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Registration # F-003143

Engineering Department
Telephone: (281) 331-7147
EngineeringFax: (281) 756-3142

Design Package Cover Sheet

Customer: HILCORP
Branch Number: 1437
Project ID Number: 1437-002642-01
JSS Job ID: 4169438
Routing: Manufacture
Status: Priority

Design Pressure: 1440 psi


Design Temperature: -20 ° F
Service: Natural Gas
Weight: 1637 lbs
Void: 193 in³
Do Not Paint: Primer Only
Note: Send Extra Tubing for Clamp to bre returned after mock fit.
Note: Send one set of standard studs and nuts and one set of Teflon coated studs and nuts

QC Final Inspection Required


MTRs Required

Rev. 3/17/2017
"SAFETY FIRST - QUALITY ALWAYS"

1/4

11" 2" 1/4


THIS HALF THIS HALF
9" 3-1/2"
OTHER HALF OTHER HALF

3/4" CLASS 800


SW X TRD
GATE VALVE

1/4"

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143


ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING # 4169438
DRAWN BY: AP 05/01/19 LINEAR TOLERANCES: WEIGHT 1637 lbs
FRACTIONAL
CHECKED BY: DM 05/01/19 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. - 3
in B.C.
WPS: TEAM GMAW P-1 >6" - 12"
>12"
1/8"
3/16"
PERIMETER VOL. 193 in3 B.C.

HILCORP ANGULAR 1/2 SCALE 1:12 SIZE A


TWO PLACE DECIMAL 0.01
THREE PLACE DECIMAL 0.005 REV 0
LINE ENCLOSURE ALL DIMENSIONS IN INCHES SHEET 1 OF 4
"SAFETY FIRST - QUALITY ALWAYS"

2-1/4" 1/4
2" STUDS
(14) PLACES
5-1/4"
TORQUE: 1/2"
4583 FT*LBS 1/4 1-1/2" R1/2"
R1-1/4"
3-1/2"
R9/16" 2-1/2"
1/4"
R1/4"±1/4"
36" 3/4" SCH STD
1/8" 17-1/2" X 4" LONG
8.75
10"

1/2"
1-1/2"
19-1/2" 8-3/4"

3/4" CL3000
SOCKOLET
3" 5-1/2" 12X .33 THRU 2" 6"
1/8 NPT
8X .44 3/4"
1/4 NPT 4X .33 THRU
DO NOT DRILL THRU 1/8 NPT
39"

NOTES:

1. INSTALL STAINLESS STEEL TUBING


2. LIFTING LUGS PER HALF, A03342B-2 OR BIGGER
3. (2) HALVES REQUIRED
4. INSTALL HINGES ON OPPOSITE HALF CORRESPONDING UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS TYPICAL:
REGISTRATION# F-003143
TO THOSE SHOWN; INSTALL SUCH THAT THIS HALF HAS THE MACHINED SURFACES:
250 CONFIDENTIAL AND
PROPRIETARY INFORMATION
OUTER HINGE ON BOTH SIDES BREAK SHARP CORNERS: 0.005"
5. SEND (1) 1-8UNC X 39" LONG ALLTHREAD ALL WELD SIZES ARE MINIMUM ENGINEERING # 4169438
6. SEND (2) 1 HEAVY HEX NUTS DRAWN BY: AP 05/01/19 LINEAR TOLERANCES: WEIGHT 1637 lbs
FRACTIONAL
7. DO NOT PAINT- PRIMER ONLY CHECKED BY: DM 05/01/19 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. - 3
in B.C.
8. SEND EXTRA TUBING FOR CLAMP TO BE RETUBED AFTER WPS: TEAM GMAW P-1 >6" - 12"
>12"
1/8"
3/16"
PERIMETER VOL. 193 in3 B.C.
MOCK UP A
9. OPTION TO USE TEAM GTAW/SMAW P-1 HILCORP ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:8
REV 0
SIZE
THREE PLACE DECIMAL 0.005
LINE ENCLOSURE ALL DIMENSIONS IN INCHES SHEET 2 OF 4
"SAFETY FIRST - QUALITY ALWAYS"

8X .44 3/4"
1/4 NPT
1/4 DO NOT DRILL THRU 5-1/4"

1/2" 1-1/2"
3-1/2"
R1-1/4" R1/2"
1/4
2-1/2"
R9/16"
1/4"

1-1/2"
17-1/2" 8-3/4" 10"
17-1/2"

A 8-3/4"

3" 5-1/2"
6"
39"
4X .33 THRU
1/8" 1/8 NPT
1/4"
R1/4"

1/2"
.12
1/8"

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143


ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
DETAIL A MACHINED SURFACES:
BREAK SHARP CORNERS: 0.005"
PROPRIETARY INFORMATION
SCALE 1 : 2 ALL WELD SIZES ARE MINIMUM ENGINEERING # 4169438
DRAWN BY: AP 05/01/19 LINEAR TOLERANCES: WEIGHT 1637 lbs
FRACTIONAL
CHECKED BY: DM 05/01/19 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. - 3
in B.C.
WPS: TEAM GMAW P-1 >6" - 12"
>12"
1/8"
3/16"
PERIMETER VOL. 193 in3 B.C.

HILCORP ANGULAR 1/2 SCALE 1:8 SIZE A


TWO PLACE DECIMAL 0.01
THREE PLACE DECIMAL 0.005 REV 0
LINE ENCLOSURE ALL DIMENSIONS IN INCHES SHEET 3 OF 4
"SAFETY FIRST - QUALITY ALWAYS"

(1) ANODE PER HALF


LOCATIONS APPROXIMATE
14-1/2"
2"

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143


ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING # 4169438
DRAWN BY: AP 05/01/19 LINEAR TOLERANCES: WEIGHT 1637 lbs
FRACTIONAL
CHECKED BY: DM 05/01/19 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. - 3
in B.C.
WPS: TEAM GMAW P-1 >6" - 12"
>12"
1/8"
3/16"
PERIMETER VOL. 193 in3 B.C.

HILCORP ANGULAR 1/2 SCALE 1:16 SIZE A


TWO PLACE DECIMAL 0.01
THREE PLACE DECIMAL 0.005 REV 0
LINE ENCLOSURE ALL DIMENSIONS IN INCHES SHEET 4 OF 4
Sheet 1 of 1

Registration # F-003143

MATERIAL SPECIFICATIONS
Non-Critical/Nuclear Critical/Nuclear
Drawn By: AP Date: 05/01/19 Engineering Order No.: 4169438

Checked By: DM Date: 05/01/19

Enclosures Material Specification MTR COC NR


PIPE SA 106 GR B X
FITTING
ROLLED PLATE
BLOCK / PLATE / SIDEBARS *SA 516 GR 70 X
ENDPLATES
STRONGBACK BARS
S.B. EARS/FINGERS
Fasteners
STUDS ENCLOSURE ***SA 193 GR B7 X
STUDS STRONGBACK
NUTS ENCLOSURE ***SA 194 GR 2H X
NUTS STRONGBACK
SET SCREWS
Misc.
VALVE SA 105 X
SOCKOLET SA 105 X
TUBING STAINLESS STEEL X

Material Requirements
***Xylan 1070 coated
* Charpy impact test to -20*F or colder.

05/26/2009
LRS ENGINEERING DATA COVER SHEET
Form 901.4 R2
08/17/12
Branch Work Order #: Engr Order #:
22364328 Routine: Priority: 4004489
Customer: Safety Review # (CJ):
Hilcorp LRS: PRP: Other:
Customer #: Ship To: Existing BP #:

Technician Name(s): Date: Operations / Tech Support Rep (If Applicable):


TS

PRESSURE TEMPERATURE
Design: 1440 Design: -20 MDMT: -20 Service: natural gas
(minimum design metal temp)

Operating: 600 Operating: 30F to 50F Line Material: API 5L gr B


Flange Rating: Schedule: Line Size: Quantity: Sealant Selection: Material Requested:
8 1 6 C/S
Package Requirements:
( Check all that are immediately needed ) ( Check one only )
Drawings For Immediate Manufacture
Calculations Wait for Approval of Package / Price
Price (If so ballpark or by engineering) Price Only / No Calculations/Drawings
Date and Time Required: _________________ Job is competitive bid
Fax/Email Prints and Calculations: (PLEASE PRINT CLEARLY)

To Customer Name: ___Tim Schisler_________ ____________ Fax No: ________________


E-mail:
To Branch
__Tim.Schisler@Teaminc.com________________________________________
To Other
______________________________________________
Notify Branch Supervisor after faxing Name: __________________ Phone No: _____________
Immediately Next Business Day

Special Requirements: Strongback needed for separation?


Stress Relief Required by Customer
Strongback needed for vibration?
PE Stamp
Are there specific codes or additional requirements for this customer?
CRN Province:
Weight concern? Customer target weight?
NDE TYPE:
Are weight supports needed? How much weight per support?
MTR’S OR COC’S
If Lifting Lugs are required, where should they be located? _either end
Charpy ft-lb at qF of halves______
Other _DOT Pipe______________

PRP PRODUCTS
Type of construction: Seal Material: Other Requirments:
Solid Block Buna-N Anodes Life: Qty
Welded Construction EPDM Coating
Casting Aflas Hinges
Banded Viton Vent Valve Size
Other Other Other __________________
DS 137
STRAIGHT LINE ENCLOSURE
GIVEN BY: TS DATE: 4/26/2017 PLANT: Hilcorp UNIT:
CHKD. BY: DATE: SURFACE CONDITION: poor
LINE SIZE: SEVERITY OF LEAK: 1 ON 10 SHIP TO:

TYPE SEAL CRUNCH PACKING SKIN TEMP.


TONGUE TUBING LINE: FLG.
OTHER Perimeter 1.] Sub Sea clamp
2.] no coating/ no self-seal
DIMENSIONAL DATA 36" inside endplate 3.] (1 half) 3/4" sock o-let
in cavity welded to a 3/4"
gate vlv (nipple or long neck).
LTR. DIM.
A1 clear 4.] Do not drill thru plugs
B1 clear (cavity)
C1 8.625
D1 8.625
W1 N/A
W2 N/A
A2 Clear
B2 Clear
C2 8.625
D2 8.625

LOCATION OF
BLOW:

OBSTRUCTIONS NOTES

COPYRIGHT 2000. Team Industrial Services. 5/06/03


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Split Circular Endplate Analysis

References: ASME Boiler and Pressure Vessel Code, Section VIII- D1 and Section II, Part D, (Table for
Maximum Allowable Stresses, 2017 Edition)
Formulas for Stress and Strain by Roark and Young, Fifth Edition, Table 24, Case 31

Data:

Design Pressure P ≔ 1440 ⋅ psi Modulus of Elasticity E ≔ 0.29 ⋅ 10 8 ⋅ psi

Design Temperature T ≔ 50 ⋅ deg Poisson's Ratio ν ≔ 0.30

Split Endplate OD OD ≔ 12 ⋅ in Maximum Allowable Deflection ymax ≔ 0.05 ⋅ in

Cover Wall Thickness twall ≔ 1 ⋅ in Joint Efficiency JE ≔ 1

Split Endplate Thickness tendpl ≔ 1.5 ⋅ in External Corrosion Allowance ExtCA ≔ 0 ⋅ in

Opening Hole Diameter HD ≔ 7 ⋅ in Conservative Internal Corrosion Allowance IntCA ≔ 0 ⋅ in

OD ≔ OD - 2 ⋅ ExtCA OD = 12 in
Maximum Allowable Stress Sallow ≔ 20000 ⋅ psi
twall ≔ twall - ExtCA - IntCA twall = 1 in

tendpl ≔ tendpl - ExtCA - IntCA tendpl = 1.5 in


Inside Radius ⎛⎝OD - 2 ⋅ ⎛⎝twall⎞⎠⎞⎠
IR ≔ ―――――
2

IR = 5 in

Analysis:
Solving for Modulus of Rigidity

E
G ≔ ――― G = 11153846 psi
2 ⋅ (1 + ν)

REGISTRATION # F-003143 Confidential & Proprietary Information


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Solving for variables


HD
a - ――
OD - 2 ⋅ twall 2
a ≔ ―――― a = 5 in c ≔ ――― c = 0.75 in
2 2

b≔a-c b = 4.25 in

Solving for Constants

4 3 2
⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞
K ≔ 0.42338 ⋅ ⎜―― ⎟ - 1.58614 ⋅ ⎜―― ⎟ + 2.85046 ⋅ ⎜―― ⎟ - 3.17277 ⋅ ⎜―― ⎟ + 2.48483
⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠

K = 1.218

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2⋅b ⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
γ≔ ―― 4 ⋅
+ ⎜1 - ―――― ⋅ ⋅
⎟ ―⎜ 1 + ―⎟ γ = 6.080654
c ⎝ 2⋅c ⎠ E ⎝ c⎠

‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ1 ≔ ―― ⋅ 1 + 1 - ―――
‾‾ c2 ⋅ γ4 γ1 = 6.007
2

‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ2 ≔ ―― ⋅ 1 - 1 - ――― γ2 = 0.943
‾‾
2 c2 ⋅ γ4

2
⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
λ1 ≔ 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ λ1 = 25.641
⎝ 2⋅c ⎠ E ⎝ c⎠

⎛b ⎞ ⎛b ⎞ ⎛ γ1 ⋅ π ⎞
γ1 ⋅ ⎜―- γ1 2 + λ1⎟ ⋅ ⎜―- γ2 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
λ ≔ ―――――――――――― λ = 0.174
⎛b ⎞ ⎛b ⎞ ⎛ γ2 ⋅ π ⎞
γ2 ⋅ ⎜―- γ2 2 + λ1⎟ ⋅ ⎜―- γ1 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠

1
c1 ≔ ―――――――――― c1 = 6.354 ⋅ 10 -6
⎛b 2⎞
⎛ γ1 ⋅ π ⎞
⎜―- γ1 ⎟ ⋅ (λ - 1) ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝ 2 ⎠

1
c2 ≔ ―――――――――― c2 = 0.019
⎛b 2⎞ ⎛1 ⎞ ⎛ γ2 ⋅ π ⎞
⎜―- γ2 ⎟ ⋅ ⎜―- 1⎟ ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝λ ⎠ ⎝ 2 ⎠

REGISTRATION # F-003143 Confidential & Proprietary Information


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Stress at A (maximum)

6⋅P⋅c⋅b ⎛b 1⎞ ⎛ ⎛ 2 c⎞ ⎛ 2 c⎞ c⎞
σt ≔ ―――⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ ⎜1 - γ1 ⋅ ―⎟ + c2 ⋅ ⎜1 - γ2 ⋅ ―⎟+―⎟ ⋅ K σ = 15310 psi
tendpl 2
⎝c 3⎠ ⎝ ⎝ b⎠ ⎝ b⎠ b⎠ t < Sallow = 20000 psi

Result ≔ if ⎛⎝σt < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”

Sallow
SafetyFactor ≔ ―― SafetyFactor = 1.306
σt

Deflection at B (maximum)

24 ⋅ P ⋅ c 2 ⋅ b 2 ⎛ b 1 ⎞ ⎛ ⎛ γ1 ⋅ π ⎞ ⎛ γ2 ⋅ π ⎞ c ⎞
y ≔ ―――― ⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ cosh ⎜―― ⎟ + c2 ⋅ cosh ⎜―― ⎟+― ⎟ y = 0.005 in < ymax = 0.05 in
E ⋅ tendpl 3 ⎝c 3⎠ ⎝ ⎝ 2 ⎠ ⎝ 2 ⎠ b⎠

Result ≔ if ⎛⎝y < ymax , “Pass” , “Fail”⎞⎠ Result = “Pass”

ymax
SafetyFactor ≔ ―― SafetyFactor = 10.034
y

Minimum Cover Wall Thickness

P ⋅ IR
treqd ≔ ――――――― treqd = 0.37625 in < twall = 1 in
⎛⎝JE ⋅ Sallow⎞⎠ - (0.6 ⋅ P)

Result ≔ if ⎛⎝treqd < twall , “Pass” , “Fail”⎞⎠ Result = “Pass”

twall
SafetyFactor ≔ ―― SafetyFactor = 2.658
treqd

REGISTRATION # F-003143 Confidential & Proprietary Information


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Line Enclosure Analysis


Purpose:
This analysis will calculate the internal stresses and bolt load of a line enclosure.

References:
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses), 2015 Edition
Team Industrial Services, Teco Manufacturing, Engineering Department, ISO-9001 Quality Manual, EP8.7

Data:
Design Pressure P = 1440 psi Length Between Centerline of Seals LS ≔ 38.5 ⋅ in

Design Temperature T = 50 deg Sidebar Length (at Centerline) LB ≔ 39 ⋅ in

Inside Radius R ≔ IR - IntCA R = 5 in # of Studs per Half NS2 ≔ 7

Cover Thickness t ≔ twall + IntCA t = 1 in Hole Size h ≔ 2.25 ⋅ in

Cavity to Stud CL A ≔ 1.75 ⋅ in Stud Tensile Area TA ≔ 2.7706 ⋅ in 2

End of Sidebar to Stud CL B ≔ 2 ⋅ in Stud Allowable Stress SS ≔ 25000 ⋅ psi


OD
Sidebar Thickness ts ≔ ―― ts = 6 in Enclosure Allowable Stress Splate ≔ Sallow = 20000 psi
2

External Corrosion Allowance ExtCA = 0 in

Internal Corrosion Allowance IntCA = 0 in

R ≔ R + IntCA R = 5 in B ≔ B - ExtCA B = 2 in

t ≔ t - ExtCA - IntCA t = 1 in LB ≔ LB - 2 ⋅ ExtCA LB = 39 in

A ≔ A - IntCA A = 1.75 in ts ≔ ts - ExtCA ts = 6 in

REGISTRATION # F-003143 Confidential & Proprietary Information


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Analysis:
Solving for forces and moments

F ≔ P ⋅ R ⋅ LS Fx ≔ F Fy ≔ F

F = 277200 lbf Fx = 277200 lbf Fy = 277200 lbf

Setting forces in x direction equal to 0

R2 ≔ Fx R2 = ⎛⎝2.772 ⋅ 10 5 ⎞⎠ lbf

Setting moments around centerpoint of cavity equal to 0

t
A+B-―
2
BL ≔ F ⋅ ―――― BL = ⎛⎝4.505 ⋅ 10 5 ⎞⎠ lbf BL ≔ if (BL < F , F , BL) BL = ⎛⎝4.505 ⋅ 10 5 ⎞⎠ lbf
B
Allowable Bolt Load

BLa ≔ TA ⋅ SS ⋅ NS2 BLa = ⎛⎝4.849 ⋅ 10 5 ⎞⎠ lbf

Stresses in Shell (thin walled enclosure)

R
σ≔P⋅― σ = 7200 psi
t

Sidebar Stress (at Bolt Centerline)

R1 ≔ BL - F R1 = 173250 lbf

ts
R1 ⋅ B ⋅ ―
2
σb2 ≔ ――――――― σb2 = 2483.871 psi
1 (
―⋅ LB - NS2 ⋅ h) ⋅ ts
3

12

3 F
τs ≔ ―⋅ ――――― τs = 2980.645 psi
2 LB - NS2 ⋅ h) ⋅ ts
(

Results:
Less Than
Bolt Load Allowable

BL = 450450 lbf BLa = 484855 lbf

Result ≔ if ⎛⎝BL < BLa , “Pass” , “Fail”⎞⎠ Result = “Pass”


BLa
SafetyFactor ≔ ―― SafetyFactor = 1.08
BL
Stresses in Shell (thin walled enclosure)

σ = 7200 psi Splate = 20000 psi

Result ≔ if ⎛⎝σ < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”


Sallow
SafetyFactor ≔ ―― SafetyFactor = 2.78
σ

REGISTRATION # F-003143 Confidential & Proprietary Information


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Sidebar Stresses (@ bolt centerline)

σb2 = 2484 psi Splate = 20000 psi

Result ≔ if ⎛⎝σb2 < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”


Sallow
SafetyFactor ≔ ―― SafetyFactor = 8.05
σb2
Shear Stresses in Sidebar

τs = 2981 psi 0.8 ⋅ Splate = 16000 psi

Result ≔ if ⎛⎝τs < 0.8 ⋅ Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”

0.8 ⋅ Sallow
SafetyFactor ≔ ――― SafetyFactor = 5.37
τs

Minimum Cover Wall Calculation - 3/4" NIPPLE

Reference: ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, Part UG-27, 2015 Edition

Data:
Design Pressure P = 1440 psi

Design Temperature T ≔ 20 ⋅ deg

Pipe Diameter OD ≔ 1.05 ⋅ in

Pipe Wall Thickness t ≔ 0.113 ⋅ in

Allowable Stress S ≔ 17100 ⋅ psi

Joint Efficiency E≔1

Supplied Thickness Ts ≔ 0.113 ⋅ in

Corrosion Allowance CA ≔ 0 ⋅ in

Analysis:

OD
R ≔ ―― - -(t - CA) ⋅ 2 R = 0.751 in
2
t_Req = required thickness

P⋅R
t_Req ≔ ――――― t_Req = 0.06661 in
(E ⋅ S) - (0.6 ⋅ P)

Result ≔ if (t_Req < t , “Pass” , “Fail”) Result = “Pass”

t
SafetyFactor ≔ ―― SafetyFactor = 1.7
t_Req

REGISTRATION # F-003143 Confidential & Proprietary Information


Designer: AP DATE: 05/01/19 TEAM Industrial Services
CHECKER: DM DATE: 05/01/19 4169438

Weight and Void


Void Injection Valves NIV ≔ 20

PERIMETER Void Calculations:

1 1 ⎛ 2 2⎞
π
Void ≔ ―⋅ ―⋅ in 2 ⋅ (44 ⋅ in - 2.25 ⋅ in ⋅ 14) + ⎝(2.25 ⋅ in) - (1.9087 ⋅ in) ⎠ ⋅ ―⋅ (12 ⋅ in) ⋅ 14 ↲
4 8 4
1 1
+ ―⋅ ―⋅ in ⋅ (8.625 ⋅ π) ⋅ 2 ⋅ in
2

4 8

Void = 189.365 in 3

Void ≔ Void + ⎛⎝NIV ⋅ 0.18 ⋅ in 3 ⎞⎠

Void = 192.965 in 3

Weight (Clamp Weight from SolidWorks Model)

Clamp ≔ 640.58 ⋅ lb ⋅ 2 Clamp = 1281.16 lb

Studs & Nuts

Size of Stud 1 (in) Ss1 ≔ 2 Size of Stud 2 (in) Ss2 ≔ 1

Length of Stud 1 (in) Ls1 ≔ 20 Length of Stud 2 (in) Ls2 ≔ 39

Number of Stud 1 Ns1 ≔ 14 Number of Stud 2 Ns2 ≔ 1

Number of Nut 1 Nn1 ≔ 28 Number of Nut 2 Nn2 ≔ 2

Ws1 ≔ Ns1 ⋅ 0.2225 ⋅ Ss1 2 ⋅ Ls1 Ws1 = 249.2 Ws2 ≔ Ns2 ⋅ 0.2225 ⋅ Ss2 2 ⋅ Ls2 Ws2 = 8.678

8 8
― ―
3 3
Wn1 ≔ Nn1 ⋅ 0.427 ⋅ Ss1 Wn1 = 75.916 Wn2 ≔ Nn2 ⋅ 0.427 ⋅ Ss2 Wn2 = 0.854

StudsNuts ≔ ⎛⎝Ws1 + Wn1 + Ws2 + Wn2⎞⎠ ⋅ lb StudsNuts = 334.647 lb

lb
Sealant ≔ Void ⋅ 1.35 ⋅ 0.041 ⋅ ―― Sealant = 10.681 lb
in 3

InjValves ≔ NIV ⋅ 0.50 ⋅ lb InjValves = 10 lb

Weight ≔ Clamp + StudsNuts + Sealant + InjValves

Weight = 1636.488 lb

REGISTRATION # F-003143 Confidential & Proprietary Information

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