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Engineering Department
Telephone: (281) 331-7147
EngineeringFax: (281) 756-3142
Customer: HILCORP
Branch Number: 1437
Project ID Number: 1437-002642-01
JSS Job ID: 4169438
Routing: Manufacture
Status: Priority
Rev. 3/17/2017
"SAFETY FIRST - QUALITY ALWAYS"
1/4
1/4"
2-1/4" 1/4
2" STUDS
(14) PLACES
5-1/4"
TORQUE: 1/2"
4583 FT*LBS 1/4 1-1/2" R1/2"
R1-1/4"
3-1/2"
R9/16" 2-1/2"
1/4"
R1/4"±1/4"
36" 3/4" SCH STD
1/8" 17-1/2" X 4" LONG
8.75
10"
1/2"
1-1/2"
19-1/2" 8-3/4"
3/4" CL3000
SOCKOLET
3" 5-1/2" 12X .33 THRU 2" 6"
1/8 NPT
8X .44 3/4"
1/4 NPT 4X .33 THRU
DO NOT DRILL THRU 1/8 NPT
39"
NOTES:
8X .44 3/4"
1/4 NPT
1/4 DO NOT DRILL THRU 5-1/4"
1/2" 1-1/2"
3-1/2"
R1-1/4" R1/2"
1/4
2-1/2"
R9/16"
1/4"
1-1/2"
17-1/2" 8-3/4" 10"
17-1/2"
A 8-3/4"
3" 5-1/2"
6"
39"
4X .33 THRU
1/8" 1/8 NPT
1/4"
R1/4"
1/2"
.12
1/8"
Registration # F-003143
MATERIAL SPECIFICATIONS
Non-Critical/Nuclear Critical/Nuclear
Drawn By: AP Date: 05/01/19 Engineering Order No.: 4169438
Material Requirements
***Xylan 1070 coated
* Charpy impact test to -20*F or colder.
05/26/2009
LRS ENGINEERING DATA COVER SHEET
Form 901.4 R2
08/17/12
Branch Work Order #: Engr Order #:
22364328 Routine: Priority: 4004489
Customer: Safety Review # (CJ):
Hilcorp LRS: PRP: Other:
Customer #: Ship To: Existing BP #:
PRESSURE TEMPERATURE
Design: 1440 Design: -20 MDMT: -20 Service: natural gas
(minimum design metal temp)
PRP PRODUCTS
Type of construction: Seal Material: Other Requirments:
Solid Block Buna-N Anodes Life: Qty
Welded Construction EPDM Coating
Casting Aflas Hinges
Banded Viton Vent Valve Size
Other Other Other __________________
DS 137
STRAIGHT LINE ENCLOSURE
GIVEN BY: TS DATE: 4/26/2017 PLANT: Hilcorp UNIT:
CHKD. BY: DATE: SURFACE CONDITION: poor
LINE SIZE: SEVERITY OF LEAK: 1 ON 10 SHIP TO:
LOCATION OF
BLOW:
OBSTRUCTIONS NOTES
References: ASME Boiler and Pressure Vessel Code, Section VIII- D1 and Section II, Part D, (Table for
Maximum Allowable Stresses, 2017 Edition)
Formulas for Stress and Strain by Roark and Young, Fifth Edition, Table 24, Case 31
Data:
OD ≔ OD - 2 ⋅ ExtCA OD = 12 in
Maximum Allowable Stress Sallow ≔ 20000 ⋅ psi
twall ≔ twall - ExtCA - IntCA twall = 1 in
IR = 5 in
Analysis:
Solving for Modulus of Rigidity
E
G ≔ ――― G = 11153846 psi
2 ⋅ (1 + ν)
b≔a-c b = 4.25 in
4 3 2
⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞
K ≔ 0.42338 ⋅ ⎜―― ⎟ - 1.58614 ⋅ ⎜―― ⎟ + 2.85046 ⋅ ⎜―― ⎟ - 3.17277 ⋅ ⎜―― ⎟ + 2.48483
⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠
K = 1.218
‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2⋅b ⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
γ≔ ―― 4 ⋅
+ ⎜1 - ―――― ⋅ ⋅
⎟ ―⎜ 1 + ―⎟ γ = 6.080654
c ⎝ 2⋅c ⎠ E ⎝ c⎠
‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ1 ≔ ―― ⋅ 1 + 1 - ―――
‾‾ c2 ⋅ γ4 γ1 = 6.007
2
‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ2 ≔ ―― ⋅ 1 - 1 - ――― γ2 = 0.943
‾‾
2 c2 ⋅ γ4
2
⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
λ1 ≔ 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ λ1 = 25.641
⎝ 2⋅c ⎠ E ⎝ c⎠
⎛b ⎞ ⎛b ⎞ ⎛ γ1 ⋅ π ⎞
γ1 ⋅ ⎜―- γ1 2 + λ1⎟ ⋅ ⎜―- γ2 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
λ ≔ ―――――――――――― λ = 0.174
⎛b ⎞ ⎛b ⎞ ⎛ γ2 ⋅ π ⎞
γ2 ⋅ ⎜―- γ2 2 + λ1⎟ ⋅ ⎜―- γ1 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
1
c1 ≔ ―――――――――― c1 = 6.354 ⋅ 10 -6
⎛b 2⎞
⎛ γ1 ⋅ π ⎞
⎜―- γ1 ⎟ ⋅ (λ - 1) ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝ 2 ⎠
1
c2 ≔ ―――――――――― c2 = 0.019
⎛b 2⎞ ⎛1 ⎞ ⎛ γ2 ⋅ π ⎞
⎜―- γ2 ⎟ ⋅ ⎜―- 1⎟ ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝λ ⎠ ⎝ 2 ⎠
Stress at A (maximum)
6⋅P⋅c⋅b ⎛b 1⎞ ⎛ ⎛ 2 c⎞ ⎛ 2 c⎞ c⎞
σt ≔ ―――⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ ⎜1 - γ1 ⋅ ―⎟ + c2 ⋅ ⎜1 - γ2 ⋅ ―⎟+―⎟ ⋅ K σ = 15310 psi
tendpl 2
⎝c 3⎠ ⎝ ⎝ b⎠ ⎝ b⎠ b⎠ t < Sallow = 20000 psi
Sallow
SafetyFactor ≔ ―― SafetyFactor = 1.306
σt
Deflection at B (maximum)
24 ⋅ P ⋅ c 2 ⋅ b 2 ⎛ b 1 ⎞ ⎛ ⎛ γ1 ⋅ π ⎞ ⎛ γ2 ⋅ π ⎞ c ⎞
y ≔ ―――― ⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ cosh ⎜―― ⎟ + c2 ⋅ cosh ⎜―― ⎟+― ⎟ y = 0.005 in < ymax = 0.05 in
E ⋅ tendpl 3 ⎝c 3⎠ ⎝ ⎝ 2 ⎠ ⎝ 2 ⎠ b⎠
ymax
SafetyFactor ≔ ―― SafetyFactor = 10.034
y
P ⋅ IR
treqd ≔ ――――――― treqd = 0.37625 in < twall = 1 in
⎛⎝JE ⋅ Sallow⎞⎠ - (0.6 ⋅ P)
twall
SafetyFactor ≔ ―― SafetyFactor = 2.658
treqd
References:
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses), 2015 Edition
Team Industrial Services, Teco Manufacturing, Engineering Department, ISO-9001 Quality Manual, EP8.7
Data:
Design Pressure P = 1440 psi Length Between Centerline of Seals LS ≔ 38.5 ⋅ in
R ≔ R + IntCA R = 5 in B ≔ B - ExtCA B = 2 in
Analysis:
Solving for forces and moments
F ≔ P ⋅ R ⋅ LS Fx ≔ F Fy ≔ F
R2 ≔ Fx R2 = ⎛⎝2.772 ⋅ 10 5 ⎞⎠ lbf
t
A+B-―
2
BL ≔ F ⋅ ―――― BL = ⎛⎝4.505 ⋅ 10 5 ⎞⎠ lbf BL ≔ if (BL < F , F , BL) BL = ⎛⎝4.505 ⋅ 10 5 ⎞⎠ lbf
B
Allowable Bolt Load
R
σ≔P⋅― σ = 7200 psi
t
R1 ≔ BL - F R1 = 173250 lbf
ts
R1 ⋅ B ⋅ ―
2
σb2 ≔ ――――――― σb2 = 2483.871 psi
1 (
―⋅ LB - NS2 ⋅ h) ⋅ ts
3
12
3 F
τs ≔ ―⋅ ――――― τs = 2980.645 psi
2 LB - NS2 ⋅ h) ⋅ ts
(
Results:
Less Than
Bolt Load Allowable
0.8 ⋅ Sallow
SafetyFactor ≔ ――― SafetyFactor = 5.37
τs
Reference: ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, Part UG-27, 2015 Edition
Data:
Design Pressure P = 1440 psi
Corrosion Allowance CA ≔ 0 ⋅ in
Analysis:
OD
R ≔ ―― - -(t - CA) ⋅ 2 R = 0.751 in
2
t_Req = required thickness
P⋅R
t_Req ≔ ――――― t_Req = 0.06661 in
(E ⋅ S) - (0.6 ⋅ P)
t
SafetyFactor ≔ ―― SafetyFactor = 1.7
t_Req
1 1 ⎛ 2 2⎞
π
Void ≔ ―⋅ ―⋅ in 2 ⋅ (44 ⋅ in - 2.25 ⋅ in ⋅ 14) + ⎝(2.25 ⋅ in) - (1.9087 ⋅ in) ⎠ ⋅ ―⋅ (12 ⋅ in) ⋅ 14 ↲
4 8 4
1 1
+ ―⋅ ―⋅ in ⋅ (8.625 ⋅ π) ⋅ 2 ⋅ in
2
4 8
Void = 189.365 in 3
Void = 192.965 in 3
Ws1 ≔ Ns1 ⋅ 0.2225 ⋅ Ss1 2 ⋅ Ls1 Ws1 = 249.2 Ws2 ≔ Ns2 ⋅ 0.2225 ⋅ Ss2 2 ⋅ Ls2 Ws2 = 8.678
8 8
― ―
3 3
Wn1 ≔ Nn1 ⋅ 0.427 ⋅ Ss1 Wn1 = 75.916 Wn2 ≔ Nn2 ⋅ 0.427 ⋅ Ss2 Wn2 = 0.854
lb
Sealant ≔ Void ⋅ 1.35 ⋅ 0.041 ⋅ ―― Sealant = 10.681 lb
in 3
Weight = 1636.488 lb