Intego

kÉï=~ë=çÑW== MSKOMNR
fkqbdl=L=fkqbdl=éêç
pÉêîáÅÉ=j~åì~ä
båÖäáëÜ
Service Manual DARWIN low/DARWIN high
=
S
0
Table of contents Sirona Dental Systems GmbH
Service Manual INTEGO / INTEGO pro
Table of contents
1 Structure of the document ........................................................................................ 7
1.1 Identification of danger levels........................................................................ 7
1.2 Formats and symbols used ........................................................................... 7
1.3 Symbols ........................................................................................................ 8
1.4 Abbreviations ................................................................................................ 9
2 General safety information ....................................................................................... 10

2.1 Qualifications of service personnel ............................................................... 10
2.2 Power connection.......................................................................................... 10
2.3 Modifications and extensions of the system.................................................. 10
2.4 Radiotelephones ........................................................................................... 10
2.5 Electrostatic discharge .................................................................................. 11
2.6 Protective ground connection........................................................................ 11
2.7 EMC interference suppression ...................................................................... 11
2.8 Operating the treatment center with HELIODENT Plus unit model............... 11
3 Prerequisites ............................................................................................................ 12
4 Technical data .......................................................................................................... 13

4.1 Operating, transport and storage conditions ................................................. 14
4.2 Weight and packaging................................................................................... 15
5 Important information ............................................................................................... 16

5.1 Storage location for system- and user-specific data ..................................... 16
5.2 Installing the treatment center software ........................................................ 17
5.3 CAN BUS ...................................................................................................... 23
5.3.1 General ............................................................................................ 23
5.3.2 Measurements on the CAN BUS ..................................................... 24
5.4 S-COM .......................................................................................................... 25
5.4.1 General ............................................................................................ 25
5.4.2 Measurements on the S-COM bus................................................... 26
5.5 RS-485 .......................................................................................................... 27
5.5.1 General ............................................................................................ 27
5.5.2 Measurements on the RS-485 interface .......................................... 27
5.6 CAN, S-COM, and RS-485 wiring diagram ................................................... 28
5.7 Safety switches ............................................................................................. 29
5.8 Water heater in the water unit ....................................................................... 30
64 57 316 D3543
2 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH Table of contents
5.9 Overview of signal paths for camera control ................................................ 32

5.10 Acoustic feedback from the treatment center............................................... 32
5.11 Connecting the motors and turbines in the dentist element ......................... 35
5.12 Chair movement self-test ............................................................................. 39
6 Overview of modules and boards ............................................................................ 40

6.1 Locations of modules and boards ................................................................ 40
6.2 Patient chair ................................................................................................. 44
6.2.1 Locations of boards ......................................................................... 44
6.2.2 DSA board – Patient chair control ................................................... 45
6.2.3 DSS board – DTC unit memory....................................................... 52
6.2.4 DSL board – LAN interface.............................................................. 53
6.2.5 Board DSU - USB-HUB chair .......................................................... 54
båÖäáëÜ
6.3 Dentist element ............................................................................................ 55
6.3.2 DAB board – Dentist element control .............................................. 56
6.3.3 Board DAT - EasyPad ..................................................................... 59
6.3.4 DAK Board - EasyTouch user interface .......................................... 61
6.3.5 DAR board – Relay module............................................................. 63
6.3.6 DAI board – Instrument light supply ................................................ 65
6.3.7 DAU1 board – USB HUB................................................................. 67
6.3.8 DAU2 board – USB HUB................................................................. 68
6.3.9 DAP board – Instrument control ...................................................... 69
6.3.10 Board DAPm - instrument control.................................................... 72
6.3.11 NAA board - Apex locator................................................................ 74
6.4 Water unit ..................................................................................................... 76
6.4.2 DWEm board compact water unit control........................................ 77
6.4.3 DWE board – Comfort water unit control......................................... 80
6.4.4 DWB board – Compact water unit control ....................................... 84
6.4.5 NWM board - Automatic tumbler filling............................................ 87
6.4.6 DWV board – Air Venturi, LEDview ................................................. 88
6.4.7 DHI board – Instrument light supply ................................................ 89
6.5 Assistant element ......................................................................................... 90
6.5.2 NOP board - 5 V power supply ........................................................ 91
6.5.3 DHI board – Instrument light supply ................................................ 92
6.5.4 DHT board – Standard user interface.............................................. 93
6.6 LEDview ....................................................................................................... 94
6.6.1 NLV board - LEDview control .......................................................... 94
7 Replacing components ............................................................................................ 96
64 57 316 D3543
D3543.076.01.04.02 06.2015 3
7.1 General: ........................................................................................................ 96

7.2 Removing the cover ...................................................................................... 97
7.2.1 Patient chair ..................................................................................... 97
7.2.1.1 Removing the connection box cover ................................. 97
7.2.1.2 Removing the rear covers from the base of the chair ....... 97
7.2.1.3 Removing the localizer cover ............................................ 98
7.2.2 TS dentist element ........................................................................... 99
7.2.2.1 Removing the arm cover sections ..................................... 99
7.2.2.2 Opening the dentist element ............................................. 101
7.2.3 CS dentist element........................................................................... 102
7.2.3.1 Removing the arm cover sections ..................................... 102
7.2.3.2 Opening the CS dentist element ....................................... 104
7.2.4 Comfort assistant element ............................................................... 106
7.2.4.1 Removing covers............................................................... 106
7.2.5 Compact assistant element .............................................................. 108
7.2.5.1 Removing covers............................................................... 108
7.2.6 Comfort water unit............................................................................ 109
7.2.7 Compact water unit .......................................................................... 111
7.3 Replacing boards .......................................................................................... 113
7.3.1 Important information when replacing boards .................................. 113
7.3.2 Removing a board from the CS dentist element .............................. 113
7.3.3 Removing a board from the TS dentist element............................... 113
7.3.4 Board removal in the assistant element Compact............................ 114
7.4 Mechanical components ............................................................................... 117
7.4.1 Support arm brake ........................................................................... 117
7.5 Hydraulic/pneumatic modules ....................................................................... 118
7.5.1 Releasing the pressure in the water unit .......................................... 118
7.5.2 Mixing tank ....................................................................................... 118
7.5.3 Disinfectant tank............................................................................... 119
7.5.4 Replace SPRAYVIT, 3-way syringe and hoses ............................... 119
8 Mechanical adjustments........................................................................................... 120

8.1 Adjusting the comfort assistant element brakes............................................ 120
8.2 Adjusting the brakes...................................................................................... 122
8.3 Adjusting the support arm and support column brakes on LEDview............. 123
8.4 Adjusting other joint brakes ........................................................................... 124
8.5 Checking and setting brakes and spring force on the dentist element.......... 126
8.5.1 Checking the spring force of the flexible support arm ...................... 126
8.5.2 Setting the spring force of the flexible support arm .......................... 128
8.5.3 Adjusting the brakes......................................................................... 130
8.5.4 Removing/fitting panels on the support arm..................................... 131
64 57 316 D3543
4 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH Table of contents
9 Diagnostic information ............................................................................................. 135

9.1 Overview ...................................................................................................... 135
9.2 LED concept................................................................................................. 135
9.3 Function pad concept ................................................................................... 136
10 Service and configuration of the treatment center................................................... 137

10.1 Setup with EasyPad user interface .............................................................. 137
10.1.1 Standard EasyPad user interface.................................................... 137
10.1.2 Setting the time and date ................................................................ 138
10.1.3 Presetting the timer ......................................................................... 139
10.1.4 Setting the purging time for the purge function ............................... 139
10.1.5 Setting the purging time for the autopurge function ........................ 139
10.1.6 Adjusting the cleaning agent mixture for chemical suction hose 140
båÖäáëÜ
cleaning
10.1.7 Coupling suction to the 4-way foot switch. ...................................... 140
10.1.8 Switching afterblow on/off ............................................................... 140
10.1.9 Switching the key sound on/off........................................................ 141
10.2 Service settings with the EasyPad user interface ........................................ 141
10.2.1 Opening the Service domain ........................................................... 141
10.2.2 Software version.............................................................................. 141
10.2.3 Display of the next maintenance due date ...................................... 141
10.2.4 Amalgam test .................................................................................. 142
10.2.5 Set the opening time of the cuspidor bowl valve ............................. 142
10.2.6 Assigning an instrument to holder 2 ................................................ 142
10.2.10 Safety switch test ............................................................................ 144
10.2.11 Fixed button and LED test............................................................... 144
10.2.12 Packing position .............................................................................. 144
10.2.13 Factory setting................................................................................. 145
10.3 Service settings with EasyTouch user interface........................................... 146
10.3.1 Opening the Service domain ........................................................... 146
10.3.2 Entry dialog ..................................................................................... 147
10.3.2.1 Save to SD card ............................................................... 147
10.3.2.2 Amalgam separator test ................................................... 148
10.3.2.3 Calibrating the touchscreen.............................................. 148
10.3.2.4 Fixed button test ............................................................... 148
10.3.2.5 Display service code list ................................................... 149
10.3.2.6 Display service information............................................... 149
10.3.3 Instrument allocation for tray 2 and 3 .............................................. 151
10.3.4 Instrument allocation for tray 4 and 5 .............................................. 151
64 57 316 D3543
D3543.076.01.04.02 06.2015 5
10.3.5 Default settings ................................................................................ 152

10.3.5.1 Set the opening time of the cuspidor bowl valve ............... 152
10.3.5.2 Display of the next maintenance due date ........................ 152
10.3.5.3 Packing position ................................................................ 152
10.3.5.4 Factory setting................................................................... 152
10.4 Reading service codes .................................................................................. 153
10.5 Service support with the PC .......................................................................... 153
10.6 PC connection, networking ........................................................................... 154
10.6.1 Control via SIUCOM plus / SIVISION connect ................................. 154
11 Biofilm removal......................................................................................................... 155

11.1 Approved resources for biofilm removal........................................................ 155
11.2 Preparation.................................................................................................... 155
11.3 Execution ...................................................................................................... 157
11.4 Re-processing ............................................................................................... 159
64 57 316 D3543
6 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 1 Structure of the document
Service Manual INTEGO / INTEGO pro 1.1 Identification of danger levels
1 Structure of the document
1.1 Identification of danger levels

To prevent personal injury and material damage, please observe the
warning and safety information provided in this document. Such
information is highlighted as follows:
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily injury
or death.
båÖäáëÜ
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTICE
A possibly harmful situation which could lead to damage of the product
or an object in its environment.
IMPORTANT
Application instructions and other important information.
Tip: Information on making work easier.
1.2 Formats and symbols used

The formats and symbols used in this document have the following
meaning:
Prerequisite Prompts you to do something.

1. First action step
2. Second action step
or
➢ Alternative action
Result
➢ Individual action step
see "Formats and symbols Identifies a reference to another text
used [ → 7]" passage and specifies its page
number.
● List Designates a list.
"Command/menu item" Indicates commands, menu items or
quotations.
64 57 316 D3543
D3543.076.01.04.02 06.2015 7
1 Structure of the document Sirona Dental Systems GmbH
1.3 Symbols Service Manual INTEGO / INTEGO pro
1.3 Symbols
TS dentist element
CS dentist element
Assistant element Compact
Assistant element Comfort
Water unitCompact
Water unitComfort
Patient chair
Electrical foot control
Pneumatic foot switch
X-ray image viewer
LEDview
64 57 316 D3543
8 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 1 Structure of the document
Service Manual INTEGO / INTEGO pro 1.4 Abbreviations
LEDlight
1.4 Abbreviations
DE Dentist element
AK Connection box
ASE Assistant element
DTC Dental treatment center
BL Bootloader
BL motor Brushless motor
UI User interface
båÖäáëÜ
CS INTEGO with swivel arms
DLM Download manager
DNA Dürr wet suction system
DUMC Dental Unit Management Console
(PC program for service support)
EBL Extended bootloader
PCB Printed circuit board/board
FS Foot control
GND Ground
HW Hardware
L Cable
LED Light emitting diode
MV Solenoid valve
PC Personal computer
RÖBI X-ray image viewer
S Switch
SBL Standard bootloader
CH Patient chair
SW Software
TS INTEGO with hanging hoses
VDC DC voltage
WU Water unit
X Connector
64 57 316 D3543
D3543.076.01.04.02 06.2015 9
2 General safety information Sirona Dental Systems GmbH
2.1 Qualifications of service personnel Service Manual INTEGO / INTEGO pro
2 General safety information
2.1 Qualifications of service personnel

Installation and startup may be carried out only by personnel specifically
authorized by Sirona.
2.2 Power connection

WARNING
Shock hazard
It is essential that you switch off the power supply PRIOR to beginning
the installation. There is a risk of electric shock. People can be injured
or electrical components of the unit destroyed.
2.3 Modifications and extensions of the system

Modifications to this unit which might affect the safety of the system
owner, patients or other persons are prohibited by law.
For reasons of product safety, this product may be operated only with
original Sirona accessories or third-party accessories expressly approved
by Sirona. The user assumes the risk of using non-approved accessories.
If any devices not approved by Sirona are connected, they must comply
with the applicable standards, e.g.:
● IEC 60950-1 for data devices (e.g. PC, Ethernet Switch, Ethernet
Hub, Ethernet Converter, USB Repeater, Ethernet Router, USB
Switch, HDMI Repeater/Amplifier, audio sources, Display Port
Repeater/Amplifier etc. and their power supplies), as well as
● IEC 60601-1 for medical electrical equipment.
The treatment center monitor must fulfill the requirements of the
IEC 60950-1 standard.
The loudspeaker port of the monitor may be connected only to a device
that complies with IEC 60950-1 (e.g. a PC) or
IEC 60601-1. Under no circumstances may it be connected to a stereo
system or the like.
If a system is created during the installation process, the requirements of
IEC 60601-1, 3rd edition, must be fulfilled. The person assembling the
system assumes responsibility for ensuring conformity, e.g. acc. to
Directive 93/42/EEC.
2.4 Radiotelephones
Mobile RF communications equipment can affect electro-medical
equipment. Therefore, the use of mobile wireless phones in medical office
or hospital environments must be prohibited.
64 57 316 D3543
10 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 2 General safety information
Service Manual INTEGO / INTEGO pro 2.5 Electrostatic discharge
2.5 Electrostatic discharge

Use an ESD wrist band. Connect it to the protective ground wire.
Please comply with the usual precautionary measures for handling

printed circuit boards (ESD). Make sure you touch a ground point to
discharge yourself prior to touching the components. Otherwise, electrical
components of the device can be destroyed.
2.6 Protective ground connection

The building water supply is at protective ground potential and must not
båÖäáëÜ
touch the electronics of the chair.
2.7 EMC interference suppression

NOTICE
Loss of device approval
The removal of interfering components (such as ferrite cores) leads to a
loss of device approval.
In addition, faults may occur on the dental treatment center and
neighboring electronic devices.
➢ Do not remove any interfering components.
GA131
2.8 Operating the treatment center with HELIODENT

Plus unit model
Shock hazard
WARNING
Shock hazard
The HELIODENT Plus unit has its own mains supply.
This is the reason why mains voltage can exist in the distribution box
when the treatment center is switched off.
64 57 316 D3543
D3543.076.01.04.02 06.2015 11
3 Prerequisites Sirona Dental Systems GmbH
3 Prerequisites
Always remember to take the following with you on customer visits:
● Service Manual
● SD card
The following manufacturers and cards were tested:
– Kingston 8GB, 16GB and 32GB
– Transcend 8GB, 16GB and 32GB
– SanDisk 8GB, 16GB and 32GB
– Verbatim 8GB, 16GB and 32GB
● Spare parts list
● Wiring diagrams
● Service notebook with DUMC

You will need the DUMC (Dental Unit Management Console) to read out/
display the service information on the service notebook and update the
treatment station software.
The LED displays and the function pads can also be used for fault
diagnosis. Nevertheless, the service codes of DUMC will provide more
detailed service information in most cases.
The technical documentation and product software are subject to
constant updates. Download the current versions from the dealer area of
the Sirona home page on a regular basis.
Always refer to the DUMC when performing service work.
64 57 316 D3543
12 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 4 Technical data
4 Technical data
Model designation: INTEGO / INTEGO pro
Model designation, power ratings
Power connection: 100 – 240 V AC ± 10%

50/60 Hz
Rated current: 3.3 A–1.5 A at 100–240 V
also max. 6 A for external devices
Type of ground connection: TN-C-S system or TN-S system
(acc. to IEC 60364-1)
Overvoltage category: 2 acc. to IEC 60664-1
Average power consumption 100 W
(for dimensioning an air
conditioning system):
Power consumption when 0 W (power switch present)
switched off:
båÖäáëÜ
Main building fuse: Type B automatic circuit breaker
100 - 115 VAC: 20 A slow-blow
220 – 240 VAC: 16 A slow blow
Protection class: Class Idevice

Unit classifications, without HF surgery
Device class in accordance Class IIa equipment

with Directive 93/42/EEC:
Degree of protection against
electrical shock:
Type B applied parts
External intraoral camera SiroCam F /
AF / AF+. Namely:
Applied part type BF

Degree of protection against Ordinary equipment (without protection
ingress of water: against ingress of water)
The foot switch has an IPX1 degree of
protection against liquids (drip-proof).
Year of manufacture:
Year of manufacture
(on the rating plate)

USB port: corresponds to USB 2.0 standard
IMPORTANT
Minimum PC requirements
Minimum requirements for PC

See document "Installation instructions and system requirements for PC
configuration," (REF 61 94 075 SIVISION digital.
64 57 316 D3543
D3543.076.01.04.02 06.2015 13
4 Technical data Sirona Dental Systems GmbH
4.1 Operating, transport and storage conditions Service Manual INTEGO / INTEGO pro
4.1 Operating, transport and storage conditions

Mode of operation Continuous operation with intermittent
Mode of operation
loading corresponding to the dental

mode of working.
Drive motors for chair operation:
intermittent use, max. 2 minutes on and
18 minutes off
Permanently connected unit. Operation
is not permitted in mobile vehicles.
Transport and storage Temperature: -40 °C – +70 °C

Operating and transport conditions
+70 95 1060
conditions: (-40 °F – 158 °F)

-40 10 500
Relative humidity: 10% – 95%
Air pressure: 500 hPa – 1,060 hPa
+40 85 1060 Operating conditions: Ambient temperature: 10 °C – 40 °C (50
°F – 104 °F)
+10 30 700
Relative humidity: 30% – 85%
no condensation
Air pressure: 700 hPa – 1,060 hPa
Installation location: ≤ 3000 m above sea level
This treatment center is not suitable for
operation in areas subject to explosion
hazards.
Pollution degree: 2 acc. to IEC 60664-1
Load capacity of the patient 140 kg (308.6 lbs) or 185 kg (407.9 lbs),
Load capacity of the patient chair
chair: depending on the model

The max. load capacity is indicated on a
sticker next to the rating plate of the
treatment center.
Local pressure (min./ Air: 5.5 / 7.5 bar

Media pressures and flow rates
max):For details see page

Water 2.5 / 6 bar
Requirements of the supply
media Suction air: pu min. 0.12 bar (1.7 psi),
max. 0.18 bar (2.6 psi)
≥ 500 l/min
Water flow: Water absorption max. 3 l/min
For details see page
Residual water max. 3 l/min
Requirements of the supply
media
64 57 316 D3543
14 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 4 Technical data
Service Manual INTEGO / INTEGO pro 4.2 Weight and packaging
4.2 Weight and packaging

Weight (with packaging / Dentist element
Weight, packaging
without packaging): CS: 36 kg / 24 kg

TS: 37.2 kg / 24.5 kg
Assistant element
Comfort: 13.2 kg / 6.2 kg
Water unit
Compact: 52.2 kg / 42 kg
Comfort: 56.8 kg / 43 kg
Chair: 77.2 kg / 59 kg
Upholstery: 8.5 kg / 5.5 kg
LEDview: 12 kg / 8 kg
Support column: 4.9 kg / 3.9 kg
Support column with monitor adapter:
båÖäáëÜ
6.4 kg / 5.6 kg
LEDlight: 13.7 kg / 9.9 kg
Support tube: 2.4 kg / 1.9kg
Support tube with monitor adapter: 5.6
kg / 4.6 kg
Accessories: 62.6 kg
Dimensions of the packaging Dentist element
CS: 120 cm x 80 cm x 88 cm
TS: 120 cm x 80 cm x 68 cm
Assistant element:
Comfort: 87 cm x 40 cm x 82 cm
Water unit: 82 cm x 56 cm x 116 cm
Chair: 165 cm x 63 cm x 68 cm
Upholstery: 80 cm x 60 cm x 36 cm
LEDview: 98 cm x 60 cm x 42 cm
LEDlight: 118 cm x 38 cm x 23 cm
Support tube for lamp without monitor
adapter: 128 cm x 20 cm x 20 cm
Support tube for lamp with monitor
adapter: 128 cm x 38 cm x 20 cm
There are 2 types of accessory boxes:
120 cm x 80 cm x 54/78 cm
64 57 316 D3543
D3543.076.01.04.02 06.2015 15
5 Important information Sirona Dental Systems GmbH
5.1 Storage location for system- and user-specific data Service Manual INTEGO / INTEGO pro
5 Important information
5.1 Storage location for system- and user-specific

data
The treatment center features a central unit memory, which is
permanently connected to the center. Consequently, data does not have
to be backed up and written back if the board is replaced.
Composition of DTC data
The DTC data is made up of the operating data, the service log, the
device configurations, the DTC settings, and the dentist data.
DTC data General definition Example

Operating data Recorded operational periods, operating states Sanitation, purge and auto-purge
of service/maintenance-related functions, and logs; lifting and backrest motor duty
registered maintenance and service operations cycles; amalgam separator filling
level; Sprayvit vent
Service log Service information from the "info", "warning",
"error" categories and user information (always
provided in conjunction with the time when it was
recorded)
Device configurations It is always the most recently detected Module (DWE, DAB, etc.), serial
configuration that is saved. This consists of all numbers (treatment center, boards)
the boards that can be detected by the SW
(together with serial numbers and detectable
options/versions, where applicable)
DTC settings All the settings for functions that are MSBV opening time, IP address, etc.
independent of the dentist
Dentist data All the settings for functions that are dependent Flushing time, tumbler filling time,
on the dentist instrument setting, chair programs,
LED lamp, etc.
IMPORTANT
The DUMC displays service information only.
64 57 316 D3543
16 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 5 Important information
Service Manual INTEGO / INTEGO pro 5.2 Installing the treatment center software
5.2 Installing the treatment center software

Users can install the firmware via the PC program (DUMC) in two different
ways. They can either install it directly using the optionally available
Ethernet interface or they can copy it onto an SD card and then transfer
it to the treatment center.
IMPORTANT
During the software installation via LAN, no SD card with activated
download process may be inserted at system start.
Installing the software via a LAN
båÖäáëÜ
✔ The treatment center is switched off.
✔ The connection box cover on the patient chair has been removed
(see Removing the connection box cover [ → 97]).
1. Use an Ethernet cable to connect the service notebook to the RJ45
socket on the DSL board.
2. Switch the treatment center on.
For details of how to use the DUMC to install the latest firmware on the
treatment center directly via a LAN, please refer to the "Dental Unit
Management Console Service Manual" (DUMC) with order number
6194497.
64 57 316 D3543
D3543.076.01.04.02 06.2015 17
5.2 Installing the treatment center software Service Manual INTEGO / INTEGO pro
Software installation via SD card on EasyPad
For details of how to use the DUMC to prepare the SD card for the
software update process, please refer to the "Dental Unit Management
Console Service Manual" (DUMC) with order number 6194497.

✔ The SD card has been prepared for the firmware update process
using the DUMC.
1. Insert the SD card in the SD card slot on the DSA board.
 The SD card is detected.
 The firmware update for the individual boards (nodes) has started
and is in progress.
dL.1: DSA
dL.2: DSL
dL.3: DAB
dL.4: DAP
dL.5: NAA
dL.6: DWE
dL.7: NLV
dL.8: DAK
The number after the text "dL." stands for the board ID. It does
not necessarily reflect the update order.
✔ The firmware update has been successfully completed.
1. Remove the SD card.
2. Reattach the connection box cover.
64 57 316 D3543
18 D3543.076.01.04.02 06.2015
In case of an error
The update for the separate CAN nodes (DSA) could not be completed
successfully.
The treatment station software no. in the download request is invalid. The
download manager performs a reset.
A serious error has occurred during the download procedure. The update
process is terminated.
båÖäáëÜ
If the download for a specific CAN node (board) fails, the error displayed
in the margin column is shown. The number stands for the ID of the board
(in this example, board NAA) where the download failed.
Board IDs:
dL.Er.1: DSA
dL.Er.2: DSL
dL.Er.3: DAB
dL.Er.4: DAP
dL.Er.5: NAA
dL.Er.6: DWE
dL.Er.7: NLV
dL.Er.8: DAK
No valid associated application could be found. Unable to start the
download manager
A software inconsistency between a CAN board and the complete

software of the treatment center has occurred.
Board IDs:
Err.1: DSA
Err.2: DSL
Err.3: DAB
Err.4: DAP
Err.5: NAA
Err.6: DWE
Err.7: NLV
Err.8: DAK
64 57 316 D3543
D3543.076.01.04.02 06.2015 19
Software installation via SD card on EasyTouch
For details of how to use the DUMC to prepare the SD card for the
software update process, please refer to the "Dental Unit Management
Console Service Manual" (DUMC) with order number 6194497.

✔ The SD card has been prepared for the firmware update process
using the DUMC.
 Downloading the update files has started.
 The updates of the individual boards are performed

consecutively.
64 57 316 D3543
20 D3543.076.01.04.02 06.2015
 If the update process is successful, the treatment center starts

10:45:03
B
S 0 and the start dialog is displayed.
1 2
If there is an inconsistency between software statuses during update, a

message is displayed. However, you can start the treatment center by
pressing the Start button.
IMPORTANT
If there is an inconsistent software status on a board, the extent of the
treatment center's functions may be restricted.
båÖäáëÜ
LAN configuration via SD card
Users can copy the LAN configuration to an SD card for subsequent

transfer to the treatment center.
For details of how to use the DUMC to configure the LAN in conjunction
with the SD card, please refer to the "Dental Unit Management Console
Service Manual" (DUMC) with order number 6194497.
✔ The SD card has been prepared for the LAN configuration process
using the DUMC.
 After approx. 3 seconds, the LAN configuration is transferred to
the treatment center.
64 57 316 D3543
D3543.076.01.04.02 06.2015 21
IMPORTANT
If the IP configuration on the card is incorrect, the treatment center
writes a valid IP configuration to the SD card. This is signaled by two
beeps.
2. Restart the treatment center to apply the new LAN configuration.

64 57 316 D3543
22 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.3 CAN BUS
5.3 CAN BUS

5.3.1 General
The CAN runs all controllers of the treatment center, all software updates,
CAN
and all service support cases.

On the S-COM, the PC software functions are performed for the user
S_COM
interface and the user interface software is downloaded via FTP.

After the treatment center is switched on, all components and software
Query and Setup dialog box
are queried and displayed in the setup dialog.

The error LED of any node that loses its CAN connection to the central
Error due to missing connection to the central error log
error log on the DSA board flashes cyclically 2x. Check the CAN
connection in this case.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 23
5.3 CAN BUS Service Manual INTEGO / INTEGO pro
5.3.2 Measurements on the CAN BUS

In each CAN network there are 2x 120-ohm resistors that, measured in
Measurement on the CANBUS
parallel on the CAN line, result in 60 ohms. If you measure 120 ohms on
the CAN line with an ohmmeter (when the dental treatment center is
switched off), there is a disruption in the line. In the case of a disruption,
measure the connections between the connectors.
The CAN bus should always be checked for missing components.
Examples of CAN measurements

Example of a CAN measurement
Resistance = 60 ohms
Cable run OK
Measurement of CANH → CANL

Fault in the cable run
Measurement of CANH → CANL
Resistance = 0 ohms
Cable run OK
Measurement of CANL source → CANL target

Measurement of CANH source → CANH target
IMPORTANT
NOTE RE DARWIN
The individual boards feature special measuring points for CAN bus
measurement. These are described in Chapter: Overview of modules
and boards [ → 40] .
64 57 316 D3543
24 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.4 S-COM
5.4 S-COM
5.4.1 General
On the S-COM, the PC software functions are performed for the user
S_COM
interface and the user interface software is downloaded via FTP.

If the S-COM connection has been established, the S-COM LED lights up
on the DSA and on the DAK. If this LED is flashing, the connection is
being established or a malfunction has occurred. However, there is a line
connection. If the LED is off, there is no data connection. In this case, it
must be assumed that there is a disruption in the line.
The board DAT has a 100 Ohm terminating resistor for the S-COM so that
the line is closed if a board DAK is not fitted.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 25
5.4 S-COM Service Manual INTEGO / INTEGO pro
5.4.2 Measurements on the S-COM bus

In the S-COM network, there are 2x 100-ohm resistors that, measured in
parallel on the S-COM line, result in 50 ohms. If you measure 100 ohms
on the S-COM line with an ohmmeter (when the dental treatment center
is switched off), there is a disruption in the line. In the case of a disruption,
The S-COM bus should always be checked from the perspective of the
missing component.
Examples of S-COM measurements
Cable run OK
Measurement SCOM + → SCOM -

Measurement SCOM + → SCOM -
Resistance = 0 ohms
Cable run OK
Measurement SCOM - source → SCOM - destination

Measurement SCOM + source → SCOM + destination
64 57 316 D3543
26 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.5 RS-485
5.5 RS-485
5.5.1 General
Communication between the DSA and DHT boards takes place via this
interface.
5.5.2 Measurements on the RS-485 interface

In the RS-485 network, there are 2x 100-ohm resistors that, measured in
parallel on the RS-485 line, result in 50 ohms. If you measure 100 ohms
on the RS-485 line with an ohmmeter (when the dental treatment center
is switched off), there is a disruption in the line. In the case of a disruption,
Examples of RS-485 measurements
båÖäáëÜ
Cable run OK
Measurement RS-485 + → RS-485 -

Measurement RS-485 + → RS-485 -
Resistance = 0 ohms
Cable run OK
Measurement RS-485 - source → RS-485 - destination

Measurement RS-485 + source → RS-485 + destination
64 57 316 D3543
D3543.076.01.04.02 06.2015 27
5.6 CAN, S-COM, and RS-485 wiring diagram Service Manual INTEGO / INTEGO pro
5.6 CAN, S-COM, and RS-485 wiring diagram

INTEGO
INTEGO pro
64 57 316 D3543
28 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.7 Safety switches
5.7 Safety switches
SS_2 SS_MB
SS_4 SS_ASE
L443
SS_6 SS_FA
båÖäáëÜ
SS_5a SS_HV
SS_RL SS_7 SS_5 SS_HV

SS_HR SS_3a
DSA
SS_HR SS_3
X16
X13
X18
X14
X19
X17
SS_2 (SS_MB) - cuspidor safety switch
2 LED flashes 2x: DSA SS_CODE (red)
SS_3, SS_3a (SS_HR) - lifting frame safety switch

SS_4 (SS_ASE) - Safety switch, assistant element

SS_5, SS_5a (SS_HV) - back cover safety switch

SS_6 (SS_FA) - footrest safety switch

SS_7 (SS_RL) - backrest safety switch

64 57 316 D3543
D3543.076.01.04.02 06.2015 29
5.8 Water heater in the water unit Service Manual INTEGO / INTEGO pro
5.8 Water heater in the water unit

If the temperature control of the water heater fails, a reversible
temperature fuse on the heater housing switches the heating current in
the heating current circuit off directly. The temperature fuse can be reset
by actuating the safety switch on the heater housing. The water heater is
optional on the INTEGO.
CAUTION
The safety switch may still be hot if it was only recently triggered.
NOTICE
Always replace the temperature controller after the safety switch has
been triggered.
INTEGO
64 57 316 D3543
30 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.8 Water heater in the water unit
INTEGO pro
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 31
5.9 Overview of signal paths for camera control Service Manual INTEGO / INTEGO pro
5.9 Overview of signal paths for camera control
The presence of the camera SiroCam F / AF is sent to DAB via Sivision

DARWIN
connect.
● Camera in instrument holder of ● Camera in TS external
TS dentist element/CS dentist instrument holder (holder 6)
element (holder 5)
● Camera in compact/comfort
assistant element (holder 2)
A photoelectric barrier enables the The camera detects its own
DAB board to detect the removal of removal thanks to magnets inside
the camera. the holder. It sends this information
via USB > SIVISION connect >
Ethernet > DSL > DSA to the DAB
● The removal signal for the camera is transferred to SIVISION
connect on the external PC via CAN > Ethernet.
● SIVISION connect sends the camera ON signal to the camera via
USB.
● The user interface switches over to the PC dialog box when all other
instruments have been set down.
● Sidexis/SiVideo represents the live image of the camera in video
overlay, even when a different instrument is active.
● If the camera is the active instrument, the camera functions are
controlled via the connected foot switch.
5.10 Acoustic feedback from the treatment center

If several problems occur simultaneously, the alarm with the highest
priority will always sound. The alarm with the lower priority will only sound
automatically once this problem has been eliminated.
64 57 316 D3543
32 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.10 Acoustic feedback from the treatment center
Beep code
båÖäáëÜ
General:
Beep Priority Cause

Code 1 1 Amalgam centrifuge error
Code 2 2 Amalgam container is full
Code 3 2 Sanitation/no flow
Code 4 2 Sanitation/no disinfectant
Code 4 2 Sepa sensor DS30 signaling interference
Code 4 2 Chair movement remains blocked
Code 7 3 Chair emergency (EMR) stop
Code 8 4 Flushing for suction hose cleaning blocked
(mixing tank water level is low)
Code 10 4 Resetting the treatment center to the factory
settings
Code 10 4 Resetting the maintenance counter
Code 10 4 Data successfully saved to the SD card
64 57 316 D3543
D3543.076.01.04.02 06.2015 33
5.10 Acoustic feedback from the treatment center Service Manual INTEGO / INTEGO pro
APEX
Beep Priority Cause

Code 11 1 Apex malfunction (beep continues for the duration
of the malfunction, min. > 1 sec or – in the case of
an Apex HW error or Apex PCB failure – until
Apex measurement is deactivated)
IMPORTANT
Acoustic signals not explained here are not errors, but instead describe
the function states. These are described in the Operator Manual.
64 57 316 D3543
34 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.11 Connecting the motors and turbines in the dentist element
5.11 Connecting the motors and turbines in the dentist

element
Various wiring diagrams exist for the motors and turbines due to the
different configuration options that are available for the dentist element.
IMPORTANT
The terminal assignment is independent of the allocation of instruments
in the trays! The allocation is made by the software in the service
settings. See "Instrument allocation for tray 2 to 5", for
EasyPad [ → 142], for EasyTouch [ → 151].
DAR and DAP combination
Drives Instrument Connected to Instrument Connected to Instrument Connected to

Without motor 1. High- MOT_TURB_1 2. High- MOT_TURB_2 3. High- TURB_3
båÖäáëÜ
speed speed speed
handpiece handpiece handpiece
One motor 1. Motor MOT_TURB_1 1. High- MOT_TURB_2 2. High- TURB_3
speed speed
handpiece handpiece
Two motors 1. Motor MOT_TURB_1 2. Motor MOT_TURB_2 1. High- TURB_3
speed
handpiece
64 57 316 D3543
D3543.076.01.04.02 06.2015 35
5.11 Connecting the motors and turbines in the dentist element Service Manual INTEGO / INTEGO pro
DAI and DAP combination

Without motor 1. High- TURB_1 2. High- TURB_2 3. High- TURB_3
speed speed speed
One motor 1. Motor MOT_TURB_0 1. High- TURB_1 2. High- TURB_2
speed speed
handpiece handpiece
64 57 316 D3543
36 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.11 Connecting the motors and turbines in the dentist element
DAI and DAPm combination

Without motor 1. High-speed TURB_1 2. High-speed TURB_2 3. High-speed TURB_3
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 37
5.11 Connecting the motors and turbines in the dentist element Service Manual INTEGO / INTEGO pro
DAI

Without motor 1. High-speed TURB_1 2. High-speed TURB_2 3. High-speed TURB_3
64 57 316 D3543
38 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 5.12 Chair movement self-test
5.12 Chair movement self-test

IMPORTANT
GA647
Lifting motor self-test/General
Automatic chair movement during treatment center self-test

When the treatment center is switched on, the lifting drive briefly moves
the chair up and down as part of a self-test.
The lifting drive performs this self-test when the treatment center is
switched on under the following circumstances:
- When it is switched on for the first time
- If there has been no chair movement within the past 6 hours
- If no safety switch is active
IMPORTANT
Treatment center self-test not fully completed
båÖäáëÜ
If any safety switches are active when the treatment center is switched
on, the self-test is not completed.
➢ Eliminate the cause, for example: Swivel the cuspidor toward the
water unit.
Explanation
Lifting motor self-test/Technician
If there has been no chair movement within the past 6 hours, a brief self-
test is performed when the treatment center is switched on to check the
movement of the chair.
Exceptions
The treatment center does not perform a self-test under the following
circumstances:
● The treatment center is in test mode.
● An incompatible lifting drive has been connected.
● No dentist element has been connected (e.g. installation of chair
base).
● The DAB board in the dentist element is not detected by the system.
● A safety switch is active (e.g. cuspidor retracted).
64 57 316 D3543
D3543.076.01.04.02 06.2015 39
6 Overview of modules and boards Sirona Dental Systems GmbH
6.1 Locations of modules and boards Service Manual INTEGO / INTEGO pro
6 Overview of modules and boards
6.1 Locations of modules and boards

INTEGO
The table shows the maximum possible configuration for the boards.
Component Board/module
Patient chair DSA Patient chair control [ → 45]
DSL LAN interface [ → 53]
DSS Treatment center unit memory [ → 52]
DSU USB connection to patient chair [ → 54]
Power supply unit -
DC/DC converter -
Foot control
64 57 316 D3543
40 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 6 Overview of modules and boards
Service Manual INTEGO / INTEGO pro 6.1 Locations of modules and boards
TS/CS dentist element DAB Dentist element control, instrument holder
detection [ → 56]
DAT Dentist element EasyPad user interface [ → 59]
DAR Relay module [ → 63]
DAI Dentist element instrument light supply [ → 65]
DAU1 TS dentist element USB connection [ → 67]
DAU2 CS dentist element USB connection [ → 68]
DAP / DAPm Instrument control [ → 69]
X-ray image viewer - X-ray image viewer
Assistant element DHT Assistant element user interface [ → 93]
båÖäáëÜ
Comfort DHI Instrument light supply [ → 89]
NOP 5 V power supply for Mini LED [ → 91]
DAU1 Assistant element USB connection [ → 67]
Compact DAU1 Assistant element USB connection [ → 67]
Water unit Compact DHI Instrument light supply [ → 89]

* Only in conjunction with compact assistant element
NOP 5 V power supply for Mini LED [ → 91]
* Only in conjunction with compact assistant element
DWB Basic water unit control [ → 84]
DWEm Comfort water unit control, amalgam separator [ → 77]
DWV Air Venturi [ → 88]
LEDview NLV Examination light control [ → 94]
LEDlight - Examination light control
64 57 316 D3543
D3543.076.01.04.02 06.2015 41
6.1 Locations of modules and boards Service Manual INTEGO / INTEGO pro
INTEGO pro
The table shows the maximum possible configuration for the boards.
Patient chair DSA Patient chair control [ → 45]
DSL LAN interface [ → 53]
DSS Treatment center unit memory [ → 52]
DSU USB connection to patient chair [ → 54]
Power supply unit
DC/DC converter
Foot control
64 57 316 D3543
42 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.1 Locations of modules and boards
TS/CS dentist element DAB Dentist element control, instrument holder
detection [ → 56]
NAA Apex locator [ → 74]
NAH Apex mucosal electrode
DAT Dentist element EasyPad user interface [ → 59]
DAK Dentist element EasyTouch user interface [ → 61]
DAR Relay module [ → 63]
DAU1 TS dentist element USB connection [ → 67]
DAU2 CS dentist element USB connection [ → 68]
DAP Instrument control [ → 69]
X-ray image viewer - X-ray image viewer
båÖäáëÜ
Comfort NOP 5 V power supply for Mini LED [ → 91]
DAU1 Assistant element USB connection [ → 67]
Water unitCompact DWE Comfort water unit control [ → 80]
NWM Automatic tumbler filling [ → 87]
LEDview NLV Examination light control [ → 94]
LEDlight - Examination light control
64 57 316 D3543
D3543.076.01.04.02 06.2015 43
6.2 Patient chair Service Manual INTEGO / INTEGO pro
6.2 Patient chair

6.2.1 Locations of boards
64 57 316 D3543
44 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.2 Patient chair
6.2.2 DSA board – Patient chair control

LEDs and connectors
HEATER_OFF
FS_ACTIVE
MOT_ERR
SS_CODE
SS_STOP
OPTIONS
OPL_PW
ERROR
S_COM
PS_OC
RESET
PS_OT
BOOT
TEST
RUN X30
REF_Lift
X5
36V
12V
5V
3.3V
X7
båÖäáëÜ
MVP1 X10
MVP2
X303
SD_DET
UP
DOWN
MVP3
MV34
MV35
MV5 36V_MOT X6
MVAB
REF_BACKREST X34
X9
REC INC
X8 X19 X35 X15 X11 X17 X16 X13 X18 X4 X24 X3 X12 X2 X23 X22 X14
Function pads and measuring points
AE-
ACTIVE
3,3V
Test
CAN- RESET
FS_
GND
SS_All
HEATER_SENS
OPL_PW_ON
CAN+
36V DE
DOWN UP
CHIP
SPRAY
12V
AE+
36V SC
RESET 36V HEATER

4V_NOP
GND
REC INC
ASE+
ASE-
36V_OPL
64 57 316 D3543
D3543.076.01.04.02 06.2015 45
Components on the board
Fuses
Backup Designation Function

F1 36 V DE Dentist element fuse: 4 A 250 V T 5X20 UR IEC
F2 36 V SC Water unit: 4 A 250 V T 5X20 UR IEC
F3 36 V HEATER Heater: 4 A 250 V T 5X20 UR IEC
LEDs
LED Color Function

36 V Green 36 V input voltage
12 V Green generated +12 V voltage
3.3V Green generated +3.3 V voltage
5V Green generated +5 V voltage
RUN Green Flashes 1x per second during normal operation
yellow Backrest drive forward
INC
yellow Backrest drive back
REC
yellow Lifting drive up
UP
yellow Lifting drive down
DOWN
RESET Red Illuminated: Board is performing a reset
ERROR Red Lights up continuously in the event of a solenoid valve error:
The flashing code with the highest priority is always signaled in the case of the yellow
LEDs of the solenoid valves. As soon as one error is corrected, the error with the next
lowest priority starts to flash. Once all errors have been corrected, the error LED goes
out.
2x flashes: Loss of communication (CAN fault)
PS_OC Red Illuminated: Power supply unit overload
PS_OT Red Illuminated: Power supply unit overheating
64 57 316 D3543
46 D3543.076.01.04.02 06.2015
LED Color Function

MOT_ERR Red Flashing:
2 x Lifting drive and/or backrest drive swapped
3 x Invalid drive connected
4 x Lifting drive and/or backrest drive not connected (or defective coding resistor)
5 x Over-temperature of the output stage
6 x End switch of the lifting drive defective
7 x End switch of the backrest drive defective
8 x Movement canceled due to excessive current loading of the power supply
9 x No voltage at the output stage
10 x Invalid position signal identified during a movement
SS_STOP Red Illuminated: Safety deactivation for chair drives active
båÖäáëÜ
(illuminates if at least one safety switch or the foot switch is activated.)
SS_CODE Red Flashes if chair movement is blocked:
2x Cuspidor retracted
3x Foot switch operation active (emergency stop)
4x Increased duty cycle
5x Lifting frame safety switch active
6x Back cover safety switch active
7x Footrest safety switch active
8x Backrest safety switch active
9x Failed self-test – Service codes available
10x Assistant element safety switch active
BOOT yellow Lights up after switching on and remains lit until completion of the boot process
(approximately 30 seconds)
S_COM yellow Speed-Com status between DSA, DSL, and DAK
Illuminated: Data connection active
Off: No data connection present (disruption in the line)
SD_DET yellow Illuminated: SD card inserted
REF_Lift yellow Illuminated: Reference switch for lifting drive active
REF_BACKREST yellow Illuminated: Reference switch for backrest drive active
36V_MOT yellow Lights: + 36 V power supply for drives active
MV34 yellow Illuminated: Tumbler filling active
2x flashes: Solenoid valve shorted or overloaded
3x flashes: Solenoid valve affected by ground fault or line disruption
MV35 yellow Illuminated: Flushing active
64 57 316 D3543
D3543.076.01.04.02 06.2015 47
LED Color Function

MV5 yellow Illuminated: Air Venturi active
MVAB yellow Illuminated: Main valve active
MVP1 yellow Illuminated: Driving air active
MVP2 yellow Illuminated: Chip blower active
MVP3 yellow Illuminated: Spray active
OPL_PW yellow Illuminated: Supply voltage LEDlight active
HEATER_OFF yellow Illuminated: Heater power supply disconnected (heater blocked, e.g. if chair is moving)
FS ACTIVE yellow Illuminated: Foot switch pedal pressed (hydropneumatic or electrical)
Function pads
Pad Function
Activate backrest drive forward
INC
Activate backrest drive back
REC
Activate lifting drive up
UP
Activate lifting drive down
DOWN
SPRAY Activate SPRAY
CHIP Activate chip blower
FS_ACTIVE Activate pedal of electrical or pneumatic foot switch
64 57 316 D3543
48 D3543.076.01.04.02 06.2015
Pad Function
SS_All Bypass safety switches so that drives can move even if safety switches/foot switch have/has
been triggered
HEATER_SENS Activate heater
OPL_PW_ON Activate LEDlight
Measuring points
Measuring point Function

CAN+ Terminating resistor measurement
CAN- Terminating resistor measurement
DE+ Terminating resistor measurement (S-COM+)
DE- Terminating resistor measurement (S-COM-)
ASE+ Terminating resistor measurement (RS-485+)
båÖäáëÜ
ASE- Terminating resistor measurement (RS-485-)
FS_Poti Resistance measurement
36 V Voltage measurement
GND Voltage measurement
Key
Key Function
RESET DSA RESET button
Connector
Source Destination Location Function

X2 X2 -> Power supply unit Patient chair Supply voltage
X4 X4 -> Power supply unit Patient chair Temperature and voltage monitoring
X3 X3 -> NOP Compact water unit Mini LED
X3 -> NOP Comfort assistant element Mini LED
X5 X5 -> DSS Patient chair Central unit memory for treatment center
X6 Heater Water unit Spray water heater
X7 Lift drive Patient chair Lift drive control
X8 Pneumatic foot switch - Chair control
X9 Backrest drive Patient chair Backrest drive control
X10 X21 -> DWEm Compact water unit Power supply
X21 -> DWB Compact water unit Automatic separation,
dry suction, wet suction, place selector,
suction hose cleaning
X3 -> DWV Compact water unit Air Venturi
X21 -> DWE Comfort water unit Power supply
64 57 316 D3543
D3543.076.01.04.02 06.2015 49

X11 X11 -> DSU Water unit USB camera
X11 -> DSU Dentist element USB camera
X11 -> DSU Assistant element USB camera
X12 LEDlight - LEDlight control
X13 Safety switches 3 and 4 Patient chair Lifting frame safety switch
X14 Safety switch 2 Water unit Safety switch, cuspidor
X15 XSF 4-way foot switch - 4-way foot switch
X16 Safety switch 7 Patient chair Backrest safety switch
X17 REF_LIFT Patient chair Lifting drive reference switch
Safety switch 6 Patient chair Safety switch, footrest
X18 REF_BR Patient chair Backrest drive reference switch
Safety switches 5 and 5a Patient chair Backrest cover safety switch
X19 Safety switch 4 Patient chair Safety switch, assistant element
X22 MV34 Water unit Tumbler filler
MV35 Water unit Flushing
X23 MVP1 Water unit Blowing air
MVP2 Water unit Chip blower
MVP3 Water unit Spray
X24 X24 -> DHT Compact assistant element User interface
X24 -> DHT Comfort assistant element User interface
X30 X30 -> DAB CS dentist element CS dentist element control
X30 -> DAB TS dentist element TS dentist element control
X35 X2 -> CFS electronic foot switch - Chair control electronic foot switch
X303 X303 -> DSL On DSA LAN interface
Battery
Battery Function
1 Li battery 3V CR2032 for clock
64 57 316 D3543
50 D3543.076.01.04.02 06.2015
Function of the board
● Activation and evaluation of:

– The main valve (MVAB)
– The valves for tumbler filling (MV34) and water unit flushing
(MV35)
– of the valve block for the air supply in the dentist element (MVP1,
MVP2, MVP3)
– The solenoid valve for the Venturi nozzle (MV5)
– The system clock (RTC)
– The chair lifting function (motor driver, position encoder,
reference switch)
– The backrest function (motor driver, position encoder, reference
switch)
båÖäáëÜ
● DWB Activation, evaluation, and supply
● Activation and evaluation of the optional water heater (H1) in the
water unit
● Supply and communication with:
– DWE
– The water unit (DWE) via CAN and with the dentist element
(DAB, DAI, DAP, DAT, DAK, Apex)
– Plug-in module option: DSL LAN interface
– DSS central unit memory
– Optional license and serial number dongle
● Communication plus monitoring of/supply by power supply unit
● Supply and evaluation of C+ foot switch
● Evaluation
– 4-way foot control
– Pneumatic foot switch
– Safety switches
● Supply and communication with:
– DHT (optional assistant element panel)
– Optional license dongle
● Activation and supply of:
– DSU (optional USB port)
– Optional LEDview and LEDlight
● Detection, activation, and supply of NOP (optional polylight supply)
● Audible signaling device
● Software update and data storage via SD card
64 57 316 D3543
D3543.076.01.04.02 06.2015 51
6.2.3 DSS board – DTC unit memory

X5 X5 DSA Patient chair Central unit memory
● Central unit memory for treatment center
64 57 316 D3543
52 D3543.076.01.04.02 06.2015
6.2.4 DSL board – LAN interface
båÖäáëÜ
LEDs
LED Color Function

5 VDC Green Power supply
RESET Red Lights up while the board is performing a reset
ERROR Red Flashing:
2x No connection to DSA
Boot yellow Lights up after switching on and remains lit until completion of the boot
process (approximately 60 seconds)
S-COM yellow Illuminated: Connection active
LINK Green Illuminated: Connection active
Flashing: Data transmission active
Measuring points

MP_CAN+ Terminating resistor measurement
MP_CAN- Terminating resistor measurement
5V Voltage measurement
64 57 316 D3543
D3543.076.01.04.02 06.2015 53
Connector

X303 X303 DSA Patient chair Ethernet interface
X4 PC External PC Data communication
● Communication
– Via CAN with the other boards in the INTEGO / INTEGO pro
– Via S-COM with the DSA and DAK boards
– With external PC via LAN
6.2.5 Board DSU - USB-HUB chair
LEDs
LED Color Function

3.3 V Green Generated 3.3 V voltage
TRAFFIC yellow Data traffic detection
Measuring points Function


X1 DAU1 / DAU2 Dentist element / Assistant USB port
element / Water unit
X5 External PC - USB port
X11 X11 -> DSA Patient chair Power supply
● Provides a USB 2.0 interface
64 57 316 D3543
54 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.3 Dentist element
6.3 Dentist element

båÖäáëÜ
CS dentist element TS dentist element
64 57 316 D3543
D3543.076.01.04.02 06.2015 55
6.3 Dentist element Service Manual INTEGO / INTEGO pro
6.3.2 DAB board – Dentist element control
IMPORTANT
There are two versions of this board. In the case of the TS dentist
element, a jumper is connected (JUMP1 causes the holder recognition
sequence to be reversed) and the first photoelectric barrier is extended.
In the case of the CS dentist element, there is no jumper and the
photoelectric barrier is not extended. This is necessary because of the
different board installation positions in the dentist element versions.
LEDs
LED Color Function

5V Green Generated +5 V voltage
3.3 V Green Generated +3.3 V voltage
Error Red Lights up continuously in the event of a solenoid valve error:
The flashing code with the highest priority is always signaled in the case of the yellow
LEDs of the solenoid valves. As soon as one error is corrected, the error with the next
lowest priority starts to flash. Once all errors have been corrected, the error LED goes
out.
2x flashes: Loss of communication with DSA
Reset Red Lights up while the board is performing a reset
MV21.1 yellow Illuminated: Motor/High-speed handpiece active
64 57 316 D3543
56 D3543.076.01.04.02 06.2015
LED Color Function

MV22 Green Illuminated: Siroson active
MV24 yellow Illuminated: Sprayvit active
MV29 yellow Illuminated: Rinsing active
båÖäáëÜ
LB yellow Photoelectric barrier closed (instrument removed)
FS_ACTIVE yellow Foot switch activated
DAI_EN yellow DAI instrument light circuit enabled
Measuring points

Connector

X2 X1 DAT/DAK Dentist Element Power supply and communication
X5 X5 (RÖBI) X-ray image viewer X-ray viewer illumination
X6 X1 DAP/DAPm Dentist Element motor/Sirosonic TL instrument control
X5 DAI Turbine/Sprayvit light control
X19 MV21.1, MV21.2, MV21.3, Water unit Solenoid valve control
MV22, MV29
X30 X30 DSA Patient chair Power supply and communication for foot
switch, CAN, S-COM
64 57 316 D3543
D3543.076.01.04.02 06.2015 57
● Communication
– Via CAN with the DSA
– Via CAN with the DAK
– Via a serial interface with the DAT
– Via CAN with the DAP
– Via a serial interface with the DAI
● Supply:
– Of the DAK and DAT with 5 V
– Of the DAP with 5 V for the electronics circuit of the DAP
● Activation and evaluation of the instrument holders
● Activation of the solenoid valves for the instruments (MV block),
spray, chip blower, and driving air
● Control or evaluation of signals (F_CTRL, Chair_Stop)
Optional
● Activation of the solenoid valves for the purge function and water for
the ultrasonic handpiece
● Activation of the X-ray viewer
64 57 316 D3543
58 D3543.076.01.04.02 06.2015
6.3.3 Board DAT - EasyPad
båÖäáëÜ
LEDs
LED Color Function

3V3 Green Generated +3.3 V voltage
ERR Red Flashing:
● 2x Loss of communication with DSA
● 3x Serious hardware error (CRC error)
● 4x Serious hardware error (shift register error)
TX yellow Illuminated: Data transmission active
Flashing: Cyclic if there is no communication
(Two beeps emitted if no connection can be established when the
button is pressed)
RX yellow Illuminated: Data reception active
ANY KEY PRESSED yellow Illuminated: Any key pressed
64 57 316 D3543
D3543.076.01.04.02 06.2015 59
Measuring points

3V3 Voltage measurement

X1 X2 DAB Dentist Element Power supply and communication
● The 18 buttons are detected by means of resistive sensors.
64 57 316 D3543
60 D3543.076.01.04.02 06.2015
6.3.4 DAK Board - EasyTouch user interface
båÖäáëÜ
LEDs
LED Color Function

5 V_IN Green 5 V input voltage
3.3 V Green Generated +3,3 V voltage
Error Red Illuminated: Serious hardware error
Reset Red Lights up after switching on and remains lit until completion of the boot
process
S-COM yellow Speed-Com status between DSA, DSL, and DAK
Illuminated: Data connection active
Off: No data connection present (disruption in the line)
CAN yellow Illuminated: CAN data transfer active
BACKLIGHT Green Illuminated: Background light voltage active
BL_PWM Green Intensity of the LED corresponds to the PWM (pulse width modulation) signal
NAND_NOR yellow Illuminated: Memory access active
SD_DET yellow Illuminated: SD card detected
KEYBD yellow Illuminated: Pressing of a fixed button detected (in software)
ANY KEY PRESSED yellow Illuminated: Pressing of a fixed button detected (in hardware)
64 57 316 D3543
D3543.076.01.04.02 06.2015 61
Measuring points


X1 X2 DAB Dentist element Easy Touch user interface
● Easy Touch user interface
64 57 316 D3543
62 D3543.076.01.04.02 06.2015
6.3.5 DAR board – Relay module
båÖäáëÜ
LEDs
LED Color Function

36V Green 36V input voltage
SPRAYVIT yellow Sprayvit voltage present at output
LED also lights up when all instruments have been set down
MOT_TURB_1 yellow Motor 1/turbine 1 voltage present at output
MOT_TURB_2 yellow Motor 2/turbine 2 voltage present at output
TURB_3 yellow Turbine 3 voltage present at output
POLYLIGHT yellow Polylight voltage present at output
Measuring points

64 57 316 D3543
D3543.076.01.04.02 06.2015 63
Connector

X5 Mini LED - Mini LED
X8 X8 DAP Dentist Element APEX, light
X9 X9 DAP Dentist Element Power supplies, CAN, Apex on, motor
detection, turbine detection, Mini LED
X10 X10 DAP Dentist Element APEX motor control
X11 Sprayvit with LEDlight Dentist element flange Sprayvit with LEDlight
X12 High-speed handpiece 3 Dentist element flange Control light for high-speed handpiece 3
X13 Motor 1 or high-speed Dentist element flange Control light for motor 1 or high-speed
handpiece 1 handpiece 1
X13.1 Motor 1 Dentist element flange Activation of motor 1
X14 Motor 2 or high-speed Dentist element flange Control light for motor 2 or high-speed
handpiece 2 handpiece 2
X14.1 Motor 2 Dentist element flange Activation of motor 2
IMPORTANT
The board DAR is envisaged for operating 2 dental motors.
If it is necessary for several high-speed handpieces to be configured
with board DAR, the plug-in connectors X13 or X14 must be used to
supply light to these high-speed handpieces. Additional information can
be found in chapter Connecting the motors and turbines in the dentist
element [ → 35].
Activation of:
● Sprayvit (LED instrument light only)
● Turbine (LED instrument light only)
● Motor 1 (the instrument light for one of the turbines can also be
connected here)
● Motor 2 (the instrument light for one of the turbines can also be
connected here)
● Mini LED
64 57 316 D3543
64 D3543.076.01.04.02 06.2015
6.3.6 DAI board – Instrument light supply
båÖäáëÜ
LEDs
LED Color Function

SPRAYVIT yellow Sprayvit voltage present at output
LED also lights up when all instruments have been set down
LIGHT yellow Light activation for instrument active
5V_SEC yellow 5 V secondary voltage active
Function pads
Function pad Function

5V_SEC_ON Enable signal for light supply secondary voltage
64 57 316 D3543
D3543.076.01.04.02 06.2015 65
Measuring points


X5 X6 DAB Dentist element Dentist element control
X1 DAP Dentist element Instrument control
X4 DAPm Dentist element Instrument control
X11 SPRAYVIT Dentist element flange Instrument light
X12 Turbine 1 Dentist element flange Instrument light
Activation of:
● Turbine LED for 3 turbines
● Turbine third-party manufacturer LED for 3 turbines
● Sprayvit LED
64 57 316 D3543
66 D3543.076.01.04.02 06.2015
6.3.7 DAU1 board – USB HUB
båÖäáëÜ
LEDs
LED Color Function

5V Green 5 V input voltage
3.3 V Green Generated 3,3 V voltage
TRAFFIC yellow Flashing: Data traffic active
Connector

X5 X1 DSU Patient chair Supply, data transfer, removal detection if
additional holder is used
X6 USB intraoral sensor Bottom side dentist element Supply, data transfer
/ assistant element / spittoon
X_ODU Sirona camera Bottom side dentist element Supply, data transfer, removal detection if
/ assistant element / spittoon additional holder is used
● Provides a USB 2.0 interface (rectangular USB-A connector) for

connection of medical devices of type BF according to IEC 60601-1,
for example, the intraoral X-ray system XIOS XG USB module from
Sirona.
● Provides a USB 2.0 interface (round ODU connector) for the Sirona
camera.
64 57 316 D3543
D3543.076.01.04.02 06.2015 67
6.3.8 DAU2 board – USB HUB
LEDs
LED Color Function

3.3V Green Generated 3.3 V voltage
TRAFFIC yellow Flashing: Data traffic active
Connector

X5 X1 DSU Patient chair Supply, data transfer, removal detection if
additional holder is used
X6 USB intraoral sensor Bottom side dentist element Supply, data transfer
/ assistant element / spittoon
X7 Sirona camera Dentist element CS flange Supply, data transfer
● Provides a USB 2.0 interface (rectangular USB-A connector) for

connection of medical devices of type BF according to IEC 60601-1,
for example, the intraoral X-ray system XIOS XG USB module from
Sirona.
● Provides a USB 2.0 interface (round ODU connector) for the Sirona
camera.
64 57 316 D3543
68 D3543.076.01.04.02 06.2015
6.3.9 DAP board – Instrument control
båÖäáëÜ
LEDs
LED Color Function

5V_ISO Green 5 V input voltage
3.3VANA Green Generated +3.3 V reference voltage
Error Red Flashing:
2x Communication with DSA lost
3x Output stage error or instrument error
64 57 316 D3543
D3543.076.01.04.02 06.2015 69
LED Color Function

BOOT yellow Lights up after switching on and remains lit until completion of the boot
process
INSTR yellow Off: Instrument deposited
Flashing:
1x Sprayvit
2x Turbine 1
3x Turbine 2
4x Turbine 3
5x Motor 1
6x Motor 2
7x Scaler
8x Polylight
INST_ACTIVE yellow Motor/Sirosonic active (output stage)
LIGHT yellow Instrument light activated
FS_ACTIVE yellow Foot control signal active
Measuring points

Connector

X1 X6 DAB TS dentist element Power supply, communication, CAN,
instrument light, foot control
X6 DAB CS dentist element Power supply, communication, CAN,
instrument light, foot control
X2 Sirosonic TL TS dentist element Instrument control
Sirosonic TL CS dentist element Instrument control
X3 Sirosonic TL TS dentist element Instrument light
Sirosonic TL CS dentist element Instrument light
X5 X2 DC_DC_Converter Patient chair Power supply
X7 X31 NAA TS dentist element APEX
X31 NAA CS dentist element APEX
X8 X8 DAR Dentist Element Instrument control
Motor 1 Dentist element flange Instrument light
X9 X9 DAR Dentist Element CAN, Mini LED, APEX, instrument control
64 57 316 D3543
70 D3543.076.01.04.02 06.2015

X10 X10 DAR Dentist Element Instrument light
Motor 1 Dentist element flange Instrument control
● Communication via CAN with the DAR

● Supply for instrument light (LED only)
● Control of motor BL ISO E
● Activation of scaler handpiece
● Via the DAR board: Mini LED power supply
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 71
6.3.10 Board DAPm - instrument control
36V
12V
5V
3,3VANA
BOOT
RUN CAN+
ERROR
RESET
INSTR GND
INST_ACTIVE
LIGHT
FS_ACTIVE
CAN -
X2
36V
X3
5V_ISO
X4 / X9
LEDs
LED Color Function

5V_ISO Green 5 V input voltage
3.3VANA Green Generated +3.3 V reference voltage
Error Red Flashing:
2x Communication with DSA lost
3x Output stage error or instrument error
64 57 316 D3543
72 D3543.076.01.04.02 06.2015
LED Color Function

BOOT yellow Lights up after switching on and remains lit until completion of the boot
process
INSTR yellow Off: Instrument deposited
Flashing:
1x Sprayvit
2x Turbine 1
3x Turbine 2
4x Turbine 3
5x Motor 1
6x Motor 2
7x Scaler
båÖäáëÜ
8x Polylight
INST_ACTIVE yellow Motor/Sirosonic active (output stage)
LIGHT yellow Instrument light activated
FS_ACTIVE yellow Foot control signal active
Measuring points

Connector

X2 Sirosonic TL Dentist element flange Instrument control
X3 Sirosonic TL Dentist element flange Instrument light
X9 X9 DAR Dentist Element CAN, Mini LED, APEX, instrument control
● Communication via CAN with the DAR

● Supply for instrument light (LED only)
● Activation of scaler handpiece
● Via the DAR board: Mini LED power supply
64 57 316 D3543
D3543.076.01.04.02 06.2015 73
6.3.11 NAA board - Apex locator
NAA - Apex locator

Overview of DARWIN board
LEDs
LED Color Function

36VDC Green 36 V input voltage
-5V Green Generated -5 V voltage
+3.3V Green Generated +3.3 V voltage
+5V Green Generated +5 V voltage
Run Green Flashes 1x per second during normal operation
+5V EK Green Operating voltage
Error Red Flashing:
Boot yellow Lights up after switching on and remains lit until completion of the boot
process
Connector

X6 X2 Dentist element
NAH
X7 X7 DAP Dentist element
X7 DAPm Dentist element
X31 X1 DAP Dentist element Power supply, CAN, foot control, chair
stop
X4 DAPm Dentist element Power supply, CAN, foot control, chair
stop
64 57 316 D3543
74 D3543.076.01.04.02 06.2015
NAH - Apex mucosal electrode

Overview of Apex DARWIN
Connector

X1 Apex lip clip/file clamp Dentist element
X2 X6 NAA Dentist element
Function of the NAA board

Function
The NAA board is integrated into the work station via CAN and is used for
Apex measurement.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 75
6.4 Water unit Service Manual INTEGO / INTEGO pro
6.4 Water unit

Water unitCompact Water unitComfort
64 57 316 D3543
76 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.4 Water unit
6.4.2 DWEm board compact water unit control
X15 X13 X12 X8 X1 X45 X31 X30 X21 X2 X44
DN30/DS
ASE_SUC
OPL_PW
CAN-
X4 CAN+
DS30
MOTOR
S52
X7
S3
36V GND
MV33
MV52
båÖäáëÜ
SUCTION
BOOT
RUN
RESET
TEST
ERROR
AMALG
5V
36V
26.5V
MV37
LEDs
LED Color Function

5V Green generated +5 V voltage
26.5V Green Generated +26.5 V voltage
Error Red Illuminated: Error involving solenoid valves
S3 Red Illuminated: Amalgam separator tank disassembled
AMALG yellow Illuminated: Amalgam separator 95%
Flashing: 100% full
MOTOR yellow Illuminated: Amalgam motor active
SUCTION yellow Illuminated: Suction machine active
64 57 316 D3543
D3543.076.01.04.02 06.2015 77
LED Color Function

MV33 yellow Illuminated: Activation of place selection valve active
MV37 yellow Illuminated: Drain flap active
MV52 yellow Illuminated: Flushing active
ASE_SUC yellow Illuminated: Suction hoses removal detection active
DS30 yellow Illuminated: Separation tank full
DN30/DS yellow Illuminated: Water monitor active (DN30)/
Level detection for cuspidor valve: reed switch DS actuated
S52 yellow Illuminated: Flushing active
OPL_PW Green Illuminated: Supply voltage LEDlight active
Measuring points

Connector

X1 Holder 2, holder 3, holder 4 Assistant element Removal detection
X2 Amalgam separator centrifugal Water unit Control of amalgam separator centrifugal
motor motor
X4 Amalgam separator Water unit Amalgam separator speed sensor
X7 S3 Water unit Amalgam separator safety switch
X8 X30 DSA Patient chair SCOM, CAN, foot switch, power supply
X12 MV33 (suction valve) Water unit Suction valve control
X13 Reed switch DS (cuspidor valve Water unit Level sensor for cuspidor valve in Dürr
in Dürr wet suction system) wet suction system
DS30 (automatic separator) Water unit Level sensor for separation tank
X15 MV52/S52 Water unit Control of flushing for suction hose
cleaning
X18 MSBV - Dürr wet suction system Water unit Control of cuspidor valve
X21 X10 DSA Patient chair Power supply
64 57 316 D3543
78 D3543.076.01.04.02 06.2015

X31 X30 DAB Dentist element SCOM, CAN, foot switch, power supply
X44 Suction pump Water unit Activation of suction pump
X45 OP lamp - Control of LEDview
● Recognition
– Of instrument removal in assistant element
● Control
– Of hydropneumatic pump
– Of automatic separation
båÖäáëÜ
– Of amalgam separator with water monitor
– Of cuspidor valve in Dürr wet suction system
– Of flushing for suction hose cleaning
– Of suction machine
● Communication with the other components of the dental treatment
center
64 57 316 D3543
D3543.076.01.04.02 06.2015 79
6.4.3 DWE board – Comfort water unit control
CLEAN_SW
X15 X16 X27 X26 X25 X13 X12 X14 X18 X1 X8 X31 X30 X21 X2 X44
ASE_SUC
DN30/DS
X40 CAN-
CAN+
DS32 DS30
DS31
X41
X4
MOTOR
DS51
S52
DS31.2
X7
ASE_SV
S3
36V
CUP FILL
GND
S_MB
MV40.2
MSVB
MV33
MV52
S_DESINF
MV1
SUCTION
BOOT
RUN
RESET
TEST
5V
36V
26.5V
ERROR
AMALG
MV38
MV37
MV40
MV51
MV3
X11m
LEDs
LED Color Function

26.5 V Green Generated +26.5 V voltage
Error Red Illuminated: Error involving solenoid valves
S3 Red Illuminated: Amalgam separator tank disassembled
AMALG yellow Illuminated: Amalgam separator 95%
Flashing: 100% full
MOTOR yellow Illuminated: Amalgam motor active
SUCTION yellow Illuminated: Suction machine active
64 57 316 D3543
80 D3543.076.01.04.02 06.2015
LED Color Function

MV3 yellow Illuminated: Dentosept solenoid valve active
MV33 yellow Illuminated: Activation of place selection valve active
MV37 yellow Illuminated: Drain flap active
MV40.1 yellow Illuminated: Hydropneumatic pump (MV40.1) active
båÖäáëÜ
MV40.2 yellow Illuminated: Hydropneumatic pump (MV40.2) active
MV52 yellow Illuminated: Flushing for suction hose cleaning active
MV51 yellow Illuminated: Chemical flushing for suction hose cleaning active
MSBV yellow Illuminated: Cuspidor valve active
MV1 yellow Illuminated: Water inlet solenoid valve active
MV38 yellow Illuminated: Solenoid valve for Sprayvit water valve active
DS31.1 yellow Illuminated: Mixing tank level switch active (DS31.1)
DS31.2 yellow Illuminated: Mixing tank level switch active (DS31.2)
DS32 yellow Illuminated: Disinfection tank level switch active (DS32)
ASE_SUC yellow Illuminated: Suction hoses removal detection active
ASE_SV yellow Illuminated: Sprayvit removed
DS30 yellow Illuminated: Separation tank full
64 57 316 D3543
D3543.076.01.04.02 06.2015 81
LED Color Function

DN30/DS yellow Illuminated: Water monitor active (DN30)/
Level detection for cuspidor valve: reed switch DS actuated
DS51 yellow Illuminated: Chemical flushing for suction hose cleaning active
OFF: Chemical tank empty
S52 yellow Illuminated: Flushing for suction hose cleaning active
OPL_PW Green Illuminated: Supply voltage LEDlight active
CLEAN SW yellow Illuminated: "CLEAN_SWITCH" button active
Suction machine is started manually in order to empty the cuspidor valve
CUP FILL yellow Illuminated: Morita automatic tumbler filling active
Push button
Push button Function

S_DESINF Button for emptying disinfection tank
S_MB Button for emptying mixing tank
Measuring points

Connector

X1 Holder 2, holder 3, holder 4 Assistant element Removal detection
X2 Amalgam separator centrifugal Water unit Control of amalgam separator centrifugal
motor motor
X4 Amalgam separator Water unit Amalgam separator speed sensor
X7 S3 Water unit Amalgam separator safety switch
x11m CN1 and CN3 NWM (Morita) Water unit Automatic tumbler filling
X12 MV33 (suction valve) Water unit Suction valve control
X13 Reed switch DS (cuspidor valve Water unit Level sensor for cuspidor valve in Dürr
in Dürr wet suction system) wet suction system
DS30 (automatic separator) Water unit Level sensor for separation tank
X14 Taste Clean Switch (cuspidor Water unit Taste Clean Switch Empty cuspidor valve
valve)
X15 MV52/S52) Water unit Control of flushing for suction hose
cleaning
64 57 316 D3543
82 D3543.076.01.04.02 06.2015

X16 DS51/MV51 Water unit Control of chemical tank
X18 MSBV - Dürr wet suction system Water unit Control of cuspidor valve
X25 MV40.1/MV40.2 Water unit Pump valve control
X26 MV3/DS32 Water unit Disinfection system valve control
X27 MV1/DS31.1/DS31.2/water inlet Water unit Disinfection system valve control, water
inlet
X31 X30 DAB Dentist Element SCOM, CAN, foot switch, power supply
X40 Holder 1/Sprayvit with LEDlight Assistant element Removal detection, Sprayvit with LEDlight
X41 MV38 Water unit Sprayvit solenoid valve
X44 Suction pump Water unit Activation of suction pump
båÖäáëÜ
X45 OP lamp - Control of LEDview
● Recognition
– Of instrument removal in assistant element
● Control
– Of chemical disinfection system
– Of hydropneumatic pump
– Of automatic separation
– Of amalgam separator with water monitor
– Of cuspidor valve in Dürr wet suction system
– Of flushing for suction hose cleaning
– Of suction machine
● Supply of Morita board (automatic tumbler filling)
● Communication with the other components of the dental treatment
center
64 57 316 D3543
D3543.076.01.04.02 06.2015 83
6.4.4 DWB board – Compact water unit control
LEDs
LED Color Function

21 V Green 21 V operating voltage for automatic separator motor
OPL_PW Green OP lamp power supply
MOTOR yellow Illuminated: Activation of automatic separator active
MSBV yellow Illuminated: Activation of cuspidor valve active (water monitor)
MV52 yellow Illuminated: Activation of MV52 active (flushing for suction hose cleaning)
MV33 yellow Illuminated: Activation of MV33 active (place selector)
SUCTION yellow Illuminated: Activation of suction machine relay active
ASE_SUC yellow Illuminated: Suction removed from assistant element
S52 yellow Illuminated: Flushing for suction hose cleaning active
DS30 yellow Illuminated: Sirona automatic separator (Reed_Sep)
DS/CLEAN SW yellow Illuminated: "CLEAN_SWITCH" button active
Suction machine is started manually in order to empty the cuspidor valve
64 57 316 D3543
84 D3543.076.01.04.02 06.2015
Function pads
Function pads Function

ASE_SUC Switch ON (removal of suction on assistant element)
DS30 Reed_Sep
DS Start suction machine in order to empty the cuspidor valve
S52 Start flushing for suction hose cleaning
Measuring points

båÖäáëÜ
Connector

X1 Holder 2, holder 3, holder 4 Comfort assistant element Removal detection
Holder 2, holder 3, holder 4 Compact assistant element Removal detection
X2 MSBV (Dürr wet suction Water unit Control of cuspidor valve
system)
X2 Motor (separation only) Water unit Control of separation motor
X12 MV33 Water unit Control of place selection valve
X13 Reed switch DS30 Water unit Level detection for separation tank
Level detection for cuspidor valve
Reed switch DS
X14 Taste Clean Switch (cuspidor Water unit Empty cuspidor valve
valve)
X15 S52 Water unit Control of flushing for suction hose
cleaning
MV52
X21 X10 DSA Patient chair Removal detection, separation control,
power supply
X31 X30 DAB Dentist Element SCOM, CAN, foot switch, power supply
X44 Suction_pump Water unit Control of suction pump
64 57 316 D3543
D3543.076.01.04.02 06.2015 85
● Detection of instrument removal in assistant element

● Control of automatic separation
● Control of cuspidor valve in Dürr wet suction system
● Control of flushing for suction hose cleaning
● Control of suction machine
● Control of Air Venturi
● CAN connection and power supply LEDview
64 57 316 D3543
86 D3543.076.01.04.02 06.2015
6.4.5 NWM board - Automatic tumbler filling
båÖäáëÜ
Intego description
LEDs
LEDs Color Function

LED1 +15V Green 15 V operating voltage
LED2 cup yellow Illuminated: Tumbler detected
LED3 water level Red Illuminated: Fill level reached
Connector

CN1 X11m DWE Water unit Control of tumbler filling
CN3 X11m DWE Water unit Control of tumbler filling
CN4 Poti_R4 Water unit Set filling level of beaker
CN5 Photo IC Water unit Level detection receptor
CN6 IR LED Water unit Level detection transmitter

Function
● Automatic tumbler filling
64 57 316 D3543
D3543.076.01.04.02 06.2015 87
6.4.6 DWV board – Air Venturi, LEDview
LEDs
LED Color Function

OPL_ON green Illuminated: LEDview power supply active
Connector

X1 Holder 2 / holder 3 / holder 4 Assistant element Removal detection
X2 MV5 Water unit Air Venturi
X30 X30 DAB Dentist element SCOM, CAN, foot switch, power supply
X45 Operating light - LEDview power supply, CAN
● Activation of Air Venturi

● LEDview supply
64 57 316 D3543
88 D3543.076.01.04.02 06.2015
6.4.7 DHI board – Instrument light supply
båÖäáëÜ
LEDs
LED Color Function

HOLDER yellow Illuminated: Instrument removal active
LIGHT yellow Illuminated: Current source for Sprayvit LED active
Measuring points

Connector

X24a X24 DHT Assistant element Power supply
X40 Sprayvit Assistant element Sprayvit instrument light
Sprayvit Holder_1 Removal detection
● Sprayvit instrument light supply

● Sprayvit removal detection
64 57 316 D3543
D3543.076.01.04.02 06.2015 89
6.5 Assistant element Service Manual INTEGO / INTEGO pro
6.5 Assistant element

Assistant element Comfort Assistant element Compact
64 57 316 D3543
90 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.5 Assistant element
6.5.2 NOP board - 5V power supply

Overview of Intego board
båÖäáëÜ
LEDs
LED Color Function

33VDC Green Operating voltage
5VDC Green Operating voltage
Connector

X2 Mini LED Assistant element flange Power supply
X3 X3 NHE Assistant element Power supply, control of Mini LED
X4 Mini LED Assistant element flange Power supply

DARWIN function
● 5V power supply for Mini LED
64 57 316 D3543
D3543.076.01.04.02 06.2015 91
6.5 Assistant element Service Manual INTEGO / INTEGO pro
6.5.3 DHI board – Instrument light supply
LEDs
LED Color Function

HOLDER yellow Illuminated: Instrument removal active
LIGHT yellow Illuminated: Current source for Sprayvit LED active
Measuring points

Connector

X24a X24 DHT Assistant element Power supply
X40 Sprayvit Assistant element Sprayvit instrument light
Sprayvit Holder_1 Removal detection
● Sprayvit instrument light supply

● Sprayvit removal detection
64 57 316 D3543
92 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.5 Assistant element
6.5.4 DHT board – Standard user interface
båÖäáëÜ
LEDs
LED Color Function

5V green 5 V input voltage
3.3 V green Generated 3.3 V voltage
RUN green Flashes 1x per second during normal operation
ERROR red Flashing:
● 2x Loss of communication with DSA
● 3x Serious hardware error (CRC error)
● 4x Serious hardware error (shift register error)
ANY KEY PRESSED yellow Illuminated: Any key pressed
(Two beeps emitted if no connection can be established
when the button is pressed)
Measuring points

Connector

X24 X24 DSA Patient chair User interface
● Assistant element user interface
64 57 316 D3543
D3543.076.01.04.02 06.2015 93
6.6 LEDview Service Manual INTEGO / INTEGO pro
6.6 LEDview
6.6.1 NLV board - LEDview control

DARWIN description
LEDs
LED Color Function

24-32VDC Green 32V input voltage
3.3 VDC Green 3.3V operating voltage
5VDC Green 5V operating voltage
RESET Red Lights up while the board is performing a reset
ERROR (red) Flashing:
64 57 316 D3543
94 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 6.6 LEDview
Connector

X1 X45 DWE Water unit Power supply
X45 DWEm Water unit Power supply
X45 DWB Water unit Power supply
X45 DWV Water unit Power supply
X2 X45 DWE Water unit CAN
X45 DWEm Water unit CAN
X45 DWB Water unit CAN
X45 DWV Water unit CAN
X2 x1 NLL LEDview Power supply LEDs
båÖäáëÜ
X6 NoTouch sensor LEDview Brightness control

DARWIN function
● Control the LEDview.

● Communication with other PCBs via CAN.
● Evaluation of the NoTouch sensor.
● Brightness settings via software.
64 57 316 D3543
D3543.076.01.04.02 06.2015 95
7 Replacing components Sirona Dental Systems GmbH
7.1 General: Service Manual INTEGO / INTEGO pro
7 Replacing components
7.1 General:
NOTICE
Disconnecting a component from the chair
A large volume of water can escape from the connections when
disconnecting a component.
➢ Drain the disinfectant tank (see Disinfectant tank [ → 119]) and the
mixing tank (see Mixing tank [ → 118]).
➢ Before disconnecting the dentist element, assistant element, or
water unit from the chair, switch the treatment center off at the main
switch.
NOTICE
Modules that carry water and air may still be pressurized after switching
off the treatment center.
➢ The pressure of the lines can be relieved by unscrewing the water
and air filters. The filters can be accessed via the maintenance flap
of the water unit.
IMPORTANT
When refitting the foot switch or BOF variant, resetting to factory
settings is a must!
Please Inform the user that the user-specific settings are reset to default
values by this reset.
64 57 316 D3543
96 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 7 Replacing components
Service Manual INTEGO / INTEGO pro 7.2 Removing the cover
7.2 Removing the cover

7.2.1 Patient chair
7.2.1.1 Removing the connection box cover
1. Remove the screws (B) from the connection box cover (A).
Removing the connection box cover
2. Pull off the connection box cover (A) toward the front.
båÖäáëÜ
7.2.1.2 Removing the rear covers from the base of the chair
1. Remove the 2 screws (B) for the rear cover (A).
Removing the rear covers from the base of the chair
2. If the 4-way foot control is present (option): Pull out the bellows (C)
from the 4-way foot control.
3. Pull off the cover (A).
64 57 316 D3543
D3543.076.01.04.02 06.2015 97
7.2 Removing the cover Service Manual INTEGO / INTEGO pro
7.2.1.3 Removing the localizer cover
1. Press the 2 springs (A) inwards.

2. Remove the localizer cover (B).
➢ When reattaching it, make sure that the spring lies in the groove (C).
64 57 316 D3543
98 D3543.076.01.04.02 06.2015
7.2.2 TS dentist element

7.2.2.1 Removing the arm cover sections
1. Pry open the covering on the front joint cover and remove it.
2. Unscrew the two screws completely and take off the bottom half of
båÖäáëÜ
the cover.
3. Remove the top half of the cover by pulling it up.

4. Follow exactly the same procedure to remove the rear joint cover.
5. Pull the front cover sections off the support arm.
64 57 316 D3543
D3543.076.01.04.02 06.2015 99
6. Pull the rear cover sections off the support arm.
7. Unscrew the screw from the bottom cover completely and remove the
cover.
8. Remove the top half of the cover.
64 57 316 D3543
100 D3543.076.01.04.02 06.2015
7.2.2.2 Opening the dentist element

✔ The treatment center is switched off and the instruments have been
put aside.
1. Unscrew the 6 screws from the underside of the dentist element.
2. Lift up the lid and pull connector X2 off the DAB board.
båÖäáëÜ
X2
64 57 316 D3543
D3543.076.01.04.02 06.2015 101
7.2.3 CS dentist element

7.2.3.1 Removing the arm cover sections
1. Pry open the covering on the front joint cover and remove it.
2. Unscrew the two screws completely and take off the bottom half of
the cover.
3. Remove the top half of the cover by pulling it up.

4. Follow exactly the same procedure to remove the rear joint cover.
5. Pull the front cover sections off the support arm.
64 57 316 D3543
102 D3543.076.01.04.02 06.2015
6. Pull the rear cover sections off the support arm.
7. Unscrew the screw from the bottom cover completely and remove the
cover.
8. Remove the top half of the cover.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 103
7.2.3.2 Opening the CS dentist element

1. Screw the 6 screws to the underside of the dentist element.
2. Tilt the cover to the front.
3. Pull the cover up and off.
64 57 316 D3543
104 D3543.076.01.04.02 06.2015
7.2.3.2.1 Placing the cover in the service position (dentist element CS)
➢ Fasten the cover in the service position. Make sure that the tabs are
båÖäáëÜ
inserted into the holes provided for them.
64 57 316 D3543
D3543.076.01.04.02 06.2015 105
7.2.4 Comfort assistant element

7.2.4.1 Removing covers
1.
2.
1. Take off the filter cover.

2. Remove the filter element.
DHT
4.
3.
3. Unscrew the 4 screws completely.

4. Remove the upper panel.
64 57 316 D3543
106 D3543.076.01.04.02 06.2015
5. If present, pull connector X24 from cable L507 off the DHT board.
6. Remove all microswitches from their positions in the upper panel.
IMPORTANT
Mark the position of the individual microswitches.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 107
7.2.5 Compact assistant element

7.2.5.1 Removing covers
✔ The paneling of the water unit has been removed.
Removing the ASE compact cover
1. Loosen and remove the six screws.
2. Move the bottom cover down until it is clear of the detent (A).
3. Remove the bottom panel by pulling it forward and down.
4. Remove the end cap (B).

5. Unscrew the 4 screws and remove the base of the cuspidor arm (C).
64 57 316 D3543
108 D3543.076.01.04.02 06.2015
7.2.6 Comfort water unit

Removing the panels of the water unit (comfort WU)
båÖäáëÜ
1. Carefully pry the side panels (A) apart and pull them away.
2. Remove the service flap (B).
3. Remove each of the two screws from the panels (C)
4. Unlatch the panels (C) and pull the panels off.
5. Remove the lid (D).
6. Remove the four screws from the cover.

7. Pull the cover (E) off.
64 57 316 D3543
D3543.076.01.04.02 06.2015 109
8. Remove the two screws from the lid (G) and lift it off.
9. Remove the cover panel (H) of the funnel.
NOTICE
Watch out for the latching nose (I).
64 57 316 D3543
110 D3543.076.01.04.02 06.2015
7.2.7 Compact water unit

Removing the panel of the water unit (compact WU)
3.
C
2.
E
D
1.
båÖäáëÜ
1. Gently lift the cover (E) and remove it.
2. Remove the lid (F).
3. Undo the two screws.
4. Push the cover (C) in the direction of the cuspidor until it is clear of
the clamp mountings (D) and lift the cover (C) up to remove it.
5. Remove the service flap (B).
B A
64 57 316 D3543
D3543.076.01.04.02 06.2015 111
CAUTION
There is a risk of cover sections falling off during disassembly.
➢ If necessary, use your hand to support the cover sections.
6. Carefully pry the side covers (A) apart (detent) and pull them away.
7. Unscrew the four screws and remove the base panels (C).
64 57 316 D3543
112 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 7.3 Replacing boards
7.3 Replacing boards

7.3.1 Important information when replacing boards
7.3.2 Removing a board from the CS dentist element

DAB board
båÖäáëÜ
✔ The cover has been removed and the lid is in the park position (see
Opening the CS dentist element [ → 104]).
1. Pull connectors X2, X6, X19, and X30 off the board.
2. Unclip the board from the 6 spacers.
3. Pull the DAB board forward to remove it.
7.3.3 Removing a board from the TS dentist element

DAB board
64 57 316 D3543
D3543.076.01.04.02 06.2015 113
7.3 Replacing boards Service Manual INTEGO / INTEGO pro

✔ The cover has been removed (see Opening the dentist
element [ → 101]).
1. Pull connectors X6, X19, and X30 off the board.
2. Unscrew the two screws and remove the adjustable clips.
3. Remove the DAB board by pulling it up and out.
7.3.4 Board removal in the assistant element Compact

✔ The lower cover is removed (see Removing covers [ → 108])
1. Remove the plug X24 from board DHT.

2. Remove the lines from the microswitches.
3. Unscrew the guide screw (D) and remove the assistant element.
64 57 316 D3543
114 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 7.3 Replacing boards
4. Unscrew the remaining screw and remove the cast part from the
upper cover.
5. Unscrew the two screws from board DHT and remove the board.
6. Insert the replacement board and screw it in tight with two screws.
båÖäáëÜ
7. Screw the cast part with the screw tight to the upper cover.
8. Screw the assistant element to the water unit again using the guide
screw (D). To do this, first insert the spacer (A) then the bearing race
(B) and then the ring washer (C).
64 57 316 D3543
D3543.076.01.04.02 06.2015 115
7.3 Replacing boards Service Manual INTEGO / INTEGO pro
IMPORTANT
The bearing race (B) must be aligned with the groove (E) on the
counterpart guide. Check the free movement of the assistant element
and, if necessary, correct the position of the bearing race (B).
9. Insert the lines into the micro-switches.

Tray 1 (G): brown and white
Tray 2 (optional): green and pink
Tray 3 (H): brown and gray
Tray 4 (I): white and yellow
10. Insert the plug X24 into board DHT.
11. Insert the remaining parts of the cover in reverse order.
64 57 316 D3543
116 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 7.4 Mechanical components
7.4 Mechanical components

7.4.1 Support arm brake
✔ The pressure in the treatment center is released.
✔ The support arm cover is removed.
✔ The gas pressure spring is depressurized.
WARNING
The gas pressure spring presses on the support arm brake.
When dismantling, the support arm brake may jump out in an
uncontrolled manner.
➢ It is essential that the gas pressure spring is initially depressurized
by unscrewing the set screw!
båÖäáëÜ
✔ The dentist element is released on the patient chair and is being
supported.
1. Remove both retaining rings.
2. Push the bolt out of the joint.
3. Unscrew the two set screws from the support arm brake.
4. Remove the support arm brake by pulling it forward and out.

5. Pull the air hose off the support arm brake.
64 57 316 D3543
D3543.076.01.04.02 06.2015 117
7.5 Hydraulic/pneumatic modules Service Manual INTEGO / INTEGO pro
7.5 Hydraulic/pneumatic modules

NOTICE
Pressurized modules
Modules are pressurized

Modules that carry water and air may still be pressurized after switching
off the treatment center.
Pressure in the water lines behind the disinfection system is released
after switching off.
➢ Release the pressure in the modules that carry water and air after
switching off.
7.5.1 Releasing the pressure in the water unit

1. Close the angle valves for air and water.
 The pressure in the water unit is released.
3. Activate the 3-way syringe/SPRAYVIT E.
 The water pressure is reduced.
Tip: Activate the 3-way syringe/SPRAYVIT E several times if
necessary.
7.5.2 Mixing tank

The mixing tank needs to be fully emptied before being replaced.
✔ The treatment center is switched on.
MB drain DARWIN
✔ The panels are removed.

1. Press the "S_MB" button on the board DWE.
 The mixing tank is emptied through the tumbler outlet.
2. Wait until the mixing tank is empty.
3. Turn the treatment center OFF at the power switch.
64 57 316 D3543
118 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 7.5 Hydraulic/pneumatic modules
7.5.3 Disinfectant tank

Before replacing the disinfectant tank, it must be completely emptied.
Disinfectant tank drain DARWIN
✔ The panels are removed.

1. Press the "S_DESINF" button on the board DWE.
 The disinfectant tank is emptied through the tumbler spout.
2. Wait until the disinfectant tank is empty.
båÖäáëÜ
3. Turn the treatment center OFF at the power switch.
7.5.4 Replace SPRAYVIT, 3-way syringe and hoses

NOTICE
Note / Uncontrolled water and air leaks
Uncontrolled water and air leaks

When the dental treatment center is switched on, uncontrolled air and
water leaks can occur.
✔ This affects all the syringe hoses present (dentist element and
possibly assistant element).
➢ Connect a 3-way syringe / SPRAYVIT E to all syringe hoses
present.
➢ Do not switch the treatment center on if the 3-way syringes /
SPRAYVIT E are not connected.
➢ Switch the treatment center off before you change the hose of a 3-
way syringe / SPRAYVIT E.
➢ Release any remaining air and water pressure by actuating a 3-way
syringe / SPRAYVIT E before changing the hose.
64 57 316 D3543
D3543.076.01.04.02 06.2015 119
8 Mechanical adjustments Sirona Dental Systems GmbH
8.1 Adjusting the comfort assistant element brakes Service Manual INTEGO / INTEGO pro
8 Mechanical adjustments
8.1 Adjusting the comfort assistant element brakes

General
Adjusting the comfort assistant element brakes
IMPORTANT
Brake force of the brakes
The brakes on the Comfort assistant element are configured at the
factory.
➢ Only adjust the brake force of the brakes if this is required.
Brake force at the Comfort assistant element head
➢ To increase the brake force:

Using an Allen key, turn the screw (A) inwards.
➢ To reduce the brake force:
Use an Allen key to loosen the screw (A).
Brake force on the Comfort assistant element support arm
64 57 316 D3543
120 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 8 Mechanical adjustments
Service Manual INTEGO / INTEGO pro 8.1 Adjusting the comfort assistant element brakes

Using a slotted screwdriver, turn the screw (B) inwards.
➢ Reduce brake force:
Use a slotted screwdriver to loosen the screw (B).
Brake force at the Comfort assistant element arm
båÖäáëÜ
Using an Allen key turn the screw (C) inwards.
Using an Allen key, turn the screw (C) outwards.
64 57 316 D3543
D3543.076.01.04.02 06.2015 121
8.2 Adjusting the brakes Service Manual INTEGO / INTEGO pro
8.2 Adjusting the brakes

IMPORTANT
The brakes are preset. Only adjust the brakes if this is required.
➢ Remove the panel from the front and rear support arm if they are still
Setting the support arm and support column brake (dentist element)
in place. See Removing/fitting panels on the support arm [ → 131]
➢ Increasing brake force:

Using an Allen key turn the screw inwards.
➢ Reducing brake force:
Using an Allen key turn the screw outwards.
➢ Attach the panels to the support arm. See Removing/fitting panels on
the support arm [ → 131]
64 57 316 D3543
122 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 8.3 Adjusting the support arm and support column brakes on LEDview
8.3 Adjusting the support arm and support column

brakes on LEDview
Adjusting the brake on the support column
Adjusting the support arm and support column brakes (LEDview)
IMPORTANT
This brake is not preset. Adjust it to the required brake force.

Using an Allen key turn the screw (I) inwards.
Using an Allen key turn the screw (I) outwards.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 123
8.4 Adjusting other joint brakes Service Manual INTEGO / INTEGO pro
8.4 Adjusting other joint brakes

Position of the joint brakes
Adjusting other joint brakes
A Joint between support arm and light crown

B Joint on support arm
IMPORTANT
The brakes at positions (A) and (B) are adjusted at the factory.
➢ Only adjust the brakes at positions (A) and (B) if this is actually
required.
Adjusting the central joint brakes

Use an Allen key to tighten the screw (A).
64 57 316 D3543
124 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 8.4 Adjusting other joint brakes
Adjusting the front joint brakes
1. To adjust the brake at position (A), remove covers (D) and (E) as
shown in the illustration.
2. Adjust the brake at position (A) by tightening or loosening the screw
(F).
båÖäáëÜ
Use an Allen key to tighten the screw (A).
Completion
➢ Refit covers (D) and (E) by following the steps in reverse order.
64 57 316 D3543
D3543.076.01.04.02 06.2015 125
8.5 Checking and setting brakes and spring force on the dentist element Service Manual INTEGO / INTEGO pro
8.5 Checking and setting brakes and spring force on

the dentist element
8.5.1 Checking the spring force of the flexible support arm
✔ All instruments are attached to the dentist element and are in the
holders.
1. If a tray holder is attached to the dentist element, attach a tray to the
tray holder.
2. Load the dentist element and tray with typical equipment.
3. Switch the treatment center off.
4. Release the remaining air pressure by actuating the 3-way syringe /
SPRAYVIT E.
 If the dental treatment center is switched off, the dentist element
can swing up or down slightly because the pneumatic brake is not
in operation. This is due to the design and is completely normal.
64 57 316 D3543
126 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 8.5 Checking and setting brakes and spring force on the dentist element
 If the spring force is set correctly the dentist element should

remain in a floating state in a position between the upper and
lower endstops.
båÖäáëÜ
 If the spring force is too heavy, the dentist element swings
forcefully against the upper endstop.
 If the spring force is too light, the dentist element swings to the
lower endstop.
5. If the dentist element swings to the upper or lower endstop when the
dental treatment center is switched off, adjust the brake force.
64 57 316 D3543
D3543.076.01.04.02 06.2015 127
8.5.2 Setting the spring force of the flexible support arm
IMPORTANT
The spring force is set at the factory
Only adjust the spring force in the following cases:
➢ If the dentist element swings to the upper or lower endstop with full
equipment when the treatment center is switched off (see also the
section "Checking the spring force of the dentist element flex arm").
➢ If additional weight is added to the dentist element (e.g. if a tray is
used).
➢ If a higher or lower expenditure of force is required by the user for
adjusting the height of the dentist element.
Preparing the dentist element
✔ All instruments are attached to the dentist element and are in the
holders.
1. If a tray holder is attached to the dentist element, attach a tray to the
tray holder.
2. Load the dentist element and tray with typical equipment.
4. Release the remaining air pressure by actuating the 3-way syringe /
SPRAYVIT E.
5. Remove the panel from the front support arm. See Removing/fitting
panels on the support arm [ → 131]
64 57 316 D3543
128 D3543.076.01.04.02 06.2015
Adjusting the spring force
➢ Adjust the spring force by adjusting the screw (F), so that the dentist
element remains in a swinging state between the upper and lower
båÖäáëÜ
endstops.
Turn the screw (F) in a clockwise direction to increase the spring
force.
Turn the screw (F) in a counter-clockwise direction to reduce the
spring force.
64 57 316 D3543
D3543.076.01.04.02 06.2015 129
8.5.3 Adjusting the brakes
IMPORTANT
The brakes are preset. Only adjust the brakes if this is required.
➢ Remove the panel from the front and rear support arm if they are still
Setting the support arm and support column brake (dentist element)
in place. See Removing/fitting panels on the support arm [ → 131]

Using an Allen key turn the screw inwards.
Using an Allen key turn the screw outwards.
➢ Attach the panels to the support arm. See Removing/fitting panels on
the support arm [ → 131]
64 57 316 D3543
130 D3543.076.01.04.02 06.2015
8.5.4 Removing/fitting panels on the support arm

Removing panels from the front support arm
Removing panel from the front support arm
1. Remove the protective cap (A).

2. Unscrew and remove the screws (B).
3. Remove the panel (C).
4. Remove the panel (D).
båÖäáëÜ
5. Remove the protective cap (E).
6. Unscrew and remove the screws (F).
7. Remove the panel (G).
8. Remove the panel (H).
9. Take the side panels (I) off from both sides.
64 57 316 D3543
D3543.076.01.04.02 06.2015 131
Removing panels from the rear support arm

Removing panel from the rear support arm
➢ Take the side panel (J) off from both sides.

Fitting panel to the support arm (front and rear)
Attaching the panel onto the support arm
1. Put on the side panels (J) (if they have been removed).
2. Put on the side panels (I).
64 57 316 D3543
132 D3543.076.01.04.02 06.2015
3. Attach the panel (H). To do so, push the panel slightly apart and insert
it vertically. Ensure that the guide pins (J) lock into the guide holes
(K). Ensure that bar (L) is in front of bar (M)
4. Attach the panel (G).
5. Screw in the two screws (F).
6. Attach the protective cap (E).
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 133
7. Attach the panel (D). To do so, push the panel slightly apart and insert
it vertically. Ensure that the guide pins (J) lock into the guide holes
(K). Ensure that bar (L) is in front of bar (M).
8. Attach the panel (C).
9. Screw in the two screws (B).
10. Attach the protective cap (A).
64 57 316 D3543
134 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 9 Diagnostic information
Service Manual INTEGO / INTEGO pro 9.1 Overview
9 Diagnostic information
9.1 Overview
To assist with error diagnostics, the boards feature LEDs, function pads,
and buttons.
The LEDs and function pads can be used to analyze the error to see if it
is located at the input circuit, at the output circuit, or on the board.
IMPORTANT
Operation of the function pad
Operation of function pads

The relevant function is actuated by jumpering the function pad.
➢ Use a slotted screwdriver to jumper the function pads. Please be
aware that the tip of the screwdriver is conductive.
båÖäáëÜ
9.2 LED concept
Service LED types
LEDs are used on all the boards to indicate the supply voltage, the board
status, the activated actuators, the incoming sensor signals, and defined
switch inputs.
Green LEDs:
● Light up continuously during normal operation
● Flash by emitting specific flashing codes in the case of multiple use
Red LEDs:
● Light up in the event of a error or safety-related incident
● Flash by emitting specific flashing codes (error codes) in the case of
multiple use
Yellow LEDs:
● Light up when an actuator is activated, a sensor is triggered, or a
switch is actuated.
● Flash at a certain flash frequency to indicate particular operating
situations
Red error LED in conjunction with yellow solenoid valve LEDs
● Red: Light up in the event of a solenoid valve error
● Yellow: Flash by emitting specific flashing codes in the event of a
solenoid valve error
64 57 316 D3543
D3543.076.01.04.02 06.2015 135
9 Diagnostic information Sirona Dental Systems GmbH
9.3 Function pad concept Service Manual INTEGO / INTEGO pro
Error display
Errors are indicated by means of flashing codes. The red ERROR LED on
the board provides information about each error. The flashing codes
indicate the possible cause of the error by emitting a certain number of
flashing pulses. There is a pause of one second before the flashing code
is repeated.
In the event of a solenoid valve error, the red ERROR LED indicates a
basic solenoid valve error (ERROR LED lights up continuously). The
yellow status LEDs assigned to the solenoid valves emit a flashing code
to indicate the type of error affecting the solenoid valve concerned (error
codes for short circuit and disruption in the line).
Errors continue to be indicated throughout the entire time they remain
pending. The next time the relevant actuator function is activated without
errors, the associated LED goes out.
As a basic principle, only the error with the highest priority is indicated. If
multiple errors have been detected, they are indicated in order of priority.
Once the error with the highest priority has been corrected, the error with
the next lowest priority is indicated.
Sensor/actuator switch statuses
Switch statuses of selected actuators, sensors, and switches are

indicated via yellow LEDs, which light up (e.g. solenoid valve, water
monitor switched). In addition, flash frequencies are used to indicate
particular operating situations (e.g. instrument removed, instrument
active, amalgam separator 95% full).
9.3 Function pad concept

The function pads simulate the input signal of the relevant function on the
board. If the function pad is jumpered and the function is triggered, you
must search for the error at the input signal.
If the function is not triggered, you must check the output LEDs for the
relevant function. If the output LED for the function linked to the jumpered
function pad lights up, you must look for the error on the board.
Otherwise, the error is located on one of the downstream components.
Examples
● SPRAY function pad on DSA

● S52 function pad (flushing for suction hose cleaning) on DWB
● SS_ALL function pad (jumper safety switch) on DSA
64 57 316 D3543
136 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center
Service Manual INTEGO / INTEGO pro 10.1 Setup with EasyPad user interface
10 Service and configuration of the treatment

center
10.1 Setup with EasyPad user interface
10.1.1 Standard EasyPad user interface
EasyPad displays
The EasyPad user interface is equipped with seven-segment displays.

Five digits or letters can appear on the display. Depending on the
operating context, they are used to display speed, intensity, and torque
and for configuration and maintenance of the treatment center. Time,
timer function, and error messages are also displayed.
Ongoing processes such as flushing the instruments with the purge
function, the waiting period for sanitizing, or calibration of the burr drive
båÖäáëÜ
for integrated torque control are displayed in the EasyPad display with a
revolving element at the end of the line.
If two elements at the end of the EasyPad display blink alternately, action
is required by the user, e.g. disinfectant or water must be refilled.
For information about the display of errors messages, please refer to
"Easy Pad error messages".
Status displays
B There are status lights below the EasyPad displays. They indicate
activation of spray (only for C+ electronic foot switch), counterclockwise
rotation, torque control, and user profile B.
Favorite key pad
These fixed keys serve to:

1 2 3
Setup ● Adjust the speed of the electric motor or the intensity of the
SIROSONIC L scaler
● Save and access the following instrument settings on function keys
1, 2, and 3:
– Speed or intensity
– Maximum torque with torque control activated
– Activating spray (only with C+ electronic foot switch)
● Access setup and browse through setup settings
● Change other adjustment values, e.g. flushing and purging time
Dual use of fixed keys
Depending on the operating context, and whether instruments are

removed or placed in the holder or torque control is switched on, different
A/B
functions can be assigned to the fixed keys. For example the
Counterclockwise rotation/User profile button, see also "Fixed keys in the
Easy Pad user interface".
64 57 316 D3543
D3543.076.01.04.02 06.2015 137
10 Service and configuration of the treatment center Sirona Dental Systems GmbH
10.1 Setup with EasyPad user interface Service Manual INTEGO / INTEGO pro
Fixed keys without a function
Fixed keys for functions not included with the treatment center have no
function on the user interface. This applies only to keys with dual
functions for the options of integrated torque control:
The integrated torque control cannot be activated in this case.
Purge
Toggling between speed and torque display is not possible.

Clean
Accessing functions
Functions are triggered using the fixed keys on the user interface.
By pressing and holding the Tumbler filling and Flushing keys (> 2 s), the
setting context can be accessed.
Stopping processes
Depending on the operating context, you can use the Counterclockwise

rotation/User profile key to terminate a process that is in progress.
A/B
Touching it again switches to the standard operating context.
10.1.2 Setting the time and date

Setting the time
Time is shown in the format hour.minute.

✔ The hour setting focus flashes.
1. Use favorite keys 1 and 3 to set the hour.
2. Press the favorite key 2 / Setup.
 The Minute setting focus flashes.
3. Use favorite keys 1 and 3 to set the minutes.
4. Confirm with the 2 / Setup favorite key.
Setting the date
The date is displayed in the format day-month-year.

✔ The day setting focus flashes.
1. Use favorite keys 1 and 3 to set the day.
2. Press the favorite key 2 / Setup.
 The month setting focus flashes.
3. Repeat this procedure for the month and year.

64 57 316 D3543
138 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 10.1 Setup with EasyPad user interface
Switching 12/24 hour display
The 12-hour display is switched only in the standard operating context of

the EasyPad display. It will continue to use the 24-hour system in the
Setup operating context.
✔ The setting focus 12/24 hour display flashes.
1. Use favorite keys 1 and 3 to select the hour display.
10.1.3 Presetting the timer

The maximum time setting for the timer is 9 minutes and 30 seconds.
✔ The timer function setting focus is displayed.
1. Use favorite buttons 1 and 3 to set the required time.
Increments:
From 0.05 to 1.00 = 5 s steps
båÖäáëÜ
2. Press the Fn button on the dentist element or on the assistant
element to start the timer.
Pressing the button Fn again stops the timer and resets the timer value.
The timer can then be restarted.
10.1.4 Setting the purging time for the purge function

The purging time for the purge function may be set between 20 and 120
seconds.
✔ The setting focus purge function flashes.
1. Use favorite keys 1 and 3 to set the purge time.
10.1.5 Setting the purging time for the autopurge function

The autopurge function is only available on the INTEGO pro treatment
center.
The purging time for the autopurge function can be set between 60 and
180 seconds.
✔ The setting focus purge function flashes.
1. Use favorite keys 1 and 3 to set the purge time.
64 57 316 D3543
D3543.076.01.04.02 06.2015 139
10.1 Setup with EasyPad user interface Service Manual INTEGO / INTEGO pro
10.1.6 Adjusting the cleaning agent mixture for chemical suction

hose cleaning
The chemical suction hose cleaning option is only available for the
INTEGO pro.
The suction system can be automatically cleaned by pumping water into
a tank behind the receptacle of the suction hoses and extracting it from
there. A cleaning agent is added to the water if the dental treatment center
is equipped with the chemical suction hose cleaning option. For more
information, see the section "Suction hose cleaning on the Compact
water unit".
It is possible to set how much cleaning agent should be added to the
water for chemical suction hose cleaning. The quantity is dependent on
the cleaning agent used and the type of treatment. Please follow the
manufacturer’s instructions for the cleaning agent.
✔ The setting focus Cleaning agent mixture flashes.
1. Use the favorite keys 1 and 3 to adjust the cleaning agent mixture for
chemical suction hose cleaning (0 to 5%).
10.1.7 Coupling suction to the 4-way foot switch.

If the treatment center is equipped with a position selector valve for the
suction system, it can be set so suction flow can be interrupted or
restarted by moving the 4-way foot control switch at the base of the chair
in any direction. Follow the safety instructions, see "Suction handpieces"
✔ The setting focus Couple suction at 4-way foot switch flashes.
1. Change the value with the favorite keys 1 or 3.
 If a 1 is in setting focus, the suction can be turned on/off at the 4-
way foot switch.
If you put the suction hose in the holder while the suction flow is
interrupted, the suction flow is automatically restarted when you pick it up
again.
10.1.8 Switching afterblow on/off

After an instrument is deposited in its holder, the cooling spray remaining
in the instrument head or in the tip of the instrument can be automatically
blown out by a brief activation of the chip blower.
✔ The setting focus Afterblow flashes.
 If there is a 1 in the setting focus, the afterblow is switched on.
64 57 316 D3543
140 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 10.2 Service settings with the EasyPad user interface
10.1.9 Switching the key sound on/off

A setting can be made to issue an acoustic signal when the operator
presses a button on the dentist or assistant element.
✔ The setting focus Key tone flashes.
 If there is a 1 in the setting focus, the key tone is switched on.
10.2 Service settings with the EasyPad user interface

10.2.1 Opening the Service domain
✔ You are in the sub menu of the Setup area.
➢ Press favorites button 2/Setup for > 2 seconds.
2
båÖäáëÜ
Setup
 The Service operating context opens. The first selection context

Software version appears on the EasyPad display.
The Service operating context contains several selection contexts. The
active focus item flashes.
Press favorite button 2/Setup to select the next focus item or display the
2
next selection context.
Setup
Use favorite buttons 1 and 3 to make the necessary adjustments.

1 2 3
Setup
10.2.2 Software version

The software version is displayed.
➢ Press favorites button 2/Setup.

2
Setup
 The next operating context is displayed.
10.2.3 Display of the next maintenance due date

This dialog displays the number of days until the next maintenance date.
➢ Press favorites button 3.

3
 The maintenance interval is reset.

2
Setup
64 57 316 D3543
D3543.076.01.04.02 06.2015 141
10.2 Service settings with the EasyPad user interface Service Manual INTEGO / INTEGO pro
10.2.4 Amalgam test

3
 The message system is working if a signal is sounded when the
button is pressed. It sounds for as long as the button is pressed.
2
Setup
10.2.5 Set the opening time of the cuspidor bowl valve

Set the opening time for the mouth rinse basin valve
Use favorite buttons 1 and 3 to make the necessary adjustments.

1 2 3
Setup This can be set between 0 and 2 seconds in steps of 0.1 seconds.

2
Setup
10.2.6 Assigning an instrument to holder 2

✔ The focus is on the assignment of the instrument type and the
instrument type flashes.
1. Press favorite buttons 1 and 3 to browse through the possible

1 2 3
instrument types.
Setup
2. Press favorite button 2/Setup to confirm the instrument type assigned

2
to this holder.
Setup
 The instrument type shown is assigned to holder 2.
3. Press favorites button 2/Setup.

2
Setup
64 57 316 D3543
142 D3543.076.01.04.02 06.2015


1 2 3
instrument types.
Setup

2
to this holder.
Setup

2
Setup
båÖäáëÜ

1 2 3
instrument types.
Setup

2
to this holder.
Setup

2
Setup


1 2 3
instrument types.
Setup

2
to this holder.
Setup

2
Setup
64 57 316 D3543
D3543.076.01.04.02 06.2015 143
10.2 Service settings with the EasyPad user interface Service Manual INTEGO / INTEGO pro
10.2.10 Safety switch test

Safety switch test
✔ No safety switch has been triggered.
1. Test the safety switch by triggering it.

 If it is functioning correctly, the display will switch to "SF.on".

2
Setup
10.2.11 Fixed button and LED test
1. Press favorites button 3.

3
 All LEDs and segments are permanently lit until the first button
activation is detected.
2. Press a button you want to test.

 After the first key press, a specific segment lights up if this action
has been detected and the LEDs flash. The process is illustrated
here using the example of the tumbler filling button.
3. Press favorites button 2/Setup for > 2 seconds.

2
Setup
 That is the end of the fixed button and LED test.

2
Setup
10.2.12 Packing position
1. Press favorites button 3.

3
 The "packing position" chair program starts up. To terminate the

procedure, press favorites button 3 again.

2
Setup
64 57 316 D3543
144 D3543.076.01.04.02 06.2015
10.2.13 Factory setting

3
 The treatment center is restored to the factory settings.
 The system switches to the "Start" operating context.
båÖäáëÜ
64 57 316 D3543
D3543.076.01.04.02 06.2015 145
10.3 Service settings with EasyTouch user interface Service Manual INTEGO / INTEGO pro
10.3 Service settings with EasyTouch user interface

10.3.1 Opening the Service domain
✔ All instruments are in place. The start dialog is displayed on the
10:45:03
B
S 0 touchscreen.
1 2
1. Press the Subdialog fixed key.
 The Start subdialog is displayed.

Auto
San
Aqua Apex Dist
Setup
2. Hold down the Setup button (> 2 s).

Setup
 Four setup dialogs are displayed for selection.

The current software version of the treatment center is displayed on the
left side of the touchscreen.
➢ Hold down the Service button (> 2 s) to open the service dialog.
 The entry dialog for the service domain is displayed.
SD Amalg
Test
Test
Info
Service dialogs partly comprise several dialog pages. Using the Scroll
forward key, you can switch to the next Setup program page.
64 57 316 D3543
146 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 10.3 Service settings with EasyTouch user interface
Instrument allocation for tray 2 and 3
Instrument allocation for tray 2 and 3
båÖäáëÜ
Default settings
10.3.2 Entry dialog
SD Amalg
Test
Test
Info
10.3.2.1 Save to SD card

➢ Touch the button Save on the SD card.
 The data is written to the SD card.
 The display flashes during the write procedure. As soon as the
write procedure has finished, a signal sounds.
64 57 316 D3543
D3543.076.01.04.02 06.2015 147
10.3.2.2 Amalgam separator test

➢ Hold down the Amalgam separator test button.
 The message system is working if a signal is sounded when the
button is pressed. It sounds for as long as the button is pressed.
10.3.2.3 Calibrating the touchscreen

If the touchscreen is no longer able to precisely locate the position of a
contact, it must be recalibrated.
1. Touch the touchscreen calibration key.
 A calibration field is displayed.
2. Touch the small cross on the touchscreen with a blunt pen.

 The cross is displayed at another location on the touchscreen.
3. Repeat this procedure until the cross no longer appears.
4. Touch the empty touchscreen again.
 The touchscreen is now calibrated. The entry dialog of the
service domain is displayed again.
10.3.2.4 Fixed button test

With this test, the functioning of the fixed buttons of the dentist and
assistant element can be tested.
1. Touch the Fixed button test button.
 The Fixed button test dialog is displayed.
2. Press the fixed button you want to test.

 A signal sounds if the fixed button is intact.
64 57 316 D3543
148 D3543.076.01.04.02 06.2015
10.3.2.5 Display service code list

✔ The entry dialog of the service domain is displayed.
➢ Touch the error log key.
 The service code list is displayed.
båÖäáëÜ
A Assembly B Code category
C Nodes, codes D Date
E Time
Code categories
W = Warning
E = Error
U = User Info (the user is shown an error message)
The entries in the category "Info" are not displayed in the service code list
on the touchscreen. They can be displayed via the DUMC.
10.3.2.6 Display service information

✔ This is contained in the service domain entry dialog
➢ Press the Info button.
 The software version is displayed.
64 57 316 D3543
D3543.076.01.04.02 06.2015 149
10.3.2.6.1 Software version

➢ (A) displays the full software status of the treatment unit.
If the software version is in brackets, at least one component is not at
the latest software status.
Update the treatment unit's software via SD card or DUMC (see
Installing the treatment center software [ → 17]).
➢ (B) displays the serial number of the treatment unit.
➢ (C) displays the board designation.
➢ (C) displays the board's hardware version.
10.3.2.6.2 Patient chair service information

✔ If the field is orange, the option has been detected.
➢ (A) Drive for increased patient weight
➢ (B) Power connection
➢ (C) Cross foot switch
➢ (D) Electronic foot switch C+
10.3.2.6.3 Dentist element service information

➢ (A) First motor
➢ (B) Second motor
➢ (C) Third drill drive
➢ (D) Apex locater
➢ (E) Ultrasonic device
➢ (F) Polylight
➢ (G) Therapy
➢ (H) No light supply
➢ (I) Light supply from DAR
➢ (J) Light supply from DAI
64 57 316 D3543
150 D3543.076.01.04.02 06.2015
10.3.2.6.4 Water unit service information

➢ (A) Mouth rinse basin
➢ (B) No treatment lights
➢ (C) LEDlight
➢ (D) LEDview
➢ (E) Assistant element
➢ (F) Polylight assistant element
➢ (G) Water heater
➢ (H) Automatic mouth glass filling
➢ (I) Purge
➢ (J) Chemical suction tube cleaning
➢ (K) Disinfectant system
➢ (L) No water supply detected (error)
båÖäáëÜ
➢ (M) Dry wet suction
➢ (N) Sedimentation unit
➢ (O) Position selector
➢ (P) Amalgam separator
10.3.3 Instrument allocation for tray 2 and 3

➢ Press the corresponding function key for tray 2 or 3 in order to
allocate the possible instruments.
 The orange field displays the allocated instrument.
10.3.4 Instrument allocation for tray 4 and 5

➢ Press the corresponding function key for tray 4 or 5 in order to
allocate the possible instruments.
 The orange field displays the allocated instrument.
64 57 316 D3543
D3543.076.01.04.02 06.2015 151
10.3.5 Default settings
10.3.5.1 Set the opening time of the cuspidor bowl valve

The opening time of the mouth rinse basin valve can be set between 0
and 2 seconds in steps of 0.1 seconds.
➢ Change the opening time using the – and + buttons.
10.3.5.2 Display of the next maintenance due date

The number of days to the next service date is displayed here.
➢ Hold down the Service date button (> 2 s).
 The service interval is reset.
10.3.5.3 Packing position

➢ Touch the function key.
 The "packing position" chair program starts up. Pushing the
button again can cancel the procedure.
10.3.5.4 Factory setting

➢ Hold down the Factory setting button (> 2 s).
 All treatment unit settings are reset to the factory setting. The
system switches to the "Start" operating context.
64 57 316 D3543
152 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 10.4 Reading service codes
10.4 Reading service codes

Users can display the service codes via the PC program (DUMC) in two
different ways. They can either display them directly using the optionally
available Ethernet interface or they can transfer the service codes onto
an SD card and then display them on the DUMC.
Saving the service codes onto an SD card
båÖäáëÜ
✔ The SD card has been formatted using the FAT32 format.
 After approx. 3 seconds, the service codes are written to the SD
card.
2. After the long beep, remove the SD card.
4. Insert the SD card in the SD card reader on the service PC.
For details of the rest of the service code display procedure, please refer
to the "Dental Unit Management Console Service Manual" (DUMC) with
order number 6194497.
10.5 Service support with the PC

The "Sirona Dental Unit Management Console" (Sirona DUMC)
application is available for service support.
This application offers the following services:
● Service management
DARWIN
(readout and storage of service information)

● Firmware installation
For more information about this program, please refer to the DUMC user
manual: "6194497" .
This program is available in the service area of the Sirona website.
64 57 316 D3543
D3543.076.01.04.02 06.2015 153
10.6 PC connection, networking Service Manual INTEGO / INTEGO pro
10.6 PC connection, networking

10.6.1 Control via SIUCOM plus / SIVISION connect
IMPORTANT
DARWIN
Control via SIUCOM plus/SIVISION connect is only possible with the

comfort user interface!
Control of PC programs via the treatment center
SIUCOM plus enables you to control PC applications through the

INTEGO / INTEGO pro Sirona treatment center. The PC functions can be
operated via the user interface of the treatment center (touch screen) or
the system foot control.
Ethernet connection is required
This is achieved through communication of the treatment center with the

PC via the Ethernet interface and the practice network. The function
codes generated by specific operations in the treatment center are
assigned to the desired PC functions in the SIUCOM program. Under
certain circumstances it is therefore possible to start, terminate and
control PC applications.
Third-party programs can also be controlled in this manner
The SIUCOM plus PC program provides the Sirona SIUCOM plus

interface for operating functions inside PC programs of other
manufacturers.
The operating functions provided by the manufacturer of the SIUCOM
plus-capable PC application can thus be triggered from the treatment
center.
For further information, please see "Installation and Configuration -
SIUCOM plus/SIVISION connect": REF "6194323"
64 57 316 D3543
154 D3543.076.01.04.02 06.2015
Sirona Dental Systems GmbH 11 Biofilm removal
Service Manual INTEGO / INTEGO pro 11.1 Approved resources for biofilm removal
11 Biofilm removal
11.1 Approved resources for biofilm removal

The following products from ALPRO MEDICAL GmbH are approved for
biofilm removal:
Cleaning agent:
● REF 3179-N or REF 3179-PM
● REF 3204-N or REF 3204-PM
Tools:
● REF 8591 (Oscillating piston pump with tank and accessories)
● Available soon (Aid for rinsing the lines for connecting the external
device)
båÖäáëÜ
WARNING
Cleaning solutions must be mixed in accordance with the usage
instructions from the manufacturer of the cleaning agent!
11.2 Preparation
IMPORTANT
External devices must be disconnected.
!
Wear gloves, risk of contamination
WARNING
Wear gloves when performing the following work.

1. Set all of the hose couplings to their maximum water flow rate and
check this at all instruments.
2. Remove the turbines, straight and contra-angle handpieces.
3. Remove the cover parts from the water unit (see Comfort water
unit [ → 109] or Compact water unit [ → 111]).
4. If available: Empty the mixing tank (see Mixing tank [ → 118]).
64 57 316 D3543
D3543.076.01.04.02 06.2015 155
11 Biofilm removal Sirona Dental Systems GmbH
11.2 Preparation Service Manual INTEGO / INTEGO pro
6. Remove the filter and the sealing washer from AF2 and AF6 (A and
B)
7. Remove the surface filter from AF5 (C) on the water heater if present.
8. Remove the connection box cover (see Removing the connection
box cover [ → 97]).
C 9. Close the corner valve.
10. Loosen the sanitary hose with an open-end wrench (SW19).
A IMPORTANT
B With older treatment centers there may still be cardboard gaskets on the
sanitary hose. Replace these or replace the entire hose.
11. Connect the biofilm removal device (pump) to the sanitary hose.
C 12. Connect a hose with valve on the external device port if there is one
present.
B
A
64 57 316 D3543
156 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 11.3 Execution
11.3 Execution
Preparation / cleaning solution 1
WARNING
Wear safety gloves, safety goggles and mouth and nose protection
when performing the following work.
1. Mix cleaning solution 1 in accordance with the manufacturer’s

instructions.
2. If there is a fresh water bottle present: Pour 1.5 liters of the solution
into the fresh water bottle.
3. Pour the rest of the solution or the entire solution into the biofilm
removal system tank.
4. Switch the treatment center and the biofilm removal system pump on.
båÖäáëÜ
Rinsing / cleaning solution 1
1. Rinse all instrument hoses carrying water for approx. 10 seconds by

activating the relevant instrument multiple times. Switching the water
flow on and off supports the process for removing deposits.
IMPORTANT
Collect the colored cleaning liquid as applicable in a suitable container
for subsequent inspection.
2. Activate the tumbler filler 1x.

3. Activate the flushing 1x.
4. Activate the suction hose cleaning 1x (if present).
5. Rinse the external device connection (if present) by connecting the
tool described above and opening and closing its valve multiple times
until cleaning solution flows out of the hose.
Switching the water flow on and off supports the process for removing
deposits.
Close the valve again.
6. If there is a fresh water bottle present: Switch to the fresh water bottle
and carry out steps 1-5 .
7. Let cleaning solution 1 take effect in accordance with the instructions
from the manufacturer of the cleaning agent.
8. Complete steps 1-6 until the tanks are empty of all solution. Ensure
that the mixing tank is also empty.
IMPORTANT
The solution in the collection container must be clear following the
rinsing process. If the solution is still cloudy, fill the tanks with a new
cleaning solution 1 again and complete cleaning steps once again. The
cleaning liquid can then be removed via the cuspidor.
64 57 316 D3543
D3543.076.01.04.02 06.2015 157
11.3 Execution Service Manual INTEGO / INTEGO pro
Preparation / cleaning solution 2
1. Mix cleaning solution 2 in accordance with the manufacturer’s

instructions.
2. If there is a fresh water bottle present: Pour 1.5 liters of the solution
into the fresh water bottle.
3. Pour the rest of the solution or the entire solution into the biofilm
removal system tank.
4. Switch the treatment center and the biofilm removal system pump on.
Rinsing / cleaning solution 2

activating the relevant instrument multiple times. Switching the water
flow on and off supports the process for removing deposits.
IMPORTANT
Collect the colored cleaning liquid as applicable in a suitable container
for subsequent inspection.

5. Rinse the external device connection (if present) by opening the valve
until water flows out of the hose. Close the valve again.
and carry out steps 1-5 .
7. Let cleaning solution 2 take effect in accordance with the instructions
from the manufacturer of the cleaning agent.
8. Complete steps 1-6 until the tanks are empty of all solution.
IMPORTANT
The solution in the collection container must be clear following the
rinsing process. If the solution is still cloudy, fill the tanks with a new
cleaning solution 2 again and complete cleaning steps once again. The
cleaning liquid can then be removed via the cuspidor.
64 57 316 D3543
158 D3543.076.01.04.02 06.2015
Service Manual INTEGO / INTEGO pro 11.4 Re-processing
11.4 Re-processing
1. Remove the biofilm removal device.
WARNING
Drops of the cleaning solution contain acids / alkalines and may affect
surrounding parts.
Carefully loosen the adapter from the sanitary hose.
2. Insert the new filter at the removed points.

3. Install the corner valve with the gaskets onto the sanitary hose and
open it.
4. If there is a fresh water bottle present: Fill the new fresh water bottle
with water and install a new hose into it.
C 5. Rinse all instrument hoses carrying water for approx. 30 seconds by
activating multiple times.
båÖäáëÜ
A 7. Activate the flushing 1x.
B 8. Activate the suction hose cleaning 1x (if present).
C
and carry out steps 4-9.
11. Repeat steps 4-10 until the only water coming out of all channels
carrying water is clear.
B
A
General functional check
1. Check the flow rate for all instruments carrying water.

2. Check the tumbler filler and the flushing.
3. Check the suction hose cleaning (if present).
4. Check the external device connection (if present).
5. Check all water channels for leaks (filter cover, corner valve, etc.)
Sanitation procedure
1. Close the corner valve.

2. Loosen the sanitary hose with an open-end wrench (SW19).
3. Connect the biofilm removal device (pump) to the sanitary hose.
4. Connect a hose with valve on the external device port if there is one
present.
5. Pour disinfectant (Dentosept P, Bilpron) into the biofilm removal
device tank.
6. If there is a fresh water bottle present: Fill the new fresh water bottle
with disinfectant (Dentosept P, Bilpron).
64 57 316 D3543
D3543.076.01.04.02 06.2015 159
11.4 Re-processing Service Manual INTEGO / INTEGO pro
7. If there is a disinfection system installed: Fill the disinfection tank with

disinfectant (Dentosept P, Bilpron).
until disinfectant flows out of the hose. Close the valve again.
and carry out steps 8-12.
14. Repeat steps 8-13 until the disinfectant is visibly coming out of all
channels carrying water.
Application phase
1. Switch the treatment center and the biofilm removal device off.
2. Remove the biofilm removal device.
WARNING
Drops of the disinfectant can affect surrounding parts.
Carefully loosen the adapter from the sanitary hose.
3. Install the corner valve onto the sanitary hose and open it.
4. Install the turbine connections.
5. Install the cover parts.
6. The disinfectant must be allowed to react for at least 24 hours and not
longer than 3 days (maximum sanitation time).
13. Repeat steps 8-12 until uncolored water is visibly coming out of all
channels carrying water.
IMPORTANT
The biofilm removal is now complete.
64 57 316 D3543
160 D3543.076.01.04.02 06.2015
tÉ=êÉëÉêîÉ=íÜÉ=êáÖÜí=íç=ã~âÉ=~åó=~äíÉê~íáçåë=ïÜáÅÜ=ã~ó=ÄÉ=êÉèìáêÉÇ=ÇìÉ=íç=íÉÅÜåáÅ~ä=áãéêçîÉãÉåíëK
«=páêçå~=aÉåí~ä=póëíÉãë=dãÄe=OMNR péê~ÅÜÉW ÉåÖäáëÅÜ mêáåíÉÇ=áå=dÉêã~åó

aPRQPKMTSKMNKMQKMO MSKOMNR ûKJkêKW= NNV=SNT
páêçå~=aÉåí~ä=póëíÉãë=dãÄe
áå=íÜÉ=rp^W
c~Äêáâëíê~≈É=PN páêçå~=aÉåí~ä=póëíÉãë=ii` lêÇÉê=kç SQ=RT=PNS=aPRQP
aJSQSOR=_ÉåëÜÉáã= QUPR=páêçå~=aêáîÉI=pìáíÉ=NMM
dÉêã~åó `Ü~êäçííÉI=k`=OUOTP
ïïïKëáêçå~KÅçã rp^

Intego

Încărcat de

Informații document

Descriere originală:

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Intego

Încărcat de

Drepturi de autor:

Formate disponibile

kÉï=~ë=çÑW== MSKOMNR

2 General safety information ....................................................................................... 10

4 Technical data .......................................................................................................... 13

5 Important information ............................................................................................... 16

5.9 Overview of signal paths for camera control ................................................ 32

6 Overview of modules and boards ............................................................................ 40

7 Replacing components ............................................................................................ 96

7.1 General: ........................................................................................................ 96

8 Mechanical adjustments........................................................................................... 120

9 Diagnostic information ............................................................................................. 135

10 Service and configuration of the treatment center................................................... 137

10.3.5 Default settings ................................................................................ 152

11 Biofilm removal......................................................................................................... 155

1 Structure of the document

1.1 Identification of danger levels

Tip: Information on making work easier.

1.2 Formats and symbols used

Prerequisite Prompts you to do something.

Assistant element Compact

Assistant element Comfort

Electrical foot control

Pneumatic foot switch

X-ray image viewer

2 General safety information

2.1 Qualifications of service personnel

2.2 Power connection

2.3 Modifications and extensions of the system

2.5 Electrostatic discharge

Please comply with the usual precautionary measures for handling

2.6 Protective ground connection

2.7 EMC interference suppression

2.8 Operating the treatment center with HELIODENT

● Service notebook with DUMC

Power connection: 100 – 240 V AC ± 10%

Protection class: Class Idevice

Device class in accordance Class IIa equipment

Applied part type BF

(on the rating plate)

Minimum requirements for PC

4.1 Operating, transport and storage conditions

loading corresponding to the dental

Transport and storage Temperature: -40 °C – +70 °C

conditions: (-40 °F – 158 °F)

chair: depending on the model

Local pressure (min./ Air: 5.5 / 7.5 bar

max):For details see page

4.2 Weight and packaging

without packaging): CS: 36 kg / 24 kg

5.1 Storage location for system- and user-specific

Composition of DTC data

DTC data General definition Example

5.2 Installing the treatment center software

Installing the software via a LAN

Software installation via SD card on EasyPad

✔ The treatment center is switched off.

 The SD card is detected.

A software inconsistency between a CAN board and the complete

Software installation via SD card on EasyTouch

✔ The treatment center is switched off.

 The updates of the individual boards are performed

 If the update process is successful, the treatment center starts

If there is an inconsistency between software statuses during update, a