MAINTENANCE MANUAL OF Page 1 Total 9

BAG FILTER FOR CEMENT

MILL(TDM-TYPE)

Contents

1.Introduction .........................................................................................................2
1.1Copy Right .............................................................................................2
1.2 Safety Tips .............................................................................................2
2. Remarks ............................................................................................................3
3. Operation and Maintenance............................................................................3
3.1 Operation sequence ..............................................................................3
3.2 Maintenance ..........................................................................................3
4. Repair ................................................................................................................4
4.1 The method of determining the damaged bag room.........................4
4.2 On-line maintenance ............................................................................5
4.3 Middle-repair and overhaul ................................................................6
5. Trouble-shooting ...............................................................................................7
6. Lubricant item schedule ..................................................................................9
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

1. Introduction
Thank you very much for purchasing BAG FILTER FOR CEMENT
MILL(TDM-TYPE) of SINOMA TECHNOLOGY&EQUIPMENT GROUP CO.,
LTD. In order to help you to use and operate this product in right method, this
user manual is written specially for you. Four parts of the manual includes
operational maintenance, overhaul, recovery processing and lubrication. It would
apply to technical guidance for the purchaser, user and operator during operation.
This manual must be in-depth read and understood before operation.
1.1Copy Right
The copyright belongs to SINOMA.
Any alteration, reprint and any copy for the Third Party without written
authorization from SINOMA shall be regarded as illegal.
The rights of technical consultation and interpretation belong to SINOMA
GROUP CO., LTD, ENVIRONMENTAL PROTECTION COMPANY.
1.2 Safety Tips
1.2.1 Responsibilities of installation personnel
User and operator of BAG FILTER FOR CEMENT MILL(TDM-TYPE) must
read-through and understand all content in this manual and operate the equipment
according to these requirements, with the purpose of:
Avoid equipment damage and casualties from misoperation;
Ensure the equipment is operated reasonably and can be effective operation
when working.
1.2.2 Identification

Appeared this identification in the manual means the risk particulars needing
special attention which relevant persons must abide them, or may cause injuries
and property losses.
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

Appeared this identification in the manual means the key points needing special
attention which relevant persons must abide them, or may cause equipment
failure.

2. Remarks
This instruction manual applies to BAG FILTER FOR CEMENT
MILL(TDM-TYPE) .Most parts of the equipment are the basic configuration
and the components marked with “*”are matched according to the actual
conditions of operating mode and operation condition by customer. For the
optional parts, please refer to the operating instructions in the corresponding
location!

3. Operation and Maintenance

3.1 Operation sequence
3.1.1 Start sequence (fully open gate valve)
Double flap valve or Rotary feeder→ Fan of the conveying chute( * ) →
Dust-cleaning control program →all inlet valves（ （*）
）→ all exhaust valves → Fan
behind dust chamber.
3.1.2 Stopping procedure
Fan behind dust chamber → all exhaust valves → all inlet valves ( * )→
Dust-cleaning control program → Grate valve →Fan of the conveying chute
( * )→ Rotary feeder or Double flap valve

Note: Do not turn off the other components immediately but in 2

hour after the fan behind dust chamber is turned off!
3.2 Maintenance
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

3.2.1 Check up compressed air pipe, air filter, whether pipeline is air leakage
and promptly eliminate waste residue and ponding in filter once a day.
3.2.2 Check up air tank once a day about that whether the joints are air
leakage, whether each instrument is normal, whether safety valve is turned off,
whether pulse valve is air leakage and etc. If any problem, treat them. Open
blowoff valve of every air tank to discharge for 1min then close the valve.
3.2.3 Check dust-discharger twice per shift. If any problem, repair in time.
3.2.4 Check the dust-cleaning program once per half month. (Manually check
whether each pulse valve acts normally, especially in cold region. When
compressed air has too much moisture, pay attention to heat preservation of pulse
valve to prevent frostbite.)

4. Repair

When the dust emission is abnormal, debug it in time. If the broken

bags aren't plugging or off-line in time, the dust leaking from the crevasse
may enter the clean air chamber. Under the effect of injecting pressure air,
the dust will be induced into clean filter canister of intact bag. Of a long time,
the other fine bags will be also damaged what is called “Sausages
Phenomenon”.
4.1 The method of determining the damaged bag room
When the dust emission is abnormal, firstly, judge which dust chamber is
stoppage. Methods: a. Close a exhaust valve each time (about 5min), observe
whether the emission is weaken. If so, it is suggested that the bag room
corresponding with this valve is fault.. b. If each bag room is equipped with
aerosol mass monitor, it could be judge which bag room has damaged bag quickly
( * ) by it. It is suggested that close the exhaust valve of the dust chamber having
broken bag and set this room to overhaul state on the dust-cleaning control device
leading the failure actuation of pulse valve. It could be on-line overhauled. When
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

there are more than two bag rooms appear the phenomenon of bag broken,
overhaul must be carried out after stop the cement mill
4.2 On-line maintenance
During cement mill is running, prohibit any on-line maintenance of equipment.
So, any maintenance only should be done during out of service period to reduce
operation negative pressure. Before overhaul certain bag room, safety precautions
should be taken as follows:
Set the state of bag room which is ready to overhaul to be overhaul state on
dust-cleaning control program (refer to dust-cleaning control program
introduction). At this time, the exhaust valve of this room will be closed and the
corresponding pulse valve will also be in inoperation state;
Close the exhaust valve of this bag room(each bag room have one or two
exhaust valves) and bolt and nut shall be used to lock it at off-position, then cut
off air supply of compressed air;
Close the corresponding inlet valve and ensure every hand shank of inlet valve
is located at the off-position and lock then ( * );
Clean up deposition in hopper and conveying chute ( * ), then cut off fan of
conveying chute ( * ), rotary feeder under hopper;
Close inlet valve of air tank in overhaul room and open blowoff valve under air
tank to exhaust all compressed air in air tank to maintain the pressure of 0Pa;
Open access doors of hopper, bag rooms and clean air chamber;
When the temperature and fresh air condition are suitable, enter clean air
chamber to check damaged bag. Mouth of the damaged bag usually gathers
some dust. Check up carefully and replace damaged bags by new bags. At the
end of the job, check clean air chamber and inner of hopper and clear up
foreign matters;
Close and lock up all of the access doors;
Open all valves(include inlet valves ( * ), outlet exhaust valve, compressed air
valve of cylinder, inlet valve of air tank);
Open fan of the conveying chute and rotary feeder （or double flap valve）
Reset the state of bag room which has been finished maintenance to be
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

operative mode on dust-cleaning control program.

Note: Any improper entrance to enter bag rooms on operation

mode will result in heat hurt, dust hurt, CO2 suffocation or high pressure air
hurt!
For the dust chamber without inlet valve, in order to guarantee personal
safety and avoid accidents, on-line overhaul is not recommended!

4.3 Middle-repair and overhaul

Middle-repair shall be carried out after 6 months of operation when operation
of cement mill system is stopped, lasting about 1~3 days, including:
4.3.1 Open access doors on the lateral of clean air chamber, enter the clean air
chamber to check whether there is soot formation at the bag mouth. If any, it is
indicated that the bag may be broken, dispose it in time; if the equipment has
access door, enter bag room to check the basic information;
4.3.2 Check dust-cleaning effect: check the condition of dust shed and
whether the direction of circumference and length of bag is uniformity; check
whether there is abnormal soot formation in the bottom of hopper, if any, dispose it
in time.
4.3.3 Check whether reading of each gauge is correct. If abnormal, repair the
damaged parts.
4.3.4 Check whether the operation of cylinder is normal.
4.3.5 Check whether the pulse valve acts reliably and normally, whether
safety valve of gas tank and blowoff valve are normal;
4.3.6 Check whether the filter element of the air filter need replace, whether
reducing valve is normal;
4.3.7 Check whether opening of inlet valve is appropriate; ( * )
4.3.8 Check whether outlet valve is opened freely;
4.3.9 Check whether data display of pressure difference between the gas
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

inlet and outlet is right .

4.3.10 Check whether on-line aerosol mass monitor system of outlet is
normal; ( * )
4.3.11 Check whether level gage of hopper is normal; ( * )
4.3.12 Manual inching of each pulse valve to judge whether pulse valve acts
normally.
After one year of operation, overhaul shall be carried out. The lasting period
depends on the contents needed for repair. The overhaul must be added damage
check item more than middle-repair. If any rusty parts, treat them.

5. Trouble-shooting

Item Trouble Possible Reasons Treatment

1 The pressure of the 1) Exhaust valve is 1) Solenoid of cylinder is not
dust chamber is big not opened powered on;
singularly when it 2) Air pressure is less than 0.5
is working. MPa;
A: Operating mode 3) When the cylinder is
of normal powered on and the piston
pressure(<5000Pa): acts, but the valve plate does
△P>1700Pa not act.
B: High negative 4) Whether the valve plate has
pressure(>5000Pa): fallen off.
△P>2200Pa 2) The soot 1) Whether the dust-cleaning
formation is heavy control device is operating
on bag and normally;
blocking the bag 2) Whether the pulse valve is
act normally (Whether the
power supply is normal, the
pressure of air supply is
normal and the magnet coil is
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

working normally);
3) Adopt off-line deashing
briefly (maybe the
concentration in the process is
too heavy);
4) Shorten the deashing cycle.
3) Piezometric 1) Dredge or replace
pipeline is piezometer tube;
blocking or the 2) Repair or replace pressure
stoppage of gage.
pressure gage
4) Open degree of 1)Check opening of inlet
inlet valve is valve;
inappropriate or 2) Check whether valve plate
the valve plate has has fallen off. If any, treat
fallen off. ( * ) them.
2 Concentration of Bags broken or Replace the broken bag and
dropped reinstall the dropped bags.
dust emission
Weld seam Repairing welding.
increase
dehiscence
1) False alarm of 1) Check and affirm the
aerosol mass working condition of aerosol
monitor ( * ) mass monitor;
2) Calibration error 2) Recalibrate aerosol mass
of aerosol mass monitor
monitor ( * )
Rotary feeder or 1) Bags or foreign Overhaul and remove bags or
3 double flap valve objects in the valve foreign objects.
does not operate 2) Power failure Electric repair.
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BAG FILTER FOR CEMENT
MILL(TDM-TYPE)

4 Pressure of 1)Air supply Check whether process pipe

compressed air accident of process and compressed air pipe are
pipe is low pipe normal
2) Mebrane of Check whether mebrane of
pulse valve is pulse valve is locked
locked
3) Solenoid valve Check pulse valve and
is damaged leading solenoid valve for cylinder is
to not be reset. normal
4) Damage in valve Check whether safety valve
of air tank results and blowoff valve on air tank
in air leakage. are normal

6. Lubricant item schedule

Lubri.
Lubri. Lubricant
type
Lubricant point point
Selection lubricant Replace of
quantity
lubricant
GB7329
GB491
Bearings of No.2extreme-pressure
1 No.2calcium Oil cup
Gate valve lithium-radicle
-radicle grease
grease
GB7329
GB491
Bearings of No.2extreme-pressure
2 No.2calcium Oil cup
Rotary feeder lithium-radicle
-radicle grease
grease