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FAPT

PROGRAMMING EXAMPLE

CNC Lathe
MORI FANUC 15TF

MORISElKl
FM-F15TF-1E
CONTENT

v
1. MACHINING DRAWING P-1 *

2. BLANK DRAWING P-2

3. PRIMARY MACHINING PROCESS P-2

4. SECONDARY MACHINING PROCESS P-3

4.1 Chucking Drawing P-3

4.2 Tooling P-3

5. PREPARATION P-4

6. EXECUTING THE SYMBOLIC FAPT FUNCTION P-5

6.1 Menu 1 (Display for Inputting Data for the Blank) P-5

6.2 Menu 2 (Blank Figure) P-7

6.3 Menu 3 (Setting the Turret Indexing Position) .. P-32

6.4 Menu 4 (Setting the Machining Method) P-34

6.4.1 O.D. roughing P-35

6.4.2 I.D. roughing P-44

6.4.3 O.D. finishing . P-49


6.4.4 I.D. finishing P-53

6.4.5 Grooving P-57

6.4.6 Necking P-61

6.4.7 Threading P-63


1

6.5 Menu 5 P-67

Initial display P-67


— 4
6.5.1

6.5.2 Checking the tool locus P-68

6.5.3 Storing data to the CNC memory P-69

6.5.4 Process list P-70

6.6 Menu 6 (Simulation of Machining) P-71


*

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FAPT Application Example P-1

1. MACHINING DRAWING (unit: mm)

40
25

12 M45 P1.5 right-hand thread


%
o 3.5 <o
V
'te.
a
Or 'P
15°
10

S'
CD I LO LO LO X0.Z13 CsJ
X0.Z35 53.
13
35

/
i
\
\ J

X>
s>

* All surface roughness V V unless otherwise specified.


* All corner chamfer C0.5 unless otherwise specified.

OM-F15TF-1E
P -2 FAPT Application Example

2. BLANK (RAW MATERIAL) DRAWING (unit: mm)


»
Blank size O.D.
Length
I.D .....
...
..
75mm
45mm
14mm

The material used in this example shall be S45C(carbon steel).

45

014 075

3. PRIMARY MACHINING PROCESS

The workpiece should be machined to the following shape before programming according to this
example. This process contains finishing of a 15mm dia. section.
/

LO
Q

OM-F15TF-1E
FAPT Application Example P-3

4. SECONDARY MACHINING PROCESS


f

4.1 Chucking Drawing


/
The section of the blank marked by solid lines
has already been machined to have an I.D. of
14mm.
i

The chucking depth assume that 13mm.

I
I
I

4.2 Tooling

Tool
Nose Turret
Machining Process Tool Required Tool ID No. Position
Radius (R) Setting No.
Offset No.
1. O.D. (face) roughing PCLNR2525 301 0.8 2 2

2. I.D. roughing 401 0.8 3 3

3. O.D. finishing WTKNR2525 708 0.4 4 4

4. I.D. finishing 801 0.4 5 5


5. Grooving 931 0.2 6 6

6. Necking Special 999(931) 0.2 8 8

7. Threading 31 0.2 10 10

OM-F15TF-1E
P -4 FAPT Application Example

5. PREPARATION
»
1) Turn the main switch of the CNC lathe ON.

i ~r i
i
I I ON
I
I I
I I
I
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I
I I
I I
l J
*

2) Turn the power supply to the control panel ON. *

POWER

| ON O OFF

The initial display of the Symbolic FAPT function will appear on the screen.

*NC SIDE*

mEOLIi
I
I I I 0 O0OO
N OGOO0
I I X-FCK1S
“0. 0006

Z-AXIS
.V I
I
-11.7266

S 00000
I T 0000
1*1 000
SYSTEM EDITION 5001/02

METRIC

AUXIL¬ DATA FAMILY FAPT


IARY SET PROGRM EXEC

0M-F15TF-1E
4P*
FAPT Application Example P - 5

6. EXECUTING THE SYMBOLIC FAPT FUNCTION


I

Press the [FAPT EXEC] Soft-key to display the main menu.

FAPT EXECUTION PROCESS


•NC SIDE*

SELECTION OF MATERIAL 8. SETTING OF BLANK SIZE 0 OO0O


N O0OO0

INPUT OF PART FIGURE (INPUT OF BLfrK FIGURE) X-AXIS


-0.0006

SETTING OF HOME POSITION.' INDEX POSITION Z-AXIS


-11.7266

t MACHINING DEFINITION s 00000


T 0000
M 000
NC DATA PREPARATION

MACHINING SIMULA¬
* TION

METRIC

END EXEC
1 2 3 4 5 6

6.1 Menu 1 SELECTION OF MATERIAL &SETTING OF BLANK SIZE


1) Press the [ 1 ] Soft-key to display Menu 1.

lllpli
mil*
mmmgm
2 3 4 5 6

•NC SIDE*
tO. MATERIAL
1 S45C 0 0000
MATERIAL NO. = 2 SCM N 00000
STANDARD SURFACE ROUGHNESS NR = 2 3 FC
4 AL X-AXIS
BLANK FIGURE BF = 5 SUS -0.0&O6
BLANK SIZE 6 MATER 1AL6
DIAMETER D = 7 MATERIAL? Z-AXIS
8 MATERIAL8 -11.75S6
LEfGTH L = 9 MATERIALS
BASE LHC ZP = 10 MATERIAL10 S 00000
11 MATER IPL11 T 0000
12 MATERI AL12 M 000
13 MATERIAL13
CCPTH OF CHUCKING ZC = 0. 14 MATERIAL14
15 MATERI AL15
16 MATERIAL16
17 MATERIAL17

NN = . METRIC

ESCAPE MAT. CURSOR CURSOR NEXT


NAME T i PAGE

0M-F15TF-1E
P - 6 FAPT Application Example

2) Input the data for the blank.


I Input the following data.
MATERIAL NO. : Key-in “1” and then press the [INPUT] Key at MN = .
STANDARD SURFACE Key-in “2” and then press the [INPUT] Key at nr =.
ROUGHNESS : VV
BLANK FIGURE Key-in “2” and then press the [INPUT] Key at BF =.
BLANK SIZE:DIAMETER Key-in “75” and then press the [INPUT] Key at D =.
BORE Key-in “14” and then press the [INPUT] Key at DO =.
LENGTH Key-in “42.5” and then press the [INPUT] Key at L = .
BASE LINE Key-in “2.5” and then press the [INPUT] Key at ZP =.
DEPTH OF CHUCKING Key-in “13” and then press the [INPUT] Key at ZC =. %

Menu 2 will be displayed after all the above data has been input.
Note: *

All of the above data can be input by using ” as a delimiter between data input items. In
this case, the input format for the above data would be:1,2,2,75,14,42.5,2.5,13 and press

**ÿ
BLANK AND PART kJl-ui
*NC SIDE*
NO. MATERIAL
1 S45C 0 0000
MATERIAL NO = 1 2 SOI N 00000
STANDARD SURFACE ROUGHNESS NR * 2 3 FC
4 AL X-AXIS
BLANK FIGURE BF « 2 5 SUS -0.0006
BLANK SIZE 6 MATERIALE
DIAMETER D 75. 7 MATERIAL7 Z-AXIS
BORE ... DO = 14. 8 MATERIALB -11.7266
LENGTH . L * 42.5 9 MATER1FL9
BASE LINE ZP * 2.5 10 NATERIAL10 S 00000
11 MATERIALII T 0000
12 MATERIAL12 M 000
13 MATERIFL13
DEPTH OF CHUCKING ZC = 13. 14 MATERIAL14
15 MATERIAL15
IS MATERIAL16
17 MATERIAL17

I'M = . METRIC 7

ESCAPE MAT. CURSOR CURSOR NEXT


NWE t i PAGE

Note : When you have noticed an error in the input data:


1. If you notice the error before pressing the [INPUT] Key, press the [CAN]
Key and input the correct value.
2. If you notice an error after pressing the [INPUT] Key, then press either
[CURSOR |] or [CURSOR J, ] Soft-key to bring the cursor to the item to
be corrected and input the correct value.

OM-F15TF-1E
FAPT Application Example P -7
« » ••• 4 4 4

• *• •
« « 4 4

•• • »
••
4 4 4 4
4 4 4 4
• ••»*
«* •
444
4 4 4 4
•••••
» 4 4 4 4

i••• 4 4 4
4 4 4 4
4

4 5 6
4

1
•.•.•.'.'.'.veil
w.'.wrJmm
•4*44
•44

•4 4444
4 4
4 4 4 4
4 4 4
4 4 4 4
4 4 4
4 4 4 4
4 4*
4
3
• 44>
••
I

6.2 Menu 2 : INPUT OF PART FIGURE (INPUT OF BLANK FIGURE)


The blank figure will be displayed by a dotted line. The prompt (ES = ) for the first element
figure will be displayed blinking on screen.

BLANK AND PART PART FIGURE S * 2. U 01-06


FIGURE ELEMENT *NC SIDE*

0 0000
N 00000
ELEMENT SYMBOL
* X-AXIS
-0.0006
A
Z-AX1S

T
S 00000
T 0000
M 000
4

ES = _ METRIC

ESCAPE END ELMENT PATTRN GRAPH LIST ELMENT ELMENT NEXT


DELETE FIGURE MODE MODE BACK FORURD PAGE

Before Inputting the Element


Before inputting the part figure in Menu 2, consider the order of the element symbols you are
about to use for input. The part figure will be drawn starting from the I.D.

1 9 /

2 o 10 G

3 11

4 12 O
©
5 R 13 N

6 T 14 T

7 C 15 C

8 T 16
*

0M-F15TF-1E
P -8 FAPT Application Example

Proceed with input of the figures following the procedure below.


» Input the element figures in the order shown at the right. i

1) ELEMENT SYMBOL Press the [—*] and [INPUT] Keys at ES


O

BLANK AND PART PART FIGURE S * 2.11 01-00


FIGURE ELEMENT *NC SIDE*

0 0000
N 00000
ELEMENT SYMBOL
X-AXIS
>0.0006
JA-
Z-AXIS
-11.7266 R
S 00000 «
T 0000
M 000
t
c
ES =. NETR 1C

ESCAPE END ELMENT PATTRN GRAPH LIST ELMENT ELMENT l>EXT


T
DELETE FIGURE MODE MODE BACK FORtJRD PAGE

G
After inputting the above, the system will prompt the surface roughness. Select
the number corresponding to the desired surface roughness (1: V, 2: VV, 3:
VVV, 4: VVVV).

2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR =.


.
o
Follow the same procedure for all subsequent surface roughness prompts.
N

BLANK AND PART PART FIGURE S = 2. 11 01-08


*NC SIDE*
t ?
FIGURE ELEMENT *

0 0000

ELEMENT SYMBOL ES =
- N 00000
c
SURFACE ROUGHNESS = 2I X-AXIS
-0.0006

Z-AXIS
-11.7266
Ii S 00000
T 0000
M 000

NUMBER OF TRIANGLE
( i:v 2:w 3: wv
_ )
METRIC
SR = -
GRAPH LIST CURSOR CURSOR NEXT
ESCAPE
MODE MODE t 1 PAGE

0M-F15TF-1E
FAPT Application Example P-9

The prompts for the start point and direction of the part will be displayed on screen.
1
1) START POINT (X axis) Key-in “15” and then press the [INPUT] Key at
SDX = . o
2) START POINT (Z axis) Key-in “35” and then press the [INPUT] Key at
SX = .

Note : The reason for setting start point SZ as 35 is as follows:


This position is set as the virtual position as there is no need to input
the dimensions of the entire length of the blank as it has already been R
machined in the primary machining process.
t
3) PART EXIST Press the [ 1 ] and [ INPUT] Keys at PE = .

*
C
BLANK AND PART PART FIGURE S = 2. 11 01-09
FIGURE ELEMENT *NC SIDE* T
0 0000
N 00000
START POINT ... SZ 15.
35. X-AXIS
-0.0006

Z-AXIS
-11.7266

----
G
S 00000
PART EXIST PE *1 T 0000
M 000

o
SDX - METRIC

ESCAPE BACK
PAGE
GRAPH
MODE
LIST
MODE
CURSOR CURSOR
t l
NEXT
PAGE N

Note : When drawing the part figure by element symbols from the start point, t
you must specify whether the blank is to the left or right of the element
symbol (line).
c
+ In this case, if the [0] and [INPUT] Keys are input at prompt PE
the system will judge that the shaded part is to be machined. For this
reason, you should take care when selecting the part direction PE.

PE = 1: PE = 0:

Start point Start point

If the [0] and [INPUT] Keys have been input at PE the part will be drawn starting from
the O.D.

0M-F15TF-1E
P - 10 FAPT Application Example

After inputting the above, the system will ask you where the end point of the [—>]
> element symbol is.
o
BLANK AND PART PART FIGURE S = 2. 11 01-09
FIGURE ELEMENT SIDE*

0 0000
N 00000
START POINT ... SDX = 15.
SZ 35. X-AXIS
A -0.0006
X

Z-AXIS
R
S 00000
PART EXIST P =0 T 0000
M 000
t
c »
ABOUT THE DIRECTION OF ELEMENT
PE C 1:LEFT 0:RIGHT ) METRIC
i
ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT T
PAGE MOE€ MODE t i PAGE

G
4) END POINT Press the [INPUT] Key at Z =.
Note : Press only the [INPUT] Key as the end point is unknown in the
prepared machining drawing.
o
N

t
7
%

OM-F15TF-1E
FAPT Application Example P - 11
Last Arrow
Next input the arc R15.
Element
1) ELEMENT SYMBOL Press the [O] and [INPUT] Keys at
ES = . o
2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at Next Arrow
SR =. Element

**ÿ
BLANK AND PART PART FIGURE S = 2. 11 01-06
/
FIGURE ELEMENT *NC SIDE*

0 0000
N 0O000 R
ELEMENT SYMBOL .. ES = Q
SURFACE ROUGHNESS •••* S = 2 X-AXIS
-0.0006

2-AXIS
-11.7266
t
S 00O00
T
M
0000
000 C

T
NUMBER OF TRIANGLE
C l:v 3:W7 4:vm )
SR = . METRIC

ESCAPE GRAPH LIST CURSORICLFSOR FCXT


MODE MODE t i PAGE

After inputting the above, input the following:


1) END POINT (X axis) Key-in “30” and then press the [INPUT] Key at
DX =. o
2) END POINT (Z axis) Key-in “13” and then press the [INPUT] Key at
N

Note : The point of intersection of the next element [-»] will be the end
point.
t
3) Key-in “0” and then press the [INPUT] Key at TL (tangent to the last c
element).
Note : This is because it intersects the last arrow element [—»].

4) Key-in “1” and then press the [INPUT] Key at TN (tangent to the
next element).
Note : This is because it is tangent to the last element [-»].

5) RADIUS Key-in “15”” and then press the


[INPUT] Key at R = .

6) CENTER (X aixs) Key-in “0” and then press the


[INPUT] Key at CDX =.

7) CENTER (X aixs) Key-in “13” and then press the


[INPUT] Key at CZ =.

OM-F15TF-1E
P - 12 FAPT Application Example

BLANK AND PART PART FIGURE S = 2. 11 01-15


Q
FIGURE ELEMENT •NC SIDE*

0 0000
N 00000 Next
END POINT . ••• DX = 30.
Element
2 13. X-AXIS
A TANGENT LAST . TL = 0 -0.0006
TANGENT NEXT . TN = 1
Z-AXIS
-11.7266

S 00000
RADIUS R 15. T 0000
CENTER
CZ »
0.
13.
M 000 R

<
t
=
CDX METRIC
C %
ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT
PAGE MODE MODE t i PAGE

After inputting the above, proceed to the next element. G

o
N

t
*
C

0M-F15TF-1E
FAPT Application Example P - 13

1) ELEMENT SYMBOL Press the [-»] and [INPUT] Keys at ES


2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR I

o
BLANK AND PART PART FIGURE S = 2. 11 01-08
FIGURE ELEMENT *NC SIDE*

ELETHNT SYMBOL ES » •*
0
N
0O00 •
00000
Next _
SURFACE ROUGHNESS * 2 X-AXIS Element
Xl -0.0008

2- AX IS
-11.7266 R
S 00000
T 0000
«
M 000
t

9-
« *2 NUMBER OF TR ANGLE
c
< l:v 2:W 3:ÿv )
SR = . METRIC

ESCAPE GRAPH LIST CURSOR CURSOR NEXT T


MODE MODE t 4 PAGE

G
After inputting the above, input the following:
1) ENDPOINT Press the [10] and [INPUT] Keys at Z

BLANK AND PART


FIGURE ELEMENT

A
PART FIGURE

END POINT
__ S

2
= 2.11 01-13

10.
•NC SIDE*

0
N
0000
00000

X-AXIS
-0.0006
O

2-AX IS
t
-11.7266
i
S
T
M
00000
0000
000
c
*

%
2 METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE t 4 PAGE

After the above data has been input, proceed to the next element.

0M-F15TF-1E
P - 14 FAPT Application Example

1) ELEMENT SYMBOL Press the [ ] and [INPUT] Keys at ES =.


2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR =.
O

BLAt-K AMD PART PART FIGURE S = 2.11 01-08


FIGURE ELEMENT SIDE*

0 0000
N 00000
ELEMENT SYMBOL ES = >
SURFACE ROUGHNESS R = 2 X-AX 1S
-0.000b
Xl
Z-AXIs
-11.7266 R
S 00000
T 0000 Next Arrow
M 000
t 9

c *
NUMBER OF TR ANGLE
C l:v 2:w 4:ww )
SR * . METRIC

GRAPH LIST CURSOR CURSOR NEXT


T
ESCAPE
MODE MODE t l PAGE

G
After inputting the above, input the following:
1) END POINT Press the [INPUT] Key at DX =.
Note : The X-axis coordinates cannot be known in the prepared machining
dra wing. O
2) END POINT Press the [0] and [INPUT] Keys at Z =.
N
3) TANGENT NEXT Press the [1] and [INPUT] Keys at TN =.
Note: The next element wil be tangent as it is [ f ]. t
! ?

4) ANGLE FROM Z Press the [15] and [INPUT] Keys at A =.

0M-F15TF-1E
FAPT Application Example P - 15

BU*K AND PART


FIGURE ELEMENT
**-

AL-
PART FIGURE

END POINT

TANGENT htXT
__ S

)x
z
* 2.11 01-14

= Hm.ua

. TN * 0
0.
*NC SIDE*

0
N
0000
00000

X-AXIS
-0.0006
Q
1

Z-AXIS
-11.7266

S 00000 S'
PN5LE FROM Z . A= 15. T 0000
M 000

Next _ R
Element

T
DX = . METRIC

ESCAPE

*
BACK
PAGE
GRAPH
MODE
LIST
MODE
CURSOR CURSOR
t i
NEXT
PAGE c
V.
T

After the above data has been input, proceed to the next element.

t
C

0M-F15TF-1E
P - 16 FAPT Application Example

1) ELEMENT SYMBOL Press the [R] and [INPUT] Keys at ES


h

o
••• BLANK PND PPRT ••• PART FIGURE S 2. 11 01-00
FIGURE ELEMENT •NC SIDE*

0 0000
N 00000
E » R
X-AXIS
-0. 0006

Z-AXIS
s
-11.7266

S 00000
T 0000 R
h 000

Next *
Element
t
t
ES = . METRIC C
GRAPH LIST CURSORICURSOR NEXT
MODE MODE t 1 PAGE
T

2) RADIUS Press the [2] and [INPUT] Keys at R


G

BLANK AND PART


**« PART FIGURE S = 2.11 01-16
FIGURE ELEMENT *NC SIDE*

N
0 0000
00000 o
RADIUS = 2.
* X-AXIS
-0.0006

Z-AXIS
N
-11.7266

S 00000
T
M
0000
000 T
?

c
t
*
R *
_ METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE t 1 PAGE

After the alone data has been input, proceed to the next element.

0M-F15TF-1E
FAPT Application Example P - 17

1) ELEMENT SYMBOL Press the [|] and [INPUT] Keys at ES


2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR
o

MBLANK AND PART PART FIGURE S = 2. 11 01-00
FIGURE ELEMENT •NC SIDE*

0 0000
N 00000
ELEMENT SYMBOL ES = t
SURFACE ROUGHNESS * 2 X-AXIS
A. —0. 0006

Z-AXIS
-11.7266 R
S 00000
T 0000
M 000
t
t
Next C
t NUMBER OF TR ANGLE Element
( lsv 2:w 3.*m
SR = - METRIC

GRAPH LIST CURSOR CURSOR NEXT T


MODE MODE t i PAGE

G
3) END POINT Key-in “45” and then press the [INPUT] Key at
DX

O
BLANK AND PART PART FIGURE S » 2.11 01-11
FIGURE ELEMENT >"R? *NC SIDE*

O
N
0000
00000
N
END POINT 45.
X-AXIS
xt. -0.0006

Z-AXIS t
-11.7266

00000
S
T
n
0000
000
c

t
DX « METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE T i PAGE

After the above data has been input, proceed to the next element.

0M-F15TF-1E
P - 18 FAPT Application Example

1) ELEMENT SYMBOL Press the [C] and [INPUT] Keys at ES

BLANK AND PART ••• PORT FIGURE S = 2.11 01-00


o
FIGURE ELEMENT *NC SIDE*

0 0000
N 00000
ELEfENT SYMBOL E = C
X-AXIS
-0.0006
JA.
2-AX15
-11.7266

S 00000
T
M
0000
000
R

t 9

4
V
S'

ES = . METRIC c %

ESCAPE END ELMENT PATTRN GRAPH LIST IELMENT ELMENT t'CXl


DELETE FIGURE MODE MODE BACK FORURD PAGE
Next_ T
Element

2) CHAMFER key-in the [1.5] and then press the[ INPUT] Key at C
G

BLAt'K AND PART PART FIGURE S = 2. 11 01-17


FIGURE ELEMENT •NC SIDE*

CHAMFER 1.5
0
N
0000
00000 o
X-AXIS
-0.0006
A
Z-AXIS
-11.7266
N
S 00000
T 0000
M 000
t
7

c
t
C = _ METRIC »

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE t 4 PAGE

After the above data has been input, proceed to the next element.

0M-F15TF-1E
FAPT Application Example P - 19

1) ELEMENT SYMBOL Press the [T] and [INPUT] Keys at ES =.


Note : The thread direction will be set to left hand thread by pressing the next
element [<— ] before [T]. As the thread in this example is a right hand Q
thread, input [T] in advance. x P1.5, right hand thread). (

BLANK AND PART PART FIGURE


-ÿÿÿÿRtCT
S = 2.11 01—08
*NC SIDE*
/•
FIGURE ELEMENT

0 0000
N 00000
ELEMENT SYMBOL S - T
X-AXIS
R
-0.0006
A
Z-AXIS
-11.7266 t
S 00000
T 0000
li 000
c
T

Next _
ES = METRIC

ESCAPE ELMENT PATTRN GRAPH LIST ELMENT ELMENT NEXT


END
DELETE FIGURE MODE MODE BACK FORWRD PAGE Element

2) ON WHICH ELEMENT Key-in “1” and then press the [INPUT] Key at EE
o
Note :
Threading will be carried out on the next element if [1] and [INPUT]
Key are pressed at EE =. N
3) LENGTH Key-in “8.5” and then press the [INPUT] Key at
LT =. t
4) LEAD Key-in “1.5” and then press the [INPUT] Key at C
LD
Note : With M45 x P1.5 single threads pitch P will be LD.

5) MULTIPLE Key-in “1” and then press the [INPUT] Key at NT

Note : With double-thread screws, set NT to NT


2.

6) DEPTH Press only the [INPUT] Key at DT =.


Note The:system will automatically calculate the thread when the pitch is
input. (JIS 60° thread)
Formula: 0.6495 x (LD)
Check the depth of the thread using a thread gauge.
Re-input for square threads and inch threads.

0M-F15TF-1E
P - 20 FAPT Application Example

BLANK AND PART PART FIGURE S * 2.11 01-20


o
FIGURE ELEMENT *NC SIDE*

0 0000
N 00000
ON WHICH ELEMENT EE = 1
LENGTH LT = 0.5 X-AXIS
A
A LEAD LD = 1.5 -0.0006
MULTIPLE NT = 1
DEPTH 0.974 Z-AXIS
-11.7266
S
S 00000
T 0000
M 000 R

t *
t
DT = METRIC
C *
ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT
PAGE MODE MODE t i PAGE

After the above data has been input, proceed to the next element. Next _
Element

T
?

c
%

0M-F15TF-1E
FAPT Application Example P - 21

1) ELEMENT SYMBOL Press the [<— ] and [INPUT] Keys at ES

2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR


o
BLANK AND PART PART FIGURE S = 2. 11 01-03
FIGURE ELEMENT -»0-MRtCT»- •NC SIDE*

0 0000

ELEMENT SYMBOL
SURFACE ROUGHNESS . * ••
ES =
- N

= 2 X-AXIS
00000

J±. -0.0006

2-AXIS
-11.7266
R
S 00000
T 0000
9
M 000 t
C
NUMBER OF TRIANGLE
( l:v 2: w 3:vw
SR *. METRIC
T
ESCAPE GRAPH LIST CURSOR CURSOR NEXT
MODE MODE T A PAGE

Next _ G
Element
3) END POINT Key-in “8.5” and then press the [ INPUT ]
Key at Z = .

o
BLANK AND PART PART FIGURE S = 2. 11 01-13
N
____
**
»ÿ

FIGURE ELEMENT *NC SIDE*

0 0000
N 00000
END POINT < 0.5
X-AXIS T
-0.0006
<
A
2-AXIS
-11.7266 c
S 00000
T 0000
M 000
*

IE
METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE * MODE MODE T A PAGE

After the above data has been input, proceed to the next element.

0M-F15TF-1E

*
P - 22 FAPT Application Example

1) ELEMENT SYMBOL Press the [G] and [INPUT] Keys at ES =.

o
••*BLANK AND PART PART FIGURE S = 2.11 01-08
FIGURE ELEMENT -ÿ'i-t/RTCT*- *NC SIDE*

0 0000
N 00000
ELEMENT SYMBOL ES » G
X-AXIS
-0.0006

Z-AXIS
-11.7266

S 00000
T 0000 R
M 000

t
f
ES = METRIC C
ESCAPE END ELMENT PATTRN GRAPH LIST ELMENT ELMENT NEXT
DELETE FIGURE MODE MODE BACK FORURD PAGE
T

2) ON WHICH ELEMENT Key-in “1” and then press the [INPUT] Key at EE

3) DIRECTION Press the [|] and [INPUT] Keys at DN = .


(-»: right, left,|: top,|: bottom)
IGI
mmmmmmmm

Next _
4) WIDTH Key-in “3.5” and then press the [INPUT]
Element
Key at WT = .
5) DEPTH Key-in “1.5” and then press the [INPUT] Key at
o
DT = .[ C]
N
6) 1ST (D Press the [C] and [INPUT] Keys at KC = . Key in
“1” and then press the [INPUT] Key at CV = .
T
7) 2ND © Press the [ INPUT] Key at KC = .
8) 3RD © Press the [ INPUT] Key at KC = . c
9) 4TH © Press the [C] and the [INPUT] Keys at KC = .
Key in “0.5” and then press the [INPUT] Key at
CV = .

© ©

CO.5 C1

© 0

OM-F15TF-1E
FAPT Application Example P - 23

• BLANK AND PART ••* PART FIGURE S * 2.11 01-18


Q
FIGURE ELEMENT -*0-»ÿRtCTÿ •NC SIDE*

0 0000
N 00000
ON WHICH ELEMENT E = 1
DIRECTION DN = I X-AXIS
x: WIDTH
DEPTH
WT
DT =
= 3.5
1.5
-0.0006

Z-AXIS
-11.7266
S
S 00000
l’ST .. KC =C =
CU 1. T 0000
2* HD .. KC =ÿ cu = nraa. ni M 000 R
3'RD .. KC =ÿ CU = I.
4’TH .. KC =C cu = 0.5

i
T
t
( 0:LAST 1:NEXT )
EE = .

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


METRIC
c
PAGE MODE MODE t 1 PAGE

After the above data has been input, proceed to the next element.

Next _
Element

o
N

T
i

c
«

0M-F15TF-1E
P - 24 FAPT Application Example

1) ELEMENT SYMBOL Press the [«-] and [INPUT] Keys at ES

2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR


Q

BLANK AND PART PART FIGURE S = 2. 11 01-00


FIGURE ELEMENT -*0-*/>RtCT«-G«- SIDE*

0 0000
N 00000
ELEMENT SYMBOL ES = «-
SURFACE ROUGHNESS .. • • = 21 X-AXIS
-0.0006 R
Z-AXIS
-11. 7266

S
T
00000
0000
t 5

M 000

c
NUMBER OF TRIANGLE

SR = _
( i:v 2:w 3:vm 4:WW ) T
METRIC
ESCAPE GRAPH LIST CURSOR CURSOR NEXT
MODE MODE T X PAGE

G
3) END POINT Press the [ INPUT ] Key at Z = .
Note : only the [INPUT] Key as the final coordinate Z on the
Press
machining is not displayed.
Next _ o
Element
BLANK AND PART PART FIGURE =
FIGURE ELEMENT -ÿ/RtCTMa
S 2.11 01-13
*NC SI N
0 0£
N 00E
END POINT r
X-AXI
-0.00
t
3
Z-AX1
-11.72
C
S 000
T 00
M 0

Z METR!

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PfGE MODE MODE t 1

After the above data has been input, proceed to the next element.

OM-F15TF-1E
FAPT Application Example P - 25

1) ELEMENT SYMBOL Press the [O] and [INPUT] Keys at ES =.

2) SURFACE ROUGHNESS Press the [3] and [INPUT] Keys at SR =.


o
The finish of the surface is indicated as VVV on the drawing. Input [3] only here.

BLANK AND PART PART FIGURE S * 2. 11 01-08


FIGURE ELEMENT tCT«-G«* •NC SIDE*

O 0000
N 00000
ELEMENT SYMBOL .. ES * S'
SURFACE ROUGHNESS •••• 2 X-AXIS R
.rt. -0.0006

Z-AXIS
-11.7266
«
S 00000
T
T O000
M 000

c
t NUMBER OF TR ANGLE T
C liV 2:w 3:vw 4: vwv )
SR =. METRIC

E9CAPE GRAPH LIST CURSOR CURSOR NEXT


MODE MODE t l PAGE

G
3) END POINT Press the [ INPUT] Key at DX = . Last Arrow
4) END POINT Press the [25] and [INPUT] Keys at Z =.
Note : only the [INPUT] as coordinates for DX and Z are not indicated
Press o
on the drawing.

5) TANGENT LAST Key-in “0” and then press the [INPUT] Key at TL N
Next Arrow
t
6) TANGENT NEXT Key-in “0” and then press the [INPUT]
Key at TN = .
c
7) RADIUS Key-in “30” and then press the [ INPUT ] Key at R

8) CENTER (X axis) Key-in “0” and then press the [INPUT] Key at
CPX =.

9) CENTER (Z axis) Key-in “35” and then press the [INPUT] Key at
CPX =.

10) START POINT Press [-»] and then press the [INPUT] Key at PS

(->: right, : left, t : above, i: below)

0M-F15TF-1E
P - 26 FAPT Application Example

BLAf-K PND PART


FIGURE ELEMENT
PPRT FIGURE

END POINT

TPMGENT LAST
__
..
S *

DX = Um.
2 *
TL = 0
2. 11 01-15

25.
*NC SIDE*

0
N
0000
00000

X-AXIS
-0.0006
o

TPNGENT NEXT TN = 0
Z-AXIS
-11.7266

S 00000
RADIUS
CENTER
R
CDX =
30.
0.
T
M
0000
000
R
CZ 35.

T Z

SELECT END POINT P =


PE = . ( RIGHT «-:LEFT t:AB0UE 1: BELOW ) METRIC C n

ESCAPE lEXT
PAGE
T
J
After the above data has been input, proceed to the next element.

Next _ N
Element

T
1

c
*

0M-F15TF-1E
FAPT Application Example P - 27

1) ELEMENT SYMBOL Press the [N] and [INPUT] Keys at ES

o
BLANK AND PART PART FIGURE S « 2. 11 01-00
FIGURE ELEMENT -*ÿ/RtCT*-G*-C* I •NC SIDE*

0 0000
N 00000
ELEMENT SYMBOL S * N
X-AXIS
-0.0006

Z-AXIS
-11.7266

S 00000
T 0000 R
M 000

t
ES =. METRIC
C
ESCAPE END ELMENT PPTTRN GRAPH LIST ELMENT ELMENT NEXT
DELETE FIGURE MODE MODE BACK FORtJRD PAGE
T

2) WIDTH Key-in “2” and then press the [ INPUT ] Key at


WT G
3) DEPTH Key-in “2” and then press the [INPUT] Key at
DT

o
BLANK AND PART PART FIGURE S = 2.11 01-19
FIGURE ELEMENT •NC SIDE*

0 0000
N
N 00000
WIDTH urr * 2.
DEPTH DT = 2. X-AXIS
Next _
A -0.0006
Element
t
« Z-AXIS
-11.7266

S
T
00000 C
0000
M 000

t
UT =. METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE t 1 PAGE

After the above data has been input, proceed to the next element.

0M-F15TF-1E
P - 28 FAPT Application Example

1) ELEMENT SYMBOL Press the [ t ) and [INPUT] Keys at ES

2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR


o

BLPt'K AND PART PART FIGURE S = 2. 11 01-06


FIGURE ELEMENT -ÿ*?tCT«-G«-CN •NC SIDE*

0 0000
N 00000
ELEMENT. SYMBOL ES = T
SURFACE ROUGHNESS •••« = 2 X-AXIS
A -0.0006

Z-AXIS R
-11.7266

S OO000
T
M
0000
000 t *

c *
NUMBER OF TR ANGLE
( 1:7 2:w 4:vwv )
=.
SR METRIC
T
ESCAPE GRAPH LIST CURSOR CURSOR NEXT
MODE MODE t 1 PAGE

3) END POINT Key-in “69” and then press the [INPUT] Key G
at DX =.

*•* BLANK AND PART ••*


FIGURE ELEMENT
PART FIGURE
-»Q-*ÿRtCTÿG*-CH
S = 2.11 01-11
•NC SIDE* o
0 0000
N 00000
END POINT 69.
X-AXIS N
-0.0006
AT-
Z-AXIS
-11.7266

S 00000
t
T 0000
»
Next _
M 000

C
Element

DX = . METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE t i PAGE

After the above data has been input, proceed to the next element.

0M-F15TF-1E
FAPT Application Example P - 29

1) ELEMENT SYMBOL Press the [C] and [INPUT] Keys at ES

O
BLANK AND PART PORT FIGURE S = 2. 11 01-00
FIGURE ELEMENT v**/<RTCTMa*CNtC •MC SIDE*

0 0000
N 00000
ELEMENT SYMBOL = C
X-AXIS
-0.0006
XL
2-AXIS
-11.7266

S 00000
T
M
0000
000
R

ft
t
t
ES = METRIC c
ESCAPE END ELMENT PATTRN GRAPH LIST ELMENT ELMENT NEXT
DELETE FIGURE MODE MODE BACK FORURD PAGE

2) CHAMFER Key-in “0.5” and then press the [INPUT] Key at C


G

BLANK AND PART


FIGURE ELEMENT
PART FIGURE S = 2.11 01-17
•NC SIDE* O
0 0000
N 00000
CHAMFER (
* 0.5
X-AXIS N
-0.0006

Z-AXIS
-11.7266
t
S 00000
T 0000
M 000
c
Next _
t Element
C = METRIC

SCAPE BACK GRAPH LIST CURSORICURSOR NEXT


PAGE MODE MODE t 4 PAGE

After the above data has been input, proceed to the next element.

OM-F15TF-1E
P - 30 FAPT Application Example

1) ELEMENT SYMBOL Press the [4-] and [INPUT] Keys at ES


2) SURFACE ROUGHNESS Press the [2] and [INPUT] Keys at SR
o
BLAhK AND PART
FIGURE ELEMENT

A
PART FIGURE
-ÿ'*VRTCT«-G«-C'NTC

ELEfENT SYMBOL
SURFACE ROUGHNESS
S =

__
2. 11 01-00

ES
R
-= 2
•NC SIDE*

0
N
0000
00000

X-AXIS
-0.0006

Z-AXIS
-11.7266
R
S 00000
T 0000
M 000
t *

c
NUMBER OF TR ANGLE
( l:v 2:vv 3:m
SR = . METRIC

ESCAPE GRAPH LIST CURSOR CURSOR NEXT


T
MODE MODE t 1 PAGE

G
3) END POINT Key-in “26” and then press the [INPUT] Key at Z

(The chucking depth is calculated as 40 - 14


26.) O

N
BLANK AND PART PART FIGURE S = 2.11 01-13
FIGURE ELEMENT •ÿQ-»/"RTCTM3«-CNtC •NC SIDE*

0
N
0000
00000
T
END POINT .... 2 26.
X-AXIS 1
-0.0006
A C
Z-AXIS
-11.7266

S 00000 ?
T 0000
M 000

(END)

t
Z METRIC

ESCAPE BACK GRAPH LIST CURSOR CURSOR NEXT


PAGE MODE MODE t i PAGE

Press the [NEXT PAGE] Soft-Key.

OM-F15TF-1E
FAPT Application Example P - 31

Making Corrections after All Elements Have Been Input


Press the [CORRECTION] Soft-key, bring the cursor to the element to be corrected using
the [ELEMENT FORWRD] and [ELEMENT BACK] Soft-keys, and correct the element.
Bring the cursor to the data item (value) to be corrected using [ CURSOR J, ] and
[CURSOR |] Soft-keys and input the correct value.

BLANK AND PART • PORT FIGURE S « 2.11 01-00


FIGURE ELEMENT tCT«-G*-CN tC«-l *NC SIDE*

0 0000
N 00000
? ELEMENT SYMBOL
X-AXIS
-0. 0006
XL
2-AXIS
-11.7266

S 00000
T 0000
M 000

t
ES = . r-ETRIC

ESCAPE END ELMENT PATTRN GRAPH LIST ELMENTIELMENT NEXT


DELETE FIGURE MODE MODE BACK FORWRD PAGE

To erase the part figure and correct the figure while verifying it, press the [PAGE CORR &
ERASE] Soft-key.
The elements and values that have been input so far can be called up on screen as a list by
pressing the [LIST MODE] Soft-key.
Note : Note that pressing the [NEW] Soft-key will erase all of the input data in the menu
that has been input so far.

For the purposes of this example, no corrections shall be made.

Press the [NEXT PAGE] Soft-key. The following will be displayed:

MENU 2 END

The screen will return to the main menu display.

0M-F15TF-1E
- 32
\

P FAPT Application Example

6.3 Menu 3 -SETTING OF HOME POSITION /INDEX POSITION


« >

» «• *

«
••••
#
»
»
« ••

I 2 i 4 5 6
«
»
» »

•»«•»•• * •••
*•«•* *«•
• »
••• •* *

1) Press the [3] Soft-key to display the screen for Menu 3

r
HOME & INDEX POSITION 02-01
•NC SIDE*

0 0000
N 00000

HCTE POSITION X-AXIS


-0.0006
ZH
Z-AXIS
INDEX POSITION -11.7266
DXI
ZI S 00000
T 0000
M 000
»

DXH = _ METRIC

ESCAPE CURSOR CURSOR FCXT


t 4 PAGE

The “HOME POSITION” (machine zero-point) has not been set. This is set at system
parameter No. 9.

Set the “INDEX POSITION” (turret indexing position) between the “HOME POSITION”
(zero-return point) and the workpiece face. In this example, set the maximum overhang
(I.D. cutting tool) from the turret face to 50mm.

Consequently set ZI as 100. #

Note : Set the “INDEX POSITION” taking the overhang at the tool setting position fully
into consideration. The X-axis coordinates setting varies according to the CNC
*
lathe. However, for this example, set DX1 as 280.

OM-F15TF-1E
FAPT Application Example P * 33

After setting, the display will change as follows:

HOME t INDEX POSITION «*ÿ 02-01


•NC SIDE*

0 0000
N 00000

HOME POSITION X-AXIS


D> -0.0006
ZH
Z-AXIS
INDEX POSITION -11.7266
DXI 200.
ZI 100. S 00000
T 0000
M 000

DXH = METRIC

ESCAPE CURSOR CURSdR FEXT


T l PAGE

Press the [NEXT PAGE] Soft-key.

The screen will return to the main menu display.

Related Figure

Fixed travel

*
Z 1 • ZH
zs
G SO
<ZOI <D
xs CO

T>
OXI a>
OXH
x

GOO
<0X01
ZP

0M-F15TF-1E
P - 34 FAPT Application Example

6.4 Menu 4 : MACHINING DEFINITION


« •
*• # •••
•• ••
i

•* ••
•• »•*
•••» •* •••<

1
A

2 3 PM$SM 5
*

. .
v.v.v vJL v.v
?
••
••••••»* »
•««•»««•
•••
* •

6

1) Press the [4] Soft-key.

MACHINING DEFINITION KINDS OF MACHINING 04-02


*NC SIDE*
X
0 0000
N 00000*
3

X-AXIS
-0.0006

2-AXIS
-11.7266

S 00000
T 0000
M 000

SELECT SOFT KEY


METRIC

r SCAPE PROC. CENTER TURN


DELETE HOLE
GROOU. C-AXIS CURSOR CURSOR
THREAD T l
AUTO NEXT
PAGE

Set the items according to the processes including the machining sequence.

Tool
Turret
Machining Process Tool Required Tool ID No. Nose R Position
Setting No.
Offset No.

1. O.D. (face) roughing PCLNR2525 301 0.8 2 2


1

2. I.D. roughing 401 0.8 3 3

3. O.D. finishing WTKNR2525 708 0.4 4 4

4. I.D finishing 801 0.4 5 5

5. Grooving 931 0.2 6 6

6. Necking Special 999(931) 0.2 8 8

7. Threading 31 0.2 10 10

OM-F15TF-1E
FAPT Application Example P - 35

6.4.1 O.D. roughing


1) Setting the kind of machining
As O.D. roughing is a process including turning, press the [TURN] Soft-key.

mCHINING DEFINITION • KINDS OF MACHINING 04-02


•NC SIDE*
DC
O 0000
N 00000

X-AXIS
-0.0006

2-AXIS
-11.7266

S 00000
T 0000
M 000

**ÿ
SELECT SOFT KEY
METRIC

rSCAPE PROC. CENTER TURN


DELETE HOLE
GROOU. C-AXIS CURSOR CURSOR
THREAD t 4
AUTO NEXT
PAGE

For O.D. roughing, press the [ROUGH. O.D. ] Soft-key.

MACHINING DEFINITION KINDS OF MACHINING 04-02


•NC SIDE*
ROC
0 0000
N 00000

X-AXIS
-0. 0006

2-AXIS
-11.7266

S 00000
T 0000
M 000

SELECT SOFT KEY


METRIC
ESCAPE ROUGH. S-FIN. FIN. ROUGH. S-FIN. FIN. SUB
0. D. 0. D. 0. D. I.D. I.D. I.D. CYCLE

0M-F15TF-1E
P - 36 FAPT Application Example

2) Setting the tool data


The cutting tool used is (PCNLR 2525) that uses a tip with a tool nose radius R of 0.8.

zs
••
•••

AC 5* I
<s>o* xs
I
95s
I

XN
4
!

*
4

o
9'
s 0

Note: Normally input the tool ID No. to display tool data already stored in memory. The system
will prompt the tool ID No., tool No. and tool position offset No.
Tool ID No.. ID 301 (O.D. roughing tool)
Tool SELECT. No. TN 2 (Cutting tool is set at turret station 2)
Tool OFFSET No. TM 2 (Tool position offset No. 2 is used.)

Note : The tool must be set at the preset turret station before actual cutting.
\

The system will next prompt you for the tool data.
Input the data relating to the tool shape and how it is mounted on the turret.

r MACHINING DEFINITION •** TOOL DATA ( T CODE ) 04-03


PROC.01 ROUGHING OF OUTER FIGURE T0202 x ira.iuz nu n *NC SIDE*

o 0000
TOOL ID. NO. ... * 301 N ooooo
TOOL SELECT. NO. TN * 2
TOOL OFFSET NO. TM * 2 X-AXIS
at -0.0006

Z-AXIS
-11.7266

s OOOOO
T 0000 %
M 000

t
ID = . METRIC

BACK TOLING NEXT DRAUJNG CURSOR CURSOR NEXT


PAGE DATA TOOL RANGE t i PAGE

0M-F15TF-1E
FAPT Application Example P - 37

*ÿ•
MACHINING DEFINITION ••• TOOL DATA 04-06
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. 2 93. •NC SIDE*

----
0 0000
TOOL DATA N 00000
NOSE RADIUS N * 0.8
CUTTING EDGE AC * 5. X-AXIS
NOSE ANGLE AN * 80. -0.0006
VIRTUAL TOOL POS. XN « 0.8
ZN « 0.8 Z-AXIS
-11.7266

S 00000
SETTING ANGLE ... AS
SETTING POSITION XS
*
«
-90.
40.
T
M
0000
000
ZS • 7.

«
t
RN = METRIC

ESCAPE BACK DRAUNG CURSOR CURSOR FCXT


* PAGE RANGE t 4 PAGE

Press the [NEXT PAGE] Soft-key.

OM-F15TF-1E

%
P - 38 FAPT Application Example

3) Machining start position


This machining start position will automatically be calculated from the relationship between
*

the turret indexing position and tool mounting position.


Calculation
DXI (2 x XS) = machining start position X coordinate value
(280) (2 xXS) = 200
Zl ZS = machining start position Z coordinate value
(100) (7) = 93

*
MACHINING DEFINITION • MACHINING START POSITION 04-10
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. 2 93. •NC SIDE*

O 0000
MACHINING START POSITION: N 00000
X-AXIS 200.
Z-AXIS Z0 * 93. X-AXIS
-0.0006

Z-AXIS
-11.7266

S 00000
T 0000
M 000

t
DX0 = METRIC

JESCAPE BACK
PAGE
DRAUNG CURSOR CURSOR
RANGE t l
htXT
PAGE

If no corrections are to be made, press the [NEXT PAGE] Soft-key.

OM-F15TF-1E
FAPT Application Example P - 39

4) Setting the cutting direction

First of all, define the cutting direction so that the face is cut from the O.D. to the I.D.
Then define cutting of the O.D.
When changing the cutting direction in facing and O.D. cutting:

A X A X

ty

z z
*
When carrying out facing first, press the When following by O.D. cutting, press
[|] Soft-key. the [<-] Soft-key.

Input the cutting direction by the Soft-key [|].

MACHINING DEFINITION CUTTING DIRECTION 04-13


PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93. *NC SIDE*

0 0000
CUTTING DIRECTION ) = A N 00000
4 X-AXIS MINUS DIRECTION
t X-AXIS PLUS DIRECTION X-AXIS
Z-AXIS MINUS DIRECTION -0.0006
Z-AXIS PLUS DIRECTION
Z-AXIS
-11.7266

S 00000
T 0000
M 000

%
t
CD = . METRIC

ESCAPE t 4 DRAUNG NEXT


RANGE PAGE

0M-F15TF-1E
P - 40 FAPT Application Example

5) Setting the cutting conditions

When the material S45C is selected at Menu 1, the cutting conditions preset to the FAPT
system will be displayed.

To make corrections, bring the cursor to the data item to be corrected using the [CURSOR
/

4, ] and [CURSOR f ] Soft-keys, move the cursor blinking at that location and input the
correct values. After correcting the data, press the [NEXT PAGE] Soft-key.

__
MACHINING DEFINITION CUTTING CONDITIONS 04-16
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93. *NC SIDE*

0 0000
CLEARANCE 2. N 00000 *
CZ = 2.
FINISH. ALLOWANCE TX = 0.2 X-AXIS
XL TZ = 0. 2 -0.0006
DEPTH OF CUT D 2.
RETURN AMOUNT ...
U 1. Z-AXIS
-11.7266

CUTTING SPEED ... U = 145. S 00O00


FEED RATE FI 0. 35 T 0000
F2
F3 =
— 0.3
0.25
M 000

t
CX =. METRIC

SCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t l PAGE

OM-F15TF-1E
FAPT Application Example P - 41

6) Setting the cutting area

Determine the area of the blank to be cut to obtain the part figure using the tool preset at
step 2) above in the cutting direction preset at step 5). Two cursors will be displayed on
the part figure.

Start Point
Using the [CURSOR FORWRD] Soft-key, determine the start point of the cutting area.
Stop the cursor at the coordinate point Z = 0. Next, press the [ f l and [INPUT] Keys
as the dividing direction of the start point.
End Point
Set the end point in the same way as the start point using the [CURSOR FORWRD] Soft-
key. Stop the cursor at the other Z-axis coordinate value. Then press the [ i ] and
[ INPUT ] Keys as the dividing direction of the end point.

T # Cursor
Start point

1
End point

r MACHINING DEFINITION CUTTING AREA DEFINITION 04-23


PROC.01 ROUGHING OF OUTER FIGURE TQ202 X 200. Z 93. *NC SIDE*

0 0000
CUTTING AREA DEFINITION: N 00000
START POINT
( 42. / 0. ) X-AXIS
XL

__
DIVIDING DIRECTION t -0.0006

Z-AXIS
-11.7266
*
S 00000
END POINT T 0000
( 38. 428/ 0. ) M 000
DIVIDING DIRECTION DE * 1

t
DS = . METRIC

r SCAPE DRAUNG CURSOR CURSOR


RANGE BACK FORWRD
NEXT
PAGE

Press the [NEXT PAGE] Soft-key.

OM-F15TF-1E
P - 42 FAPT Application Example

7) Any other area to be cut using the same cutting tool?


In this example, the same cutting tool will be used to rough cut the O.D. The system will
display a prompt asking whether you are to cut a different location using the same cutting
tool.

In response to this prompt, press the [1 ] and [INPUT] Keys at CN

MACHINING DEFINITION 04-26


PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. 2 93. SIDE*

0 0000
CUTTING ANOTHER AREA N 00000
BY SAME TOOL? ... 'Ji = 1
X-AXIS *
st -0.0006

Z-AXIS
-11.7266

S 00000
T 0000
M 000

f
CN = . C 1: YES 0:NO ) METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t i PAGE

8) Setting the cutting direction


In this example of rough cutting, the cutting tool will cut the O.D. of the workpiece from
right to left. Press the [*-] Soft-key.

*•*MACHINING DEFINITION CUTTING DIRECTION 04-13


PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93. •NC SIDE*

0 0000
CUTTING DIRECTION Cl N 00000
l X-AXIS MINUS DIRECTION
t X-AXIS PLUS DIRECTION X-AXIS t
A* «- Z-AXIS MINUS DIRECTION -0. 0012
X
Z-AXIS PLUS DIRECTION
Z-AXIS
-11.7232

S 00000
T 0000
M 000

f
CD =. fETRIC

ESCAPE ti
t 1 DRAUNG NEXT
RANGE PAGE

0M-F15TF-1E
FAPT Application Example P - 43

9) Setting the cutting conditions

__
MACHINING DEFINITION CUTTING CONDITIONS 04-16
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. 2 93. •NC SIDE*

0 0000
CLEARANCE X = 2. N 00000
CZ * 2.
FINISH. ALLOWANCE TX = 0.2 X-AXIS
xt TZ = 0.2 -0. 0012
DEPTH OF CUT D 2.
RETURN AMOUNT ...
U 1. Z-AXIS
-11.7232

CUTTING SPEED ... FI


U * 145.
0.35
S
T
00000
0000
FEED RATE *
F2 = 0.3 M 000
F3 « 0.25

4
s

t
9 CX = METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t 4 PAGE

If no corrections are to be made to the settings, press the [NEXT PAGE] Soft-key.

1 0) Setting the cutting area

T

* . Cut an O.D. of 69mm in from the
entrance of the face chamfer.
End point
Start point
Using the [CURSOR J, ] Soft-key
bring the cursor to the entrance of
the chamfer and press the [-»•] and
[INPUT] Keys.
Start point
%

MACHINING DEFINITION CUTTING AREA DEFINITION 04-23


PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93. •NC SIDE*
9

0 0000
CUTTING AREA DEFINITION: N 00000
START POINT
C 42. / 0. ) X-AXIS End point
xt DIVIDING DIRECTION = -*| -0.0012
Using the [CURSOR |] Soft-key
Z-AXIS
-11.7232
bring the cursor to the O.D. 69mm
S 00O00
END POINT T 0000 item and press the [ T ] and
C 69. -25. 5
DIU1DING DIRECTION .... 5
DE * t
M 000
[INPUT] Keys. Press the [ NEXT
PAGE] Soft-key.
t
DS = _ METRIC
ESCAPE DRAUNG CURSOR CURSOR NEXT
RANGE BACK FORIJRD PAGE
*

OM-F15TF-1E
P - 44 FAPT Application Example

11) Any other area to be cut using the same cutting tool?
In this example, the same cutting tool will not be used to rough cut the O.D. Therefore,
press the [0] and [INPUT] Keys at CN in response to this prompt.
This ends settings for O.D. roughing.

r MACHINING DEFINITION 04-26


PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93. •NC SIDE*

0 0000
CUTTING ANOTHER AREA N 00000
BY SAME TOOL? ... = 0
X-AXIS
-0. 0012
I
xf
Z-AXIS
-11.7232 »

S 0O000
T 0000
M 000

n
CN = . C 1:YES 0:NO ) METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t l PAGE

V. J

6.4.2 I.D. roughing


1) Selecting the kind of machining

MACHINING DEFINITION KINDS OF MACHINING 04-02


•NC SIDE*
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. 93.
)C 0 0000
N 00000
»
X-AXIS
-0.0006

Z-AXIS
-11.7266

S 00000 *
T 0000
M 000

SELECT SOFT KEY


I’ETRIC

ESCAPE PROC. CENTER TURN GROOU. C-AXIS CURSOR CURSOR NEXT


DELETE HOLE THREAD t 1 PAGE

Press the [TURN] Soft-key.


Press the [ROUGH I.D. ] Soft-key.

OM-F15TF-1E
FAPT Application Example P - 45

2) Setting the tool data


ZS V: AS 180
*
XN
.. •*.

xs
I
ZN

Vi 0
A
AC • 87'
AN * ©60*

•*• MACHINING DEFINITION • •• TOOL DATA C T CODE ) 04-03

......
PROC. 02 ROUGHING OF U*ER FIGURE T03O3 X 200. Z 50. SIDE*

0 0000
TOOL ID. NO. ... ... TNID * 4013 N 00000
TOOL SELECT. NO =
TOOL OFFSET NO. TM * 3 X-AXIS
X>‘ -0.0006
i

Z-AXIS
-11.7266

S 00000
T 0000
M 000

f
ID = reTRic

ESCAPE BACK TOLING NEXT DRAUNG|CURSOR CURSOR NEXT


PAGE DATA TOOL RANGE t 4 PAGE

t
*** MACHINING

i
DEFINITION •••
TOOL
PROC. 02 ROUGHING OF IhNER FIGURE
DATA
T0303

TOOL DATA
NOSE RADIUS
X

CUTTING EDGE
NOSE ANGLE
____
200.

0.8
AC = 87.
AN = -60.
UIRTUAL TOOL PQS. XN = 0.8
0.8
Z
04-06
50. •NC SIDE*

0
N
0000
00000

X-AXIS
-0. 0012

Z-AXIS
ZN *
r\
-11.7232

S 00000
SETTING ANGLE
SETTING POSITION
... AS =
XS =
180.
40.
T
M
0000
000
* ZS 50.

t
RN = _ METRIC

ESCAPE BACK DRAUNG CURSOR CURSOR h£XT


PAGE RANGE T 4 PAGE

Press the [NEXT PAGE] Soft-key.

0M-F15TF-1E
P - 46 FAPT Application Example

3) Setting the machining start position

MACHINING DEFINITION *•* MACHINING START POSITION 04-10


*** T0303 X 200. Z 50. •NC SIDE*
PR0C.02 ROUGHING OF INNER FIGURE

0 0000
MACHINING START POSITION: N 0O000
X-AXIS D 200.
Z-AXIS Z0 = 50. X-AXIS
-0. 0012
4
Z-AXIS
-11.7232
i

S 00000
T 0000
M 000

t
DX0 = METRIC
*
ESCAPE BACK DRAUNG CURSOR CURSOR fEXT
PAGE RANGE t 4 PAGE

Press the [NEXT PAGE] Soft-key.

4) Setting the cutting direction


In this example, I.D. rough cutting is carried out in the [<-] Soft-key direction.
Press the [<-] Soft-key

**•MACHINING DEFINITION **• CUTTING DIRECTION 04-13


PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. *NC SIDE*

0 0000
CUTTING DIRECTION ) = «- N 00000
4 X-AXIS MINUS DIRECTION
t X-AXIS PLUS DIRECTION X-AXIS
«- Z-AXIS MINUS DIRECTION -0.0012
X/ '
i -» Z-AXIS PLUS DIRECTION
Z-AXIS
i
-11.7232

S 00000
T 0000 •»
M 000

t
CD = METRIC

ESCAPE t 4 DRAUJNG fEXT


RANGE PAGE

0M-F15TF-1E
FAPT Application Example P - 47

5) Setting the cutting conditions

____
MACHINING DEFINITION CUTTING CONDITIONS 04-16
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. *NC site*

o 0000
CLEARANCE CX * 2. N 00000
CZ = 2.
FINISH. ALLOWANCE TX * 0.2 X-AXIS
xt DEPTH OF CUT
TZ *
D *
0.2
2.
-0. 0012
t
RETURN AMOUNT ... U » 0. 2 Z-AXIS
-11.7232

CUTTING SPEED
FEED RATE
...V
FI
* 145. S
0.25 IT
00000
0000
F2 0.2 M 000
F3 * 0.15

t
CX = METRIC

ESCAPE DRAUJNG CURSOR CURSOR NEXT


RANGE t l PAGE

Press the [NEXT PAGE] Soft-key.

6) Setting the cutting area

Start Point
Bring the cursor to the entrance R2 of the I.D. using the [CURSOR FORWRD] Soft-key.
To input the dividing direction, press the [-ÿ] and [INPUT] Keys.
Ent Point
Bring the cursor to the 15mm dia. section using the [CURSOR FORWRD] Soft-key.
To input the dividing direction, press the [ i ] and [INPUT] Keys.

i MACHINING DEFINITION CUTTING AREA DEFINITION 04-23


PROC.02 ROUGHING OF INNER FIGURE T03O3 X 200. Z 50. •NC SIDE*

0 0000
CUTTING AREA DEFINITION: N 00000
START POINT
38. 428X O. ) X-AXIS

i
Xt
C
DIVIDING DIRECTION .... DS « -0.0006

Z-AXIS
-11.7266

S 00000
END POINT T 0000
( 15. / -25.99 ) M 000
DIVIDING DIRECTION 1

t
DE = . METRIC

ESCAPE DRAUJNG CURSOR CURSOR FEXT


RANGE BACK FORWRD PAGE

V.
Press the [NEXT PAGE] Soft-key.

0M-F15TF-1E
P - 48 FAPT Application Example

7) Any other area to be cut using the same cutting tool?


In this example, the same cutting tool will not be used to cut another location. Therefore,
in response to this prompt, press the [0] and [INPUT] Keys at CN = .

MACHINING DEFINITION 04-26


PROC.Q2 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. •NC SIDE*

O 0000
CUTTING ANOTHER AREA N 00000
BY SAME TOOL? ... X 0
X-AXIS
xt -0.0006
<
i
Z-AXIS
*
-11.7266

S 00000
T 0000
M 000 *

t
CN = ( 1: YES 0:NO ) METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t 1 PAGE

0M-F15TF-1E
FAPT Application Example P - 49

6.4.3 O.D. finishing


1) Setting the kind of machining
Press the [TURN] Soft-key.

MACHINING DEFINITION *«ÿ KINDS OF MACHINING 04-02


•NC SIDE*
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93.
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. 0 0000
PRC 33 N 00000

X-AXIS
-0.0006

Z-AXIS
-11.7266

* S 00000
T 0000
M 000

SELECT SOFT KEY


METRIC

ESCAPE PROC. CENTER TURN GROOU. C-AXIS CURSOR CURSOR NEXT


DELETE HOLE THREAD t 4 PAGE

Press the [FIN. O.D.] Soft-key.

2) Setting the tool data


Define the tool data so that the cutting tool cuts into the workpiece from below, and so that
the cutting traces along the profile of the rough cut work.

zs

A CIS*
xs
MACHINING DEFINITION TOOL DATA ( T CODE ) 04-03
PROC. 03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. •NC SIDE*

RN 0 0000
XN TOOL ID. NO. ... ••• ID = 708 N 00000
.
»

TOOL SELECT.NO. •* •• TN = 4
JZM rcr TOOL OFFSET NO. TM . = 4 X-AXIS
-0.0006
i

Z-AXIS
-11.7266

S 00000
T 0000
M 000

t
ID = METRIC

ESCAPE BACK TOLING NEXT DRAUNG CURSOR CURSOR NEXT


PAGE DATA TOOL RANGE t 4 PAGE

Press the [NEXT PAGE] Soft-key.

0M-F15TF-1E
P - 50 FAPT Application Example

3) Setting the machining start point

MACHINING DEFINITION *** MACHINING START POSITION 04-10


PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. 2 93. *NC SIDE*

0 0000
MACHINING START POSITION: N 00000
X-AXIS Xt = 200.
Z-AXIS 20 = 93. X-AXIS
X" -0.0006
i

2-AX IS
-11.7266

S 00000
T 0G00
M 000

t
DX0 = _ METRIC

ESCAPE BACK DRAUNG CURSOR CURSOR NEXT


PAGE RANGE t 4 PAGE

Press the [NEXT PAGE] Soft-key.

4) Setting the cutting direction


Press the [<-] Soft-key as the cutting tool cuts into the workpiece from below and traces
the O.D.

*** MACHINING DEFINITION •** CUTTING DIRECTION 04-13


PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. *NC SIDE*

CUTTING DIRECTION
4
t
) =
X-AXIS MINUS DIRECTION
X-AXIS PLUS DIRECTION
- 0
N
0000
00000

X-AXIS

i
xt 2-AXIS MINUS DIRECTION
2-AXIS PLUS DIRECTION
-0.0006

2-AXIS
-11.7266

S 00000
T 0000
M 000
«

f
CD = METRIC

T 4 DRAUNG NEXT
RANGE PAGE

OM-F15TF-1E
FAPT Application Example P - 51

5) Setting the cutting conditions

••*hWCHINING DEFINITION *•• CUTTING CONDITIONS 04-18


PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. •NC SIDE*

0 0000
CUTTIM3 CONDITIONS: N 00000
CLEARANCE CX = 2.
CZ = 2. X-AXIS
CUTTING SPEED ...
U = 100. -0. 0006
i
Z-AXIS
-11.7266

S 00000
FEED RATE = 0.31 T 0000
F2 = 0. 25 M 000
F3 = 0. 13
F4 = 0.07
>

*
l = _ METRIC

ESCAPE DRAUJNG CURSOR CURSOR ttXT


RANGE T l PAGE

Press the [NEXT PAGE] Soft-key.


6) Setting the cutting area

Start point
Using the [CURSOR FORWRD] Soft-key bring the cursor to the face start point and press
the [-ÿ] and [INPUT] Keys for the dividing direction.
End point
Using the [CURSOR FORWRD] Soft-key bring the cursor to the O.D. 69mm section and
press the [|] and [INPUT] Keys for the dividing direction.

••• MACHINING

__
» DEFINITION ••* CUTTING AREA DEFINITION 04-23
PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. •NC SIDE*

0 0000
CUTTING AREA DEFINITION: N 00000
START POINT
? ( 38. 428/ 0. ) X-AXIS
xt DIUIDING DIRECTION DS * -* -0.0006
i

Z-AXIS
-11.7266
»

S 00000
END POINT T 0000
( 69. / -25. 5 ) M 000
DIUIDING DIRECTION —t

t
DE * . METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE BACK FORWRD PAGE
*

Press the [NEXT PAGE] Soft-key.

OM-F15TF-1E
P - 52 FAPT Application Example

7) Any other area to be cut using the same cutting tool?


In this example, the same cutting tool will not be used to cut a different location.
Therefore, press the [0] and [INPUT] Keys at CN in response to this prompt.

MACHINING DEFINITION 04-26


PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. •NC SIDE*
t

0 0000
CUTTING ANOTHER AREA N 00000
BY SAME TOOL? ... = 0
X-AXIS
xt -0.0006
i

Z-AXIS
-11.7266

S 00000 3
T 0000
M 000

ft

t
CN = C 1: YES 0:NO ) METRIC

ESCAPE DRAUJNG CURSOR CURSOR NEXT


RANGE T 1 PAGE

OM-F15TF-1E
FAPT Application Example P - 53

6.4.4 I.D. finishing


1) Setting the kind of machining

Press the [TURN] Soft-key.

*•• MACHINING DEFINITION *•• KINDS OF MACHINING 04-02


•NC SIDE*
PROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93.
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. 0 0000
PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. N 00000
PROC.04 FINISHING OF INNER FIGURE T0505 X 200. Z 50.
PRC 35 X-AXIS
-0.0006

Z-AXIS
-11.7266
*
S 00000
T 0000
M 000

ft

SELECT SOFT KEY *•*


METRIC

ESCAPE PROC. CENTER TURN GROOU. C-AXIS CURSOR CURSOR NEXT


DELETE HOLE THREAD t 4 PAGE

Press the [FIN. O.D. ] Soft-key.

2) Setting the tool data


zs •* AS ISO
*
» ..
XN
xsj
I
ZN

c
*
AC* 87*
AN *©60*

• MACHINING DEFINITION •*•


•* TOOL DATA C T CODE ) 04-03
i PROC. 05 GROOVING OR NECKING T0606 X 200. Z 93. •NC SIDE*

0 0000
TOOL ID. NO. ... = 931 N 00000
TOOL SELECT. NO. TN = 6
TOOL OFFSET NO. TM e 6 X-AXIS
>r -0.0006
i
Z-AXIS
-11.7266

S 00000
T 0000
M 000

t
ID = . METRIC

ESCAPE BACK TOLING NEXT DRAUJNG CURSOR|CURSOR NEXT


PAGE DATA TOOL RANGE t 4 PAGE

0M-F15TF-1E
P - 54 FAPT Application Example

3) Setting the machining start position

**•MACHINING DEFINITION •*• MACHINING START POSITION 04-10


PROC.04 FINISHING OF INNER FIGURE T0505 X 200. 2 50. *NC SIDE*

0 0000
MACHINING START POSITION: N 00000
X-AXIS = 200.
2-AXIS 20 = 50. X-AXIS
-0.0006

2-AXIS
-11.7266

S 00000
T 0000
M 000

t
DX0 = METRIC

ESCAPE BACK DRAUNG CURSOR CURSOR NEXT


*
PAGE RANGE t 1 PAGE

Press the [NEXT PAGE] Soft-key.

4) Setting the cutting direction


Define the cutting direction so that the tool traces the I.D.
Press the [<-] Soft-key.

MACHINING DEFINITION CUTTING DIRECTION 04-13


*** *** *NC SIDE*
PROC.04 FINISHING OF INNER FIGURE T0505 X 200. 2 50.

CUTTING DIRECTION
1
t
) =
X-AXIS MINUS DIRECTION
X-AXIS PLUS DIRECTION
- 0
N
0000
00G00

X-AXIS
Xÿ 2-AXIS MINUS DIRECTION -0.0006
i 2-AXIS PLUS DIRECTION
2-AXIS
-11.7266
I

S 00000
T 0000
M 000

t
CD = METRIC

T 4 -* DRAUNG NEXT
RANGE PAGE

0M-F15TF-1E
FAPT Application Example P - 55

5) Setting the cutting conditions

DEFINITION CUTTING CONDITIONS 04-18


**•MACHINING *••
FINISHING OF IMÿER FIGURE T0505 X 200. Z 50. SIDE*
PROC.04
0 0000
CUTTING CONDITIONS: N 00000
CLEARANCE CX = 2.
CZ = 2. X-AXIS
CUTTING SPEED ... U * 200. -0.0006

Z-AXIS
-11.7266

S 00000
FEED RATE FI = 0. 31 T 0000
F2 = 0.25 M 000
F3 = 0. 13
F4 = 0.07
»

t
METRIC
t FI =

ESCAPE DPAUNG CURSOR CURSOR NEXT


RANGE t 4 PAGE

Press the [NEXT PAGE] Soft-key.

6) Setting the cutting area


Start point
Using the [CURSOR FORWRD] Soft-key bring the cursor to the entrance of the I.D. and
press the [-*] and [INPUT] Keys for the dividing direction.
End point
Using the [CURSOR FORWRD] Soft-key bring the cursor to the I.D. 15mm section and
press the [ and [INPUT]
\ ] Keys for the dividing direction.

__
%
••*mCHINING DEFINITION *** CUTTING AREA DEFINITION 04-23
PROC.04 FINISHING OF INNER FIGURE T0505 X 200. Z 50. •NC SIDE*

0 0000
CUTTING AREA DEFINITION: N 00000
START POINT
0. ) X-AXIS
* ( 38. 428/
DIU1D1NG DIRECTION DS = -» -0.0006
i

Z-AXIS
-11.7266

S 00000

----
END POINT T 0000
C 15. / -25.99 ) M 000
DIUIDING DIRECTION E = 4

Z*
DE = . METRIC

E9CAPE DRAIJNG CURSOR CURSOR TEXT


RANGE BACK FORURD FAGE

Press the [NEXT PAGE] Soft-key.

0M-F15TF-1E
P - 56 FAPT Application Example

7) Any other area to be cut using the same cutting tool?


In this example, the same cutting tool will not be used to cut another location. Therefore,
press the [0] and [INPUT] Keys at CN in response to this prompt.

MACHINING DEFINITION 04-26


PROC.04 FINISHING OF INNER FIGURE T0505 X 200. 2 50. *NC SIDE*

0 0000
CUTTING ANOTHER AREA N 00000
BY SAME TOOL? ... >1 = 0
X-AXIS

I
xt -0.0006
I
Z-AXIS
-11.7266

S 00000
T 0000
M 000

t
CN = ( l:YES 0:NO ') METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE T 4 PAGE

OM-F15TF-1E
FAPT Application Example P - 57

6.4.5 Grooving
1) Setting the kind of machining
Press the [GROOV. THREAD] Soft-key.

••• MACHINING DEFINITION ••• KINDS OF MACHINING 04-02


*NC SIDE*
FROC.01 ROUGHING OF OUTER FIGURE T0202 X 200. 2 93.
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. 0 0000
PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. N 00000
PROC.04 FINISHING OF INNER FIGURE T0505 X 200. Z 50.
PRC 35 X-AXIS
-0.0006

Z-AK1S
-11.71*6

S 00000
T 0000
N 000

f.

**«ÿ
SELECT SOFT KEY *** METRIC

ESCAPE GROOU. ROUGH. FIN. THREAD SUB


NECK. GROOUE GROOUE ING CYCLE

Press the [GROOV. NECK] Soft-key.

2) Setting the tool data


Cut a groove for retraction in threading.
The tool of tip width 3mm will cut a groove of width 3.5mm.

AS *-90

XS

____
C
MACHINING DEFINITION ** • TOOL DATA 04-00
VT
#

f=
HZN
XN PROC.05 GROOVING OR NECKING T0606

TOOL DATA
X 200. Z 93.

0
N
•NC SIDE*

0000
00000
WN NOSE RADIUS X 0.2
CUTTING EDGE AC » 90. X-AXIS
NOSE ANGLE AN -90. -0.0006
i VIRTUAL TOOL POS. XN * 0.2
ZN * 0.2 Z-AXIS
-11.7266

S 00000
NOSE CJIDTH UN = 3. T 0000
M 000
SETTING ANGLE ... AS = -90.
SETTING POSITION XS = 40.
ZS = 7.

f
RN = METRIC

ESCAPE BACK DRAUNG CURSOR CURSOR NEXT


PAGE RANGE t l PAGE

0M-F15TF-1E
P - 58 FAPT Application Example

3) Setting the machining start position

*** MACHINING DEFINITION •*• MACHINING START POSITION 04-10


PROC.05 GROOVING OR NECKING TO606 X 200. Z 93. SIDE-*

0 0000
MACHINING START POSITION: N 00000
X-AXIS = 200.
Z-AXIS Z0 = 93. X-AXIS
-0.0006
i

Z-AXIS
-11.7266
i

S 00000
T 0000
M 000

t
DX0 = METRIC *
ESCAPE BACK DRAUNG CURSOR CURSOR NEXT
PAGE RANGE T 1 PAGE

Press the [NEXT PAGE] Soft-key.

4) Setting the cutting conditions

*•*MACHINING DEFINITION *•• CUTTING CONDITIONS 04-19


PROC.05 GROOUING OR NECKING T0606 X 200. Z 93. •NC SIDE*

0 0000
PECKING ON/OFF ..P = 0 N 00000
CLEARANCE C = 2.
FINISH. ALLOWANCE TU = 0. X-AXIS
TB = 0. -0.0006
i
Z-AXIS
-11.7266
i

S 00000
CUTTING SPEED ... U = 80. T 0000
FEED RATE FI » 0. 15 M 000
F2 = 0.1

t
PE = . CON=1/OFF=0) METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t l PAGE

0M-F15TF-1E
FAPT Application Example P - 59

5) Setting the cutting area

Start Point
Bring the cursor to the chamfer immediately to the rear of the thread using the [CURSOR
FORWRD] Soft-key.
To input the dividing direction, press the [ T ] and [INPUT] Keys.

End Point
Bring the cursor to one of the chamfering entrances to the groove using the [ CURSOR
FORWRD] Soft-key.
To input the dividing direction, press the [ T ] and [INPUT] Keys.

__
MACHINING DEFINITION CUTTING AREA DEFINITION 04-23
PROC.05 GROOUING OR NECKING T0606 X 200. 2 93. *NC SIDE*
£

0 0000
CUTTING AREA DEFINITION: N 00000
START POINT
( 45. -7. 5 > X-AXIS
xt DIUIDING DIRECTION DS = t -0.0006

2-AXIS
-11.7266
»
S 0O000
END POINT T 0000
( 45. / -12. 5 ) M 000
DIUIDING DIRECTION t

DE =. METRIC

ESCAPE DRAUJNG CURSOR CURSOR NEXT


RANGE BACK FORURD PAGE

After setting the data, press the [NEXT PAGE] Soft-key.

OM-F15TF-1E
P - 60 FAPT Application Example

6) Any other area to be cut using the same cutting tool?


In this example, the same cutting tool will not be used to cut another location. Therefore,
»

press the [0] and [INPUT] Keys at CN in response to the prompt.

MACHINING DEFINITION 04-26


PROC.05 GROOUING OR NECKING T0606 X 200. 2 93. *NC SIDE*

0 0000
CUTTING ANOTHER AREA N 00000
BY SAME TOOL? ... ( = 0
X-AXIS

i
xt -0.0006
i
Z-AXIS
-11.7266
%
S 00000
T 0000
M 000

t
CN = . ( 1: YES 0: NO D METRIC

ESCAPE DRAUNG CURSOR CURSOR fCXT


RANGE t l PAGE

0M-F15TF-1E
FAPT Application Example P - 61

6.4.6 Necking
1) Setting the kind of machining

Press the [GROOV. THREAD] Soft-key.

•** MACHINING DEFINITION *•• KINDS OF MACHINING 04“02


•NC SIDE*
PROC.01 ROUGHING OF OUTER FIGURE TC202 X 200. 2 93.
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. 0 0000
PROC.03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. N 00000
PROC.04 FINISHING OF INNER FIGURE T0505 X 200. Z 50.
PROC.05 GROOUING OR NECKING T0606 X 200. Z 93. X-AXIS
.( -0.0006

Z-AXIS
-11.7266

S 00000
T 0000
M 000

•* SELECT SOFT KEY


fETRIC

ESCAPE CENTER TURN GROCU. C-AXIS CURSOR SUB


HOLE THREAD t G CYCLE

Press the [GROOV. NECK.] Soft-key.

2) Setting the tool data

Input the tool ID No.

Key-in “999” and then press the [ INPUT ] Key at ID = .


Key-in “8” and then press the [INPUT] Key at TN = .
Key-in “8” and then press the [INPUT] Key at TM =.

MACHINING DEFINITION • TOOL DATA ( T CODE ) 04-03


**

......
PROC.06 GROOUING OR NECKING T0008 X 200. Z 93. •NC SIDE*

0 0000
TOOL ID. NO J =999 N 00000
TOOL SELECT. NO TN = 0
TOOL OFFSET NO. TM 0 - X-AXIS
-0.0006
i
Z-AXIS
-11.7266

S 00000
T 0000
M 000

t
ID = METRIC

ESCAPE BACK T0L1NG NEXT DRAUNG CURSOR CURSOR NEXT


PAGE DATA TOOL RANGE t 4 PAGE

0M-F15TF-1E
P - 62 FAPT Application Example

3) Setting the machining start position

•**MACHINING DEFINITION **• MACHINING START POSITION 04-10


PROC.06 GROOVING OR NECKING T0008 X 200. Z 93. *NC SIDE*

0 0000
MACHINING START POSITION: N 0OO00
X-AXIS D 200.
Z-AXIS Z0 * 93. X-AXIS
-0.0006

Z-AXIS
i
-11.7266

S 00000
T 0000
M 000

t
DX0 = METRIC
*
(ESCAPE BACK DRAUJNG CURSOR CURSOR NEXT
PAGE RANGE t i PAGE

4) Setting the cutting conditions

MACHINING DEFINITION ***


•** CUTTING CONDITIONS 04-19
PROC.06 GROOUING OR NECKING TO806 X 200. Z 93. *NC SIDE*

0 0000
CUTTING CONDITIONS: N 00000
CLEARANCE C = 2.
X-AXIS

i
xt -0.0006

Z-AXIS
-11.7266

S 00000
CUTTING SPEED ... U = 60. T 0000
FEED RATE = 0. 15 M 000

t
FI =. METRIC

ESCAPE DRAUJNG I CURSOR|CURSOR NEXT


RANGE t 4 PAGE

Press the [NEXT PAGE] Soft-key.

0M-F15TF-1E
FAPT Application Example P - 63

6.4.7 Threading
1) Setting the kind of machining
Press the [GROOV. THREAD] Soft-key.

*•• MACHINING DEFINITION ••• KINDS OF MACHINING 04-02


*MC SIDE*
PROC. 01 ROUGHING OF OUTER FIGURE T0202 X 200. 2 93.
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. 0 0000
PROC. 03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. N 00000
PROC. 04 FINISHING OF IMÿR FIGURE T0505 X 200. Z 50.
PROC. 05 GROOUING OR NECKING T0606 X 200. Z 93. X-AXIS
PROC. 06 GROOUING OR NECKING T0800 X 200. Z 93. -0.0006
DC
Z-AX1S
-11.7266

S 0G000
T 0000
M 000

ft

*** SELECT SOFT KEY •*•


METRIC

ESCAPE PR<X- CENTER TURN GROOU. C-AXIS CURSOR CURSOR NEXT


DELETE HOLE THREAD t 4 PAGE

Press the [THREAD] Soft-key.

2) Setting tool data

**•MACHINING DEFINITION •*• TOOL DATA ( T CODE ) 04-03


PROC. 07 THREADING T1010 X 200. Z 93. •NC SIDE*

0 0000
TOOL ID. NO 31 N 00000
TOOL SELECT. NO. ... TN « 10
TOOL OFFSET NO. ... TM « 10 X-AXIS
-0.0006
1
I
Z-AXIS
-11.7266
*
S 00000
T 0000
M 000

f
ID = _ METRIC

ESCAPE BACK TOLING NEXT DRAIJNG CURSOR CURSOR NEXT


PAGE DATA TOOL RANGE T 4 PAGE

0M-F15TF-1E
P - 64 FAPT Application Example

3) Setting the machining start position

••
• MACHINING DEFINITION *ÿ•
MACHINING START POSITION
X 200. Z
04-10
93. *NC SIDE*
PROC.07 THREAD 1NG T1010

0 0000
MACHINING START POSITION: N 00000
X-AXIS 3 = 200.
Z-AXIS Z0 = 93. X-AXIS
-0.0006
I

Z-AXIS
-11.7266

S 00000
T 0000
M 000

t
DX0 = METRIC *
SCAPE BACK DRAUJNG CURSOR CURSOR NEXT
PAGE RANGE T 4 PAGE

Press the [NEXT PAGE] Soft-key.

4) Setting the cutting conditions

CUTTING CONDITIONS 04-20

____
*•• MACHINING DEFINITION ***
PROC.07 THREADING T1010 X 200. Z 93. *NC SIDE*

0 0000
CUTTING CONDITIONS: N 00000
CLEARANCE CT = 2.
cs = 2. X-AXIS
x" CE = 2. -0.0006
DEPTH OF CUT D = 0.275
DL = 0.01 Z-AXIS
-11.7266

S 00000
CUTTING SPEED ... U = 100. T 0000
M 000 4

f *
CT = METRIC

ESCAPE DRAUNG CURSOR CURSOR NEXT


RANGE t 4 PAGE

OM-F15TF-1E
FAPT Application Example P - 65

*•• MACHINING DEFINITION ••• KINDS OF MACHINING 04-02


•NC SIDE*
PROC. 01 ROUGHING OF OUTER FIGURE T0202 X 200. Z 93.
PROC.02 ROUGHING OF INNER FIGURE T0303 X 200. Z 50. 0 0000
PROC. 03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. N 00000
PROC. 04 FINISHING OF INNER FIGURE T0505 X 200. Z 50.
PROC. 05 GROOUING OR NECKING T0606 X 200. Z 93. X-AXIS
PROC. 06 GROOMING OR NECKING T0000 X 200. Z 93. -0.00O6
PROC. 07 THREADING T1010 X 200. Z 93.
.( Z-AXIS
-11.7266

S 00000
T 0000
M 000

** SELECT SOFT KEY •*•


METRIC

ESCAPE PROC. CENTER TURN GROOU. C-AXIS CURSOR CURSOR NEXT


A DELETE HOLE THREAD t l PAGE

Press the [NEXT PAGE] Soft-key to return to the main menu display.

=•= FAPT EXECUTION PROCESS =•=


•NC SIDE*

SELECTION OF MATERIAL & SETTING OF BLANK SIZE 0 0000


N 00000

INPUT OF PART FIGURE (INPUT OF BLANK FIGURE) X-AXIS


-0.0006

SETTING OF HOME POSIT ION/ INDEX POSITION Z-AXIS


-11.7266

MACHINING DEFINITION S 00000


T 0000
M 000
1C DATA PREPARATION

MACHINING SIMULA¬
%
TION

fETRIC
* END
1 2 3 4 5 6 EXEC

OM-F15TF-1E
P - 66 FAPT Application Example

To correct data that has been set, select Menu 4 again.


Press the [CORRECTION] Soft-key.

••• MACHINING DEFINITION •*• MACHINING PLAN 04-01


*NC SIDE*
PROC. 01 ROUGHING OF OUTER FIGURE T02G2 X 200. Z 93.
PROC.02 ROUGHING OF IhNER FIGURE T0303 X 200. Z 50. 0 0000
PROC. 03 FINISHING OF OUTER FIGURE T0404 X 200. Z 93. N 00000
PROC. 04 FINISHING OF INNER FIGURE T05O5 X 200. Z 50.
PROC. 05 GROOVING OR NECKING T0606 X 200. Z 93. X-AXIS
PROC. 06 GROOVING OR NECKING T0008 X 200. Z 93. -0.0006
PROC. 07 THREADING T1010 X 200. Z 93.
PROC. 08 Z-AXIS
-11.7266

S 00000
i
T 0000
M 000

*
** SELECT SOFT KEY •*•
METRIC

ESCAPE CORR. & NEW CORRE- NEXT


OUT CTION PAGE

Re-arrange the machining sequence by erasing and interchanging the machining processes.

0M-F15TF-1E
FAPT Application Example P - 67

6.5 Menu 5 : NC DATA PREPARATION


Visually check the tool path on screen before storing the data to CNC memory.
•> •
•••
«
*» .

1 2 3 4 ill
••*••

.v.\

6

6.5.1 Initial display

=*= FAPT EXECUTION PROCESS =*=


•NC SIDE*

SELECTION OF MATERIAL 8. SETTING OF BLANK SIZE 0 0000


c
N 00000

INPUT OF PART FIGURE C INPUT OF BLANK FIGURE) X-AXIS


-0.0012

SETTING OF HOME PQSITION' INDEX POSITION Z-AXIS


-« s
-11.7232

MACHINING DEFINITION S 00000


T 0000
M 000
NC DATA PREPARATION

MACHINING SIMULA¬
TION

METRIC

END EXEC
1 2 3 4 5 6

Press the [5] Soft-key.

••• NC DATA PREPARATION


•NC SIDE*

0 0OO0
PROGRAM NO. N 00000

X-AXIS
-0.0006
%

Z-AXIS
-11.7266

S 0OO0O
T 0000
M 000

t
0 = _ fETRIC

ESCAPE ppoc. DPL PROC. SINGLE DRAUNG START


LIST ON OFF OFF RANGE

Input the program No.

0M-F15TF-1E
P - 68 FAPT Application Example

6.5.2 Checking the tool path


The [START] Soft-key use to check the CNC program on screen before it is stored to the
CNC memory.
Do not forget to verify the CNC program.

NC DPTA PREPARATION
PROC.01 ROUGHING OP OUTER FIGURE T0202 X 53. 2
OO001
-18.39 SIDE*
T
G0Z2.2 0 0000
X51. N 00000
G1Z-19. 389
G3X55. Z-23. 147R31. F0. 25 X-AXIS
*~

i
•GTX3r.-Z--22.'T47F0.'35- -0.0006
G0Z2.2
\Z- X47. Z-AXIS
4
G1Z-16.551 -11.7266
G3X51. Z-19. 389R31. F0. 25
G1X53. Z-18. 389F0. 35 S 00000
T 0000
M 000
S.

NC DATA = _
G0Z2. 2;
METRIC

*tr PROC. SINGLE STOP

When the [NC DATA] Soft-key pressed, this key will be changed the shaded [iiN&i&ATA ]
Soft-key and the NC data will be displayed. Press again the shaded [N0IBATA3 Soft-key to
return the [NC DATA] Soft-key .

When the [PROC. STOP] Soft-key pressed, will be changed the shaded [PROCiSTOPU Soft-
key and display of NC data will stop at the end of each machining process.
To display the data of the next machining process, press the [INPUT] Key. Press again the i

shaded [ iPROMSTOP ] Soft-key to return the [PROC. STOP] Soft-key .

*
.
When the [SINGLE STEP] Soft-key pressed, this key will be changed the shaded |S1NGLE
STEP: ] Soft-key and the program will stop at each block in the NC program. Press the
[INPUT] Key to feed the program forward one block at a time. Press again the shaded
[ SINGL1STEP ] Soft-key to cancel the single block stop function, and then press the
[INPUT] Key.

0M-F15TF-1E
FAPT Application Example P - 69

6.5.3 Storing data to the CNC memory


1) Set the CNC unit so that data can be stored to its memory. Set the EDIT key to ON.

•6>OKEY
© I

2) In this state, display the screen for setting the program No. in Menu 5.
*

NC DATA PREPARATION oun


•NC SIDE*

0 0000
PROGRAM NO. N 00000

X-AXIS
-0.0006
xt
2-AXIS
-11.7266

S 00000
T 0000
M 000

0 » _ METRIC

ESCAPE IPROC. REGIS- WC PROC. SINGLE DRALJNG START


ILIST TER Ml* %7*P STEP RANGE

1 3) Key-in “0001” and then press the [INPUT] Key at 0 = .

Though 0001 is used in this example, any 4-digit numeral can be specified.
: This data cannot be stored if data is already stored to that O No. in CNC memory.
Note

4) Press the [STORE] Soft-key.

5) After the CNC data has been stored, press the [CNC/PMC] button, and check whether
the program (PROGRAM) has been stored in the CNC mode.

OM-F15TF-1E
P - 70 FAPT Application Example

6.5.4 Process list


Press the [ PROC LIST ] Soft-key to display the process list.
This list will display the machining time of each process and the total machining time.
If the machining times do not all fit on the screen, press the [NEXT PAGE] Soft-key to display
the rest of the list.

••* NC DATA PREPARATION ••* PROCESS LIST 04-52


I I I I •NC SIDE*

<-> anIN 17SEC o 0000


NO. CUTTING RAPID N 00000
01 ROUGHING OF OUTER FIGURE 1*01 0'09
02 ROUGHING OF INNER FIGURE 0*21 0’06 X-AXIS
03 FINISHING OF OUTER FIGURE 0* 09 0’ 05 -0.0006
N
04 FINISHING OF INNER FIGURE 0’ 05 0*05
05 GROOUING OR KECKING 0*08 0*06 2-AXIS
06 GROOUING OR KECKING 0' 08 0*06 -11.7266
07 THREADING 0*10 0’ 08
i
S 00000
TOTAL MACHINING TIKE 2*02 0’45 T 0000
M 000

••• PRESS SOFT KEY •••


METRIC

PAGE
EJECT

OM-F15TF-1E
»

FAPT Application Example P - 71

6.6 Menu 6 : MACHINING SIMULATION


* • rt
••
•••
• •

a
••«

i 2 3 4 5 »

* •••
»
* *•
•*•»••
••*•

1. Prepare the following conditions at the CNC lathe.

Move the tool to a position where it will not collide with the work or other parts even if
(1)
the turret is indexed.
(2) Set the CNC lathe to the machine lock mode.
(3) Search the beginning of the CNC program.
2. Set the NC unit to the Symbolic FAPT mode.

3. Press the [6] Soft-key.


.1

CHECKING OF NC DATA SCALE UALUE 10-01


*NC SIDE*

0 0000
N 00000

X-AKIS
-0.0006

Z-AXIS
-11.7266

S 00000
T 0000
M 000

PRESS SOFT KEY METRIC


#

OECK ORIGI- PATH PARAM¬ DRAUNG END


START NAL OFF ETER RANGE

>

4. Press the [ORIGINAL] Soft-key.


1

5. Press the [CHECK START] Soft-key. “START” will be displayed at the bottom right of the
screen.
6. Press the CYCLE START switch.
Note : Drawing of chuck, tailstock and tool shapes will not be displayed unless it has been
enabled at the system parameter.

0M-F15TF-1E
P - 72 FAPT Application Example

Display of the tool path can be turned ON and OFF by pressing the [PATH ON] or [PATH i

OFF] Soft-key .

When the [PARAMETER] Soft-key is pressed, the following will be displayed.

••• CHECKING OF NC DATA PARAMETER SET 10-02


•NC SIDE*

DRAWING CENTER X Z 0 0000


( 0, -18. 75 5 N 00000
v*

CHUCK NO. ) = 0 X-AXIS


-0.0006
DEPTH OF CHUCKING ZC * 13.
Z-AXIS
X-POSITION OF CHUCK XC * 0. -11.7266

TAILSTOCK NO. NT * 0 S 00000 *


T 0000
POSITION OF TAIL-STOCK ZT = 0. M 000

DRAWING TYPE C 0 *

NO = . fCTRIC

MENU CHUCK TAIL- TOOL CURSOR CURSOR END


SCREEN STOCK HOLDER t 1

i
i

Chuck
Tailstock
Tool holder
Each of these items has its own display. For details, see Setting the Drawing Data.

<

OM-F15TF-1E
n FAPT Application Example P - 73

KEYS OPERABLE IN THE FAPT MODE

40
Press the [ FAPT ] Key to call up the FAPT display on
the CRT and enter the FAPT mode. 25
FAPT
The FAPT display will be entered when the power is M45 P1.5 right-hand thread
12
turned ON. 3.5
t
SHIFT
9 15>ÿ
I
/
O
H
FE K PQ
LO LO
X0.Z13
X0.Z35 --
OU

n X
A
z Y
u L
w V
*8
35
13

B D M S

SP @ ( )
/

BS DEL CAN

+
/
The figure on the left shows only the keys that can be
used for Symbolic FAPT operations. K>
k X T Blank keys do not apply to the FAPT mode.
7 8 9
-*-4 5 6 *ÿ
All surface roughness on VV unless otherwise
&J X 1 2 3
x specified.
i
All corner chamfer CO.5 unless otherwise specified.
NU 0 .o
INPUT
Bsj DEL CAN

+
/

Note : About switching displays


1) The FAPT display cannot be switched over to
k x 7 T8 9
x

the CNC display while FAPT is being executed +4 5


and CNC data is being stored to CNC
machining memory from FAPT. Gftl X 1 2 3
x
i
L o .o
INPUT
r
OM-F15TF-1E
1990.3.200

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