MV-90 & MV-105 POWER CABLE

5kV - 15kV • XLP and EPR Insulations with PVC Jacket

Wet or Dry Locations • 90°C XLP • 105°C EPR

Medium Voltage Power Cable products are MV-90 XLP....

frequently used as a main or primary power FEATURES & BENEFITS
feeder for various types of applications.
Utilities also use these products in substations • Abuse resistant
and generating plants. • Low dielectric loss
American Insulated Wire’s Medium Voltage • Easier to splice and terminate due to its concentric wire
Power Cable is sold exclusively through shield
electrical distribution. The company stocks APPLICATIONS
both XLP MV-90 and EPR MV-105. In addition, • Commercial applications
American can manufacture these products to
-Malls & Sport Complexes
meet even the most challenging specifications.
-Office Buildings & Government Facilities
Stock and custom cable availability. -Hospitals & Medical Centers
-Universities & Colleges
AEIC, ICEA, NEMA, OSHA
MV-105 EPR....
FEATURES & BENEFITS
• Higher current carrying capacity at the 105°C maximum
conductor temperature
• Passes IEEE 383 70,000 BTU/hour flame test
• Passes IEEE 1202/FT4 flame test
• “CT (Cable Tray) use” listed with flame retardant PVC on
size 1/0 AWG and larger
• Full shielding coverage with 100% copper tape shield
• Inherent tree retardant characteristics
• Provides good flexibility

APPLICATIONS
• Industrial applications • Military Facilities
-Steel Mills • Airports
-Auto Manufacturing • Utilities
-Glass Manufacturing -Generating Stations
-Chemical/Petroleum Plants
-Pharmaceutical Plants
-Pulp and Paper Mills

Distributed by:

95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880

401-642-2200 • Fax 401-642-2220 • www.aiwc.com
TYPE MV-90 POWER CABLE - 5kV & 15kV
XLP Insulation with PVC Jacket - Shielded
8 AWG - 1000 KCMIL • Single Conductor • 90°C Wet or Dry Locations
Stranded Bare Copper
Extruded Semi-Conducting
Strand Shield
XLP Insulation
Extruded Semi-Conducting
Insulation Shield
Bare Copper Wire Shield
Tape Separator
Sunlight Resistant
PVC Jacket
TYPE MV-105 POWER CABLE - 5kV & 15kV
EPR Insulation with PVC Jacket - Shielded
6 AWG - 1000 KCMIL • Single Conductor • 105°C Wet or Dry Locations
Stranded Bare Copper
Extruded Semi-Conducting
Strand Shield
EPR Insulation
Extruded Semi-Conducting
Insulation Shield
5 Mil Bare Copper
Tape Shield
Sunlight Resistant
PVC Jacket
The data listed in this brochure is approximate and subject to change without notice.
American Insulated Wire Corporation
95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 • 401-642-2200 • Fax 401-642-2220 • www.aiwc.com
AEIC
OSHA Acceptable
ICEA
NEMA
Scope
This specification covers shielded, single conductor cables having
stranded, bare copper conductors; extruded semi-conducting strand
shield; cross-linked polyethylene (XLP) insulation; extruded semi-
conducting insulation shield with bare copper wire shield; and polyvinyl
chloride (PVC) jacket. Cables are rated 5kV or 15kV, 90°C in wet or
dry locations, and meet the requirements of ICEA S-93-639 (NEMA
WC-74), AEIC CS-5, Articles 328 and 310 of the National Electrical
Code, and UL-1072.
Applications
UL listed and OSHA acceptable. Where NEC requirements apply,
cables are suitable for use in wet or dry locations at maximum operat-
ing temperature of 90°C for normal operation; 130°C for emergency
overload conditions; and 250°C for short circuit conditions. Cables may
be installed in conduit, duct or aerially when properly supported by a
messenger. Cables are also suitable for direct burial if installed in a
system with a grounding conductor that is in close proximity and con-
forms with Article 250.4 (A) (5) and 250.4 (B) (4) of the 2002 NEC.
AEIC
OSHA Acceptable
ICEA
NEMA
Scope
This specification covers shielded, single conductor cables having
stranded, bare copper conductors; extruded semi-conducting strand
shield; ethylene propylene rubber (EPR) insulation; extruded semi-con-
ducting insulation shield with a 5 mil bare copper tape shield; and
polyvinyl chloride (PVC) jacket. Cables are rated 5kV or 15kV, 105°C in
wet or dry locations, and meet the requirements of ICEA S-93-639
(NEMA WC-74), AEIC CS-6, Articles 328 and 310 of the National
Electrical Code, and UL-1072.
Applications
UL listed and OSHA acceptable. Where NEC requirements apply,
cables are suitable for use in wet or dry locations at maximum operat-
ing temperature of 105°C for normal operation; 140°C for emergency
overload conditions; and 250°C for short circuit conditions. Cables may
be installed in conduit, duct or aerially when properly supported by a
messenger. Cables are also suitable for direct burial if installed in a
system with a grounding conductor that is in close proximity and con-
forms with Article 250.4 (A) (5) and 250.4 (B) (4) of the 2002 NEC.
Note: Sizes 1/0 AWG and larger are marked “Type MV-105 for CT
USE” suitable for installation in cable tray per Article 392.12 of the
2002 NEC. Sizes 1/0 and larger also pass the IEEE 1202/FT4 flame
test.
TYPE MV-90 POWER CABLE • 5kV & 15kV • XLP/PVC CONSTRUCTION

Conductor: Jacket:
Compressed class B stranded annealed uncoated Extruded PVC jacket with excellent mechanical prop-
copper. erties. Jacket is UL listed as being “sunlight resist-
Conductor Shield: ant.”
Extruded semi-conducting copolymer compound. Tests:
Insulation: The finished cable shall be tested in accordance
90°C rated Cross-linked Polyethylene (XLPE) per with and meet the requirements of ICEA S-93-639,
ICEA S-93-639 part 4 and UL-1072. UL-1072, and AEIC CS-5.
Insulation Shield: Optional Constructions:
Extruded semi-conducting copolymer compound Consult factory for cable specifications with alternate
applied directly over the insulation.The conductor constructions or materials.
shield, insulation and insulation shield are applied
in one tandem operation.
Shield:
Uncoated helically applied copper wires.
CABLE DATA

5kV XLP-PVC • Copper Conductor • 90°C Rating • ES15588

100% or 133%* Insulation Level • Insulation Thickness 90 Mils
NOMINAL NOMINAL NOMINAL MIN. AVG.
APPROX.
PART SIZE AWG CONDUCTOR INSULATION INSUL. SHLD. JACKET APPROX.
STRANDING DIAMETER DIAMETER DIAMETER THICKNESS O.D.
NET WGHT AMPS1
NUMBER OR KCMIL LBS./M FT.
INCHES INCHES INCHES INCHES

28301 8 AWG 7/.0486 .143 .390 .470 .060 .640 195 55

28302 6 AWG 7/.0612 .180 .425 .505 .060 .675 244 75
28303 4 AWG 7/.0772 .227 .475 .555 .060 .725 309 97
28304 2 AWG 7/.0974 .285 .530 .610 .060 .780 409 130
36323 1 AWG 19/.0745 .325 .570 .650 .060 .820 475 150
28305 1/0 AWG 19/.0745 .365 .610 .690 .080 .900 559 180
28306 2/0 AWG 19/.0837 .409 .655 .735 .080 .945 661 205
28307 4/0 AWG 19/.1055 .516 .765 .845 .080 1.055 983 280
28308 250 KCMIL 37/.0822 .562 .820 .900 .080 1.120 1127 315
28309 350 KCMIL 37/.0973 .666 .925 1.005 .080 1.225 1482 385
28310 500 KCMIL 37/.1162 .795 1.055 1.155 .080 1.375 2069 475
37107 750 KCMIL 61/.1109 .975 1.255 1.355 .080 1.575 2940 600
*Note: AEIC requires 115 mils of insulation for a 133% insulation level.

15kV XLP-PVC • Copper Conductor • 90°C Rating • ES15590

133% Insulation Level • Insulation Thickness 220 Mils
27645 2 AWG 7/.0974 .285 .790 .870 .080 1.090 609 150
27862 1 AWG 19/.0664 .325 .825 .905 .080 1.120 682 170
27646 1/0 AWG 19/.0745 .365 .865 .945 .080 1.160 774 195
27647 2/0 AWG 19/.0837 .409 .910 .990 .080 1.205 886 225
27648 4/0 AWG 19/.1055 .516 1.015 1.110 .080 1.325 1255 295
27649 250 KCMIL 37/.0822 .562 1.075 1.175 .080 1.390 1411 330
27650 350 KCMIL 37/.0973 .666 1.180 1.280 .080 1.495 1791 395
27651 500 KCMIL 37/.1162 .795 1.310 1.410 .080 1.625 2339 480
27652 750 KCMIL 61/.1109 .975 1.500 1.610 .110 1.885 3341 585
1Ampacities are based on three single conductor cables in isolated conduit in air, conductor temperature of 90°C and ambient air
temperature of 40°C per Table 310.73 of the 2002 NEC.

American Insulated Wire Corporation

95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 • 401-642-2200 • Fax 401-642-2220 • www.aiwc.com
TYPE MV-105 POWER CABLE • 5kV & 15kV • EPR/PVC CONSTRUCTION
Conductor: Jacket:
Compressed class B stranded annealed uncoated Extruded PVC jacket with excellent mechanical
copper. properties. Jacket is UL listed as being “sunlight
Conductor Shield: resistant.”
Extruded semi-conducting copolymer compound. Tests:
Insulation: The finished cable shall be tested in accordance
105°C rated Ethylene Propylene Rubber (EPR) with and meet the requirements of ICEA S-93-639,
per ICEA S-93-639 part 4 and UL-1072. UL-1072, and AEIC CS-6.
Insulation Shield: Optional Constructions:
Extruded semi-conducting copolymer compound Consult factory for cable specifications with alternate
applied directly over the insulation.The conductor constructions or materials.
shield, insulation and insulation shield are applied
in one tandem operation.
Shield:
Uncoated helically applied 5 mil bare copper tape
with a nominal overlap of 25%. CABLE DATA

5kV EPR-PVC • Copper Conductor • 105°C Rating • ES15589

133% Insulation Level • Insulation Thickness 115 Mils
NOMINAL NOMINAL NOMINAL MIN. AVG.
APPROX.
CONDUCTOR INSULATION INSUL. SHLD. JACKET APPROX.
PART SIZE AWG DIAMETER DIAMETER DIAMETER THICKNESS O.D.
NET WGHT AMPS1
STRANDING LBS./M FT.
NUMBER OR KCMIL INCHES INCHES INCHES INCHES

27604 6 AWG 7/.0612 .180 .475 .580 .060 .695 281 93

27605 4 AWG 7/.0772 .227 .525 .630 .060 .745 352 120
27606 2 AWG 7/.0974 .285 .585 .690 .080 .805 452 165
27607 1/0 AWG 19/.0745 .365 .665 .770 .080 .925 612 215
27608 2/0 AWG 19/.0837 .409 .710 .815 .080 .970 719 255
27609 4/0 AWG 19/.1055 .516 .815 .920 .080 1.075 1051 330
27610 250 KCMIL 37/.0822 .562 .870 .975 .080 1.130 1199 365
27611 350 KCMIL 37/.0973 .666 .975 1.080 .080 1.235 1602 440
27612 500 KCMIL 37/.1162 .795 1.105 1.235 .080 1.385 2160 534
37108 750 KCMIL 61/.1109 .975 1.305 1.435 .080 1.580 3048 655

15kV EPR-PVC • Copper Conductor • 105°C Rating • ES15591

133% Insulation Level • Insulation Thickness 220 Mils
27637 2 AWG 7/.0974 .285 .790 .900 .080 1.050 654 165
28015 1 AWG 19/.0664 .325 .825 .935 .080 1.085 731 190
27638 1/0 AWG 19/.0745 .365 .865 .975 .080 1.125 825 215
27639 2/0 AWG 19/.0837 .409 .910 1.020 .080 1.170 941 255
27640 4/0 AWG 19/.1055 .516 1.015 1.150 .080 1.280 1320 330
27641 250 KCMIL 37/.0822 .562 1.075 1.210 .080 1.355 1480 365
27642 350 KCMIL 37/.0973 .666 1.180 1.315 .080 1.455 1868 440
27643 500 KCMIL 37/.1162 .795 1.310 1.455 .080 1.585 2427 535
27644 750 KCMIL 61/.1109 .975 1.500 1.590 .110 1.825 3445 655

1Ampacities are based on three single conductor cables in isolated conduit in air, conductor temperature of 105°C and
ambient air temperature of 40°C per Table 310.73 of the 2002 NEC.

American Insulated Wire Corporation

95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 • 401-642-2200 • Fax 401-642-2220 • www.aiwc.com
SSPOWC-10/02