Design Package Cover Sheet: Customer: Phillips 66 Wood River

Registration # F-003143
Engineering Department
Telephone: (281) 331-7147
EngineeringFax: (281) 756-3142
Design Package Cover Sheet
Customer: PHILLIPS 66 WOOD RIVER

Branch Number: 1420
Project ID Number: 1420-000254-01
JSS Job ID: 4123505
Routing: Quote Package
Status: Priority
Design Pressure: 120 psi

Design Temperature: 650 ° F
Service: FUEL GAS / H2S
Weight: 68 lbs
Void: 30 in³
Maximum Injection Pressure: 500 PSI + STATIC
Corrosion Allowance: 1/8"
Note: PAINT CLAMP YELLOW
NACE Requirements:
QC Final Inspection Required

MTRs Required
Rev. 3/17/2017
"SAFETY FIRST - QUALITY ALWAYS"
4-31/32" 2-1/2"
E
1-1/2" A
1/2"
DETAIL B
5-3/4" SCALE 2 : 3 1"
3/4"
R1/2" 1/4"
1-1/2"
0.12 8"
1/8"
TYP.
B
R7.07
C
DETAIL C
3/8" SCALE 2 : 3
4" 2.15
3-9/32"
3/32" 0.09
3-1/4" TYP.
1-1/4" 3/16"
5/8"
16"
6X 3/4"
7-1/2"
5/8" STUDS
3/4"
3/4"
2-1/2"
3" 4X 5/8"
E A
SECTION A-A UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143
ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING # 4123505
HUB CLAMP NOTES:
DRAWN BY: PVD 10/11/18 WEIGHT 68
1. MACHINE SPLITLINE FLAT LINEAR TOLERANCES:
FRACTIONAL lbs
2. (2) HALVES REQUIRED AS SHOWN CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. 30 3
in B.C.
3. INSTALL STAINLESS STEEL TUBING WPS: N/A >6" - 12"
>12"
1/8"
3/16"
PERIMETER VOL. N/A in3 B.C.
4. MAXIMUM INJECTION PRESSURE: 500 PSI + STATIC SIZE A
5. CORROSION ALLOWANCE: 1/8" PHILLIPS 66 WOOD RIVER ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:3
REV 0
6. PAINT CLAMP YELLOW HUB CLAMP
THREE PLACE DECIMAL 0.005
ALL DIMENSIONS IN INCHES SHEET 1 OF 4

2X 5/8"
1" 1/2"
1/2"
16"
7-1/2" 8"
4"
R1/8"
1-1/4"
14"
16-1/2"
UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

DRAWN BY: PVD 10/11/18 LINEAR TOLERANCES: WEIGHT 68 lbs
FRACTIONAL
STRAP NOTES: CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. 30 3
in B.C.
1. (2) STRAP REQUIRED AS SHOWN WPS: N/A >6" - 12"
>12"
1/8"
3/16"
2. SEND (4) 1/2" - 13UNC X 18" LONG ALL THREADS SIZE A
3. SEND (8) 1/2" - 13UNC HEAVY HEX NUTS PHILLIPS 66 WOOD RIVER ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:2.5
REV 0
HUB CLAMP ALL DIMENSIONS IN INCHES SHEET 2 OF 4
4-3/4"
1/2"
7/8" 1-1/4"
5/8"
3/4"
1-1/2"
2X 5/8" 3/4"
2X 5/8"
4-1/4"
R1/4"
3/4"
1/2"
9-1/2"
SECTION E-E
FLAT BAR NOTES: DRAWN BY: PVD 10/11/18 LINEAR TOLERANCES: WEIGHT 68 lbs
FRACTIONAL
1. (1) REQUIRED AS SHOWN CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. 30 3
in B.C.
2. SEND (2) 1/2" - 13UNC X 8" LONG ALL THREADS WPS: N/A >6" - 12" 1/8" PERIMETER VOL. N/A in3 B.C.
3. SEND (4) 1/2" - 13UNC HEAVY HEX NUTS >12" 3/16"
SIZE A
4. SEND (2) SQUARE WASHER PHILLIPS 66 WOOD RIVER ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:2
REV 0
• 1" X 1/4" THICK THREE PLACE DECIMAL 0.005
DETAIL F
SCALE 1 : 4
4X 0.33 THRU
1/8 NPT

DRAWN BY: PVD 10/11/18 LINEAR TOLERANCES: WEIGHT 68 lbs
FRACTIONAL
CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. 30 3
in B.C.
WPS: N/A >6" - 12"
>12"
1/8"
3/16"
SIZE A
PHILLIPS 66 WOOD RIVER ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:8
REV 0
Sheet 1 of 1
Registration # F-003143
MATERIAL SPECIFICATIONS
Non-Critical/Nuclear Critical/Nuclear
Drawn By: PVD Date: 10/11/18 Engineering Order No.: 4123505
Checked By: Date:
Enclosures Material Specification MTR COC NR

PIPE
FITTING
ROLLED PLATE
BLOCK / PLATE / SIDEBARS SA 516 GR 70 X
ENDPLATES
STRONGBACK BARS SA 516 GR 70 X
S.B. EARS/FINGERS
Fasteners
STUDS ENCLOSURE SA 193 GR B7M X
STUDS STRONGBACK SA 193 GR B7M X
NUTS ENCLOSURE SA 194 GR 2HM X
NUTS STRONGBACK SA 194 GR 2HM X
SET SCREWS
Misc.
WASHERS SA 516 GR 70 X
Material Requirements
All materials must either be Hot-Rolled; Annealed;
- Normalized; Normalized and Tempered; Normalized,
- Austenitized, Quench and Tempered; or
- Austenitized, Quenched and Tempered
Material Max Hardness: 22RC
05/26/2009
Brandon: 618-917-1048
weld of another o-
let
weld to another o-
let
vlv stem is 45 deg.
off of 12:00
enclose this vlv w/ a "big

can" per tech. hub against
the 124" header w/ straps for
strongbacking
Talked to Stu after finishing the Layout:

1) Close on E1 (Valve Shoulder) and
hub against 14" header
2) Void Fill with Tubing
3) Concern for Separation
4) 1" Thin pipe
5) 0.088" is thickness from UT Reading
TEAM Industrial Services JSS: 4123505
REGISTRATION # F-003143
Split Circular Endplate Analysis:

References: ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum
Allowable Stresses, 1988 Edition.
Formulas for Stress and Strain by Roark and Young, Fifth Edition, Table 24, Case 31
Designed By - PVD Date - 10/11/18
cHECKED By - Date -
Data:
Design Pressure P ≔ 120 ⋅ psi Modulus of Elasticity E ≔ 0.26 ⋅ 10 8 ⋅ psi
Design Temperature T ≔ 650 ⋅ deg Poisson's Ratio ν ≔ 0.30
Split Endplate OD OD ≔ 5.00 ⋅ in Maximum Allowable Deflection ymax ≔ 0.05 ⋅ in
Cover Wall Thickness twall ≔ 0.50 ⋅ in Joint Efficiency JE ≔ 1
Split Endplate Thickness tendpl ≔ 0.375 ⋅ in External Corrosion Allowance ExtCA ≔ 0.125 ⋅ in
Opening Hole Diameter HD ≔ 2.025 ⋅ in Conservative Internal Corrosion Allowance IntCA ≔ 0 ⋅ in
Maximum Allowable Stress Sallow ≔ 17500 ⋅ psi OD ≔ OD - 2 ⋅ ExtCA OD = 4.75 in
twall ≔ twall - ExtCA - IntCA twall = 0.375 in

Inside Radius ⎛⎝OD - 2 ⋅ ⎛⎝twall⎞⎠⎞⎠
IR ≔ ―――――
2 tendpl ≔ tendpl - ExtCA - IntCA tendpl = 0.25 in
IR = 2 in
Analysis:
Solving for Modulus of Rigidity
E
G ≔ ――― G = 10000000 psi
2 ⋅ (1 + ν)
Solving for variables HD
a - ――
OD - 2 ⋅ twall 2
a ≔ ―――― a = 2 in c ≔ ――― c = 0.4938 in
2 2
b≔a-c b = 1.5063 in
Confidential & Proprietary Information

Page 1 of 14
Solving for Constants

4 3 2
⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞
K ≔ 0.42338 ⋅ ⎜―― ⎟ - 1.58614 ⋅ ⎜―― ⎟ + 2.85046 ⋅ ⎜―― ⎟ - 3.17277 ⋅ ⎜―― ⎟ + 2.48483
⎝ b + c ⎠ ⎝ b + c ⎠ ⎝ b + c ⎠ ⎝b+c⎠
K = 1.4312
‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2⋅b ⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
+ 4 ⋅
γ ≔ ―― ⎜1 - ―――― ⋅ ⋅
⎟ ― ⎜1 + ―⎟ γ = 5.2297
c ⎝ 2⋅c ⎠ E ⎝ c⎠
‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ1 ≔ ―― ⋅ 1 + 1 - ―――
‾‾ c2 ⋅ γ4 γ1 = 5.1966
2
‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ2 ≔ ―― ⋅ 1 - 1 - ――― γ2 = 0.587
‾‾
2 c2 ⋅ γ4
2
⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
λ1 ≔ 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ λ1 = 21.2484
⎝ 2⋅c ⎠ E ⎝ c⎠
⎛b ⎞ ⎛b ⎞ ⎛ γ1 ⋅ π ⎞
γ1 ⋅ ⎜―- γ1 2 + λ1⎟ ⋅ ⎜―- γ2 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
λ ≔ ―――――――――――― λ = 0.1554
⎛b ⎞ ⎛b ⎞ ⎛ γ2 ⋅ π ⎞
γ2 ⋅ ⎜―- γ2 2 + λ1⎟ ⋅ ⎜―- γ1 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
1
c1 ≔ ―――――――――― c1 = 0
⎛b 2⎞
⎛ γ1 ⋅ π ⎞
⎜―- γ1 ⎟ ⋅ (λ - 1) ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝ 2 ⎠
1
c2 ≔ ―――――――――― c2 = 0.0467
⎛b 2 ⎞ ⎛ 1 ⎞ ⎛ γ2 ⋅ π ⎞
⎜―- γ2 ⎟ ⋅ ⎜―- 1⎟ ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝λ ⎠ ⎝ 2 ⎠
Stress at A (maximum)
6⋅P⋅c⋅b ⎛b 1⎞ ⎛ ⎛ c⎞ ⎛ c⎞ c⎞
σt ≔ ―――⋅ ⎜―- ― 2
⎟ ⋅ ⎜c1 ⋅ ⎜1 - γ1 ⋅ ―
2
⎟ + c2 ⋅ ⎜1 - γ2 ⋅ ― ⎟+―⎟⋅K σt = 12294.573 psi < Sallow = 17500 psi
tendpl 2
⎝ c 3 ⎠ ⎝ ⎝ b ⎠ ⎝ b ⎠ b⎠
Deflection at B (maximum)
24 ⋅ P ⋅ c 2 ⋅ b 2 ⎛ b 1 ⎞ ⎛ ⎛ γ1 ⋅ π ⎞ ⎛ γ2 ⋅ π ⎞ c ⎞
y ≔ ―――― ⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ cosh ⎜―― ⎟ + c2 ⋅ cosh ⎜―― ⎟+― ⎟ y = 0.0047 in < ymax = 0.05 in
E ⋅ tendpl 3
⎝c 3⎠ ⎝ ⎝ 2 ⎠ ⎝ 2 ⎠ b⎠
Minimum Cover Wall Thickness
P ⋅ IR
treqd ≔ ―――――――
⎛⎝JE ⋅ Sallow⎞⎠ - (0.6 ⋅ P) treqd = 0.01377 in < twall = 0.375 in

Page 2 of 14
Line Enclosure Analysis- 5/8" Studs

Purpose:
This analysis will calculate the internal stresses and bolt load of a line enclosure.
References:
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses), 1988 Edition.
Team Industrial Services, Teco Manufacturing, Engineering Department, ISO-9001 Quality Manual, EP8.7
Data:
Design Pressure P = 120 psi Length Between Centerline of Seals LS ≔ 3.6563 ⋅ in
Design Temperature T = 650 deg Sidebar Length (at Centerline) LB ≔ 3.6563 ⋅ in
Inside Radius R ≔ IR - IntCA R = 2 in # of Studs per Half n≔2
Cover Thickness t ≔ twall + IntCA t = 0.375 in Hole Size h ≔ 0.75 ⋅ in
Cavity to Stud CL A ≔ 0.625 ⋅ in Stud Tensile Area TA ≔ 0.6057 ⋅ in 2
End of Sidebar to Stud CL B ≔ 0.625 ⋅ in Stud Allowable Stress SS ≔ 20000 ⋅ psi
Sidebar Thickness ts ≔ 2.50 ⋅ in Enclosure Allowable Stress Sallow = 17500 psi
External Corrosion Allowance ExtCA = 0.125 in
Internal Corrosion Allowance IntCA = 0 in
R ≔ R + IntCA R = 2 in B ≔ B - ExtCA B = 0.5 in
t ≔ t - ExtCA - IntCA t = 0.25 in LB ≔ LB - 2 ⋅ ExtCA LB = 3.4063 in
A ≔ A - IntCA A = 0.625 in ts ≔ ts - ExtCA ts = 2.375 in

Page 3 of 14
Analysis:
Solving for forces and moments
F ≔ P ⋅ R ⋅ LS Fx ≔ F Fy ≔ F
F = 877.512 lbf Fx = 877.512 lbf Fy = 877.512 lbf
Setting forces in x direction equal to 0
R2 ≔ Fx R2 = 877.512 lbf
Setting moments around centerpoint of cavity equal to 0
t
A+B-―
2
BL ≔ F ⋅ ―――― BL = 1755.024 lbf BL ≔ if (BL < F , F , BL) BL = 1755.024 lbf
B
Allowable Bolt Load
BLa ≔ TA ⋅ SS ⋅ n BLa = 24228 lbf
Stresses in Shell (thin walled enclosure)
R
σ≔P⋅― σ = 960 psi
t
Sidebar Stress (at Bolt Centerline)
R1 ≔ BL - F R1 = 877.512 lbf
ts
R1 ⋅ B ⋅ ―
2
σb2 ≔ ―――――― σb2 = 244.825 psi
1
―⋅ (LB - n ⋅ h) ⋅ ts
3
12
3 F
τs ≔ ―⋅ ――――― τs = 290.7297 psi
2 (LB - n ⋅ h) ⋅ ts
Results:
Less Than
Bolt Load Allowable
BL = 1755.02 lbf BLa = 24228 lbf
Stresses in Shell (thin walled enclosure)
σ = 960 psi Sallow = 17500 psi
Sidebar Stresses (@ bolt centerline)
σb2 = 244.83 psi Sallow = 17500 psi
Shear Stresses in Sidebar
τs = 290.73 psi 0.8 ⋅ Sallow = 14000 psi

Page 4 of 14
Thrust Calculation Due to Unequal Bores and Separation

Design Pressure P = 120 psi
Injection Pressure IP ≔ 500 psi
Design Temperature T = 650 deg
Larger Diameter D ≔ 4.5 ⋅ in
Smaller Diameter d ≔ 1.335 ⋅ in
Separation Diameter d.s ≔ 2.025 ⋅ in
Number of Studs NS ≔ 4
Size of Studs 1/2" x 13UNC
Tensile Area of Studs At ≔ 0.1418 ⋅ in 2
Stud Allowable Stress SS ≔ SS = 20000 psi
Allowable Load of Studs H ≔ At ⋅ SS H = 2836 lbf
Thrust Produced
π π
Thrust ≔ ⎛⎝D 2 - d 2 ⎞⎠ ⋅ ―⋅ IP + ⎛⎝d.s 2 ⎞⎠ ⋅ ―⋅ P Thrust = 7638.753 lbf
4 4
Number of Studs Required
Thrust
ND ≔ ―― ND = 2.6935 < NS = 4
H

Page 5 of 14
Thrust and Bending Calculation: Clamp Ear

Total Thrust Produced Thrust = 7638.753 lbf
Moment Arm X ≔ 7.50 ⋅ in
Total Ear Width Ear ≔ 5.00 ⋅ in
Allowable Stress Sallow = 17500 psi
Thickness Provided W ≔ 1.50 ⋅ in
Joint Efficiency E ≔ 1.00
Force per Ear
Thrust
Fs ≔ ―― Fs = 3819.377 lbf
NS
Thickness Required: Bending in Ears
‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ―――― tr = 1.402 in < W = 1.5 in
Ear ⋅ E ⋅ Sallow

Page 6 of 14
Strap Thickness: Clamp Strap (Worst Case)

REFERENCE: Practical Stress Analysis in Engineering Design, Alexander Blake, 2nd Ed., pages 29-30.
DATA:
Number of Bolts N≔1
Thrust
Thrust per Bolt F ≔ ―― = 3819.377 lbf
NS
Ear Width B ≔ 0.50 ⋅ in <==Subtracting Roud Cavity
Maximum Allowable Stress Sallow = 17500 psi
Joint Efficiency E≔1
Strap ID ID ≔ 14.13 ⋅ in
Strap OD OD ≔ 16.75 ⋅ in
OD - ID
Bar thickness(furnished) t ≔ ――― t = 1.31 in
2
Moment Arm X ≔ 0.4350 in
Thickness Equation derivation:
Where,
P≔N⋅F M≔P⋅X ; C = t/2 ; I = (1/12)B(treqd)³
S = (M*C)/I ; S = (P*X*(t/2))/(1/12)*B*t³
Bar thickness(required): Stress on Ear
‾‾‾‾‾‾‾‾‾
6⋅M 6⋅M
treqd ≔ ―――― Stress ≔ ―――
B ⋅ Sallow ⋅ E 2
t ⋅B⋅E
treqd = 1.07 in < t = 1.31 in Stress = 11617.71 psi < Sallow = 17500 psi

Page 7 of 14
Strap Thickness: Strap

REFERENCE: Practical Stress Analysis in Engineering Design, Alexander Blake, 2nd Ed., pages 29-30.
DATA:
Number of Bolts N≔1
Thrust
Thrust per Bolt F ≔ ―― = 3819.377 lbf
NS
Ear Width B ≔ 1.00 ⋅ in
Maximum Allowable Stress Sallow = 17500 psi
Joint Efficiency E≔1
Strap ID ID ≔ 14.00 ⋅ in
Strap OD OD ≔ 16.50 ⋅ in
OD - ID
Bar thickness(furnished) t ≔ ――― t = 1.25 in
2
Moment Arm X ≔ 1.00 in
Thickness Equation derivation:
Where,
P≔N⋅F M≔P⋅X ; C = t/2 ; I = (1/12)B(treqd)³
S = (M*C)/I ; S = (P*X*(t/2))/(1/12)*B*t³
Bar thickness(required): Stress on Ear
‾‾‾‾‾‾‾‾‾
6⋅M 6⋅M
treqd ≔ ―――― Stress ≔ ―――
B ⋅ Sallow ⋅ E 2
t ⋅B⋅E
treqd = 1.14 in < t = 1.25 in Stress = 14666.41 psi < Sallow = 17500 psi

Page 8 of 14
Thrust and Bending Calculation: Strap Ear

Force per Ear
Thrust
Fs ≔ ―― Fs = 1909.688 lbf
NS
‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ―――― tr = 1.07 in < W = 1.25 in

Page 9 of 14
Thrust Calculation Due to Separation

Design Pressure P ≔ 120 psi
Design Temperature T = 650 deg
Separation Diameter d.s ≔ 2.025 ⋅ in
Size of Studs 1/2" x 13UNC
Tensile Area of Studs At ≔ 0.1418 ⋅ in 2
Stud Allowable Stress SS ≔ SS = 20000 psi
Allowable Load of Studs H ≔ At ⋅ SS H = 2836 lbf
Thrust Produced
π
Thrust ≔ ⎛⎝d.s 2 ⎞⎠ ⋅ ―⋅ P Thrust = 386.475 lbf
4
Number of Studs Required
Thrust
ND ≔ ―― ND = 0.1363 < NS = 2
H
Thrust and Bending Calculation: Clamp Ear

Force per Ear
Thrust
Fs ≔ ―― Fs = 193.237 lbf
NS
‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ―――― tr = 0.23 in < W = 0.75 in

Page 10 of 14
Thrust and Bending Calculation: Flat Bar Ear

Total Ear Width Ear ≔ 1.50 ⋅ in - 0.875 in = 0.625 in
Force per Ear
Thrust
Fs ≔ ―― Fs = 193.237 lbf
NS
‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ―――― tr = 0.671 in < W = 0.75 in

Page 11 of 14
Buckling of Pipe Due to External Pressure

Reference: Roark's Formulas for Stress & Strain, Warren C. Young, Fifth Edition, Table 30,
case 17, page 464.
Data:
Modulus of Elasticity E ≔ 0.26 ⋅ 10 8 ⋅ psi
Pipe Allowable Spipe ≔ 15000 ⋅ psi
Poisson's Ratio ν ≔ 0.3
External Radius of Pipe R ≔ 1.335 ⋅ in ÷ 2 = 0.6675 in
Minimum Wall Thickness t ≔ 0.088 ⋅ in
Length l ≔ 1.375 ⋅ in
Injection Pressure IP ≔ 500 ⋅ psi
Operating Pressure OP ≔ 80 ⋅ psi
Pressure q ≔ IP - OP q = 420 psi
Analysis:
l
a≔― a = 0.6875 in
2
1
―
4
⎛ 3 ⋅ ⎛⎝1 - ν 2 ⎞⎠ ⎞
λ ≔ ⎜―――― ⎟ λ = 5.3036 in -1
⎝ R2 ⋅ t2 ⎠
E ⋅ t3
D ≔ ―――― D = 1622.5524 lbf ⋅ in
12 ⋅ ⎛⎝1 - ν 2 ⎞⎠
Maximum Moment
q in
Mmax ≔ ――⋅ e -λ ⋅ a ⋅ sin (λ ⋅ a) Mmax = -0.0942 lbf ⋅ ―
2 ⋅ λ2 in
Maximum Deflection
q
ymax ≔ -―――⋅ ⎛⎝1 - e -λ ⋅ a ⋅ cos (λ ⋅ a)⎞⎠ ymax = -0.00008 in
4 ⋅ D ⋅ λ4
Circumferential membrane stress
σ1 ≔ 0 ⋅ psi
ymax ⋅ E
σ2 ≔ ――― + ν ⋅ σ1 σ2 = -3258.5481 psi < Spipe = 15000 psi
R
Meridional bending stress
-6 ⋅ Mmax
σ1b ≔ ――― σ1b = 72.965 psi < Spipe = 15000 psi
t2
Circumferential bending stress
Spipe = 15000 psi
σ2b ≔ ν ⋅ σ1b σ2b = 21.8895 psi <

Page 12 of 14
Weight and Void

Void Injection Valves NIV ≔ 4
2
π
Cavity ≔ (4.00 ⋅ in) ⋅ ―⋅ (3.2813 ⋅ in) Cavity = 41.234 in 3
4
Line ≔ 0.3 ⋅ Cavity Line = 12.3702 in 3
InjVlv ≔ NIV ⋅ 0.19 ⋅ in 3 InjVlv = 0.76 in 3
Void ≔ Cavity - Line + InjVlv
Void = 29.624 in 3 B.C.
Weight (Clamp Weight from SolidWorks Model)
Clamp ≔ 40.09 ⋅ lb
Clamp = 40.09 lb
Strap ≔ 6.09 ⋅ lb ⋅ 2 + 2.75 lb

Strap = 14.93 lb
Studs & Nuts
Size of Stud 1 (in) Ss1 ≔ 0.5 Size of Stud 2 (in) Ss2 ≔ 0.50
Length of Stud 1 (in) Ls1 ≔ 8.00 Length of Stud 2 (in) Ls2 ≔ 18
Number of Stud 1 Ns1 ≔ 6 Number of Stud 2 Ns2 ≔ 4
Number of Nut 1 Nn1 ≔ 6 ⋅ 2 Number of Nut 2 Nn2 ≔ 8
Ws1 ≔ Ns1 ⋅ 0.2225 ⋅ Ss1 2 ⋅ Ls1 Ws1 = 2.67 Ws2 ≔ Ns2 ⋅ 0.2225 ⋅ Ss2 2 ⋅ Ls2 Ws2 = 4.005
8 8
― ―
Wn1 ≔ Nn1 ⋅ 0.427 ⋅ Ss1 3 Wn1 = 0.807 Wn2 ≔ Nn2 ⋅ 0.427 ⋅ Ss2 3
Wn2 = 0.538
Size of Stud 3 (in) Ss3 ≔ 0.5
Length of Stud 3 (in) Ls3 ≔ 8.00
Number of Stud 3 Ns3 ≔ 2
Number of Nut 3 Nn3 ≔ 2 ⋅ 2
Ws3 ≔ Ns3 ⋅ 0.2225 ⋅ Ss3 2 ⋅ Ls3 Ws3 = 0.89
8
―
3
Wn3 ≔ Nn3 ⋅ 0.427 ⋅ Ss3 Wn3 = 0.269

Page 13 of 14
StudsNuts ≔ ⎛⎝Ws1 + Wn1 + Ws2 + Wn2 + Ws3 + Wn3⎞⎠ ⋅ lb StudsNuts = 9.179 lb
lb
Sealant ≔ Void ⋅ 1.35 ⋅ 0.041 ⋅ ―― Sealant = 1.6397 lb
in 3
InjValves ≔ NIV ⋅ 0.50 ⋅ lb InjValves = 2 lb
Weight ≔ Clamp + StudsNuts + Sealant + InjValves + Strap
Weight = 67.839 lb

Page 14 of 14

Design Package Cover Sheet: Customer: Phillips 66 Wood River

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Registration # F-003143

Design Package Cover Sheet

Customer: PHILLIPS 66 WOOD RIVER

Design Pressure: 120 psi

QC Final Inspection Required

ALL DIMENSIONS IN INCHES SHEET 1 OF 4

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

Checked By: Date:

Enclosures Material Specification MTR COC NR

enclose this vlv w/ a "big

Talked to Stu after finishing the Layout:

Split Circular Endplate Analysis:

Allowable Stresses, 1988 Edition.

Designed By - PVD Date - 10/11/18

Design Temperature T ≔ 650 ⋅ deg Poisson's Ratio ν ≔ 0.30

Split Endplate OD OD ≔ 5.00 ⋅ in Maximum Allowable Deflection ymax ≔ 0.05 ⋅ in

Cover Wall Thickness twall ≔ 0.50 ⋅ in Joint Efficiency JE ≔ 1

Opening Hole Diameter HD ≔ 2.025 ⋅ in Conservative Internal Corrosion Allowance IntCA ≔ 0 ⋅ in

Maximum Allowable Stress Sallow ≔ 17500 ⋅ psi OD ≔ OD - 2 ⋅ ExtCA OD = 4.75 in

twall ≔ twall - ExtCA - IntCA twall = 0.375 in

Confidential & Proprietary Information

Solving for Constants

Minimum Cover Wall Thickness

Confidential & Proprietary Information

Line Enclosure Analysis- 5/8" Studs

Design Temperature T = 650 deg Sidebar Length (at Centerline) LB ≔ 3.6563 ⋅ in

Inside Radius R ≔ IR - IntCA R = 2 in # of Studs per Half n≔2

Cover Thickness t ≔ twall + IntCA t = 0.375 in Hole Size h ≔ 0.75 ⋅ in

Cavity to Stud CL A ≔ 0.625 ⋅ in Stud Tensile Area TA ≔ 0.6057 ⋅ in 2

End of Sidebar to Stud CL B ≔ 0.625 ⋅ in Stud Allowable Stress SS ≔ 20000 ⋅ psi

Sidebar Thickness ts ≔ 2.50 ⋅ in Enclosure Allowable Stress Sallow = 17500 psi

External Corrosion Allowance ExtCA = 0.125 in

Internal Corrosion Allowance IntCA = 0 in

R ≔ R + IntCA R = 2 in B ≔ B - ExtCA B = 0.5 in

t ≔ t - ExtCA - IntCA t = 0.25 in LB ≔ LB - 2 ⋅ ExtCA LB = 3.4063 in

A ≔ A - IntCA A = 0.625 in ts ≔ ts - ExtCA ts = 2.375 in

Confidential & Proprietary Information

F = 877.512 lbf Fx = 877.512 lbf Fy = 877.512 lbf

Setting forces in x direction equal to 0

Setting moments around centerpoint of cavity equal to 0

BLa ≔ TA ⋅ SS ⋅ n BLa = 24228 lbf

Stresses in Shell (thin walled enclosure)

Sidebar Stress (at Bolt Centerline)

BL = 1755.02 lbf BLa = 24228 lbf

Stresses in Shell (thin walled enclosure)

σ = 960 psi Sallow = 17500 psi

Sidebar Stresses (@ bolt centerline)

σb2 = 244.83 psi Sallow = 17500 psi

Shear Stresses in Sidebar

τs = 290.73 psi 0.8 ⋅ Sallow = 14000 psi

Confidential & Proprietary Information

Thrust Calculation Due to Unequal Bores and Separation

Injection Pressure IP ≔ 500 psi

Design Temperature T = 650 deg

Larger Diameter D ≔ 4.5 ⋅ in

Smaller Diameter d ≔ 1.335 ⋅ in

Separation Diameter d.s ≔ 2.025 ⋅ in

Size of Studs 1/2" x 13UNC

Tensile Area of Studs At ≔ 0.1418 ⋅ in 2

Stud Allowable Stress SS ≔ SS = 20000 psi

Allowable Load of Studs H ≔ At ⋅ SS H = 2836 lbf