Client Name : BASF India Limited Specification G3IR-1000-55-SP-9001

Project Name : Project GIR Date 12 Apr 2012

Project Number: G3IR Attachment 01 Page 2 of 3

Painting ( Protective Coating )

Operating
Painting Primer (1st coat) Finish (2nd coat) Finish (3rd coat)
Surface Application Temperature Range
System From To Thickness Thickness Thickness
Preparation Method

Vessels, Exchangers, Tubular equipment and Piping - Insulated

System - B1
Phenolic Epoxy Phenolic Epoxy
For CS & LAS Any
SSPC-SP 10 Ambient 149°C 5 to 7 mils 5 to 7 mils None
(Insulated)
( 125 – 175 DFT) ( 125 – 175 DFT)
System – B2
For CS & LAS Not Not
150°C Above None None None
(Insulated) Applicable Applicable

System - B3
SS Epoxy phenolic Epoxy phenolic
Not Any
(Insulated) Ambient 149°C 4 to 6 mils 4 to 6 mils None
Applicable
( Note 8 , 9) ( 100 – 150 DFT) ( 100 – 150 DFT)

System - B4
SS Not
Not
(Insulated) Applicable 150°C Above None None None
Applicable
( Note 8 , 9)

Custom or catalogue equipment, valves and instruments

System - C1
(Uninsulated) Supplier Standard Paint System

System - C2
(Insulated) Supplier Standard Paint System

Storage Tanks ( Field Erected )

Modified Epoxy
System - D1 Inorganic Zinc Silicate Acrylic urethane
Not 5 – 8 mils
For CS SSPC-SP 10 Ambient 120°C 2.5 – 3.0 mils 3 – 4 mils
Applicable ( 125 – 200
Uninsulated ( 63 – 75 DFT) ( 75 – 100 DFT)
DFT)
Epoxy phenolic
System - D2 Epoxy phenolic
Not 4 to 6 mils
For CS SSPC-SP 10 Ambient 120°C 4 to 6 mils None
Applicable ( 100 – 150
Insulated ( 100 – 150 DFT)
DFT)

G3IR-1000-55-SP-9001_ Attachment 1_ Rev 0 Page 2 of 3

 Client Name : BASF India Limited Specification G3IR-1000-55-SP-9001
Project Name : Project GIR Date 12 Apr 2012
Project Number: G3IR Attachment 01 Page 3 of 3

Painting ( Protective Coating )

Operating
Painting Temperature Range Finish (2nd
Surface Application Primer (1st coat) Finish (3rd coat)
System coat)
Preparation Method From Thickness Thickness Thickness
Thickness

System - D3
For SS Not Not
( Uninsulated) Ambient 120°C None None None
Applicable Applicable
( Note 9)

System –D4 Epoxy phenolic

Epoxy phenolic
For SS Not 4 to 6 mils
Any Ambient 120°C 4 to 6 mils None
( Insulated) Applicable ( 100 – 150
( 100 – 150 DFT)
( Note 8, 9) DFT)
Structural Steel
( Paint system for structural steel in place of Galvanizing )

Epoxy Based
Micaceous iron
System – E3 Inorganic Zinc Silicate Acrylic urethane
oxide (MIO)
( Only Carbon SSPC- SP3 Any Ambient 120 C 2.5 – 3.0 mils 1.5 – 2 mils
4 – 8 mils
Steel ) ( 63 – 75 DFT) ( 37 – 50 DFT)
( 100 –200
DFT)

1) Blast cleaning requirement applies to first (prime) coat only. Refer to section 5 for surface preparation
requirement before applying as a finish coat.
2) Paint materials containing zinc and aluminum shall not come in contact with stainless steel surfaces to
avoid embrittlement.
3) Deleted.
4) Non heat curing silicon acrylic paint or silicon acrylic paint having heat curing temperature 120 C
shall be used.
5) The average surface profile shall be 1.5 to 2.0 mils for inorganic zinc rich, urethane and epoxy paints,
and 0.50 to 0.75 mils for silicone paints.
6) Exterior painting, except inorganic zinc spray application, within plant is restricted to brush or roll
application unless a written exception signed by the owner.
7) DFT listed is nominal range. Consult individual supplier data sheets for recommended thickness.
8) Painting under insulation is required to prevent corrosion under Insulation due to presence of chloride.
9) All Stainless Steel surfaces shall be pickled and passivated as per Manufacturer Standard.

G3IR-1000-55-SP-9001_ Attachment 1_ Rev 0 Page 3 of 3

Client Name : BASF India Limited Specification G3IR-1000-55-SP-9001
Project Name : Project GIR Date 12 Apr 2012
Project Number: G3IR Attachment 02 Page 1 of 3

Painting ( Protective Coating )

Paint Materials for Client Approval

Materials specified or referenced by a manufacturer's name and/brand are intended to describe the type and quality
level of the material desired and are not intended to be restrictive or to exclude similar items by other
manufacturers. Alternate materials require approval from the ENGINEER before being used. Any approval given
by the ENGINEER for alternate materials and/or application methods is subject to change if the performance of the
alternate materials or application method is later found to be inferior to the specified materials and methods. In
such cases, the SUPPLIER and CONTRACTOR shall remove and replace the applied coatings and revert the
materials and application to comply with this Specification at no cost to FLUOR.

Approval is limited to application over surfaces operating at and application conditions less severe than the
conditions stated in the published literature of the paint material manufacturer.

Equipment fabricator shall refer paint supplier product datasheet before applying painting. They shall also confirm
the painting product as required per painting schedule in Attachment 1.

 Indian Manufacturer:

Type & Paint Inorganic Epoxy Acrylic Phenolic Silicone Silicone Modified Epoxy
Supplier Zinc Mastic urethane Epoxy Acrylic Aluminum Epoxy MIO
Silicate

Shalimar Tuffkote Supplier Shalithane Supplier Supplier Lustotherm Supplier Epigard

Paints Silicate – to Finish to provide to MC 550 to provide HB MIO
CGC / provide detail to provide detail to
Epigard detail to contractor detail to contractor
Zinc Rich contract / owner contracto / owner
Primer or / r / owner
owner

Asian Paints Apcosil Rust-o- Apcothane Apcoguar Acrysil Heat Apcodur Apcodur
605 cap CF 678 d CF 707 HR resisting EHB epoxy MIO
aluminiu finish silicone paint
m 90 % aluminum
paint

Nerolac Nerosil Supplier Nerothane Neropoxy Supplier Nerotherm Supplier Neropoxy

118 to Enamel Phenolic to 538 to provide 266 MIO
provide PU provide detail to
detail to detail to contractor
contract contracto / owner
or / r / owner
owner

G3IR-1000-55-SP-9001_ Attachment 2_ Rev 0 Page 1 of 3

Client Name : BASF India Limited Specification G3IR-1000-55-SP-9001
Project Name : Project GIR Date 12 Apr 2012
Project Number: G3IR Attachment 02 Page 2 of 3

Painting ( Protective Coating )

Sigma Supplier to Supplier Supplier Supplier Supplier Supplier to Supplier Supplier to

Coatings provide to to provide to provide to provide to provide provide
detail to provide detail to detail to provide detail to detail to detail to
contractor detail to contractor contractor detail to contractor / contractor contractor /
/ owner contract / owner / owner contracto owner / owner owner
or / r / owner
owner

Bombay Zinc-O-Sil Pentadur Pentathan Pentadur Supplier Kangaroo Supplier Supplier to

Paints 75 Mastic e FP 4510 HB to HHR to provide provide
5515 phenolic provide Aluminum detail to detail to
5540 detail to 4950- contractor contractor /
contracto 400C, / owner owner
r / owner Pentolite
HHR
Aluminum
500C

Berger Supplier to Supplier Supplier Supplier Supplier Supplier to Supplier Supplier to

Paints provide to to provide to provide to provide to provide provide
detail to provide detail to detail to provide detail to detail to detail to
contractor detail to contractor contractor detail to contractor / contractor contractor /
/ owner contract / owner / owner contracto owner / owner owner
or / r / owner
owner

 International Manufacturer:

Type & Paint Inorganic Epoxy Epoxy Acrylic Phenolic Silicone Silicone Epoxy
Supplier Zinc Zinc Mastic urethane Epoxy Acrylic Aluminum MIO
Silicate Rich

Carboline CarboZinc Carbo Carboguard Carbothane Phenoline Thermaline Thermaline Supplier

11 Zinc 859 890 134 HG 1205 4900 4700 to provide
detail to
contractor
/ owner

Akzonobel / Inter zinc Inter zinc Interseal Interthane Intertherm Intertherm Intertherm Supplier
International 22 52 670 HS 990 228; 875 50 to provide
Paint detail to
Interline contractor

G3IR-1000-55-SP-9001_ Attachment 2_ Rev 0 Page 2 of 3

Client Name : BASF India Limited Specification G3IR-1000-55-SP-9001
Project Name : Project GIR Date 12 Apr 2012
Project Number: G3IR Attachment 02 Page 3 of 3

Painting ( Protective Coating )

850 / owner

PPG Dimetcote Amercoat Amerlock Amercoat Amercoat Amercoat Amercoat Supplier

Amercoat 9 Series 68 HS 400/2 450H 90 HS 874HS 878 to provide
Series detail to
contractor
/ owner

G3IR-1000-55-SP-9001_ Attachment 2_ Rev 0 Page 3 of 3