MACHINE DESIGN

Mar. 24, 2019

SET B

1. For transmission shaft, the allowable deflection is one degree in a length of ___ diameters.
a. 10 c. 20
b. 15 d. 25
2. An old rule of thumb for transmission shafting is that the deflection should not succeed___ of length between
supports
a. 0.01 in. per foot c. 0.03 in per foot
b. 0.02 in per foot d. 0.04 in per foot
3. In general for machinery shafts, the permissible deflection may be closer to:
a. 0.02 in/ft c. 0.002 in/ft
b. 0.01 in/ft d. 0.030 in/ft
4. The speed at which the center of mass will equal the deflecting forces on the shaft with its attached bodies will
then vibrate violently, since the centrifugal force change its direction as the shaft turns.
a. Critical speed c. Mean speed
b. Geometrical speed d. Unit speed
5. For shaft, the minimum value of numerical combined shock and fatigue factor to be applied in every case to the
computed bending moment is:
a. 1.0 c. 1.5
b. 1.3 d. 1.8
6. It is suggested that the design factor on the yield strength be about 1.5 for the smooth load, about 2 to 2.25 for
minor shock loads and ___ when the loading reverses during operation.
a. 3.0 c. 3.5
b. 4.0 d. 4.5
7. A column is called short column when:
a. The length is more than 30 times the c. The length is less than 8 times the diameter
diameter d. The slenderness ratio is more than 32
b. Slenderness ratio is more than 120
8. For a circular shaft subjected to torque the value of shear stress:
a. Is uniform throughout d. Is zero at the axis and linearly increases to a
b. Has maximum value at the axis maximum value at the surface of the shaft.
c. Has maximum value at the surface
9. The compression members tend to buckle in the direction of:
a. Axis of load c. Minimum cross-section
b. Perpendicular to the axis of load d. Least radius of gyration
10. A reinforced concrete beam is considered to be made up of:
a. Clad Material c. Alloy Steel
b. Cast Steel d. Cast Iron
11. Determine the thickness of hollow shaft having an outside diameter of 100 mm if it is subjected to a maximum
torque of 5,403.58 N-m without exceeding a shearing stress of 60 Mpa or a twist of 0.5 degree per meter length
of shaft G=83,000 Mpa

A. 15mm C.16.8mm

B.86mm D.14.2mm

12. A 80 mm solid shaft is to be replaced with a hollow shaft of equal torsional strength. Find percentage of weight
saved, if the outside of the hallow shaft is 100mm.

A.56.53% C.48.49%

B.67.31% D.52.90%

13. A line shaft is transmit 200hp at 900rmp. If the line shaft is connected with a speed of 1600 rmp,find the
horsepower transmitted.

A.493 hp C.365hp

B.465hp D.200hp

14. A round steek shaft runs at 200rpm and us subjected to a torque of 226 N-m, the allowable shearing stress 41
4Mpa. It is also subjected to a bending moment of 339 N-m. The allowable tensile stress is 555 Mpa. Find the
diameter

A.37mm C.45mm

B.41mm D.51mm
15. A rectangular key was used in a pulley connected to a line shaft with a power of 10 KW at a speed of 1200rpm. If
the shearing stress of the shaft and key are 30 N/mm2 and 240N/mm2,respectively. What is the key length if the
width is 10 mm?

A. 18.7mm C.25.8mm

B.21.7mm D.30.2mm

16. A flange bolt coupling consist of eight steel 20mm diameter steel bolts spaced evenly around a bolt circle
300mm in diameter. If the coupling is subjected to a torque of 15.1 KN-m, determine the maximum shearing
stress in the bolts?

A. 40450kPa C.40054kpa

B.63320kPa D.31298kpa

17. In a shearing machine the energy is 29264 ft-lb, the ultimate shearing stress of the steel plate is 40,000psi, the
plate thickness is 1inch the lenth of the plate which can be sheared is

A.7055in C.12 75in

B.10.55in D.17.56in

18. What would be the weight of a flywheel in kg if the weight of the rim is 3times the sum of the weight of the hub
and arms. Given the outside diameter and inside diameter to be 24 in and 18 in respectively and the rim width is
4.5 in(assume steel flywheel)

A.140.95kg C.200.95kg

B.160.95kg D.152.95kg

19. A cast iron flywheel with a mean diameter of 36 inches changes speed from 300 rpm to 280 while it gives up
8000ft-lb energy. What is the coefficient of fluctuation?

A. 0.069 C. 0.082

B. 0.015 D. 0.020

20. A. 1.5 in diameter 10-spline shaft d=0.91D,w=0.156D, h=0.045D and permanent fit has a compressive force of
2200 lbs. Find the torque applied if hub length 1 3/4 in.

A. 1575.75psi C.1775.75psi

B.1675.75psi D.1875.75psi

21. A 4 spline shaft d=0.75D, w=0.24D, h=0.25D an dto slide when not under load has a diameter of 2.5 in. Find the
shearing stress if shearing force is 2500lbs. If hub lemth is 2 inches

A.420.83psi C.620.83psi

B.520.83psi D.720.83psi

22. A rectangular key was used in a pulley connected to a line shaft with a power of 7.46 KW at a speed of 1200rpm.
If the shearing stress of the shaft and key are 30N/mm2 and 240N/mm2, respectively. What is the diameter of
the shaft?

A. 18.7mm C.25.8mm

B.21.7mm D.30.2mm

23. A pulley is keyed to a 2 and 1/2 in diameter shaft by a 5/8 in x 7/16 in x 3 in flat key. The shaft rotates at 50 rpm.
The allowable shearing stress for the key is 22 ksi. The allowable compressive stress for the key,hub and shaft
are 66 ksi, 59ksi, and 72ksi. Determine the maximum torque the pulley can safely deliver.

A.48398.4 in-lb C.51562.5 in-lb

B.54140.6 in-lb D.67495.2 in-lb

24. A flange bolt coupling consists of eight steel 20mm diameter steel bolts soaced evenly around a bolt circle 300
mm in diameter. If the coupling is subjected to a torque of 15.1 KN-m, determine the maximum shearing stress
in the bolts.

A.40450Kpa C.40054Kpa

B.63320Kpa D.31298Kpa

25. A press is used to a punch 10 holes per minute of 30 mm diameter hole from 25 m thick plate. determine the
power needed to punch a hole if ultimate shear stress is 400Mpa.
A. 2.68KW C.3.58KW

B.1.96KW D.0.96KW

26. The kinetic energy needed to punch a hole is 5kj. What is the maximum thickness of hole that can be punched if
hole diameter is 25mm and ultimate stress of plate is 420Mpa.

A.12.61 mm C. 17.41mm

B. 14.68mm D.19.62mm

27. During a punchine process of 350 kg flywheel the speed varies from 200 rpm to 180rpm with1m mean
diameter. Determine the kinetic energy needed.

A. 3.63 KJ C.4.51KJ

B. 6.28KJ D.5.62KJ

28. A plate 200mm wide an md 25mm thick with strength of 410Mpa is to be shear. During shearing process an
800mm mean diameter flywheel changes its speed from 200rpm to 180rpm. Determine the weight of flywheel
to be used.

A.3265.84 kg C.3621.72kg

B.3452 71kg D.3846.86 kg

29. The energy required to punch a square from 20mm thick plate is 10KJ. If the ultimate strength of the plate is
420Mpa determine the maximum sudes of square that cna be punched.

A.45mm C.60mm

B.30mm D.55mm

30. A 1m mean diameter flywheel, 500 kg weight changes its speed from 220 rpm to 200 during shearing process.
What force is needed to shear a 30mm thick plate.

A.384.13KN C.4216.12KN

B.683.71KN D.4565.25KN

31. A type of coupling that allows slight amount of torsional angular flexibility due to introduction with some elastic
material cylindrically wrapped around the bolts in the flange.
a. Simple Elastic Bonded Coupling c. Elastic Material Bonded Coupling
b. Elastic Material Bushed Coupling d. All of these
32. Which of the following keys that is square or flat and tapered with head?
a. Pin key c. Gib-head keys
b. Saddle key d. None of these
33. What are considered as the most common keys?
a. Flat keys c. Saddle Keys
b. Square keys d. D. A and B
34. A key may either straight or tapered. It is usually a drive fit.
a. Pin key c. Gib-head key
b. Saddle key d. None of these
35. A key with one of several patented methods of keying is driven or pressed into a hole that is small enough to
close the slit, assembled in radial direction.
a. Fit key c. Roll pin
b. Saddle key d. Pin key
36. Kennedy keys are also known as:
a. Tangential keys c. Saddle keys
b. Normal keys d. Roll pin
37. A key allows the hub to move along the shaft but prevents the rotation of the shaft.
a. Woodruff key c. Gibbs key
b. Feather key d. Square key
38. Which one of the following types of fits used for involute spline?
a. Close fit c. Sliding fit
b. Press fit d. All of these
39. Used for permanent fits and are similar to involute splines except that the pressure angle is 14.5 degrees.
a. Separation Load c. Stub Serrations
b. Spline Shaft d. Involute Serration
40. In the case of knuckle joint, the pin is most likely to fail in:
 a. Compression c. Tension
b. Shear d. Double Shear
41. Heating above the transformation range usually 1300 degrees F to 1350 degree F in cooling slowly to soften the
metal and increasing machining.
a. Annealing c. Normalizing
b. Hardening d. Tempering
42. Heating above the transformation temperature and quenching usually in oil, for the purpose of increasing the
hardness.
a. Annealing c. Normalizing
b. Hardening d. Tempering
43. Reheating to a temperature below the transformation range, followed by any desired rate of cooling to attain
the desired properties of the metal.
a. Annealing c. Tempering
b. Hardening d. Stress Relieving
44. Heating to a sub-critical temperature about 1100 degrees F to a 1300 degrees F and holding at that temperature
for a suitable time for the purpose of reducing internal residual stresses.
a. Annealing c. Tempering
b. Hardening d. Stress Relieving
45. Heating to some 100 degrees F above the transformation range with subsequent cooling to below that range in
still air at room temperature to produce uniform structure of the metal.
a. Annealing c. Normalizing
b. Hardening d. Tempering
46. A machine tool used for producing holes in a metal by the used of cutting tool drill
a. Drilling Machine c. Milling Machine
b. Boring Machine d. Broaching Machine
47. A machine tool used to form metal parts by removing metal from a work piece by the use of revolving cutter
each tooth having a cutting edge which removes its share of the stock.
A. Drilling Machine C. Milling Machine
B. Boring Machine D. Broaching Machine
48. A machine tool use to sharpen or shape tools by using an abrasive wheel
a. Tool grinder c. Planer
b. Shaper d. Power Saw
49. A machine tools used to enlarge a hole by means of an adjustable cutting tool with only one cutting edge.
a. Drilling Machine c. Milling Machine
b. Boring Machine d. Broaching Machine
50. A machine tools used to cut metal part light, medium, and large sections using a reciprocating a hacksaw blade.
a. Tool grinder c. Planer
b. Shaper d. Power Saw
51. In case of sunk key;
a. The key is cut in both shaft and hub c. The key was is cut in shaft only
b. The key way is cut in hub only d. The key was is helical along the shaft
52. Splined shafts are generally for;
a. Air craft c. Bicycle
b. Automobiles d. Machine tools
53. Splines are used when;
a. The power to be transmitted is low c. The torque is high
b. The power to be transmitted is high d. Axial relative motion between shaft hub is
necessary
54. Which key normally used in wristwatches?
a. Kennedy key c. Tangent key
b. Sunk key d. None of these
55. If a square key and shaft are to be of the same material and of equal strength, the length of key would be equal
to;
a. d c. 1.2d
b. 0.75d d. 1.5d
56. A type of key that is used in self-aligning machine key made by a side milling cutter in the form of segment of
disk.
a. Kennedy key c. Tangent key
b. Saddie key d. Woodruff key
57. A female mating member that forms a groove in the shaft to which the key fits.
a. Key path c. Key way
b. Key holder d. Key hole
58. A square taper key fitted into a keyway of square section and driven from opposite ends of the hub is known as;
a. Barth key b. Feather key
 c. Kennedy key d. Saddle key
59. A machine member employed at the interface of a pair of mating male and female circular cross sectioned
member to prevent the relative angular motion between those mating
a. Key way c. Constant key
b. Key d. Variable key
60. A feather key is one of the following types of;
a. Sunk c. Parallel
b. Tapered d. Tangent
61. A machine tool used for production of flat surfaces on pieces too large or too heavy to hold in a shaper
a. Tool grinder c. Planer
b. Shaper d. Power saw
62. An alloy of copper and tin
a. Brass c. Iron
b. Bronze d. Tin
63. An alloy and zinc
a. Brass c. Iron
b. Bronze d. Tin
64. The process of forming metal parts by the used of dies after the metal is heated to its plastic range
a. Rolling c. Turning
b. Forging d. Casting
65. The process of forming the metal parts by then used of a powerful pressure from a hammer or press to obtained
the desired shape, after the metal has been heated to its plastic range.
a. Rolling c. Turning
b. Forging d. Casting
66. A manganese steel containing approximately 0.20% of carbon.
a. SAE 1320 c. SAE 2340
b. SAE 1230 d. SAE 4230
67. A machine tool in which metal is removed by means of a revolving cutter which many teeth, each tooth having a
cutting edge which remove its share of the stock.
A. Milling Machine C. Lathe Machine
B. Broaching Machine D. Boring Machine
68. A metal turning machine tool in which the work, while revolving a horizontal axis is acted upon by a cutting tool
which is made to move slowly in a direction more less parallel to the axis of the work
a. Milling Machine c. Lathe Machine
b. Broaching Machine d. Boring Machine
69. Permanent Keys made integral with shaft and fitting into key ways broached into the mating hub.
a. Square Key c. Woodruff key
b. Splines d. Kennedy Key
70. A type of a square key with bottom two corners beveled is called:
a. Flat key c. Barth Key
b. Feather key d. Woodruff key
71. The bearing load ofn feather keys should not exceed
a. 600 psi c. 1000 psi
b. 800 psi d. 1200 psi
72. The two keys are angularly spaced.
a. 45 degrees c. 75 degrees
b. 60 degrees d. 90 degrees
73. The three keys are angularly spaced.
a. 60 degrees c. 120 degrees
b. 90 degrees d. 180 degrees
74. The permissible crushing stress is about _______ times the permissible shear stress.
a. 1.5 c. 1.9
b. 1.7 d. 1.10
75. Practical consideration required that the hub length should be atleast to obtain a good grip.
a. 0.2 d c. 1.7 d
b. 1.5 d d. 1.9 d
76. For three keys a ____ percent overload often is used.
a. 10 c. 20
b. 15 d. 25
77. A pin that is a cylindrical in shape with a head on one end and a radial through hole in the other end.
a. Clevis Pins c. Dowel Pins
b. Taper Pins d. None of these
78. Used for the attachment of lever, wheels and similar devices unto shaft for light duty service.
a. Clevis Pins b. Cotter Pins
 c. Dowel Pins d. Taper Pins
79. A tool used in measuring diameters
a. Caliper c. Tachometer
b. Nanometer d. Pyrometer
80. Used to true and align machine tools, fixtures and works to test and inspect size trueness of finished work and to
compare measurement either heights or depths or many other measurements.
a. Dial Gauge c. Tachometer
b. Dial Indicator d. Speedometer
81. Torsional deflection is a significant consideration in the design of shaft and the limit should be in the range of
_______ degrees/foot of length.
a. 0.004 to 0.006 c. 0.006 to 0.008
b. 0.08 to 1 d. 0.008 to 1

82. For a universal joint shaft angle should be _______ degrees maximum and much less if in high rotational speed.
a. 12 c. 16
b. 15 d. 14
83. It is a good design practice for steel line shafting to consider a limit to the linear deflection of ______ inch/foot
length maximum.
a. 0.050 c. 0.020
b. 0.010 d. 0.060
84. It is a rotating machine member that transmits power
a. Cam c. Plate
b. Shaft d. Flywheel
85. A stationary member carrying pulleys, wheels and etc. that transmit power is called
a. Axle c. Turbine Shaft
b. Propeller shaft d. Machine Shaft
86. A line shaft is also known as
a. Counter shaft c. Main Shaft
b. Jack shaft d. Head Shaft
87. Which of the following shafts intermediate between a line shaft and a driven shaft?
a. Core shaft c. Medium shafts
b. Head shaft d.Spindles
88. Short shaft on machine are called:
a. Core shafts c. Medium shafts
b. Head shafts d. Spindles
89. For shaft, the shear due to bending is a maximum at the neutral plane where the normal stress is:
a. Constant c. Minimum
b. Maximum d. Zero
90. Criteria for the limiting torsional deflection vary from 0.08 per foot of length for machinery shafts to ____ per
foot.
a. 1 degree c. 3 degree
b. 2 degree d. 4 degree
91. The ability of metals to stand loads without breaking down.
a. Strain c. Elasticity
b. Stress d. Strength
92. Which of the following is not a classification of iron ore?
a. Siderite c. Hermanite
b. Sulfurite d. Magnetite
93. Ferrous metal contain a relatively large amount of:
a. Manganese c. Sulfur
b. Carbon d. Phosphorus
94. Which of the following metal is easy to chisel?
a. Alloy steel c. Stainless steel
b. Manganese steel d. Cast Iron
95. The ability of material or metal to resist being crushed is:
A. Fatigue Strength C. Torsional Strength
B. Bending Strength D. Compressive Strength
96. Which of the following is not part of the headstock?
a. Anvil c. Motor
b. Spindle d. Back Pressure
97. Which of the following is not used to temper steel?
a. Oil bath c. Steam bath
b. Brine/Salt bath d. Water bath
98. Which of the following is not kind of cast iron?
 a. Gray iron c. Malleable iron
b. White iron d. Lead Iron
99. A machinery operation whereby the total rotates while the feed is stationary.
a. Shaping c. Turning
b. Milling d. Reaming
100. What process does not belong to the group?
a. Brazing c. Hardening
b. Soldering d. Resistance welding