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TPC650A-AX15A1
Installation Guide
Issue 04
Date 2016-02-05
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Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
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within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
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Overview
This document describes how to install and commission the power system.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Installation and commissioning engineers
Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 04 (2016-02-05)
Modified all the cabinet figures.
Issue 03 (2016-01-12)
Added section 10.7 (Optional) Manually Clearing Alarms.
Modified appendix A Associations Between Alarms and Dry Contacts on the UIM.
Issue 02 (2015-11-24)
Modified section 3.1 Interior.
Issue 01 (2015-11-15)
This issue is the first official release.
Contents
3 Components ................................................................................................................................. 11
3.1 Interior ........................................................................................................................................................................ 11
3.2 Power Distribution Unit .............................................................................................................................................. 16
3.3 Rectifier ...................................................................................................................................................................... 17
3.4 SMU02B ..................................................................................................................................................................... 18
3.5 UIM02C ...................................................................................................................................................................... 22
3.6 SMU06C ..................................................................................................................................................................... 25
3.7 Temperature Control Unit ........................................................................................................................................... 31
3.7.1 TCUC....................................................................................................................................................................... 31
3.7.2 (Optional) Heater ..................................................................................................................................................... 31
3.8 Door Status Sensor...................................................................................................................................................... 32
3.9 Battery Temperature Sensor ........................................................................................................................................ 33
10 Commissioning.......................................................................................................................... 77
10.1 Connecting the AC Power Supply ............................................................................................................................ 77
10.2 Setting the Display Language ................................................................................................................................... 78
10.3 Setting the Date and Time ......................................................................................................................................... 78
10.4 Setting Battery Parameters........................................................................................................................................ 78
10.5 Setting Communications Parameters ........................................................................................................................ 79
10.5.1 (Optional) Setting Parameters Before Using WebUI Management........................................................................ 79
10.5.2 (Optional) Setting Parameters Before Using the NetEco Management ................................................................. 87
10.5.3 (Optional) Setting Parameters Before Using the SNMP Management .................................................................. 89
10.6 Connecting the Battery Supply ................................................................................................................................. 90
10.7 (Optional) Manually Clearing Alarms ...................................................................................................................... 92
10.8 Subsequent Operations ............................................................................................................................................. 92
1 Safety Precautions
Cables stored at subzero temperatures must be stored at room temperature for at least 24
hours before they are laid out.
Perform routine maintenance as described in this manual; replace faulty components at
the earliest.
AC and DC Power
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious injury or
death.
Non-standard and improper operations may result in fire or electric shocks.
Before making electrical connections, turn off the protection switch on the upstream
device to cut the power supply.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities
to prevent reverse connections.
ESD
To prevent electrostatic-sensitive components from being damaged by static from human
bodies, wear a grounded electrostatic discharge (ESD) wrist strap or ESD gloves when
touching circuit boards.
When holding a board, hold its edge without touching any components, especially chips.
Package boards with ESD packaging materials before storing or transporting them.
Liquid Prevention
Do not place the product under areas prone to water leakage, such as near air conditioner
vents, ventilation vents, or feeder windows of the equipment room. Ensure that there is
no condensation inside the product or equipment room. Ensure that no liquid enters the
product. Otherwise, short circuits will occur and may result in serious injury or death.
If any liquid is detected inside the product, immediately disconnect the power supply and
contact the administrator.
Basic Requirements
Avoid skin contact with electrolyte overflow. Before installing or maintaining batteries,
wear goggles, rubber gloves, and protective clothing.
When handling a battery, ensure that its electrodes always point upward. Do not tilt or
overturn batteries.
Switch off the battery circuit breaker or remove the battery fuse before installation and
maintenance.
Secure battery cables to the torque specified in the battery documentation. Loose
connections will result in excessive voltage drop or cause batteries to burn out in the case
of excessive current.
Ensure that the load bearing capacity is sufficient in the installation place. For example,
add a support to mitigate the load of the floor.
Install batteries in a dry and, clean, and ventilated environment that is free from sources
of ignition. Avoid direct exposure to sunlight or rain water.
Do not immerse battery cables in water or expose them to rain water.
High short circuit currents or electric shocks can cause equipment damage, personal injury, or
death.
To prevent short circuit or electric shock, disconnect the batteries before performing operation
or maintenance.
Flammable Gas
Store lead-acid batteries in a place with good ventilation, and take fire safety precautions.
Battery Leakage
High temperatures may result in battery distortion, damage, and electrolyte overflow.
If the battery temperature is higher than 60°C, battery electrolyte may overflow. If the
electrolyte overflows, wear goggles, rubber gloves, and protective clothing and absorb the
leaking electrolyte using sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3). Do
not transport or move batteries if there is an electrolyte leakage.
Battery Overdischarge
After connecting the batteries, remove the battery fuse or turn the battery circuit breaker OFF
and then powering on the power system. This prevents battery overdischarge. After the power
system is on, replace the battery fuse or turn the battery circuit breaker ON.
Drilling Holes
Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shavings from
drilling may short-circuit circuit boards if they enter the cabinet.
Before drilling holes into a cabinet, remove interior cables.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shavings immediately.
2 Installation Preparations
Figure 2-3 Space for combined cabinets (DC1, two DC1-Ext-Free coolings and DC1-Ext-Aircon)
3 Components
3.1 Interior
Figure 3-1 TP48300A-DX15A1 (DC1) interior
(1) German standard maintenance socket and (2) AC output circuit breakers and
protective circuit breaker N terminals
(1) DC output unit (2) Cabinet ground bar (3) Heater (optional)
(4) Heater (standard) (5) Air filter (6) Folder
(7) TCUC (8) Free cooling fan
(1) DC output unit (2) Cabinet ground bar (3) Air filter
(4) Folder (5) AC air conditioner (6) SMU06C
(7) Free cooling fan
(1) Negative terminal for DC input (2) DC output circuit breakers (3) RTN+ busbar
3.3 Rectifier
Rectifiers convert AC input into stable DC output.
3.4 SMU02B
Appearance
Panel
(1) Run indicator (2) Minor alarm indicator (3) Major alarm indicator
(4) Buttons (5) USB port (reserved, the (6) RS485/RS232 port
port is protected by a
security mechanism.)
(7) Handle (8) Locking latch (9) FE port
(10) Liquid crystal display
(LCD)
Indicators
Buttons
Communication Ports
NOTE
All the ports mentioned are protected by a security mechanism.
3.5 UIM02C
Panel
The user interface module (UIM02C) supports eight dry contact outputs, nine dry contact
inputs (including six universal dry contact inputs, one smoke sensor input, one water sensor
input, and one door status sensor input), and four analog parameter inputs (including one
ambient temperature and humidity input, two ambient temperature inputs, and one battery
temperature input).
Ports
DIN3
DIN4
DIN5
DIN6
Dry contact output ALM1 NOTE
ports For the associations between the dry contact output
ALM2
Communication Port
NOTE
The COM port supports the security mechanism.
Pins
TEM-HUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER
3 GND
4 Not defined
3.6 SMU06C
Panel
Figure 3-15 shows an SMU06C panel.
NOTE
The LCD screen becomes dark if no button is pressed within 30 seconds.
You need to log in again if no button is pressed within 1 minute. The preset password is 000001.
When setting parameter values, you can hold down or to quickly adjust values.
The LCD screen luminance increases or decreases if you hold down and or and
The SMU is reset if you hold down and simultaneously for more than 10 seconds.
Indicators
Table 3-14 describes the indicators on the SMU06C panel.
Port Positions
(1) RS232/RS485 port (2) COM port (3) Dry contact output
ports
(4) Dry contact input (5) Battery temperature sensor (6) Internal fan ports
ports port
(7) External fan ports (8) Fan power port
Communications Ports
The SMU06C provides two communications ports, which are described in Table 3-15.
DIN3
DIN4
DIN5
DIN6
(1) Power input port (2) External circulation fan (3) Boolean value port
port (reserved)
(4) Door status sensor port (5) Indicator (6) E-label port (reserved)
(7) COM port (8) Communications port 1 (9) Communications port 2
(10) Temperature sensor (11) Temperature sensor port (12) Smoke sensor port
port 1 2
(13) Water sensor port (14) Internal circulation fan (15) TEC port
port
(1) Indicator (2) Alarm dry contact (3) Control dry contact
(4) AC input port
Silk
Screen Color Status Description
RUN Green Steady on The heater is powered on and takes a self-test.
Off The heater is not powered on.
ALM Red Off No alarm is generated.
Steady on An alarm is generated and the heater needs to be
replaced.
4 Installing Cabinets
----End
Context
The cabling channel is installed between two combined cabinets, which does not have a
left-right structure.
Procedure
Step 1 Remove the hole sealing boards between adjacent cabinets, as shown in the following figure.
Figure 4-2 Removing a hole sealing board (for example, on both sides)
Step 2 Take out the cabling channel from the equipment cabinet.
Step 3 Install the cabling channel on the side panels of the adjacent cabinets, as shown in the
following figure.
----End
Procedure
Step 1 Locate the marking-off template in the packing case.
Step 2 Drill holes in the positions for four mounting holes on the marking-off template.
Step 3 Mark hole positions based on the marking-off template.
----End
----End
The maximum weight of the cabinet is 150 kg (excluding batteries and rectifiers). For safety,
a steel rope for carrying the cabinet should be able to bear a weight greater than 450 kg (triple
the maximum weight of the cabinet).
Procedure
Step 1 Bind ropes and then hoist the cabinet to an appropriate position, as shown in Figure 4-7.
Step 3 Install screws for the cabling channel, as shown in the following figure.
Figure 4-9 Installing screws for the cabling channel (combined cabinets)
----End
Step 1 Route the ground cable into the power cabinet through the hole at the bottom of the power
cabinet.
Step 2 Secure one end of the ground cable to the cabinet ground bar, and the other end to the site
ground bar, as shown in the following figure.
Ensure that the ground cable is installed securely. Inappropriate grounding may cause device
damage and even personal injury.
Figure 5-2 Installing a ground cable for combined cabinets (DC1, DC1-Ext-Free cooling or
DC1-Ext-Aircon)
----End
6 Installing Components
Do not put your hands into rectifier slots, avoiding electric shocks.
When a rectifier is running, a high temperature is generated around the air exhaust vent at
the rear. Do not touch the vent or cover the vent with cables or other objects.
Procedure
Step 1 Push the locking latch towards the left.
Step 2 Draw the handle downwards.
Step 3 Gently push a rectifier into its slot along the guide rail.
Step 4 Push the handle upwards.
Step 5 Push the locking latch towards the right to secure the handle.
----End
Switch off the upstream circuit breakers before installing the heater power cables.
The DIN port is polarity-insensitive, and there is no need to consider the polarity during cable
connection.
Figure 6-8 Heater power cables installation completed (DC1 and DC1-Ext-Free cooling)
----End
7 Installing Cables
Ensure that the upstream AC input circuit breaker is OFF, and attach labels such as "No
operations allowed."
Switch off all circuit breakers before installing cables.
Cable installation for stacked cabinets and paralleled cabinets are used as examples. For paralleled
cabinets, cables are routed through the cabling channels (preferred) or the bottom cable holes. For details
about cable routing for wall-mounted and pole-mounted cabinets, see cable routing through the bottom
cable holes of the paralleled cabinets.
----End
----End
(1) FE port
----End
(1) FE port
----End
Step 2 Connect the other end to the MON1 port on the BBU, as shown in Figure 7-5.
----End
(1) FE port
----End
Figure 7-7 Installing DC input power cables for the equipment cabinet (DC1-Ext-Free cooling or
DC1-Ext-Aircon)
Figure 7-8 Installing air conditioner power cables for the equipment cabinet (Applies only to the
DC1-Ext-Aircon)
----End
Figure 7-9 Installing the TCUC communications cable (DC1 and DC1-Ext-Free cooling)
If two or three equipment cabinets are configured, TCUC communications cables are cascaded to the
COM port on the UIM02C, as shown in the following figure.
Figure 7-10 Installing TCUC communications cables for two or three equipment cabinets
(DC1 and DC1-Ext-Free cooling)
If two or less equipment cabinets are configured, the TCUC jumpers do not need to be set.
If three equipment cabinets are configured, the TCUC jumpers in equipment cabinet 3 need to be set,
while the TCUC jumpers in equipment cabinets 1 and 2 do not need to be set.
1. Record the cable connection positions on the TCUC of the equipment cabinet 3 and
disconnect the cables.
2. Remove the enclosure from the TCUC, as shown in the following figure.
Figure 7-11 Removing the enclosure from the TCUC (equipment cabinet 3)
3. Set TCUC jumpers of J23 in equipment cabinet 3, as shown in the following figure.
Figure 7-13 Installing a communications cable for the SMU06C (DC1 and DC1-Ext-Aircon)
Figure 7-14 Installing communications cables for the UIM02C, TCUC and SMU06C (DC1,
DC1-Ext-Free cooling and DC1-Ext-Aircon)
----End
Figure 7-16 Installing DC output power cables (DC1-Ext-Free cooling and DC1-Ext-Aircon)
(1) Load
----End
Figure 7-17 Installing a 220/380 V AC three-phase, four-wire input power cable (DC1)
----End
Procedure
Step 1 Removing the vertical beams on the rack.
Step 3 Install the battery cables for the second battery string and insulated the cables.
Figure 8-4 Install the battery cables for the second battery string
----End
Procedure
Step 1 Install batteries into the battery compartment in the sequence shown in Figure 8-5.
----End
Step 4 Repeat the preceding steps to install copper bars between battery 2 and battery 3 and between
battery 1 and battery 2.
Step 5 If there are multiple battery strings, repeat the preceding steps to install copper bars between
the other batteries and reinstall insulation covers on all batteries.
----End
When installing battery cables, install the negative cable before the positive cable.
Procedure
Step 1 Remove the insulation cover from battery 4.
Step 2 Take off the negative battery cable from the left panel of the cabinet, and connect the cable to
the battery 4 negative terminal.
Step 3 Reinstall the insulation cover on battery 4.
Step 4 If there are multiple battery strings, repeat the preceding steps to install negative battery
cables for the other battery strings.
Step 5 Remove the insulation cover from battery 1.
Step 6 Take off the positive battery cable from the right panel of the cabinet, and connect the cable to
the battery 1 positive terminal.
Step 7 Reinstall the insulation cover on battery 1.
Step 8 If there are multiple battery strings, repeat Step 5 to Step 7 to install positive battery cables for
the other battery strings.
----End
10 Commissioning
The following commissioning procedure may result in power failure or alarms. Inform the
alarm center before and after the procedure.
Commissioning involves various technologies, requires trained personnel, and requires
compliance with commissioning instructions.
Commissioning is performed with the power on. Remove metal items such as watches and
necklaces, stand on dry insulating material, and use insulated tools.
Do not contact two electric bodies that have different currents during operations.
During commissioning, check that the status of the related unit or component meets
requirements before turning on any switch.
When you are performing operations and do not want others to operate, attach the label
"Do not turn on the switch because operations are in process." to the power distribution
device.
During commissioning, shut down the device immediately if any fault is detected. Rectify
the fault and proceed with the commissioning.
If an undesired language is selected, reinstall and restart the SMU and then select the desired language.
Setting Wizard Date and Time Time Zone UTC +08:00 Set to the local
NOTE Beijing time zone.
The date and Date and Time - Set to the local
time vary
according to date and time.
time zones. Set
the time zone, NTP Enable No Yes/No
date, and time NOTE
based on the Set the
local situation. parameter to
Yes if you need
to synchronize
the SMU time
and the site
network server
time.
If battery routes 1 and 2 are respectively connected to a battery string (each battery string consists of
four 12 V, 150 Ah batteries in series), set Battery1 Connected and Battery2 Connected to Yes and
others to No, and set Rated Capacity to 150 Ah.
If battery route 1 is connected to two battery strings in parallel (each battery string consists of four
12 V, 150 Ah batteries in series), set Battery1 Connected to Yes and others to No, and set Rated
Capacity to 300 Ah.
Internet Explorer is used as an example to illustrate all WebUI operations mentioned in this document.
Setting a LAN
If the SMU is connected to a LAN and a proxy server has been selected, cancel the proxy
server settings.
If the SMU is connected to the Internet but your computer is connected to a LAN, do not
cancel the proxy server settings. Otherwise, you cannot access the SMU.
Setting Compatibility
To ensure normal display of the WebUI in Internet Explorer, click the Compatibility View
icon shown in Figure 10-2 and set Internet Explorer compatibility in the compatibility view
displayed.
Set Internet Explorer security before you perform the following operations:
Export historical logs, historical data, statistics, and battery test records.
Upload system configuration files.
Download system configuration files.
Upgrade software.
----End
Login Page
Enter https://local IP address for the SMU (for example, https://192.168.0.10) in the address
box of the Internet Explorer and press Enter. The login page is displayed, as shown in Figure
10-9.
The preset user name is admin, and the preset password is Changeme.
Step 3 Set the IP Addresses and Ports for the active and standby servers of the NetEco on the LCD,
as described in Table 10-5.
----End
----End
Information Description
SNMP version SNMP version and port number used by the SMU and NMS.
The SNMP versions include SNMPv1, SNMPv2c, and
SNMP Port Number SNMPv3.
Read Community Name If you use SNMPv1 or SNMPv2c, enter the read community
name and write community name that comply with the NMS.
Write Community Name Otherwise, the SMU will not connect to the NMS.
User Name To enhance the security, you need a user name and password
for authentication if you use SNMPv3. After the authentication
MD5 Password succeeds, the SMU can communicate with the NMS.
DES Password
Trap Target Address IP address and port number reported in the alarm trap.
Trap Port
Procedure
Step 1 Login the Web by referring to 10.5.1 (Optional) Setting Parameters Before Using WebUI
Management.
Step 2 On the System Settings tab page, select SNMP.
If the SNMP version is SNMPv1 or SNMPv2c, set SNMP Version to
SNMPv1&SNMPv2c under SNMP, and then set SNMP Port Number, Read
Community Name, and Write Community Name.
If the SNMP version is SNMPv3, set SNMP Version to SNMPv3 under SNMP, click
Add under SNMPv3, and then set User Name, MD5 Password, and DES Password.
Step 3 Under SNMP Trap, set Trap Target Address and Trap Port.
Step 4 Under Mib files, click Export to export the Mib file and import it to the NMS.
----End
Follow-up Procedure
You can query the power system operating status, active alarms, and the names of
user-defined dry contact inputs, and configure dry contact outputs on the NMS that is
connected over the SNMP.
To avoid damage to batteries, switch on the battery circuit breaker only after correctly setting
the battery parameters.
Procedure
Step 1 Switch off the AC input circuit breaker.
Step 2 Switch on the battery circuit breakers.
Step 3 Switch on the AC input circuit breaker.
Step 4 (Optional) Set the battery voltage as required.
Step 5 Switch on the circuit breakers on the DC1 cabinet for the DC1-Ext-Free cooling or
DC1-Ext-Aircon cabinets.
Step 6 (Only for DC1-Ext-Aircon) Setting the Date and Time as required.
Setting Wizard Date and Time Date and Time - Set to the local
date and time.
The battery switch is in the AUTO position by default before delivery and the system is
under automatic control.
Open the cover and flip the battery switch to MANUAL only when you need to power on
the battery forcibly. Remember to flip the battery back to AUTO after the commissioning.
----End
After the Rectifier n Comm Fail alarm is cleared, the Rect. Fault (Non-rdnt), Rect. Fault (Rdnt.), or
Muti-Rect. Fault alarm should automatically disappear. Otherwise, replace the faulty rectifier.
----End
A
AC alternating current
B
BLVD battery low voltage disconnection
D
DC direct current
F
FE fast ethernet
H
HAU heater assembly unit
HTTPS Hypertext Transfer Protocol Secure
I
IP Internet Protocol
L
LCD liquid crystal display
LLVD load low voltage disconnection
S
SMU site monitoring unit
SNMP Simple Network Management Protocol
T
TCUC Temperature control unit C
U
UIM user interface module