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ULTRA SUPERCRITICAL STEAM POWER PLANTS:

Design, Selection, Applications, Operation, Maintenance, Performance Monitoring,


Power Augmentation, Emission Control Methods, Carbon Capture Technology,
Economics, Profit Optimization, Revenue and Life Cycle Cost Analysis

7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

Expert Course Faculty Leader

Philip Kiameh
Has more than 30 years of practical engineering
experience with Ontario Power Generation and
as a Training Manager, has conduct courses and
seminars, to more than 4,000 working engineers
and professionals who consistently ranked him
as "Excellent" or "Very Good". Philip has also
wrote 5 books for working engineers from which
three have been published by McGraw-Hill, New
York.

Another Quality Training By


ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

Introduction
This seminar will cover all aspects of ultra supercritical steam power plants and advanced ultra supercritical power plants. These
plants have achieved a net electrical efficiency of 50%. This efficiency is significantly higher than the efficiency of conventional power
plants which is around 33%. This indicates that ultra supercritical power plants burn 50% less fuel than conventional power plants
to produce the same amount of power. The ultra supercritical power plants burn coal and biomass. The environmental emissions
of these plants are negligible. Some ultra supercritical power plants employ carbon capture technology. This makes them more
environmentally friendly than any other type of power plants. They also have higher reliability and lower capital, operation and
maintenance cost than conventional power plants. Large number of ultra supercritical power plants are being built around the world
today. China will be installing more than 100,000 MW of ultra supercritical power plants and advanced ultra supercritical power
plants during this decade. Several countries around the world have embarked on a program to replace their conventional coal power
plants with ultra supercritical power plants due to their high efficiency, and reliability and low capital, operation and maintenance
cost. Ultra supercritical power plants provide significant economical and environmental advantage over any other type of
conventional power plants.

This seminar will cover in detail all the components of ultra supercritical steam power plants including steam turbines, boilers,
furnace, burners, steam generators, reheaters, superheaters, feedwater heaters, valves, carbon capture equipment,
instrumentation, control systems, fuel handling systems and generators. This seminar will also cover the design, selection
considerations, operation, common problems and solutions, maintenance, pay-back period, and economics of ultra supercritical and
advanced ultra supercritical power plants in detail. This seminar will provide in-depth coverage of the emission control methods,
carbon capture technology, reliability, economics, monitoring and governing systems of ultra supercritical and advanced ultra
supercritical power plants. This seminar will cover up-dated information in respect to all the significant improvements that have
been made to these power generating plants during the last decade.

Seminar Outcomes
 Ultra Supercritical Power Plant Equipment: Learn about various ultra supercritical power plant equipment including: steam
turbines, furnace, burners, boilers, economizers, superheaters, reheaters, valves, emission control equipment, governing
systems, deaerators, feed water heaters and auxiliaries.
 Ultra Supercritical Power Plants Economics: Examine the advantages, applications, performance and economics of ultra
supercritical power plants and advanced ultra supercritical power generating plants.
 Ultra Supercritical Power Plant Maintenance: Learn all common problems and solutions of ultra supercritical power plants and
all maintenance activities required for ultra supercritical power plants and advanced ultra supercritical power generating plants
to minimize their operating cost and maximize their efficiency, reliability, and longevity.
 Ultra Supercritical Power Plant Environmental Emissions: Learn about the monitoring and control of environmental emissions
from ultra supercritical and advanced ultra supercritical power plants
 Ultra Supercritical Power Plant Instrumentation and Control Systems: Learn about the latest instrumentation and control
systems of ultra supercritical power plants and advanced ultra supercritical power generating plants.
 Ultra Supercritical Power Plant Reliability and Testing: Increase your knowledge of ultra supercritical and advanced ultra
supercritical power plant predictive and preventive maintenance, reliability and testing.
 Ultra Supercritical Power Plant Design, Selection and Applications: Gain a detailed understanding of the design, selection
considerations and applications of ultra supercritical power plants and advanced ultra supercritical power generating plants.
 Ultra Supercritical Power Plant Profitability: Learn about the reliability, life cycle cost, profitability, refurbishment, and life
extension methods for all types of ultra supercritical power plants and advanced ultra supercritical power generating plants

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ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

Who Should Attend


 Engineers of all disciplines
 Managers
 Technicians
 Maintenance personnel
 Other technical individuals

Training Methodology

The instructor relies on a highly interactive training method to enhance the learning process. This method ensures that all
the delegates gain a complete understanding of all the topics covered. The training environment is highly stimulating,
challenging, and effective because the participants will learn by case studies which will allow them to apply the material
taught to their own organization.

Special Feature

Each delegate will receive a copy of the following materials written by the instructor:
1. Excerpt of the relevant chapters from the “POWER GENERATION HANDBOOK” second edition
published by McGraw-Hill in 2011 (800 pages)
2. Excerpt of the relevant chapters from the “POWER PLANT EQUIPMENT OPERATION AND
MAINTENANCE GUIDE” published by McGraw-Hill in 2012 (800 pages)
3. ULTRA SUPERCRITICAL POWER PLANTS MANUAL (includes practical information about
ultra supercritical power plants - 100 pages)

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ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

Your Expert Faculty


Philip Kiameh, M.A.Sc., B.Eng., D.Eng., P.Eng. (Canada) has been a teacher at University of Toronto and Dalhousie University, Canada
for more than 25 years. In addition, Prof Kiameh has taught courses and seminars to more than four thousand working engineers
and professionals around the world, specifically Europe and North America. Prof Kiameh has been consistently ranked as "Excellent"
or "Very Good" by the delegates who attended his seminars and lectures.
Prof Kiameh wrote 5 books for working engineers from which three have been published by McGraw-Hill, New York. Below is a list
of the books authored by Prof Kiameh:

1- Power Generation Handbook: Gas Turbines, Steam Power Plants, Co-generation, and Combined Cycles, second edition, (800
pages), McGraw-Hill, New York, October 2011.
2- Electrical Equipment Handbook (600 pages), McGraw-Hill, New York, March 2003.
3- Power Plant Equipment Operation and Maintenance Guide (800 pages), McGraw-Hill, New York, January 2012.
4- Industrial Instrumentation and Modern Control Systems (400 pages), Custom Publishing, University of Toronto, University of
Toronto Custom Publishing (1999).
5- Industrial Equipment (600 pages), Custom Publishing, University of Toronto, University of Toronto, University of Toronto Custom
Publishing (1999).

Prof. Kiameh has received the following awards:


1. The first "Excellence in Teaching" award offered by Poweredge Pte Ltd Training Center, Singapore, December 2016
2. The first "Excellence in Teaching" award offered by the Professional Development Center at University of Toronto (May, 1996).
3. The "Excellence in Teaching Award" in April 2007 offered by TUV Akademie (TUV Akademie is one of the largest Professional
Development centre in world, it is based in Germany and the United Arab Emirates, and provides engineering training to engineers
and managers across Europe and the Middle East).
4. Awarded graduation “With Distinction” from Dalhousie University when completed Bachelor of Engineering degree (1983).
5. Entrance Scholarship to University of Ottawa (1984).
6. Natural Science and Engineering Research Counsel (NSERC) scholarship towards Graduate studies – Master of Applied Science in
Engineering (1984 – 1985).
Prof. Kiameh performed research on power generation equipment with Atomic Energy of Canada Limited at their Chalk River and
Whiteshell Nuclear Research Laboratories. He also has more than 32 years of practical engineering experience with Ontario Power
Generation (OPG - formerly, Ontario Hydro - the largest electric utility in North America). Prof. Kiameh retired from OPG in November
2016.

While working at Ontario Hydro, Prof. Kiameh acted as a Training Manager, Engineering Supervisor, System Responsible Engineer
and Design Engineer. During the period of time that Prof Kiameh worked as a Field Engineer and Design Engineer, he was responsible
for the operation, maintenance, diagnostics, and testing of gas turbines, steam turbines, generators, motors, transformers, inverters,
valves, pumps, compressors, instrumentation and control systems. Further, his responsibilities included designing, engineering,
diagnosing equipment problems and recommending solutions to repair deficiencies and improve system performance, supervising
engineers, setting up preventive maintenance programs, writing Operating and Design Manuals, and commissioning new equipment.

Later, Prof Kiameh worked as the manager of a section dedicated to providing training for the staff at the power stations. The training
provided by Prof Kiameh covered in detail the various equipment and systems used in power stations.

Professor Philip Kiameh was awarded his Bachelor of Engineering Degree "with distinction" from Dalhousie University, Halifax, Nova
Scotia, Canada. He also received a Master of Applied Science in Engineering (M.A.Sc.) from the University of Ottawa, Canada. He is
also a member of the Association of Professional Engineers in the province of Ontario, Canada.

www.poweredgeasia.com
ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

2 Day Course Outline

Day 1 – Ultra Supercritical Power Plants Benefits, Design,  Impact of Steam Condition on Plant Material and Operation in Ultra
Features, Configuration, Equipment, Operation, Fuels, Supercritical Power Plants: ultra supercritical power plant steam
Materials, Systems, Turbines and Auxiliaries cycle configuration, effects of steam condition on plant heat rate,
 Review of Thermodynamics Principles, benefits of ultra effects of dissolved solids and gases, all-volatile treatment (AVT),
supercritical power plants, Ultra Supercritical Power Plant oxygenated treatment (OT), selection of ultra supercritical steam
Technology, configuration of ultra supercritical power plant, turbines, rotors, blades, casings and valve chests, bolts, valve and
schematic of ultra supercritical power plants with double nozzles, selection of ultra supercritical steam power plant boilers,
reheat, effects of co-firing coal and biomass, creep strength furnace membrane wall operating conditions, superheater
of material and targets, superalloys, comparison of different conditions, exfoliation inside superheater and reheater tubes,
boiler designs, design criteria for HP turbine, HP turbine corrosion, weld overlay, thermal spray coatings, headers and pipes,
materials, design criteria for IP turbine, IP turbine materials, constructability and installation considerations, metallurgy,
design criteria of LP turbine, LP turbine materials, LP turbine welding considerations, codes and standards, future trends,
features, layout–detailed view, boiler design Advanced ultra supercritical power plants
 Design and Operation of Ultra Supercritical Steam Power  Fuel consideration and Burner Design for Ultra Supercritical Power
Plants: efficiency improvements, protection of the Plants: Fuel quality considerations, influence of coal properties on
environment, emission limits, ultra supercritical power plant utility boiler design, impact of coal quality on operation and
design, state-of-the-art technology, plant layout, turbine- performance, coal heating value, moisture content, volatile matter
generator, high-energy piping, steam generator, water and content, ash content and composition, sulfur content, nitrogen
steam cycle, thermodynamic performance, frequency content, ash fusibility and sintering, grindability, impact of coal
control – condensate throttling, project execution quality on categories of performance, coal handling, storage,
 Ultra Supercritical Steam Turbine Technology: ultra processing, and preparation, burner design, future trends in ultra
supercritical steam turbine design, cycle overview, steam supercritical power plants
turbine configuration, evaluation of ultra supercritical  Materials for Ultra Supercritical Power Plant Boilers: classification
technology, high and intermediate pressure turbine design, of supercritical boilers, materials selection for ultra supercritical
section design, high-pressure steam path, intermediate boilers, low-alloy ferritic steels, creep-strength enhanced ferritic
pressure section, steam path design, aerodynamic design, steels, austenitic and advanced austenitic stainless steel, nickel-
advanced aero design, high pressure 1st stage, high pressure based alloys, cost of alloys and effect on material selection, furnace
and intermediate pressure cooling, low pressure turbine water walls, superheat and reheat tubing, fire-side corrosion,
design technology, wheel and diaphragm configuration steam-side oxidation, water treatment, high-temperature
structure, exhaust hood design, three-dimensional (3D) solid materials, Cool Earth Innovative Energy Technology Program,
model analysis, LP inlet design, advanced seal design Advanced Boiler Materials Program
technology, elliptical clearance packing, variable clearance  Advantages of Ultra Supercritical Power Plants
positive pressure packing, brush seals, conclusions  Ultra Supercritical Power Plants environmental emissions
 Ultra Supercritical Power Plant Cycle Overview, furnace exit  Recent advances in Ultra Supercritical Power Plants
temperature, ash slagging, fouling and deposition, selection
of the furnace exit temperature, materials of ultra
supercritical pulverized fuel plants, advantages of ultra
supercritical power plants

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ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

Day 2 – Ultra Supercritical Power Plants Boilers, Economics,  Advanced Ultra Supercritical Steam Turbine Materials: design
Instrumentation and Control Systems, Governing Systems, of ultra supercritical steam turbines, steam oxidation, creep
Performance Monitoring, Maintenance, Emissions and resistance, rupture ductility, nickel-based alloys, creep curves
Pollution Control Methods, CO2 Capture and Storage Technology, of different steam turbine materials, yield strength of different
Turbine Material and Coatings, and Generators steam turbine materials, temperature capabilities of nickel-
 Boiler Design for Ultra Supercritical Power Plants: boiler types based superalloys for high pressure and intermediate pressure
and structures, classification on the basis of steam parameters, steam turbines, composition of various high-temperature
classification on the basis of steam-water circulation, superalloys considered for advanced ultra supercritical steam
classification on the basis of combustion method, classification turbines, advanced ultra supercritical turbine designs using
on the basis of design configuration, heat transfer calculations nickel-based superalloys
for boilers, heat transfer mechanisms, heat transfer  Advanced Steam Turbine Design, Materials, and Coatings:
calculations, comparison of supercritical and subcritical boilers, materials used in advanced steam turbines, design and
water-cooled walls, superheaters and reheaters, economizers materials used in high pressure steam turbine rotors,
and air heaters, economizer, air heaters, conclusion and future intermediate pressure rotors, steam turbine casings, and
trends bolting, rotor materials – advanced processing of current
 Co-Firing Coal and Biomass Fuel in Ultra supercritical Power alloys, nickel-base rotors, welding of udimet 720 and Inconel
plants 617, isothermally forged nickel-base rotors, high temperature
 Economics of Ultra Supercritical Power Plants disc materials, rotor blade materials – advanced processing of
 Ultra Supercritical Power Plant instrumentation and Control current alloys, erosion resistant coatings, casing materials and
Systems large scale nickel castings, bolting – high temperatures bolt
 Ultra Supercritical Power Plant Maintenance alloy, high strength pipe materials, efficiency improvement of
 Ultra Supercritical Power Station Performance Monitoring steam turbines, characteristics of 50 and 60-inch last stage
 Ultra Supercritical Power Plant Turbine Governing Systems blades, fluid performance design, development of supersonic
 Frequently Asked Questions about Ultra Supercritical Power turbine blades, structural reliability design, vibration design,
Plant Turbine-Generator Balancing, Vibration Analysis and conclusions
Maintenance  Electrical Generators used in Ultra Supercritical Power Plants:
 Features Enhancing The Reliability and Maintainability of Ultra characteristics of generators used in ultra supercritical power
Supercritical Power Plants plants, specifications for generators used in ultra supercritical
 Emissions from Ultra Supercritical Power Plants and Pollution power plants, cooling methods, rotor structure, stator
Control Methods: emission regulations, pollutants, fluegas structure, global VPI insulation technology, analysis
processing, modern pollution control techniques, sulphur technology, ventilation analysis, strength analysis, related
oxides (SOx), nitrogen oxides (NOx), control of NOx emissions, equipment
particulates, particulate removal, heavy metals and trace  Economic and Engineering Analysis of a 700 C Advanced Ultra
elements, the leaching of ash constituents, other pollutants, Supercritical Pulverized Coal Power Plant: design criteria for
Persistent Organic Pollutants (PAH), dioxins, conclusion and the study, performance and economic results for the study,
future trends potential to improve process and economic performance, cost
 CO2 Capture-Ready Ultra Supercritical Coal Power Plants: associated with CO2 emissions and capture, higher efficiency
carbon capture and storage, and CO2 capture-ready plants, decreases CO2 capture cost, extending the study, fulfilling the
rationales for implementing carbon capture and storage ultragen objective, impact of different coal types on thermal
technologies in ultra-supercritical coal plants, overview of CO2 and economic performance, conclusion
capture technologies for power generation, drivers for CO 2
capture-ready power plants, development of the concept of CO2
capture-ready plants, post-combustion CO2 capture
technologies and their integration in ultra supercritical plants,
general principles for the design of capture-ready coal plants for
post-combustion capture, steam turbine options for steam
extraction retrofits, throttled LP turbine, floating IP/LP
crossover pressure, elevated crossover pressure with a possible
retrofit with a back-pressure turbines, an alternative option to
steam extraction: additional plant retrofits, separate CHP power
cycle for power matched retrofit, comparison to the ideal
principles of capture-ready designs, conclusions

www.poweredgeasia.com
ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

OTHER AVAILABLE COURSES


4 Pillars of Transformer Condition Making IPP & Renewable Energy Projects Contract
Advanced Project Finance for Power Frameworks Bankable
Advanced Technical Report Writing & Presentation Skills Managing Complex Projects for Power and Utilities
Advanced Turnaround Shutdown & Outage Management Professionals
Ancillary Services in Competitive Electricity Medium Voltage & High Voltage Switchgear
Asset Management for the Power Industry Metallurgy for Engineers
Best Practice Renewable Energy Capital & Project Management Mechanical Engineering for Non-Mechanical Engineers
Biomass Power Generation Mini Hydro Project Analysis
CFB Combustion for Boiler Operations MKV Speedtronic Control System
Clean Development Mechanism and Carbon Markets MK VI Speedtronic Control System
Coal Contracts Nuclear Energy Project Planning & Economics
Combined Cycle Power Plants Operation Nuclear Power
Combined Heat & Power (CHP) and Co-Generation Plant Operations Offshore Platforms Electrical Systems Design &
Competency Management System for the Power Industry Illustrations
Design & Operations of Circulating Fluidized Bed Boiler Operations of Coal Fired Power Plants
Developing & Structuring Public-Private Partnership (PPP) for Infrastructure Power Generation Commissioning, Operations &
Effective Tender Process Management for Power & Utilities Maintenance
Electrical Hazop (eHazop) Studies for the Power Industry Power Generation Operation, Protection & Excitation
Electricity Demand-Side Management Control
Electricity Industry Design Power Plant Chemistry for Chemist & Chemical Engineers
Electricity Network Planning Power Purchase Agreements
Electricity Retail Contracts Process Control Methods
Electricity Theft Programmatic CDM
Electricity Trading Essentials Project Management for Power and Utilities
Energy Efficiency Relay Protection in Power Systems
EPC Contract Management for Power & Utilities Reliability Centered Maintenance Masterclass
Essentials of Coal Markets and Trading Reliability Engineering
Essentials of Power Trading Renewable Energy Development & Investment
Excitation Systems Renewable Energy Integration
Feed-In Tariffs for PV Systems Risk Based Inspection
Finance for Non-Finance Professionals in Power & Utilities Risk Management in Power Markets
Financial Modelling for Project Finance in Power & Utilities Root Cause Analysis
Fitness-For-Service AP1 579 & High Energy Piping Life Management Rotating Equipment Maintenance & Reliability
Fundamentals of Geothermal Energy Excellence
Fundamentals of Power Generation SCADA & Power Systems
Gas & LNG Contract Negotiation Smart Grid
Gas Turbine Generator Selection, Operation & Maintenance Solar Energy & Photovoltaic Power
Gas Turbine Hot Gas Paths, Rotors & Failure Analysis Spare Parts Optimisation
Gas Turbine Major Inspection & Overhaul Supercritical and Ultra-Supercritical Coal-Fired Power
GE Gas Turbine Operations Simulation Based Plant
HRSG Design, Operations & Understanding, Controlling of HRSG Damage Technical Report Writing & Presentation Skills for Power
HV Substation Design & Construction & Utilities Professionals
IEC for Utilities Ultra Low NOx Gas Turbine Combustion
Integration of Distributed Generation Uninterruptible Power Supply
Introduction to Carbon Capture & Storage Vibration Analysis & Condition Monitoring
Introduction to Clean Coal Technology Waste to Energy Plant Operations
Introduction to Power Systems Water Treatment and Corrosion Control for Steam
Keeping Electrical Switchgear Safe Generation and Power Production
Leadership & Team Dynamics for Power & Utilities Writing Effective Standard Operating Procedures (SOP)
LNG Fundamentals for Power & Utilities Professionals & Engineers
LNG Markets & SPOT Trading
Maintenance Planning & Scheduling

www.poweredgeasia.com
ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

Frequently Asked Questions (FAQs)

1. Does PowerEdge have other programmes than those 11. Is accommodation included when I sign up for a course?
listed? Accommodation is not included in the course fee but we are
We have more than 200 programmes that we are capable of always happy to advise on available accommodations.
running. All we need is for you to contact us and request for the
preferred programme and we will able to develop it. 12. Can I get a cheaper accommodation through PowerEdge?
We will be pleased to help you negotiate a better rate with
2. Where is PowerEdge based? hotels.
PowerEDGE is headquartered in Singapore but we run our
training programmes in different venues around Asia. 13. Is lunch provided during the course?
We provide lunch and 2 tea breaks every day during our training
3. What does PowerEdge do? programmes.
We are a Power & Utilities Training Specialist.
14. Are the training materials included once I have signed up
4. Can this course be done in our city? for a course?
It absolutely can. Get in touch with us to request for a training Yes, training and course materials are included in the course fee.
programme to be carried out in your city.
15. Will there be a certificate for the course?
5. Can you reduce the price of our preferred course? Yes, there will be a certificate of participation upon completion
While our price has been reduced before it is even launched, we of a course.
are always happy to help you with further discounts.
16. Who are PowerEdge trainers?
6. Can you change the dates of the course? They are expert consultants and practitioners with many years
If you have a special requested date, let us know and we will of experience in the subject matter that they deliver on.
arrange another session for you.
17. Are PowerEdge trainers competent?
7. Who are the companies that will be participating? We have received numerous favourable feedbacks on our
This varies from a diversity of Power Operators, Regulators, trainers from past participants.
Financiers, to Vendors in the Power & Utilities industry.
18. Can PowerEdge assist with Visa travel applications?
8. Where is the venue for the course? We can assist in advising you on the relevant procedure(s) and
We usually engage a 4 to 5 star hotel meeting room to ensure embassies/consulates that provide Visa for travel purposes.
the comfort of our participants.
19. Can we purchase training materials without attending a
9. How many delegates should we expect for each course? course?
This varies from 15 to 20 participants. Class sizes are kept small Unfortunately this option is not available as training materials
to allow trainers to focus better on each participant. are specially developed for courses.

10. What are the different payment modes? 20. Can course content be tweaked to cater to our needs?
We accept Visa/MasterCard, cheques, bank transfers and cash Of course! Just let us know your request and we will get the
on site. trainer to assist in carrying it out.

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ULTRA SUPERCRITICAL STEAM POWER PLANTS
7 – 8 DECEMBER 2017, KUALA LUMPUR, MALAYSIA

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CANCELLATIONS & SUBSTITUTIONS
You may substitute delegates at any time. POWEREDGE PTE LTD does not provide refunds for cancellations. For cancellations received in writing more than seven (7) days prior to the training course you will receive a 100% credit to be used
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postpones an event, delegate payments at the postponement date will be credited towards the rescheduled date. If the delegate is unable to attend the rescheduled event, the delegate will receive a 100% credit

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