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(IOCL BONGAIGAON)
Submitted By
Ashok Paliwal
12210008, CH 407
IDD 4th year, Chemical
INDUSTRY (IOCL) OVERVIEW
Established in 1964
Refining capacity : 65.7 MMTPA ( 1.31 million barrels per day)
Refineries at Barauni, Gujrat, Mathura, Guwahati, Bongaigaon, Panipat, Haldia
BGR Refinery
Commissioned in February 1979 as BRPL
The company became a subsidiary of IndianOil (IOC) on 29 March 2001.
Designed by Engineers India Ltd.
Capacity: 2.35 MMTPA (1.5 MMTPA Ravva Crude , 0.85 MMTPA Assam Crude)
CRUDE OIL SOURCE:
Assam crude(Sulphur 0.3%), Ravva Crude (Sulphur 0.1%, from the Ravva oil field of Andhra Pradesh) & Imported
Crude (from Nigeria , Indonesia)
Imported crude oil is received through Haldia – Barauni crude pipeline up to Barauni & from Barauni to BGR by
reverse pumping through oil pipeline.
PRODUCTS:
LPG ,Naphtha, MS (Euro-III), Kerosene, HSD(High Speed Diesel), LDO(Light Diesel Oil), LVFO (Light Viscosity Fuel
Oil),LSHS(Low Sulfur Heavy Stock).
BGR AT A GLANCE
1.CRUDE DISTILLATION UNIT (CDU)
Capacity: 1.35 MMTPA (1ST UNIT) , 1.00 MMTPA (2ND UNIT)
Products: L.P.G. ,Straight Run Naphtha ,Reformer Feed Naphtha, Raw Kerosene and Diesel Reduced
Crude Oil (RCO)
The desalter is an electrostatic coalesce used for purification of crude from sludge, salts and
corrosion inducing salts
5. Furnace:
Type: Natural draft , vertical cylinder , two passes, with convection and radiation section
Has 12 burners.
Preheated crude oil heated to about 358 0C
Desalter
Water Washing
Heating
Coalescence
Settling Rate
CRUDE DISTILLATION & STRIPPERS
Height of Distillation column: 50m
Number of Trays: 38
Feed from the fired heater enters the column under tray #5
Fractionator’s :
Temprature:350 °C
Pressure :1.3 Kg/cm2
Products :
Distillate
Bottom Products
Distillate
Products Withdrawn Temp Tray No
Kero I 225 23
Kero II 260 15
Overhead:
Overhead vapors goes to the overhead condenser at about 142 °C &
Condensate is collected in reflux drum
A part of this condensate is sent to the crude column as top reflux & balance quantity goes as Stabilizer
feed
Bottom Product:
Reduced crude oil
Stabilizer
Column has 30 trays
Top Temp: 65°C
Top Pressure: 10 Kg/cm2
The purpose of stabilizer is to stabilize naphtha by separating out liquefied
petroleum gas (LPG) & others C-4 components
Reboiler heating media for Splitter-II is reduced crude oil from main fractionator
column bottom
CDU 1 v/s CDU 2
CDU I CDU II