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760 : 1996
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Welding consumables |
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Fluxes for submerged arc |
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welding |
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Classification |
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The European Standard EN 760 : 1996 has the status of a |
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British Standard |
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ICS 25.160.20 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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BS EN 760 : 1996
British Standard
The preparation of this British Standard was entrusted to Technical Committee
WEE/39, Welding consumables, upon which the following bodies were represented:
Aluminium Federation
Association of Welding Distributors
British Association for Brazing and Soldering
British Compressed Gases Association
British Constructional Steelwork Association Ltd.
British Iron and Steel Producers' Association
Electricity Association
Engineering Equipment and Materials Users' Association
Lloyds Register of Shipping
Magnesium Industry Council
Power Generation Contractors' Association (PGCA (BEAMA Ltd.))
Process Plant Association
SAFed
Stainless Steel Wire Industry Association
Welding Institute
Welding Manufacturers' Association (BEAMA Ltd.)
BSI 1996
Amendments issued since publication
Amd. No. Date Text affected
BSI 1996
Text of EN 760
Contents
National foreword
Committees responsible
Inside front cover
2
Page
ii
i
BS EN 760 : 1996
BS EN 760 : 1996
National foreword
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This British Standard has been prepared by Technical Committee WEE/39 and is the
English language version of EN 760 : 1996 Welding consumables Ð Fluxes for
submerged arc welding Ð Classification published by the European Committee for
Standardization (CEN).
This standard was produced as a result of international discussions in which the
United Kingdom took an active part.
This standard together with BS EN 756 : 1996 supersedes BS 4165 : 1984 which is
withdrawn.
Cross-references
Publication referred to Corresponding British Standard
EN 756 : 1996 BS EN 756 : 1996 Welding consumables. Wire electrodes and
wire-flux combinations for submerged arc welding of non
alloy and fine grain steels. Classification
ii BSI 1996
EUROPEAN STANDARD EN 760
NORME EUROPEÂENNE
EUROPAÈISCHE NORM
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March 1996
ICS 25.160.20
Descriptors: arc welding, submerged arc welding, welding fluxes, unalloyed steels, low alloy steels, high alloy steels, filler wire,
classifications, symbols, marking
English version
Welding consumables Ð
Fluxes for submerged arc welding Ð
Classification
This European Standard was approved by CEN on 1996-02-12. CEN members are
bound to comply with the CEN/CENELEC Internal Regulations which stipulate the
conditions for giving this European Standard the status of a national standard
without any alteration.
Up-to-date lists and bibliographical references concerning such national standards
may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
CEN member into its own language and notified to the Central Secretariat has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Denmark,
Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands,
Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
CEN
European Committee for Standardization
Comite EuropeÂen de Normalisation
EuropaÈisches Komitee fuÈr Normung
Foreword Contents
This European Standard has been prepared by Page
Technical Committee CEN/TC 121, Welding, the
secretariat of which is held by DS. 1 Scope 3
This European Standard shall be given the status of a 2 Normative references 3
national standard, either by publication of an identical 3 Classification 3
text or by endorsement, at the latest by 4 Symbols and requirements 3
September 1996, and conflicting national standards
shall be withdrawn at the latest by September 1996. 4.1 Symbol for the product/process 3
Annex A is informative and contains `Description of 4.2 Symbol for method of manufacture 3
flux types'. 4.3 Symbol for type of flux, characteristic
In normative references reference is made to ISO 3690. chemical consituents 3
It should be noted that a European Standard is under 4.4 Symbol for applications, flux class 3
preparation for the same subject in CEN/TC 121/SC 3.
4.5 Symbol for metallurgical behaviour 4
According to the CEN/CENELEC Internal Regulations,
the national standards organizations of the following 4.6 Symbol for type of current 5
countries are bound to implement this European 4.7 Symbol for hydrogen content in
Standard: Austria, Belgium, Denmark, Finland, France, all-weld metal 5
Germany, Greece, Iceland, Ireland, Italy, Luxembourg, 4.8 Current-carrying capacity 5
Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom. 5 Particle size range 5
6 Technical delivery conditions 6
7 Marking 6
8 Designation 6
Annex 7
A (informative) Description of flux types 7
BSI 1996
Page 3
EN 760 : 1996
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BSI 1996
Page 4
EN 760 : 1996
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BSI 1996
Page 5
EN 760 : 1996
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4.5.1.2 Metallurgical behaviour, flux class 2 If a low hydrogen weld metal is necessary in view of
The pick-up of alloying elements other than Si and Mn the parent materials to be welded, the flux
shall be indicated by stating the corresponding manufacturer should be consulted for details of the
chemical symbols (e.g. Cr). redrying conditions specific to the flux.
4.5.1.3 Metallurgical behaviour, flux class 3 A usual redrying condition for fused flux can be 2 h at
The pick-up of alloying elements shall be indicated by (250 ± 50) ÊC or 2 h at (350 ± 50) ÊC for an
stating the corresponding chemical symbols (e.g. C, Cr). agglomerated flux.
Alternatively the metallurgical behaviour of the flux 4.8 Current-carrying capacity
shall be indicated in the manufacturer's literature or The current-carrying capacity of a flux depends on
data sheets. various welding conditions and is not indicated in the
4.5.2 Determination of symbol flux designation.
For the determination of symbols for Class 1 fluxes an NOTE. For purposes of comparison the manufacturer indicates in
all-weld metal test assembly type 3 in accordance with his literature or data sheets the current-carrying capacity of the
prEN 1597-1 or an all-weld metal pad with not less flux. This is assessed as being the maximum current carried by a
4,0 mm diameter wire under standard conditions such that a
than 8 layers with minimum 2 beads per layer shall be regular and uniform weld bead is obtained. The standard
prepared in accordance with table 3. The sampling for conditions for such a test are defined as follows:
analysis shall be made from the all-weld metal test
piece surface or from the middle of the all-weld metal ± travel speed 550 mm/min
pad. ± electrode extension 30 ± 5 mm
± type of current and d.c.+
Table 3. Welding conditions for preparation of electrode polarity
an all-weld metal pad
± arc voltage consistent with current value
Welding conditions for multi-run single Wire diameter
wire 1)2) 4,0 mm ± plate thickness 20 mm minimum
Electrode extension, mm 30 ± 5 Whilst the maximum current value may be defined in this manner
Length of weld deposit, mm min. 200 it should be recognized that this value may increase in certain
instances, e.g. multi-wire systems.
Type of current d.c.
Welding current, A 580 ± 20
Welding voltage, V 29 ± 1 5 Particle size range
Welding speed, mm/min 550 ± 50 The particle category is not a part of the flux
Interpass temperature range, ÊC 150 ± 50 designation but shall be used for information in the
1) If a.c. and d.c. operations are claimed, test welding shall be marking of packaging units.
carried out using a.c. only. The particle size range shall be indicated by the
2) a.c. means alternating current; d.c. means direct current.
symbol for the smallest and largest particle sizes in
accordance with table 5 or directly expressed in
4.6 Symbol for type of current
millimetres.
The symbol below indicates the type of current
(a.c. or d.c.) for which the flux is suitable: Table 5. Particle size
DC is the symbol for direct current;
Particle sizes Symbol
AC is the symbol for alternating current. mm
Suitability for use on a.c. generally also implies
2,5 25
suitability for d.c.
In order to demonstrate operability on a.c., tests shall 2,0 20
be carried out with a no-load voltage not higher than 1,6 16
70 V.
1,25 12
4.7 Symbol for hydrogen content in all-weld
metal 0,8 8
The symbol in table 4 indicates the hydrogen content 0,5 5
determined in all-weld metal in accordance with the
method given in ISO 3690. 0,315 3
0,2 2
Table 4. Symbol for hydrogen content in
all-weld metal 0,1 1
Symbol Hydrogen content ml/100 g < 0,1 D
all-weld metal max.
H5 5 Example of a typical symbol for particle size range is
H10 10 2 to 16 or 0,2 mm to 1,6 mm.
H15 15
BSI 1996
Page 6
EN 760 : 1996
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7 Marking
The packaging shall be clearly marked with the
following details:
± trade name;
± designation in accordance with this standard;
± production lot number;
± net weight;
± manufacturer or supplier;
± particle size range in accordance with clause 5.
8 Designation
The designation of a flux shall follow the principle of
the example given below:
EXAMPLE:
A flux for submerged-arc welding (S) manufactured by
fusion (F), of calcium-silicate-type (CS) for class 1
applications (1), with pick-up 0,2 % for silicon (6) and
0,5 % for manganese (7), may be used on a.c. or
d.c. (AC) and produces a weld metal with 8 ml
hydrogen in 100 g all-weld metal (H10).
Designation:
Welding flux EN 760 2 S F CS 1 67 AC H10
Compulsory section:
Welding flux EN 760 2 S F CS 1
where:
BSI 1996
Page 7
EN 760 : 1996
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BSI 1996
Page 8
EN 760 : 1996
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BSI 1996
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BSI 1996
See national foreword.
List of references
BS EN 760 : 1996
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