JOB SAFETY ANALYSIS RECORD

Plant/Equipment # Department: Division/unit Date 01/16/2019

AY-1 48 INCH PIPELINE AT KP - 69.4 EWPD Area IV Operation /Yanbu PL JSA # 16/2019
Operation
Description of activity
BLASTING & COATING
Prepared by: Safety/LP reviewer: Approved by:
Name MUHAMMED FAREED A P
Position HSE OFFICER ( SAAD AL ESSA MOHAMMED
Name Name NEDHAL M BAKHSHWAIN
) HAZIMI

Name ADEL AL-AHMADI

Position Safety Advisor Position Operation foreman
Position Oil/ Gas Operator

REFERENCES (GI, SIM)

SAFETY EQUIPMENT AND PPE REQUIRED:

 PPE including safety helmet, safety goggles, gloves, and safety shoes shall be worn at all times.
 One First Aid Kit shall available at each work location.
 One MX-4
 One Fire Extinguisher, portable min 25 kg (Dry Powder for fire types A, B & C) shall be available at each work location.
 Two Fire Extinguisher, portable min 4.5 kg (Dry Powder for fire types A, B & C) shall be installed in each vehicle.
 Sufficient access of drinking water shall at all times be carried in vehicles and be available at each work location.
 Appropriate safety signs alerting for “Men at Work” shall be posted at each work location.
Job Step Sequence Potential Hazards Recommended Procedure to Control Hazards
1. Site Preparation &  Poor planning  Contractor and subcontractor shall conduct joint
Inspection site inspection to identify the hazards.
 Overall cable layout shall be prepared.
 Supervisor to coordinate to all proponent /
involved parties and obtain proper approval.
 Supervisor shall ensure emergency response plan
is established such as availability of first-aid kit,
designated assembly point and others.
 Key site personnel shall review all applicable SA
safety standards.
2. Mobilization of  Non-competent working  Only trained and experienced workers shall handle
Personnel and personnel the tasks.
Mobilization of  Utmost supervision of the competent supervisor
Equipment shall be observed during the activity.
 Non-essential personnel shall not be allowed to
perform the tasks.
 Workers must wear the required PPE such as FRC
clothing.
 Presence of different type  shall conduct joint site inspection to identify the
of hazards in the hazards and establish controls, ensure the safe
workplace such as slip & execution of the job.
trip, unorganized worksite
 and unfamiliarity of other  Ensure workplace is free from any obstruction and
hazards generated by other debris.
parties / team working on  Ensure good housekeeping is maintained in the
same workplace. work area.
 Barricades and appropriate warning signs shall be
installed in the work area.
 Location of assembly point shall be established.
 Housekeeping shall be conducted prior to start the
work.
 Proper communication with other parties through
toolbox and pre-task meeting.
 Designated safety officer onsite to assess and
ensure hazards are identified and controlled.
 All workers shall wear prescribed PPE.

 Poor condition of heavy  Equipment shall have posted sticker a valid repair
equipment and maintenance duly signed by a competent
mechanic.
 Operator shall have valid SAG license and valid
Saudi Aramco certification ID.
3. Entry to confined  Lack of Oxygen /  Gas testing should be conducted before entering
space Flammable or toxic into confined space.
atmosphere  No entry is allowed if oxygen level not in
between 20 % and 23.5 %
 If oxygen level is less than 20% breathing
apparatus must be used and Division head must
sign the permit.
 If LEL level is 10% or above no entry is allowed.
 Any reading above 0% no hot work is permitted.

 Slipping and Tripping  Personnel should inspect areas where debris or

potential slick surfaces are present to prevent tripping
and slipping accidents.
 Appropriate footwear is needed to provide
adequate traction
 Safety shoes are required for all personnel
entering confined spaces to provide both
adequate foot wear with traction and to protect
the feet
 Provide proper access to the confined space
4. Grit Blasting  High pressure
 Noise
 Exposure to dust
 Fire & Explosion
 Static Electricity
5. coating / wrapping  Leaks, slips, eye injury
 Physical check on hose condition
 Secure hoses and Relief valve in safe working
condition.
 Trained personnel
 Functional test (Gradually turn on)
 Protective clothing
 Earing protection.
 Blasting hood (Air-feed)
 Workers must only use NIOSH-approved
respirators to provide protection from dusts
produced during abrasive blasting operations
 Type CE NIOSH-certified blasting airline
respirator with a positive-pressure blasting
helmet
 Performing routine cleanup using wet methods
or HEPA-filtered vacuuming to reduce dust
accumulation
 Scheduling blasting when the least number of
workers are at the site
 Avoiding blasting in windy conditions to
prevent the spread of hazardous materials
 Never allow spray painting at the location if grit
blasting in progress.
 Off the mobile compressor during fueling.
 Check all pipe / equipment to be grit blasted is
adequately bonded to prevent accumulation of
electrostatic charge.
 Ensure correct PPE is used and is suitable for
the task.
 Safety glasses must be worn at all times.
 Attach high pressure hoses & spray gun to spray
unit, Ensure safety trigger lock is operational
and locked machine is turned off.
 Check for correct setup, tighten all fittings as
per manufacturer’s specification.
  Do not spray from ladders, use mobile scaffold
as a substitute.

 Paint splashes  Place paint pick up hose in paint container

 Property damage  Place spray machine on drop sheets prior to
 Slip hazards. operation.
 Have spill kit available at all times.

 Inhalation of spray  Pick up spray gun & move to surface to be

vapor, overspray sprayed
 Injection Injury  Obtain firm footing and begin to spray surface
 Eye injury  Use correct particle filter as per paint type
 Environmental impact (Refer MSDS).
 Plan moves, monitor ground & weather
conditions
 Isolate work area using signage & barricades
 Use drop sheets to protect the ground surface
 Do not secure the trigger to the on position
 Trained /competent persons shall only operate
spray equipment unless in training.
 Pressure injection  Do not point spray gun at another person
injury  Inappropriate behavior will not be tolerated.
 Any person using the airless gun in a harmful
manner will be removed from site
 Always use trigger safety lock
 If a pressure injection injury is suspected consult
a doctor without delay
 Poisoning  Use of correct PPE mask, gloves, glasses and the
like
 When all liquid is absorbed, shovel waste into
disposable bag
 Use correct waste management control
  Dispose of via a registered waste disposal depot,
implement a chain of custody for waste disposal.
 If solvent is applied to remove staining, this must
also be soaked up and returned for disposal
6. Housekeeping  Health Hazard  Drinking containers must be in good sanitary,
tightly capped, and clearly marked for use and
cup dispensers must be provided

 Water must be sprayed in order to control the dust

in the area

 Environmental Pollution  Housekeeping must be done prior to closing of

Observation/Revision:
work permit.
 All unused materials must be removed from site
on a daily basis and disposed of only in an
approved dumping area
Date Observed: Observed by:

Changes, if any: Changes, if any: Changes, if any:

Changes to Operating or Maintenance Procedure Required? Yes No

By: ____________________________________

Approved by: __________________________________________ Date:__________________________