr, Inc., a subsidiary of The Goodrich Corporation, operating as Goodrich Aerostructures, 850 Lagoon Drive, Chula Vista, CA 91910-2098
These commodities, technology, or software are controlled by the U.S. Export Administration Regulations (EAR).
Diversion contrary to U.S. law is prohibited.
ECCN: 9E991

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