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D 4818
4. Basis of Classification
4.1 The accelerators are divided into six classes according
to their chemical structure and application in the rubber
industry. They are as follows:
4.1.1 Class 1—Sulfenamides,
4.1.2 Class 2—Thiazoles,
4.1.3 Class 3—Guanidines,
4.1.4 Class 4—Dithiocarbamates,
4.1.5 Class 5—Thiurams (disulfides), and
4.1.6 Class 6—Thiurams (other than disulfides). FIG. 2 Sulfenamides of Unhindered Secondary Amines
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where:
n 5 1: dipentamethylene thiuram monosulphide (DPTM),
n 5 2: dipentamethylene thiuram tetrasulphide (DPTT),
FIG. 9 Ortho-Tolyl Biguanidine (OTBG) and
n 5 6: dipentamethylene thiuram hexasulphide (DPTH).
where: 6. Composition and Properties
R8 5 alkyl groups such as amyl, butyl, ethyl or methyl, or
aryl groups such as phenyl or benzyl; 6.1 The following properties of the accelerators are judged
R9 5 alkyl groups such as amyl, butyl, ethyl or methyl, or to be most significant in terms of their performance in rubber.
aryl groups such as phenyl or benzyl; The control of these properties is important in maintaining
M 5 metals such as zinc, tellurium, copper, cadmium, consistent end-product performance.
tellurium, nickel, bismuth, or lead; and 6.2 Initial Melting Point—A determination of the initial
n 5 2 in the case of zinc, copper, cadmium, nickel, and melting point shall be done in accordance with Test Method
lead; D 1519. The initial melting point can be an indication of
3 in the case of bismuth; and relative purity of the accelerator. If the accelerator contains
4 in the case of tellurium or selenium. significant levels of other materials which are mutually soluble
5.5 Thiuram Disulfides: in the accelerator, a significant lowering of the melting point
occurs. For example, this occurs when the sulfenamide has
undergone appreciable degradation, as discussed in 4.1.3.
Many inorganic impurities and certain high molecular weight,
highly crystalline, or polar organic molecules, or both, may not
depress the initial melting point significantly. Consequently,
the melting point is not an absolute indicator of purity (not
where: applicable to all dithiocarbamates since some of them melt at
R8 5 R9 5 alkyl group, temperatures over 300°C).
R8 5 alkyl group, 6.3 Wet Sieve Test— This test is only important for materials
R9 5 aryl group, and
with melting points that are higher than the rubber compound
R8R9 5 cyclic group.
R8 5 R9 methyl: tetramethyl thiuram disulphide mixing temperatures. To efficiently accelerate vulcanization,
(TMTD), the accelerator must disperse uniformly in the rubber during
R8 5 R9 5 ethyl: tetraethyl thiuram disulphide (TETD), mixing and dissolve at vulcanization temperatures. For high
R8 5 R9 5 butyl: tetrabutyl thiuram disulphide (TBTD), melting accelerators, this requires a relatively fine and easily
and dispersed physical form. A wet screen test is an indication of
R8 5 methyl R9 5 phenyl: dimethyl diphenyl thiuram this property. The test cannot be used, however, with physical
sulphide (DMPTD). forms other than powders.
5.5.1 Dipentamethylene Thiuram Disulphide (DPTD)— See 6.4 Percent Ash— A determination of the amount of non-
Fig. 10. combustibles shall be conducted in accordance with a modifi-
5.6 Thiurams (Monosulfides and Polysulfides—): cation of Test Method D 4574. Inorganic materials (ash) are
5.6.1 Monosulfides: occasional contaminants in vulcanization accelerators, and
they may cause problems since they ordinarily will not dissolve
in rubbers. Transition metals such as iron, copper, and manga-
nese, especially in soluble form, may have a detrimental effect
on the oxidative stability of the rubber (not applicable to
dithiocarbamates, which are metal salts).
6.5 Percent Loss on Heating—A measure of the amount of
where: heat loss of the accelerator shall be conducted in accordance
R8 5 R9 5 methyl: tetramethyl thiuram monosulphide with a modification of Test Method D 4571. The heat loss of
(TMTM). the accelerators (except sulfenamides) is nearly identical with
5.6.2 Polysulfides: the moisture content. Excess moisture in a rubber mixture may
cause problems during vulcanization since water is vaporized,
which may produce porosity in the cured vulcanizate.
6.6 Percent Moisture in Sulfenamides—A determination of
moisture content in sulfenamides is essential, since the degra-
FIG. 10 Dipentamethylene Thiuram Disulphide (DPTD) dation of sulfenamides in storage, as discussed in 4.1.3, can be
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caused by hydrolysis reactions. 6.8.1 Assay for sulfenamides and free amine.
6.7 Percent Insolubles in Sulfenamides—A determination of 6.8.2 Assay for MBT.
insolubles in sulfenamides is important, since 2-benzothiazyl 6.8.3 Assay for MBTS.
disulfide (MBTS) may be present in benzothiazole sulfenamide
accelerators as a by-product of the manufacturing process or as 6.8.4 Assay for guanidines.
a result of benzothiazole sulfenamide degradation as described 6.8.5 Assay for dithiocarbamates.
in 4.1.3. MBTS is also a vulcanization accelerator. However, it 6.8.6 Assay for thiurams (disulfides).
has much less delay than the sulfenamides, and appreciable 6.8.7 Assay for thiurams (other than disulfides).
levels of MBTS can cause scorch problems in rubber manu- 6.9 Percent Free MBT— A determination of free
facturing operations. MBTS is much less soluble in some 2-mercaptobenzothiazole in dibenzothiazyl disulfide (MBTS)
organic solvents than the sulfenamides, and it can consequently
is important because of the effect of MBT on scorch safety.
be detected by measuring the amount of material that does not
dissolve in an appropriate solvent. 6.10 Percent Metal Content—A determination of the metal
6.8 Assay—A measurement of the amount of the specified content in ZMBT and dithiocarbamates is important. It gives
chemical entity in the accelerator by an assay is required, since only a relative indication of the content of active matter, since
the purity of the accelerator can affect vulcanization perfor- small quantities of free metal salts are invariably present as
mance characteristics such as scorch time and cure efficiency impurities in the accelerator.
as well as storage stability. Not all impurities have equal 6.11 Dispersibility— A determination of the dispersibility in
detrimental effects on the performance of the accelerator. At a rubber compound is essential, since the accelerators, both in
the present time, there is no single test which measures all of powder or pellet form, must disperse uniformly in a rubber
the impurities. compound to achieve optimal vulcanization.
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