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Documente Profesional
Documente Cultură
HORTICULTURAL FIELDS
CHAPTER 1
1.1 INTRODUCTION:
The basic idea of soil scratching for weed control is ancient and was done with
hoes or mattocks for millennia before cultivators were developed. Cultivators were
originally drawn by draft animals (such as horses, mules, or oxen) or were pushed or
drawn by people. In modern commercial agriculture, the amount of cultivating done
for weed control has been greatly reduced.
HUMAN POWER:
Human power is the main source for operating small implements and tools at
the farm. Stationary work like chaff cutting, lifting, water, threshing, winnowing etc
are also done by manual labour. An average man can develop maximum power of
about 0.1 hp for doing farm work.
ANIMAL POWER:
Power developed by an average pair of bullocks about 1 hp for usual farm
work. Bullocks are employed for all types farm work in all seasons. Besides bullocks,
other animals like camels, buffaloes, horses, donkeys, mules and elephants are also
used at some places. The average force a draft animal can exert is nearly one-tenth of
its body weight.
MECHANICAL POWER:
Broadly speaking, mechanical power includes stationary oil engines, tractors,
power tillers and self propelled combines. Internal combustion engine is a good
device for converting liquid fuel into useful work (mechanical work). These engines
are two types
(1) Spark ignition engines (Petrol or Kerosene engine)
(2) Compression ignition engines (Diesel engines)
The thermal efficiency of diesel engine varies from 32 to 38 per cent whereas that of
petrol engine varies from 25 to 32 per cent.
In modern days, almost all the tractors and power tillers are operated by diesel
engines. Diesel engines are used for operating irrigation pumps, flour mills, oil grains,
cotton gins, chaff cutter, sugarcane crusher, threshers, winnowers etc.
ELECTRICAL POWER:
Electrical power is used mostly in the form of electrical motors on the farms.
Motor is a very useful machine for farmers. It is clean, quest and smooth running. Its
maintenance and operation needs less attention and care. The operating cost remains
almost constant throughout its life. Electrical power is used for water pumping, diary
industry, cold storage, farm product processing, fruit industry and many similar
things.
RENEWABLE ENERGY:
It is the energy mainly obtained from renewable sources of energy like sun,
wind, biomass etc. Biogas energy, wind energy and solar energy are used in
agriculture and domestic purposes with suitable devices. Renewable energy can be
used for lighting, cooking, water heating, space heating, water distillation, food
1. Timeliness of operation.
2. Precision of operation.
3. Improvement of work environment.
4. Enhancement of safety.
5. Reduction of drudgery of labour.
6. Reduction of loss of crops and food products.
maintenance and higher efficiency. Turbo chagrining and super charging of the
engines have become quite common now days in the developed countries. Similarly,
synchromesh transmission system on agricultural machines has become a common
feature.
Fluid couplings or turbo clutches are being incorporated to cushion both engine and
transmission against shock load, jerking, vibration and reducing clutch wear.
Monitoring and control systems are needed on machines to assist the operator by way
of automation in control and information’s on wheel slip, area covered, maintenance
requirement etc. These developments are required for tractors, power tillers, combine
harvesters, engines and other similar machines.
Indian Farm Machinery Industry has not made significant achievements in exports
expect a small quantity of tractors. Therefore tractor and farm machinery
manufactures will have to strive for marketing in worldwide competition market to
get reasonable market share in the exports.
In these days in village side, farmers are struggling to work in their farm land. The
jobs pertaining to Ploughing, Cutting Grass, making small Trenches etc. Is becoming very
hard due to the non availability of the labor and their cost. It is becoming very difficult to
manage economically for the farmers. Hence For people who want to work smarter, the
purchase of heavy tiller is a major investment and is burdensome and nightmare for poor
farmers.
It has been observed in the past, most of the operators are injured because of
the rotor which is situated near the operator.
The heavy tillers are very difficult to use in the very congested areas because
of its size.
The heavy power tiller can be configured either with rotor or with tines at the
same time.
1.2 OBJECTIVES:
The motto of the project is to satisfy the above requirements by designing
“Mini Power Tiller” which is easy to use, light weight and does the job such as
ploughing, trenching etc in wet & dry grounds and also for the garden needs. Since
the “Mini Power Tiller” is planned to design in very small & compact in size, hence it
enables the use of the same in the congested areas. The main objective is to vary the
depth of ploughing by using pneumatics.
The powered rotary hoe was invented by Arthur Clifford Howard who, in
1912, began experimenting with rotary tillage on his father's farm at Gilgandra, New
South Wales, Australia. Initially using his father's steam tractor engine as a power
source, he found that ground could be mechanically tilled without soil-packing
occurring, as was the case with normal ploughing. His earliest designs threw the tilled
soil sideways, until he improved his invention by designing an L-shaped blade
mounted on widely spaced flanges fixed to a small-diameter rotor.
1.3.1 INTRODUCTION:
The soil tiller and weeder is one of the many farm mechanization. Unlike
tractors, soil tiller and weeders are nonconventional so far as the displacement of
labours is concerned. In promoting soil tiller and weeders especially considering the
fact that the majority of farmers are having small land. So they can hardly afford
costlier tractors. therefore, the soil tiller and weeder should become a useful machine
in the internal cleaning of crops which having small distance between them like
groundnuts, sugarcane, soya bin crops, cultivation of paddy, in particular, and other
crops in general for the smaller farmers. Its main objective is to reduce the man power
as in today's scenario labours are very hard to find as well as it reduces the working
time. As it could be far better than the conventional using of labours or bull for tilling
purpose.
CHAPTER 2
2.1 METHODOLOGY:
CHAPTER 3
3.1 MATERIALS USED
MILD STEEL:
Mild steel, also known as plain-carbon steel. it is the most common form of
steel as its price is relatively low while it provides material properties that are
acceptable for many applications. Low carbon steel contains approximately 0.05–
0.15% carbon and mild steel contains 0.16–0.30% carbon. Mild steel has a relatively
low tensile strength, but it is cheap and malleable; surface hardness can be increased
through carburizing. It is used where ductility or softness are important.
Uses: - It is used for nut, bolts, screws, automobile body panels, tin plate, wire
product, tubes, girders etc.
3.2 COMPONENTS:
3.2.1 MOTOR:
SPECIFICATIONS:
Operating current: 5 A
Operating Voltage: 12V
Operating power required: 60 watt
Motor Speed: 20rpm.
A DC motor in simple words is a device that converts direct current(electrical
energy) into mechanical energy. In any electric motor, operation is based on simple
electromagnetism. A current-carrying conductor generates a magnetic field; when this
is then placed in an external magnetic field, it will experience a force proportional to
the current in the conductor, and to the strength of the external magnetic field. As you
are well aware of from playing with magnets as a kid, opposite (North and South)
polarities attract, while like polarities (North and North, South and South) repel. The
internal configuration of a DC motor is designed to harness the magnetic interaction
between a current-carrying conductor and an external magnetic field to generate
rotational motion
3.2.2 BATTERY:
SPECIFICATIONS:
Type: Lead -acid battery
Capacity: 12 V, 8.5 A.
SPECIFICATIONS:
Diameter: 16mm
Stroke length: 40mm
With standing pressure: upto 10 bar.
Once actuated, compressed air enters into the tube at one end of the piston
and, hence, imparts force on the piston. Consequently, the piston becomes displaced
(moved) by the compressed air expanding in an attempt to reach atmospheric
pressure.
Compressibility of gasses
One major issue engineers come across working with pneumatic cylinders has
to do with the compressibility of a gas. Many studies have been completed on how the
precision of a pneumatic cylinder can be affected as the load acting on the cylinder
tries to further compress the gas used. Under a vertical load, a case where the cylinder
takes on the full load, the precision of the cylinder is affected the most. A study at the
National Cheng Kung University in Taiwan concluded that the accuracy is about ±
30 nm, which is still within a satisfactory range but shows that the compressibility of
air has an effect on the system.
3.2.4 COMPRESSOR:
SPECIFICATIONS:
Operating current: 2 A
Operating voltage: 12 V
Operating pressure: up to 5 bar
SPECIFICATIONS:
50 mm diameter, No. Of plough teeth’s=28, ploughing teeth: 15 mm,
200 mm width, 2 mm thickness
A cultivator is a type of farm implement used for secondary tillage. One sense
of the name refers to frames with teeth (also called shanks) that pierce the soil as they
are dragged through it linearly. Another sense refers to machines that use rotary
motion of disks or teeth to accomplish a similar result. The rotary tiller is a principal
example.
Cultivators stir and pulverize the soil, either before planting (to aerate the soil
and prepare a smooth, loose seedbed) or after the crop has begun growing (to
kill weeds controlled disturbance of the topsoil close to the crop plants kills the
surrounding weeds by uprooting them, burying their leaves to disrupt
their photosynthesis, or a combination of both). Unlike a harrow, which disturbs the
entire surface of the soil, cultivators are designed to disturb the soil in careful patterns,
sparing the crop plants but disrupting the weeds.
SPECIFICATIONS:
Dimensions: 60 mm dia, 50 mm width.
Material used: PVC and rubber for gripping purpose.
A pneumatic solenoid valve is a switch for routing air to any pneumatic device,
usually an actuator, allowing a relatively small signal to control a large device. It is
also the interface between electronic controllers and pneumatic systems
3.2.8 CHASSIS:
CHPTER 4
4.1.1 POWER:
P = V*I (4.1)
= 12*5 = 60 W.
4.1.2 TORQUE:
P=2πNT/60 (4.2)
Hence. T=P*60/2πN
=60*60/2π*20
=28650 N-mm.
4.2 SHAFT:
Power (P) = 60 W
Cm = 1.5
Ct = 1
T=9.55*106P/N
=9.55*106*60*10-3/20
=28650 N-mm.
Mb=WL/4 (4.4)
=49.05*360/4
=4414.5 N-mm
d= [16/π*186(1.5*4414.5+{(1.5*4414.5)2+ (1*14325)2}0.5]1/3
d=9.95 mm
F max= 490.5 N
F min= 49.05 N
= (490.5+49.05)/2
Fm = 269.77 N
= (490.5-49.05)/2
F a = 220.725 N.
By Goodman’s relationship
K ft σ a /ABC σ en + σ m / σ u =1/n
t = 0.45mm
Therefore F = p* Ac (4.8)
= 0.5*31415.92 =15707 N
For mild steel, yield stress σ y=186 MPa
CHAPTER 5
5.1.1 2D view:
5.1.2 3D model:
All the components are assembled according to the proposed design and the
final fabricated model is as shown in the figure. The fabricated model is cost effective
and is helpful for tilling garden and cultivating in small area. Unskilled labour can
operate the device easily.
5.2 ADVANTAGES:
5.3 DISADVANTAGES:
• The major disadvantage of small tillers is that they are not designed to till very
large gardens.
• Slightly high power Engine is required compare to other tillers due to use of
hydraulic/pneumatic system.
CHAPTER 6
6.1 CONCLUSION:
6.2 REFERENCES:
1. American chain association, “chains for power transmission and material
handling”(Marcel Dekker).
2. Bernacki H, Haman J, Kanafojski CZ. Agricultural machines, theory
and construction. US department of Agriculture and national science
Foundation, Washington, D.C. 1972.
3. Design of machine elements - V.B. Bhandari, Tata McGraw hill
publishers.
4.”Garden tiller”, “Barbee, Jesse J,”1986”.
5. Howard Arthur Clifford (1893-1971) Australian Dictionary of biography
online edition -Australian National University 1983 Retrieved 12/07/2007.
6. Joseph Edward Shigley, ”Mechanical Engineering Design” ,McGraw
Hill,8th edition,2008.
7. Machinery manufacture-secondary tillage World Wide. Agricultural
machinery and equipment Directory 14/11/2006.Retrived 12/07/2007.
8. Machine design - Robert L Norton, Pearson Education.