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  • Flow Diagram

    Încărcat de

    Miftah Zarkasi
    42 vizualizări2 pagini
    This document is a process flow diagram for fabricating a modular tank. It outlines the key steps which include: 1. Cutting plates and tubes, rolling components, and welding the skin, body, and frames. 2. Performing non-destructive testing, pressure testing, and hydrostatic testing to check for leaks or defects. 3. Moving components to a painting line for blasting, priming, and top coating before checking paint thickness and quality. 4. Assembling piping and components in the module housing and moving to a testing area.

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    This document is a process flow diagram for fabricating a modular tank. It outlines the key steps which include: 1. Cutting plates and tubes, rolling components, and welding the skin, body, and frames. 2. Performing non-destructive testing, pressure testing, and hydrostatic testing to check for leaks or defects. 3. Moving components to a painting line for blasting, priming, and top coating before checking paint thickness and quality. 4. Assembling piping and components in the module housing and moving to a testing area.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca XLS, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    42 vizualizări2 pagini

    Flow Diagram

    Încărcat de

    Miftah Zarkasi
    This document is a process flow diagram for fabricating a modular tank. It outlines the key steps which include: 1. Cutting plates and tubes, rolling components, and welding the skin, body, and frames. 2. Performing non-destructive testing, pressure testing, and hydrostatic testing to check for leaks or defects. 3. Moving components to a painting line for blasting, priming, and top coating before checking paint thickness and quality. 4. Assembling piping and components in the module housing and moving to a testing area.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca XLS, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 2

    APPROVED CHECKED PREPARED

    NAMA Miftah Zarkasi


    NIM 4.162E+10 PROCESS FLOW DIAGRAM
    Simon MS Widada Usep

    CUSTOMER : PT PERTAMINA SUPPLIER NAME : PT . UTPE PROCESS : Fabrication Tank PFD FORM :

    PART NUMBER :- REV : PART DESCRIPTION : Modular Tank 23 kl MATERIAL : - REVISION :0

    NO DESCRIPTION OF ACTIVITIES PROCEDURE OR SPECIFICATION FORM REVISION DATE

    Operation Measure Decision Storage Delay Transport

    Get Material Plate :

    - Plate for Body Skin, t : 6 mm Record heat & coil number.

    - Plate for Dishend, t : 6 mm Refer to Material Traceability Report

    - Sq tube for Frame

    Move plate to Plasma cutting machine

    Move sq tube to Band saw machine

    Plasma Cutting Process use material preparation data sheet

    Band saw process

    Check component dimension use roll meter

    NG Dimensional no good : reject, good : next process


    Reject
    G
    Move to roll machine

    Rolling process use material preparation data sheet

    Check component dimension use roll meter

    NG
    Reject Dimensional no good : reject, good : next process
    G
    Move to fabrication line

    Process welding skin body use welding map & fabrication data sheet (lpf)

    Process welding circular body

    Process welding dish end to skin body

    process welding frame

    Check dimension & concentricity use roll meter

    Checking welding line see NDT map


    NG
    Dimensional & welding no good : repair good : next process use equipment for NDT test
    G
    Process setting & welding pipe use welding map & fabrication data sheet (lpf)

    Process setting & welding frame

    Process setting & welding ladder

    Check dimension & welding line use roll meter & NDT map
    NG
    Dimensional & welding no good : Repair, good : next process use equipment for NDT test

    G
    Air pressure testing see Air Pressure Test procedure

    Leakage : repair, good : next process


    G
    Hydrostatic testing see Hydroststic Test procedure

    Leakage : repair, good : next process


    NG
    G
    Move to painting line

    Process blasting

    Checking depth profil of plate use roughness comparator

    checking SA of rush grade


    NG
    Roughness no good : repair, good : next process

    G
    Process primer

    Process top coat

    Checking thickness & visual of paint use thickness & gloss meter

    Thickness & Visual no good : repair, good : next process

    Move to Assembling Area

    Assembling piping assy

    Checking the completeness of component

    Checking piping connection

    NG
    No Good : re-setting, Good : next process

    G
    Move to testing Area
    APPROVED CHECKED PREPARED
    PROCESS FLOW
    PROCESS
    PROCESS FLOWDIAGRAM
    FLOW DIAGRAM
    DIAGRAM
    Simon MS Widada Usep

    CUSTOMER : PT PERTAMINA SUPPLIER NAME : PT . UTPE PROCESS : Module Tank PFD FORM :

    PART NUMBER :- REV : PART DESCRIPTION : Modular Tank 23 kl MATERIAL : - REVISION :0

    NO DESCRIPTION OF ACTIVITIES PROCEDURE OR SPECIFICATION FORM REVISION DATE

    Operation Measure Decision Storage Delay Transport

    Get Component :

    - Pump Refer to Assembling data sheet (LPA)

    - Pipe, hose & connection

    - Filter, etc

    Move to Assembling Area

    Assembling component to module housing Refer to Assembling data sheet (LPA)

    Assembling pipe & connection

    Check component connection

    NG Connection no good : repair, good : next process


    G
    Testing module function

    Leakage : re-setting, good : next process

    connect to tank

    Functional test

    NG
    Leakage or disfunction : re-setting, good : next process
    G

    Move to painting area

    Process primer

    Process top coat

    Checking thickness & visual of paint

    Thickness & Visual no good : repair, good : next process

    RFD

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