RESINTECHT nopEDouBLE-wALL

coRRUGATED prpE
sEWER

APPROVEDBY
. -
JABATANPERKHIDMATAN
PEMBETUNGAN
KEMENTERIAN
PERUMAHANDANKERAJAAN
TEMPATAN

THE SEWER PIPE SYSTEM OF THE FUTURE

YOUR SUBSTITUTE
FOR VITRIFIED CLAY PIPE

. Cost Effective
(CompetitivePricingand Low Installation
Cost)
. Manholeto Manhole
(Available
in 4m, 6m, 9m OR 12m)
. LeakageProof
(Double-Wall Construction)
. SuperiorPhysicalProperties
(Strongand Non-Breakable)
. SuperiorChemicalResistance
(CorrosiveChemicalsin Wastewaters)
. Easy Handlingand Installation
(LightweightDesignand Easy Installation)
. Wide ServiceTemperatureRange
(from-40'C to +80'C)
. SuperiorAbrasionResistance
(HighDurabilityand Long-ServiceLife)
. SuperiorHydraulicFlowCapacity
(SmoothInnerSurJaceProvidesReducedFriction)
. EnvironmentallyFriendly
(Provides60% MaterialSavingsas Comparedto
ConventionalPipe Designsand is Recyclable)

.
NewSolutionsAre
Requiredfor
SewerGonstruction

Sewer pipes today must High density polyethylene

f u l f i l lt o u g h e r r e q u i r e m e n t s (HDPE) is a standard-setting
than ever before. Each material of this type.
y e a r , h i g h e r q u a n t i t i e so f HDPE providesnumerous
w a s t e w a t e ra n d i n c r e a s i n g advantages including
levels of aggressivechemical superiorchemicalresistance,
c o n t e n t sa r e e n c o u n t e r e d . excellentphysicalproperties,
lf sewer lines leak or are a w i d e s e r v i c et e m o e r a t u r e
damaged by corrosion, range and outstanding
seriousgroundwaterpollution flexibility.
a n d i r r e v e r s i b l ed a m a g e t o
the enviromentcan result. Resintech HDPE Sewer
Pipe from FR'r'NKISCHE
A n a l y s i so f d a m a g e ds e w e r t e c h n o l o g yw , ith its profiled
pipes shows that damage to wall design and smooth
r i g i d p i p e m a t e r i a l s ,o c c u r s i n s i d e s u r f a c e ,f u l f i l l st h e s e
as a result of changes requirements.
i n s u r r o u n d i n gc o n d i t i o n s
( p h y s i c a ls t r e s s ) . F o r t h i s Resintech HDPE Sewer
reason, pipes made of P i p e e x t r e m e l yr u g g e d a n d
flexiblematerialsare rapidly durableand is resistantto all
becoming the preferred c h e m i c a l s u b s t a n c e sf o u n d
answer to sewer construction in soil and to corrosive
oroblems. wastewater.Also, Resintech
The FutureBelongsto Flexible
Pipe HDPE Sewer Pipe is very
easy to installand thus highly
Flexiblepipescan respond cost-effective.
to changesin surrounding
conditions(physicalstress) Resintech HDPE Sewer
by deforming. Stress Pipe representsan important
distributionto surrounding contribution to future-oriented
b a c k fi l l o r s t r u c t u r e s solutionsin the field of sewer
reduces loadingon the line construction.
p i p e .W i t h i n a r e l a t i v e l y
s h o r t t i m e , t h e f o r c e si n
and around the pipe
reach equilibrium and
d e f o r m a t i o ns t o p s . T h i s
" s m a r t r e s p o n s e "a b i l i t y
r e d u c e st h e p o s s i b i l i t yo f Stress Resoonse
d a m a g e t o f l e x i b l ep i p e in FlexiblePioes
materialsand provides
i m p r o v e de n v i r o n m e n t a l
protection.
The,RESINTECH@ SEWERPIPESystem
Has ManyBenefits
Resintech, HDPE Sewer
P i p e i s a c o m p o s i t eH P D E
pipe with a smooth-surfaced
i n n e r w a l l ( c o l o u r e dy e l l o w )
surroundedby a profiledouter
w a l l ( c o l o u r e db l a c k ) .T h e
corrugated outer wall
p r o v i d e so p t i m u ms t r e n g t h
u n d e r c o m p r e s s i v el o a d i n g
from covering layers and
traffic.The smooth inner
pipe ensures excellent
hydraulicflow capacity.The
b r i g h ty e l l o wc o l o u ro f t h e
inner pipe also improves
v i s i b i l i t yi n T V i n s p e c t i o n ,
providingoptimum,conditions
for acceptancetesting.
Resintech HDPE Sewer Pipe
is availablein norminal
d i a m e t e r sD N 1 0 0 , D N 1 5 0 ,
D N 2 O O ,D N 2 2 5 , D N 2 5 0 ,
D N 3 O O ,D N 3 7 5 , D N 4 O O ,
DN 450, DN 600.
ResintechHDPE SewerPioe
fulfillsthe strict requirements
o f D I N 1 6 9 6 1 .l t i s s u p p l i e d
in sections 6ml12m long with
a HDPE socketand a profiled
E P D M s e a l i n gr i n g m o u n t e d
on one and in accordance
with DIN 4060 and Approval
Document PA l-4084 from
the German Institute of
Construction Technology
(DlFBVBerlin).
The composite design The special geometryof the
provideshigh long-termring s o c k e t c o m p r e s s i o nz o n e
stiffness,i.e. greaterthan 10 p r o v i d e sa t i g h t j o i n t w i t h a
kN/mm2. This ensures p u l l - o u ts t r e n g t ho f a t l e a s t
h i g h l o a d - b e a r i n gc a p a c i t y 50N.The limitstop in the joint
r e g a r d l e s so f t h e t y p e a n d acts as a stop barrier and
qualityof installation. D r e v e n t so v e r i n s e r t i o nT. h e
s e a l i n gr i n g i s p l a c e di n t h e
B e s i d e s s t i f f n e s s ,a n o t h e r s e c o n d c o r r u g a t i o ng r o o v e
d e c i s i v ef a c t o r f o r a p i p e from the pipe end. Lubricant
system is a securejointing is applied to the mating
t e c h n o l o g yT. h i s i s p r o v i d e d surfacespriorto joining.
by the push-fitsockeVsealing
ring system.
The corrugatedouter surface
of Resintech HDPE Sewer
Pipe allows secure and
consistentplacementsof the
m u s h r o o m - p r o f i l es e a l i n g
flng.
A full range of accessories
and fittingsis offeredwith the
ResintechHDPE SewerPioe
system.
 AdvantagesThat
SpeakFor Themselves RESINTECH

u securejointingtechnology
with push{it socket/ sealingring

tr superior
chemical
resistance
to corrosive chemicals in wastewater

tr excellentphysicalproperties
and thus increasedsecurityand non-breakable

tr superiorhydraulicflowcapacity

ffi&
smooth inner surfaceprovidesreducedfriction

tr excellentabrasionresistance
for high durability,long servicelife

[HXy tr easyhandling
due to lightweightdesignand fast processing

Tft}?:x',i3;illr1ilxi;Y
tr wideservicetemperature
from -40 0C to +80 0C
range

tr provides
environmentally
f riendly
60% materialsavingsas comparedto conventional
pipe designsand is recyclable

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 The RESINTECHTSEWERP|PESystem-
For Top-Of-The-Line,
Pe,rformance

2000

1000

500

200

100

20

10

:
.c
o
6Z

;
trl
0.1 0.2 0.5 1
Hydraulicgradientin [%]

High Flow Rates HighAbrasionResistance

The smoothinnersurfaceof Use of effectiveroughnessin HDPE has outstandi.ng The averagewearin HDPE
R e s i n t e c hH D P E S e w e r h y d r a u l i cc a l c u l a t i o n iss abrasionresistance, amongst specimens after100,000test
Pipe ensureslow hydraulic permitted by thisspecification the highestof all knowpipe c y c l e sw a s o n l y 0 . 0 9 m m .
f r i c t i o nl o s s .T h e a b s o l u t e f o r a p p r o v e dp i p e g r a d e s materials. This is shownby Thiswaslowerthanthe wear
roughness of smoothHDPE which meet applicable data from the Darmstadt normallyfoundfor HDPEin
p i p e s u r f a c e si s g e n e r a l l y s t a n d a r d s .T h i s o v e r a l l U n i v e r s i t yt e s t , a w i d e l y the Darmstadt test
lessthan0.1mm.,The above approachtakesthe following acceptedevaluation procedure p r o v i d i n ga d d e d s e c u r i t y
diagramme showsthe high factorsintoaccount: f o r a b r a s i o nr e s i s t a n c eo f overthat exoected.
waterflow ratesattainedwith . wallroughness (0.1mm) pipe materials, conductedby
R e s i n t e c hH D P E S e w e r . deviations andchangesin t h e S o u t hG e r m a nP l a s t i c s Alongwithlowsurfacerough-
Pioe.The calculations for the course Centre in WurzburgT . he ness and low abrasion
diagramme are basedon an . pipejoints impressive p e r f o r m a n coef anotheradvantageprovided
effective roughness of . inletfittings HDPEis documented in the by ResintechHDPESewer
0 . 5 m m a s s p e c ii fe d i n . manholeshafts diaoramme above. Pipe is that HDPEsurfaces
Table4 of Worksheet A110 Worksheet A 110of ATValso do not promoteformationof
" G u i d e l i n efso r H y d r a u l i c givesprocedures to be used build-upor deposits,a fact
Dimensioning and Flow s h o u l do t h e rf l o w - r e l e v a n t whichis explainedby their
C a p a c i t y C a l c u l a t i o no f factorsbe present. excellent resistance.
chemical
SewerChannels and Lines"
f r o m t h e G e r m a nW a s t e -
waterTechnicalSocietvAW.

€{B
rheREslNrEcH@ SEWER ptpEsystem-
For lncreasedSecurity RESINTECH

High ChemicalResistance
oxidativesection
In underground gravity T h i s t y p e o f c o r r o s i o ni s
p i p e l i n e sb, i o g e n o u s u l f u r i c p a r t i c u l a r l yc r i t i c a l f o r a l l
acidcorrosion is a decisivefac- cement-bonded materialsas it
tor with regardto servicelifeof
the system.Biogenous sulfuric
a c i d c o r r o s i o nt a k e s o l a c e
a b o v ew a t e r l e v e l a n d t h u s
can eat away watersoluble
components of cementat rates
as high as 6mm per year. %-)s\re
volatile \
o c c u r so n l y i n p a r t i a l l yf i l l e d The tablebelowgivessomeof sulphides H2SO4 t
pipes,i.e.gravitylines. the substances foundin waste-
water to which Resintech
HDPESewerPipeis chemically
resislant.Additionalresistance
informationfor otherchemicals
not listedherecan be orovided 1u
by request.ResintechHDPE
SewerPipeis resistant to acids
andbasesovera pH rangeof 1
-14
II
reduclivesection

Substance Concentration Substance Concentration Substance Concentration

adipic
acid,aqueous saturated oyes plasticisers
aluminium
chloride any ferrous
chloride.
aoueous saturated potassiumcard.,
aqueoussaturated
aluminium
sulphate saturated ferrous aqueous' saturated
sulphate, .potassiumchlor.,
aqueousany
aminoacids fertilizer
salts.aoueous any release
aqents
amm0nrum nrlr..
a0ueous any formaldehyde, aqueous upto 40% seawater
ammonium aou. any
ohosph.. formicacid,aoueous 85% silicone
oil
aniline any fruitiuices any sodiumacetate.
aoueous any
animaloils fueloil sodiumchloride,
aoueousany
anti{reeze
aoents commercial hvdrooen
sulohine saturated sodium
hydroxide any
aromatic
acids lime sodium sulohate.aoueouscoldsaturated
benzoic
acid.aoueous any lubricatino
oil slarch,aqueous anv
bismuth
salts magnesium chlor.,
aqueousany strlphatesinaqueous
sol'n any
boricacid,aqueous any magnesium salts,
aqueousany sulphuric
acid,aqueous upto 50%
calciumchloride.
aoueous saturated mercury sulphurous acid
carbontetrachloride technical
orade milk+ lacticacid.aoueous anv tablesalt.aoueous any
castor
oil mineral
water tartaric
acid. aoueous any
caustic ootash nitricacid upto 25% turoentineoil qrade
technical
caustic soda oxalicacid.aoueous any urea,aqueous up to 33%
citricacid,aqueous saturated paraffinincoil urine
juices
citrus pesticides qrade vrnegar
commercial
colaconcenirates pelroleum water,
distilled
c0pper aqueous saturated
chlonde, ohotooraohic develooers zincsalts.aoueous any
dishwashing
detergents commerctal photoqraphic
emulsions

€5,F
 The RESINTECH@ SEWERPIPESystem-
StaticallyTested

T h e ,T e s t i n g I n s t i t u t ef o r
Foundation Engineering, Soil
Mechanics and Rock
Mechanics of the Technical
University of Munichcarried
out a physical testing
programme todetermine static
load-bearing capacities bythe
ATV-A127procedure.

T h e r i n g s t i f fn e s s o f a
pipe is a measureof Embankment cover,traffic load 60 t, A4/84,95o/oDp,
its inherent ability to deformation
limit
w i t h s t a n dt o p l o a d i n g i,. e .
i n d e p e n d e not f t h e t y p e
a n d q u a l i t yo f i n s t a l l a t i o n .
I t i s a fu n c t i o no f t h e
D l a s t i cm o d u l u s o f t h e
p i p e m a t e r i a lt,h e m o m e n t
o f i n e r t i ao f t h e p i p e w a l l
and the effectivediameter
at the neutralinein the
wall.

The long-termring stiffness

of ResintechHDPESewer
Pipe is guaranteedto be at
least10kN/mm2 regardless
o f n o m i n a ld i a m e t e rT. h i s
corresoonds to staticsload-
bearingratingPN 4 of DIN
0 0.5 1 1.5 2 2.5
8074.
covering height in [m]

DeformationData
T h e f o l l o w i n gi n s t a l l a t i o n . Soilclassifications The following additional
c o n d i t i o n sa p p l y f o r t h e G2l slightlycohensive soils c o n d i t i o n sa p p l y f o r t h e
deformationdiagrammed (uppercurve) abovediagramme only:
shownaboveand on the G1 / n o n - c o h e s i v e s o i l s . Covering condition 44
oppositepage: (lowercurve) . beddingcondition 84,
. RESiNtECh HDPESEWER Also see soil class 3 i.e.layer-by-layer f illing,
PIPEDN100to DN600 according to DIN18300 compaction andbedding
. Height of covering withconfirmation of
e m b a n k m e n (t o v e r p i p e degreeof compaction
crest)0.5- 10.0m requiredby ZTVE-SIB,in
. 60 tonnestrafficload thiscase97YoDo,

€.0:13
 sYstem'
REsrNrEc
I::ffi}],ff|;:ffi
Results:
A l l d a t af o u n d( i n c l u d i ntgh e
curvesshownhere)showthat
longterm deformation of
ResintechHDPESewerPipe
was well belowthe permissible
l i m i to f 6 % , t h u s e n s u r i n ga
largemarginof safety.

Forthediagrammed
at right:
Embankment cover, traffic load 60 t, A1/B1,9'o/o Dpl
. covering permissible
deformation
limil
condition 41
. bedding condition 81,
i . e . l a y e r - b y - l a y efri l l i n g ,
c o m p a c t i o na n d b e d d i n g 5
w i t h o u t c o n fi r m a t i o n o f
degree of compaction
r e q u i r e db y Z T V E - S I B i,n
thiscase95%Dp,

a
.s
r1
.9
(!
E
En
OU

0 0.5 1 1.5 2 1.3 5

covering height in [m]

installation
type embankmentcover
traffic load 60 tonnes
installationcond./ A1/B1 A4/84
coveringcondition
degree of compaction 95% 97%
Do,
backfillmaterialin G2 G1 G2 G1
pipe zone
coveringheight hmin hr- hmin h.- hmin h.", hmin hr-
Resintech m m m m m m m m
DN 150 0,5 7,O 0,5 0,8 0,5 0,8 0,5 9,0
DN 2OO 0,7 5,0 0,6 5,0 0,6 5,0 0,6 6,0
DN 250 0,6 6,0 0,5 6,0 0,5 6,0 0,5 6,0
DN 3OO 0,6 5,0 0,6 5,0 0,6 6,0 0,5 7,0
DN 350 0,6 5,0 0,5 6,0 0,5 6,0 0,5 6,0

covering heightlimitsdeterminedin stresscalculationswith a safetyfactor of 2.5

ffi3
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GuaranteedConstant Quality

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I 5 JUL1998
l)otrblc w{ll (itri,r$rtcd l'ipes
TECHNOLOGY
GERI/IiqNINSTITUTEFOR CONSTRUCTION
R(llrtrc! Sl.ndild l)lN t6961 |ad I & I : lgtc PubliclNtitution
I hlrnhpl.sli(s Pipcs rnd Fiffirgs wtrh llotilc (Iilor ilnd silxnnh 107858edin,20th.Od 1994
(pleae s€ ongitul@py)

R H S T NI l : ( : H P L S T I ( : S ( l l ) S l ) N l l H l t
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TEST CERNflCATE
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a@g$ries made of PE+iO wth he €m
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ThE .RESINTECH@ PIPE SYSIEM.
SEWIE.R
For PracticalSolutions

r":hnical
I
NominaldiameterDN (mm) 100 150 200 225 250 300 375 450 600
OutsidediameterD" (mm) 118 173 235 262 292 346 435 522 701
Di (mm)
lnsidediameter 100 150 200 224 250 298 374 450 600
Sectionlengthlr (m) b 6 o o o b b o

Effect.lengthw. socketlr .lz (m) 6 . 0 1 0 6 . 0 1 5 6 . 0 1 4 6 . 0 1 0 6 . 0 1 0 6.020 6.095 6 . 1 0 0 6 . 0 9 5

Insertiondepth ls (mm) 110 140 130 125 125 195 245 285 360

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FittingProgramme
The Resintech HDPE Sewer
P i p e s y s t e m i n c o r p o r a t e sa
unique,uncomplicated
socket couoler which allows
use of a standardised
programmeof HDPEfittings.
The fittings have easy-to-use
push{it sockets at each end,
allowing quick, problem-free
assemblv.
C o n n e c t i o no f R e s i n t e c h
HDPE Sewer Pioe to
push-fit structures or other pipe
systemsis donewithminimum
t i m e a n d e f f o r t .T h e j o i n t i n g
technology ensures an
o p t i m u mt r a n s i t i o nw i t h l o w
hydraulic friction loss in
socketsand fittingalike.
T h e p r o f i l e dE P D M s e a l i n g
r i n g s c o n f o r mf u l l y w i t h D I N
4 0 6 0 , t h u s p r o v i d i n gh i g h Resintech Resintech
security against joint leakage
in gravitylines.
doublesocketcoupler profiled
sealingring
made of EPDM,with
mushroomprofile.
Note:ring is placed in second
groovefrom pipe end.

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svstem-
ffi ffi,}Ji;*SEWER REsINTECH
The ResintechHDPE SewerPipe
fitting programmeoffers solutionsfor
a wide rangeof applicationsin gravity
o
lines. Even retrofitcomoonents
a r e e a s y t o i n s t a l l .T o i n s t a l l a
branch - for instance- in an existing
line, it is fitted with Resintech
HDPE Sewer Pipe sectionson both
e n d s a n d i n s e r t e di n t o t h e l i n e a s
t r--t
shownat right. 3<d
I

Resintech Resintech Resintech Resintech

45"branch reducer(eccentric) accessfitting 45'bend
withblindflange

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Resintech Resintech Resintech Resintech
30'bend endplug transitionpiece transitionpiece
for rigidPVCpipe for claypipe

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ResintechHDPESewerPioe
Article Art.-No Nominal (DNin mm)
Diameter
i s a c o m p r e h e n s i vHeD P E
pipesyslemwhichfulfillsall 1 5 0 200 ZJU 300 3s0
requirements for reliabilityand sewerpipe(section
Resintech lenoth
6m) 5400.. ..20 ..25 ,.30 .35
versatility. Resintechorofiledsealinorino 54 51 1 5 . . 2 0 . . 2 5 ..30
Resintechdoublesockelcouoler 5450. . . 2 0 . . 2 5 ..30
ResintechHDPESewerPioe
Resintech45" branch to DN 150 ztJ 315 415 515 o tc
sectionsare suppliedwith a
s e a l i n gr i n g a n d a d o u b l e 200. 547 320 4 2 0 5 2 0 620
socketcouplerin placeon one 250 547 425 525 625
end.The sealingringfor the 300 547 JJU 630
spigotendis alsoprovided. 350 547 OJJ

Resintechreducer to DN 150 54 8. 315

(eccentric) 200 54 8. 420
zcu 54 8. 525
300 54 8. 630
Resintech
access
fitting/blind
flange .20 ..25 ..30 ..35
Resintech45" bend ..20 ..25 ..30 ..35
Resintech30" bend 54 57 .. 15 .20 ..25 ..30
Resintech15"bend 54 65 15 ..20 ..25 ...tu .. 35
Resintechendplug 54 52 tc ..20 ..25 ..30
Resintech
lubricant
Resintech
Other accessories onreouest
available !

ffi,@
 ldeal HandlingWith
ThE.RESINTECH@ SEWERPIPE RESINTECH
System

ResintechHDPE SewerPioe The excellent hydraulic Long-term physical test

is a cost-effective HDPE properties of HDPE resultspredicta service life of
sewer pipe system with counteractscalingand deposit at least 100 years for
l i g h t w e i g h tc o n s t r u c t i o nf o r build-up.Cleaningis required ResintechHDPE SewerPipe
p r o b l e m - f r e es t o r a g e a n d o n l y a t i n f r e q u e n ti n t e r v a l s , w h e n i n s t a l l e da n d u s e d a s
handling.lts rapid installation t h u s r e d u c i n gm a i n t e n a n c e recommended.
without need for heavy costs.
equipmentmakesthe system
particularlyeconomical.

Transport Installation Cuttingto length SocketCoupler

The light weight of Resintech HDPE SewerPipe Resintech HDPE Sewer The mushroom-profile sealing
Resintech HDPE Sewer is easy to install- without Pioe can be cut to non- ring is located in the second
P i p e m a k e s t r a n s p o r ta n d need for heavyequipment. standardlengths if required groove from the cut. A
handling easy and I n s t a l l a t i o ns h o u l d b e d o n e using a fine{oothedsaw or a lubricantis applied prior
convenient- during storage in accordancewith DIN 1986 cutting grinder. Special to making the coupler
and at the site. Parts 1 - 4, DIN 4033 and e q u i p m e n ti s n o t r e q u i r e d . connection.
T r a n s p o r ti s n o r m a l l yd o n e ATVA139. Residualcut-offcan be used
on pallets. Utilisationof residualcut-off like normalpipe material.
Care should be taken in lengthsis made easy by the
handling and storage to problem-freesocket coupler The cut is made in the
p r e v e n tc o n t a c tw i t h s h a r p system. centre of a corrugation
edges, points etc. which groove,perpendicular to the
could cause deformationor pipe axis. The edges of
o t h e r d a m a g e .T h e p i p e s the cut must be deburred.
and fittings can be stored Fittingscan also be cut using
eitherindoorsor outdoors. a fi n e - t o o t h e d saw,
p e r p e n d i c u l a tro t h e f i t t i n g
axis. Here too, the edges
must be deburred.

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