Documente Academic
Documente Profesional
Documente Cultură
PSD 130
NOVEMBER/DECEMBER 2005
PSDMAGAZINE.ORG
Continuing Education
Valves
Valves serve the purpose of controlling the fluids in building ser- a partially open gate valve cre- Figure 1 Gate Valve
vice piping. They come in many shapes, sizes, design types, and ates vibration and chattering
materials to accommodate different fluids, piping, pressure ranges, and subjects the disc and seat
and types of service. Proper selection is important to ensure the most to inordinate wear.
efficient, cost-effective, and long-lasting systems. No single valve is There is a wide variety of
best for all services. This chapter is limited to manually operated seats and discs to suit the con-
valves that start, stop, and regulate flow, and prevent its reversal. ditions under which the valve
is to operate. For relatively low
Functions
pressures and temperatures
Valves are designed to perform four principal functions:
and for ordinary fluids, seating
1. Starting and stopping flow
materials are not a particularly
2. Regulating (throttling) flow difficult problem. Bronze and
3. Preventing the reversal of flow iron valves usually have bronze
4. Regulating or relieving the flow pressure. or bronze-faced seating sur-
faces; iron valves may be all
Service Considerations iron. Nonmetallic “composition”
1. Pressure discs are available for tight seat-
2. Temperature ing or hard-to-hold fluids, such
3. Type of fluid as air and gasoline.
A. Liquid Gate discs can be classified
B. Gas, i.e., steam or air as solid-wedge discs, double
C. Dirty or abrasive (erosive) discs or split-wedge discs. In
D. Corrosive the solid-wedge design, a single
4. Flow tapered disc, thin at the bottom
and thicker at the top, is forced
A. On-off
into a similarly shaped seat.
B. Throttling
In the double and split-wedge
C. Need to prevent flow reversal
disc designs, two discs are employed back to back, with a spreading
D. Concern for pressure drop
device between them. As the valve wheel is turned, the gate drops
E. Velocity
into its seat (as with any other gate valve), but on the final turns
5. Operating conditions
of the wheel, the spreader
A. Frequency of operation forces the discs outward Figure 2 Globe Valve
B. Accessibility against the seats, effecting
C. Overall space/size available tighter closure.
D. Manual or automated control Bypass valves should be
E. Need for bubble-tight shut-off provided where the differen-
F. Concerns about body joint leaks tial pressure exceeds 200 psi
G. Fire safe design (1378 kPa) on valves sized 4
H. Speed of closure. to 6 in. (101.6 to 152.4 mm),
Approvals and 100 psi (689 kPa) on
1. Manufacturers Standardization Society (MSS) valves 8 in. (203.2 mm) or
larger. Bypass valves should
2. Fire protection: UL and Factory Mutual (FM)
be ½ in. (12.7 mm) for 4-in.
3. State and local codes (101.6-mm) valves, and ¾ in.
4. American Petroleum Industries (API). (19.1 mm) for 5-in. (127-mm)
valves or larger.
Types of Valve
Globe Valve
Gate Valve The globe valve (which is
With starting and stopping flow its prime function, the gate valve
named for the shape of its
is intended to operate either fully open or fully closed. When fully
body) is much more resistant
open, it has the least resistance to flow of all the valve types.
to flow than the gate valve,
From an examination of Figure 1, it becomes readily apparent
as can be seen by examining
how the gate valve got its name. A gate-like disc, actuated by a stem
the path of flow through it
screw and hand wheel, moves up and down at right angles to the
(Figure 2). Its main advan-
path of flow and seats against two faces to shut off flow. As the disc
tages over the gate valve are
of the gate valve presents a flat surface to the oncoming flow, this
valve is not suited for regulating or throttling flow. Flow through
Reprinted from American Society of Plumbing Engineers Data Book Volume 4: Plumbing Components and Equipment, Chapter 3: Valves.
© 2003, American Society of Plumbing Engineers.
Figure 7 Lift Check valuable for piping subjected to stresses and Bonnets
shocks. In choosing valves, the service characteris-
Stainless Steel tics of the bonnet joint should not be over-
For highly corrosive fluids, stainless steel looked. Bonnets and bonnet joints must
valves provide the maximum corrosion provide a leakproof closure for the body.
resistance, high strength, and good wearing There are many modifications, but the three
properties. Seating surfaces, stems, and discs most common types are screwed-in bonnet,
of stainless steel are suitable where foreign screwed union-ring bonnet, and bolted
materials in the fluids handled could have bonnet.
adverse effects. Screwed-in bonnet This is the simplest
and least expensive construction, frequently
Valve Ratings used on bronze gate, globe, and angle
Most valve manufacturers rate their prod- valves and recommended where frequent
ucts in terms of saturated steam pressure; dismantling is not needed. When properly
or pressure of nonshock cold water, oil, designed with running threads and carefully
or gas (WOG); or both. These ratings usu- assembled, the screwed-in bonnet makes a
ally appear on the body of the valve. For durable, pressure-tight seal that is suited for
Brass and Bronze
instance, a valve with the markings “125” many services.
Brass usually consists of 85% copper, 5%
with “200 WOG” will operate safely at 125 Screwed union-ring bonnet This con-
lead, 5% tin, and 5% zinc. Bronze has a
psi (861.3 kPa) of saturated steam or 200 psi struction is convenient where valves need
higher copper content, ranging from 86 to
(1378 kPa) cold water, oil, or gas. frequent inspection or cleaning—also for
90%, with the remaining percentage divided
The engineer should be familiar with the quick renewal or changeover of the disc in
among lead, tin, and zinc.
markings on the valves specified and should composition disc valves. A separate union
Of particular importance is the zinc keep them in mind during construction ring applies a direct load on the bonnet to
content. Industry maximum is set at 15%, but inspection. A ruptured valve can do much hold the pressure-tight joint with the body.
certain military and government specifications damage. The turning motion used to tighten the ring
allow no more than 6%. is split between the shoulders of the ring
Valve Components
Under certain circumstances, a phe- and bonnet. Hence, the point of seal con-
nomenon known as “dezincification” will Stems tact between the bonnet and the body is less
occur in valves or pipes containing zinc. The Stem designs fall into four basic categories: subject to wear from frequent opening of the
action is a result of electrolysis; in effect, rising stem with outside screw, rising stem joint.
the zinc is actually drawn out and removed with inside screw, nonrising stem with inside Contact faces are less likely to be damaged
from the brass or bronze, leaving a porous, screw, and sliding stem. in handling. The union ring gives the body
brittle, and weakened material. The higher Rising stem with outside screw This added strength and rigidity against internal
the zinc content, the greater the susceptibil- design is ideal where the valve is infre- pressure and distortion.
ity to dezincification. To slow or prevent the quently used and the possibility of stick- While ideal on smaller valves, the screwed,
process, tin, phosphorus antimony, and other ing would constitute a hazard, such as in a union-ring bonnet is impractical on large
inhibitors are added. Brass valves should not fire-protection system. In this arrangement, sizes.
be used for operating temperatures above the screws are not subject to corrosion or Bolted bonnet joint A practical and
450°F (232.2°C). The maximum for bronze elements in the line fluid that might cause commonly used joint for larger size valves or
in 550°F (287.8°C). damage because they are outside the valve for higher-pressure applications, the bolted
body. Also, being outside, they can easily be bonnet joint has multiple boltings with
Iron lubricated. smaller diameter bolts that permit equal-
As with any other rising stem valve, suf- ized sealing pressure without the excessive
Iron used in valves usually conforms to ASTM
ficient clearance must be allowed to enable torque needed to make large threaded joints.
Standard A26. Although iron-bodied valves
a full opening. Only small wrenches are needed.
are manufactured in sizes as small as ¼-in.
Rising stem with inside screw This
(6.4-mm) nominal diameter, they are most End Connections
design is the simplest and most common
commonly stocked in sizes of 2 in. (50.8 mm) Valves are available with screwed, welded,
stem design for gate, globe, and angle valves.
and above. In these larger sizes, they are con- brazed, soldered, flared, flanged, and hub
The position of the hand wheel indicates the
siderably less expensive than bronze. ends.
position of the disc, opened or closed.
The higher weight of iron valves, as com- Nonrising stem These are ideal where Screwed End
pared to bronze valves, should be considered headroom is limited. They are generally This is by far the most widely used type of
when figuring hanger spacing and loads. limited to use with gate valves. In this type, end connection. It is found in brass, iron,
A typical 2-in. (50.8-mm) screwed, bronze, the screw does not raise the stem but rather steel, and alloy piping materials. It is suited
globe valve rated at 125 psi (861.3 kPa) raises and lowers the disc. As the stem only for all pressures but is usually confined
weighs about 13 lb (5.9 kg). The same valve rotates and does not rise, wear on packings to smaller pipe sizes. The larger the pipe
in iron weighs 15 lb (6.8 kg) and, if specified is slightly lessened. size, the more difficult it is to make up the
with a yoke bonnet, about 22 lb (10 kg). Sliding stem These are applied where screwed joint.
quick opening and closing are required. A
Malleable Iron lever replaces the hand wheel, and stem Welded End
Malleable iron valves are stronger, stiffer, threads are eliminated. This type of end is available only in steel
and tougher than iron-bodied valves and valves and fittings and is mainly for higher-
hold tighter pressures. Toughness is most pressure and -temperature services. It is rec-
the packing nut to the packing. It serves the Union threaded piece That part of the Design Detail: Gate Valves
same purpose as the packing gland. union that is fastened to the pipe and has
Rising stem A threaded component that external threads over which the union ring
Advantages and Recommendations
1. Good choice for on-off service
is unscrewed or screwed through the bonnet is screwed to effect a coupling.
to open or close the valve. The hand wheel Wedge (See also disc.) The wedge-shaped 2. Full flow, low pressure drop
may rise with the stem, or the stem may rise device that fits into the seating surfaces of a 3. Bidirectional
through the hand wheel. gate valve and that is drawn out of contact 4. Bypass valves should be provided
Screwed bonnet A type of bonnet so with the seating surfaces to permit flow or is where the differential pressure exceeds
constructed that it attaches to the body by pushed down into contact with the seating 200 psi on valves 4½ to 6 in. and 100
means of a screwed joint. A bonnet may be surfaces to close off flow with the valve. psi on valves 8 in. and larger. Bypass
attached to the body by screwing over the 100% area (full port) The area through valves should be ½ in. for 4-in. valves
body or inside the body, or by means of a the valve is equal to or greater than the area and ¾ in. for 5-in. valves or larger.
union type, screwed connection. of standard pipe.
Solid wedge A wedge consisting of one Disadvantages
MSS Standard Practices 1. Not for throttling: Use fully open or fully
solid piece into which the valve stem is
attached, so it seals against the valve seat- Number closed. Flow through a partially open
ing surfaces to ensure a tight seal when the SP-25 Standard Marking System for Valves, gate valve causes vibration and chat-
valve is closed. Fittings, Flanges and Unions tering and subjects the disc and seat to
Split wedge A wedge consisting of two inordinate wear.
SP-42 150 lb. Corrosion Resistant Cast
pieces into which the valve stem is screwed, 2. Metal-to-metal seating means not best
Flanged Valves
so it expands the two pieces against the choice for frequent operation. Bubble-
valve seating surfaces to ensure a tight seal SP-67 Butterfly Valves tight seating should not be expected
when the valve is closed. SP-70 Cast Iron Gate Valves, Flanged and with metal-to-metal design.
Standard port The area through the Threaded Ends 3. Difficult to automate.
valve is less than the area of standard pipe.
Stem The usually threaded shaft to which SP-71 Cast Iron Swing Check Valves, Flanged Disc and Seat Designs
is attached the hand wheel at the top and and Threaded Ends 1. Bronze or bronze-faced seating surfaces
the disc or wedge at the lower end. The stem SP-72 Ball Valves with Flanged or Butt-Weld- are used with bronze and iron valves.
may also be called the “spindle.” ing Ends for General Service Iron valves may use all-iron seating
Stop plug An adjusting screw that extends surfaces. These are preferred for low
SP-78 Cast Iron Plug Valves
through the body of a check valve. It adjusts pressures and temperatures and for
and controls the extent of movement of the SP-80 Bronze Gate, Globe, Angle and Check ordinary fluids. Stainless steel is used for
disc or clapper. Valves high-pressure steam and erosive media.
Swing check valve A check valve that SP-81 Stainless Steel, Bonnetless, Flanged, 2. Nonmetallic, “composition” discs are
uses a hinged disc or clapper to limit the Wafer, Knife Gate Valves available for tight seating or hard-to-
direction of flow. The pressure exerted by hold fluids, such as air and gasoline.
SP-82 Valve Pressure Testing Methods
the fluid flowing through the valve forces 3. Solid-wedge disc design is thinner at the
the disc away from the seating surface. SP-85 Cast Iron Valves
bottom, thicker at the top, and forced
When the flow ceases, the clapper falls to SP-110 Ball Valves into the seat of a similar shape.
its original position, preventing flow in the Notes: 1. Use of the last approved revi- 4. Double-disc or split-wedge disc design
opposite direction. sion of all standards shall be used. 2. A are two discs employed back to back
Union A coupling fitting consisting of large number of former MSS Standard Prac- with a spreading device between them.
three parts (a shoulder piece, a thread piece, tices have been approved by the American As the valve wheel is turned, the gate
and a ring) that is used for coupling the ends National Standards Institute (ANSI) as ANSI drops into its seat (as with any other
of pipe sections. Adjoining faces of shoul- Standards. To maintain a single source of gate valve), but on the final turns of the
der and thread pieces are lapped together authoritative information, MSS withdraws its wheel, the spreader forces the discs out-
to form a tight joint. Unions permit easy Standard Practices when they are approved ward against the seats, effecting tighter
disconnection for repair and replacement of as ANSI Standards. closure.
piping and fittings.
Union bonnet A type of bonnet that is Valve Design Choices 5. Resilient wedge is a rubber encapsu-
so constructed that the whole bonnet assem- 1. Multiturn type lated metal wedge that seals against an
bly, including the hand wheel, stem, and A. Gate epoxy-coated body. Resilient wedge is
disc assembly, may be quickly removed by B. Globe/angle-globe limited to cold-water applications.
unscrewing the bonnet union ring from the C. End connection
Design Detail: Globe/Angle-Globe
valve body. 2. Check type (backflow prevention)
Valve
Union ring A large nut-like component A. Swing
that secures the union thread and the union B. Lift Advantages and Recommendations
shoulder together. It slips over and against C. Silent or nonslam 1. Recommended for throttling applica-
the shoulder piece and screws onto the D. End connection tions.
union thread piece. 3. Quarter-turn type 2. Positive bubble-tight shut-off when
Union shoulder piece A part of the A. Ball equipped with resilient seating.
union fastened to the pipe that retains the B. Butterfly-resilient seated 3. Good for frequent operation.
union ring. C. Plug 4. Easy to repair.
D. End connection.
3. Straight-through, unobstructed flow, ¼–1 in., conventional-port 1¼–2 in., blow- steam service. For class 150 seat disc, specify
bidirectional flow, three-way flow, or out-proof stems, chrome-plated brass ball, TFE for steam service.
four-way flow. and threaded or soldered ends. Valves shall 2½ in. and larger Valves 2½ in. and
4. Offers long cycle life. comply with MSS SP-110 larger shall be class 125, rated 125 psi SWP,
200 psi nonshock CWP; iron body, bronze
5. Adjustable stop for balancing or throt- Globe valves mounted, with body and bolted bonnet con-
tling service. 2 in. and smaller Valves 2 in. and smaller forming to ASTM A-126 class B cast-iron,
6. Can be supplied with round, diamond, shall be of class 125, rated 125 psi SWP, 200 flanged ends, swing type disc, and nonas-
or rectangular (standard) plug. psi nonshock CWP; body and bonnet shall bestos gasket. Valves shall comply with MSS
7. Mechanism for power operation or be of ASTM B-62 cast-bronze composition SP-71.
remote control of any size and type to with threaded or soldered ends. Stems shall Alternative check valves (2½ in. and
operate with air, oil, or water. be of dezincification-resistant silicon bronze, larger) shall be class 125/250 iron body,
ASTM B-371, or low-zinc alloy, ASTM B-99. bronze mounted, wafer check valve, with
Disadvantages Packing glands shall be of bronze, ASTM B- ends designed for flanged type connection,
1. Temperature and pressure range limited 62, with aramid fiber, nonasbestos packing, aluminum bronze disc, EPDM seats, 316
by type of lubricant sealant and ANSI complete with malleable hand wheel. Valves stainless steel torsion spring, and hinge pin.
Standard rating, i.e. 150 psi steam work- shall comply with MSS SP-80. A spring-actuated check valve is to be
ing pressure (SWP) and 200 psi non- 2½ in. and larger Valves 2½ in. and used on pump discharge. Swing check with
shock, cold working pressure (CWP), larger shall be class 125, rated 125 psi SWP, outside lever and spring (not center guided)
and water, oil, gas (WOG). 200 psi nonshock CWP; and have an iron is to be used on sewage ejectors or storm-
body, bronze-mounted OS&Y, with body
General Valve Specification by Service and bolted bonnet conforming to ASTM
water sump pumps.
Hot and Cold Domestic Water Service A-126 class B cast-iron, flanged ends, with Fire-Protection System
aramid fiber, nonasbestos packing, and two-
Gate valve Gate valves
piece packing gland assembly. Valves shall
2 in. and smaller Valves 2 in. and smaller 2 in. and smaller Valves 2 in. and
comply with MSS SP-85.
shall be class 125, rated 125 psi SWP, 200 smaller shall be of class 175 psi water work-
psi nonshock CWP, rising stem. Body, union Butterfly valves ing pressure (WWP) or greater, with body
bonnet, and solid wedge shall be of ASTM 2½ in. and larger Valves 2 ½ in. and and bonnet conforming to ASTM-B-62, cast-
B-62 cast bronze with threaded ends. Stems larger shall be rated 200 psi nonshock CWP; bronze composition, threaded ends, OS&Y,
shall be of dezincification-resistant silicon and have a lug or IPS grooved type body solid disc and listed by UL, FM approved,
bronze, ASTM B-371, or low-zinc alloy, ASTM with 2-in. extended neck for insulating. They and in compliance with MSS SP-80.
B-99. Packing glands shall be of bronze, shall be ductile iron, ASTM A 536; with stain- 2½ in. and larger Valves 2½ in. and
ASTM B-62, with aramid fiber, nonasbes- less steel disc; 416 stainless steel stem; eth- larger shall be rated 175 psi WWP or greater,
tos packing, complete with malleable hand ylene-propylene diene monomer (EPDM) O- and have an iron body, bronze mounted or
wheel. Valves shall comply with MSS SP-80. ring stem seals; and resilient, EPDM rubber with resilient rubber encapsulated wedge,
2½ in. and larger Valves 2½ in. and molded to seat. Sizes 2½ to 6 in. shall be with body and bonnet conforming to ASTM
larger shall be class 125, rated 100 psi SWP, lever operated with a ten-position throt- A-126, class B cast-iron, OS&Y, class 125
150 psi nonshock CWP; and have an iron tling plate; sizes 8 to 12 in. shall have gear flanged or grooved ends. If of resilient
body, bronze-mounted outside screw and operators; sizes 14 in. and larger shall have wedge design, interior of valve is to be epoxy
yoke (OS&Y), with body and bolted bonnet worm gear operators only. They are suitable coated. Valves shall meet or exceed AWWA
conforming to ASTM A-126 class B cast-iron, for use as bidirectional isolation valves and, C509-89, Standard for Protective Epoxy Inte-
flanged ends, with aramid fiber, nonasbestos as recommended by the manufacturer, on rior Coating for Valves. Valves are to be UL
packing and two-piece packing gland assem- dead-end service at full pressure without the listed, FM approved, and in compliance with
bly. Valves shall comply with MSS SP-70. need for downstream flanges. MSS SP-70.
All domestic water valves 4 in. and larger Valves shall comply with MSS SP-67. Valves 4 in. and larger for under-
that are buried in the ground shall be iron Note: Butterfly valves in dead-end ser- ground bury shall be rated 200 psi WWP
body, bronze-fitted, with O-ring stem seal; vice require both upstream and downstream or greater, with body and bonnet con-
and have epoxy coating inside and outside flanges for proper shut-off and retention forming to ASTM A-126, class B cast iron,
and a resilient-seated gate valve with non- or must be certified by the manufacturer bronze mounted, resilient-seated gate valve
rising stem and mechanical joint or flanged for dead-end service without downstream with nonrising stem, with O-ring stem seal,
ends as required. All valves furnished shall flanges. epoxy coating inside and outside, flanged or
open left. All internal parts shall be acces- mechanical joint ends as required. All valves
sible without removing the valve body from
Check valves furnished shall open left. All internal parts
2 in. and smaller Valves 2 in. and smaller shall be accessible without removing the
the line. Valves shall conform to AWWA
shall be class 125, rated 125 psi SWP, 200 psi valve body from the line. Valves shall con-
C509-89, Standard for Resilient-Seated
nonshock CWP; and have threaded or sol- form to AWWA C509-89, Standard for Resil-
Gate Valves. Epoxy coating shall conform
dered ends, with body and cap conforming ient-Seated Gate Valves. Epoxy coating shall
to AWWA C550-90, Standard for Protective
to ASTM B-62 cast bronze composition, y- conform to AWWA C550-90, Standard for
Epoxy Interior Coating for Valves.
pattern swing type disc. Valves shall comply Protective Epoxy Interior Coating for Valves.
Ball valves with MSS SP-80 Valves shall come complete with mounting
2 in. and smaller Valves 2 in. and smaller Note: Class 150 valves meeting the above plate for indicator post and be UL listed, FM
shall be rated 150 psi SWP, 600 psi nonshock specifications may be used where system approved, and in compliance with MSS SP-
CWP; and have two-piece, cast brass bodies, pressure requires. For class 125 seat disc, 70.
replaceable reinforced Teflon seats, full-port specify Buna-N for WOG service and TFE for