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(~ CONFIDENT ENGINEERING
~ INDIA PRIVATE L IM ITED
A step for our
Future Generations ...
The Amount of Water available in the World is limited. Out of the total available water,
97.5% is Salt water in the Oceans. 1.5% of the fresh water is permanently locked in the
snow clad mountains and Glaciers. Only 1 % of the fresh water is available for the
mankind for consumption and every use. With the increase in world population, the
demand and use of water increases very rapidly. At present, 700 million people in 43
countries suffer from water scarcity, and in next 15 years, more than 3 Billion people will
be facing this problem. This means that Half of the total world population will not get
enough water by 2025.

Pollution, from industry and sewage adds another fierce pressure. About two million tons
of wastes are dumped every day into rivers, lakes and streams, with one liter of waste
water sufficient to pollute about eight liters of fresh water. Today's report estimates that across the world there
are about 12,000 cubic kilometers of waste water, which is more than the total amount contained in the world's
10 largest river basins at any given moment. Therefore, it suggests, if pollution keeps pace with population
growth, the world will in effect lose 18,000 cubic kilometers by 2050 almost nine times the amount all countries
currently use for irrigation. With increasing water pollution, the amount of useable water declines. Proper
treatmentof waste water is very important to safeguard our future generations.

About Us
Confident Engineering India Private Limited is a pioneer in Manufacturing and executing Effluent Treatment
Projects based on the innovative and best technologies. Our team of Experts offer the ideal solutions for the
treatment and safe discharge or Re-cycling of the waste water generated from different industrial processes.
We are capable and reliable to offer the solutions from the planning to execution of the plants based on
specific needs. We offer end to end solutions by offering our following services.
• Analyzing the processes and Effluent characteristics.
• System Conceptualization, Design and Engineering.
• Manufacturing and Project Management with stringent Quality control.
• Execution and commissioning of Projects.
• Meeting the Regulatory Environmental Compliance.
• Incorporating training to the client's work force.
• Dedicated Customer support.

Water and Waste Water


TreatmentProcesses
We offer the following treatment processes in combinations to suit the various process requirements.
• Electro-Coagulation for Color removal, BOD, COD reduction.
• Activated Sludge Biological Process.
• Fluidized Bed Biological Process.
• Nano Filtration for Salt Recovery.
• Caustic Recovery plants for Mercerising plants.
• Ultra-Filtration and Reverse Osmosis Process for Re-Cycling of waste water.
• Sludge Management Systems.
• Water softening and Iron removal Filters.
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ELECTRO-COAGULATION
Electro-Coagulation is an Unique and Latest technology successfully implemented in Developed
and Developing Countries. The Advantages of Confident Electro-Coagulation ETP are as follows.

-;.. No addition of Chemicals, Lime or Ferric -,... Colour removal upto 95%
· -..,... Very Low Operating Cost -;.. BOD removal > 60%

-;.. Less requirement of Space and Civil Construction -;.. COD removal > 70%
-;.. Very less solid waste (sludge) generation -;.. Simple and easy to operate and maintain

Electro-Coagulation is the process of destabilizing


suspended, emulsified or dissolved contaminants
in an aqueous medium by inducing an electrical
current in to the medium. The electrical current
provides the electromotive force to drive the
chemical reactions. When reactions are driven or
forced, the elements or compounds will approach
the most stable state. Generally, this state of
stability produces a solid that is either less
colloidal and less emulsified (or soluble) than the
compound at equilibrium values. As this occurs,
the contaminants form hydrophobic entities that
precipitate and can easily be removed by a
number of secondary separation techniques.

Electro-Coagulation produces several distinct electrochemical results independently. These observed


reactions may be explained as:
A. Seeding resulting from the anode reduction of metal ions that become new centers for larger, stable,
insoluble complexes that precipitate as complex metal oxides.
B. Emulsion breaking resulting from the oxygen and hydrogen ions that bond into the water receptor sites
of oil molecules creating a water insoluble complex separating water from oil, driller's mud, dyes and inks.
C. Halogen complexing as the metal ions bind themselves to chlorines in a chlorinated hydrocarbon
molecule resulting in a large insoluble complex separating water from pesticides and herbicides.
D. Bleaching by the oxygen ions produced in the reaction
chamber oxidizes dyes, cyanides, bacteria, virus and biohazards.
E. Electron flooding of the water eliminates the polar effect of
the water complex, allowing colloidal materials to precipitate, and
the increase of electrons creates an osmotic pressure that
ruptures bacteria, cysts, and viruses.
F. Oxidation - Reduction reactions are forced to their natural
end point with in the EC chamber which speeds up the natural
process of nature that occurs in wet chemistry;
G. EC induced pH swings towards neutral.

CONFIDENT offers fully Automated Electro-Coagulation based ETP, Equipped with most modern
Automation System. The plant is absolutely easy and simple to operate and maintain.
Activated Sludge The Activated - Sludge process is a biological method of
wastewater treatment that is performed by a variable and
Biological Process mixed community of microorganisms in an aerobic aquatic
environment. These microorganisms derive energy from
carbonaceous organic matter in aerated wastewater for the
production of new cells in a process known as synthesis,
while simultaneously releasing energy through the
conversion of this organic matter into compounds that
contain lower energy, such as carbon dioxide and water, in
a process called respiration. This consortium of
microorganisms, the biological component of the process,
is known collectively as activated sludge. The MLVSS is
maintained as 2500 - 3000 mg/L.

The overall goal of the activated-sludge process is to


remove substances that have a demand for oxygen from
the system. This is accomplished by the metabolic
reactions (synthesis-respiration and nitrificaction) of the
microorganisms, the separation and settling of activated•
sludge solids to create an acceptable quality of secondary
wastewater effluent, and the collection and recycling of
microorganisms back into the system or removal of excess
microorganisms from the system. This is achieved by the
Efficient design of the Secondary clarifier and Sludge Re•
Circulation system.

Fluidized Bed
Bio-reactor

• Removes hydrocarbons and BOD/COD in contaminated


water through an attached growth biological treatment
technology.

• Uses oxygen transfer with a large protected biofilm


attachment area to achieve high removal rates.

• Incorporates neutrally-buoyant Media Pac.

• Increases the efficiency of the biological treatment


process by increasing the amount of surface area.

• Capable of treating a variety of flow rates and


contaminants.

• Minimal maintenance compared to other biological


treatment systems.

• The FBBR Media Pac incorporates high surface area and


large void spaces that are aggressively sloughed to
eliminate biofilm growth and fouling.

• Easy to test influents and adjust biological parameters for


maximum efficiency.
Sludge Management
The Sludge management consist of different distinct
functions such as Solid Liquid separation, Sludge • High Rate Solid Content Clarifier
Thickening, Sludge De-watering and Sludge • Sludge Thickener
disposal. • Filter Press
• Hydro Extractor
The following Equipments manufactured by
Confident play significant role in Sludge • Decanter
Management Process.

Salt Recovery

FFL

During the reactive dyeing of cotton, salts such as sodium chloride (NaCl) are placed in a dyebath to aid the
exhaustion of various dyes onto the fabric while bases are added to raise the pH from around neutral to pH 11
to achieve fixation. Afterwards, the used dyebath solution, called dye bath, is discharged with almost all the salts
and bases added as well as unfixed dyes. Consequently, many raw materials are lost in the waste stream ending up
in the environment as pollutants. When the other Polluting components are treated with different treatment
techniques mentioned in this brouchure, the salt remains same in the Effluent resulting in high TDS. The NaCl
salt solution can be recovered for Re-use in Dyeing by using nanofiltration membrane system.

Benefits of Nano Filtration system

• 98% pure NaCl solution is obtained from the waste


water.
• Hardness less than 10 mg/L.
• Compliance of TDS value of less than 2100 mg/L is
achieved as per Pollution control norms.
• Faster Payback on investment due to savings in Salt.
• Enhanced Repeatability of Dyeing process due to
consistent salt solution.
Ultra Filtrationand Ultra Filtration system is an effective pre-treatment for
Re-Cycling Plant Reverse Osmosis Re-Cycling
Filtration plant.
plant and Nano

Ultra Filtration comprises of Hydrophilic PVC Hollow


fiber Membranes. The pore size is 0.01 to 0.1 Micron.

Benefits of Ultra Filtration system:

• Turbidity less than 0.10NTU.


• SDI less than 2.
• Consistent output water Quality.
• pH range from 3 to 12.
• Bacteria removal up to 99.99%
• Easily back washable.
• Increases the life of Nano and RO membranes.
• Low operating cost.
• Chlorine tolerance up to 200 mg/L.

Reverse
Osmosis System
RO system is the only available option for Re•
cycling and re-use of process waste water. After the
Effective ETP and Pre-treatments, the final outlet
water is fed to the RO membrane system which
gives the Permeate as a pure Re-useable water
with more than 95% salt rejection. Poly-amide Low
fouling membranes are used in RO systems.

• 90% of the Feed water is recovered in the RO


system.
• The system is installed with Automation for
Pressure, pH, ORP and Flushing and monitoring
the Flow, pH and TDS in Feed, Permeate and
Reject.
• On Line Dosing of Anti-Sealant, Anti Oxidant and
Acid.
• De-Gassifier Tower is used to remove the
Alkalinity and Bi-Carbonates in the Permeate
Water before Re-Use.
Confident offers you the Solutions from the Effluent
• Permeate water TDS is less than 100 mg/L, treatment plants to Re-Cycling plants. The products,
Hardness Nil, pH 6 - 6.5. systems and techniques offered suits every
• Renewable Water source to save the application. Call us for the best solutions in waste
environment. water treatment.
Our Retail Products
" FRP TANKS OF VARIOUS SIZES AND VOLUMES " MICRON FILTERS

" FRP STORAGE TANKS FOR CHEMICALS " PRESSURE SAND FILTERS

" PPGL TANKS FOR LARGE VOLUMES " FILTER PRESS

" CARTRIDGE FILTERS " FRP TROLLEYS

" BAG FILTERS " A FRAME FOR TEXTILE INDUSTRIES

India
Bangladesh
Sri Lanka
Indonesia
Philippines
Vietnam
Kenya
Tanzania
Botswana
Argentina
Peru
Ecuador
Uruguay
Columbia
Dominican Republic
,,. Guatemala

Manufactured, Marketed and Supported By :

~ CONFIDENT ENGINEERING INDIA PRIVATE LIMITED


~ Regd. Office & Factory

S.F.No.678/1, Kuruchi Village, Madukarai Road, Sidco


Industrial Estate Post, Coimbatore 641 021, India
Phone: 91-422-2930405, Telefax: 91-422-2930410
Email : confidentindia@gmail.com
www.confidentengineering.com

~ CONFIDENT ENGINEERING Dhaka


office : House# 428 A, 3rd Floor, Road, Road#30, New
OOHS, Mohakhali, Dhaka.
Phone : 8858984, Mobile : 01715-908890, 01713-459495
Email : confidenteng@gmail.com

www.confidentenglneerlng.com

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